A tower crane jib installation system and method
The automatic positioning and installation of tower crane arm is achieved through electromagnetic modules and intelligent control systems, which solves the problems of high safety risks and low mechanization in the existing technology, and improves construction safety and efficiency.
Patent Information
- Application Number
- CN202211412126.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-11
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2042-11-11
AI Technical Summary
The existing tower crane arm installation methods have problems of high safety risks, low mechanization and automation, especially the basket hanging method and the high-altitude platform method have a great impact on the safety of construction personnel and structural integrity during the construction process.
The tower crane arm mounting system consisting of electromagnetic module, measurement module, reverse push module and lifting module is adopted to realize the automatic positioning and installation of arm mounting through electromagnetic suction cups, position measurement devices, horizontal and vertical drive devices, and intelligent control is carried out in combination with signal reception and transmission devices and processors.
The mechanization, automation and intelligence of tower crane arm installation have been improved, the aerial work of construction personnel has been reduced, construction safety and efficiency have been improved, and construction costs have been reduced.
Smart Images

Figure CN115611158B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of building construction, and particularly relates to a tower crane jib installation system and method. Background Technique
[0002] When constructing high-rise buildings, due to the high construction height, tower crane jibs need to be installed at preset height positions.
[0003] At present, the installation of tower crane jibs mostly adopts the hanging basket method or the high-altitude platform method. The hanging basket method is to hang a hanging basket under high-altitude operation platforms such as climbing forms and climbing scaffolds. Construction workers enter the hanging basket through the high-altitude operation platform to install the tower crane jib. The high-altitude platform method is to first install the tower crane jib on high-altitude operation platforms such as climbing forms and climbing scaffolds. When the high-altitude operation platform climbs, some platform components that affect the climbing are disconnected. After the platform completes the climb, the platform components are restored.
[0004] It can be seen that the installation of tower crane jibs in the prior art has the following technical problems: The hanging basket method requires the addition of a hanging basket, and the connection reliability between the hanging basket and the high-altitude operation platform is low, and the safety of the hanging basket itself is also low, resulting in a high safety risk for construction workers to construct on the hanging basket; the high-altitude platform method requires the disconnection of some components, greatly reducing the structural integrity of the high-altitude operation platform and bringing great risks to high-altitude operations; and both the hanging basket method and the high-altitude platform method require construction workers to remove hooks or suspension ropes on the tower crane jib, resulting in extremely high safety risks. Summary of the Invention
[0005] The invention provides a tower crane jib installation system and method. The installation system is convenient for improving the mechanization, automation, and intelligent level of tower crane jib installation, so that the high-altitude operation of construction workers can be greatly reduced during the installation of the tower crane jib, thereby greatly improving the safety of tower crane jib installation construction.
[0006] To achieve the above object, the invention adopts the following technical solutions:
[0007] On the one hand, the invention provides a tower crane jib installation system, including an electromagnetic module, a measurement module, a counter-pushing module, and a lifting module; the electromagnetic module is provided with an electromagnetic chuck, and the electromagnetic chuck is installed with an electromagnetic coil, and the electromagnetic coil is used for generating magnetic force by energization so that the electromagnetic chuck adsorbs and connects the jib; the measurement module is provided with a position measurement device for measuring the position information of the jib; the counter-pushing module is provided with a lateral driving device for driving the jib to move laterally; the lifting module is provided with a vertical driving device for driving the jib to move vertically.
[0008] Moreover, the installation system is provided with a signal receiving and transmitting device, and the electromagnetic coil is equipped with an electronic switch and a switch signal receiving device. The switch signal receiving device is used to receive the switch signal transmitted by the signal receiving and transmitting device and transmit it to the electronic switch, controlling the closing or opening of the electronic switch, so as to control the electromagnetic coil to generate magnetic force when powered on or remove magnetic force when powered off.
[0009] Moreover, the measurement module is provided with a reflector and a position signal transmitting device, the position measurement device includes an infrared emitter and an infrared receiver, and the installation system is provided with a processor;
[0010] The reflector is used to be installed at the building structure, the infrared emitter is used to emit infrared signals to the reflector, the infrared receiver is used to receive the infrared signals reflected by the reflector and transmit them to the position signal transmitting device, the position signal transmitting device is used to transmit the reflected infrared signals to the signal receiving and transmitting device, and the signal receiving and transmitting device is used to transmit the reflected infrared signals to the processor. The processor is used to receive the reflected infrared signals and obtain the position information of the boom through calculation.
[0011] Moreover, the reverse thrust module is provided with a fan and a lateral drive signal receiving device. The lateral drive signal receiving device is used to receive the lateral drive control signal transmitted by the signal receiving and transmitting device, controlling the start or stop of the fan. The fan is used to rotate and exhaust air to realize reverse thrust and drive the boom to move laterally; the number of fans is at least two, rotating and exhausting air in at least two directions respectively, for realizing reverse thrust and driving the boom to move laterally in at least two directions.
[0012] Moreover, the lifting module is provided with a winch and a vertical drive signal receiving device. The vertical drive signal receiving device is used to receive the vertical drive control signal transmitted by the signal receiving and transmitting device, controlling the start or stop of the winch; the winch is connected to the boom through a hoisting member, for driving the boom to move vertically.
[0013] Moreover, a connecting head is provided at the end of the boom, the reflector is connected to a fixed box, the fixed box is installed at the building structure, and a connecting hole is opened on the fixed box for the connecting head to extend into the connecting hole, so that the connecting head is connected to the fixed box, realizing the installation and connection of the boom at the building structure.
[0014] Moreover, the fixed box is connected to a fixing plate, and the fixing plate is pre-buried and connected to the building structure.
[0015] Moreover, two connecting plates are rotatably connected to the connecting head, and springs are respectively connected between the connecting plates and the connecting head.
[0016] Moreover, a lead screw is provided at the end of the boom, the connecting head is connected to the end of the lead screw, and the lead screw is used to rotate and drive the connecting head to extend out, so that the connecting head is connected to the fixed box at the building structure.
[0017] On the other hand, the present invention provides a method for installing a tower crane jib, which uses the installation system of the first aspect of the present invention and includes the following steps:
[0018] Step 1: Energize the electromagnetic coil to generate magnetic force, and adsorb and connect the jib through the electromagnetic chuck; measure the position information of the jib through the position measuring device of the measurement module, drive the jib to move horizontally according to needs through the horizontal driving device of the reverse pushing module, and drive the jib to move vertically according to needs through the vertical driving device of the lifting module, so that the jib is aligned and positioned with the building structure;
[0019] Step 2: Install and connect the jib at the building structure, cut off the power supply of the electromagnetic coil to eliminate the magnetic force, and disconnect the adsorption connection between the electromagnetic chuck and the jib.
[0020] The present invention can achieve the following beneficial effects:
[0021] The tower crane jib installation system and method of the present invention facilitate improving the mechanization, automation, and intelligent level of tower crane jib installation, facilitating the automatic positioning and automatic fixed installation of the jib and the tower crane, with simple operation, accelerating the installation speed, saving the installation period, and reducing the construction cost; enabling a significant reduction in the high-altitude operation of construction workers during the installation of the tower crane jib, thereby greatly improving the safety of tower crane jib installation construction and bringing great protection to the life and property safety at the construction site. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The drawings described herein are used to provide a further understanding of the present invention, form a part of the present invention, and the schematic embodiments and descriptions thereof are used to explain the present invention and do not constitute an improper limitation to the present invention. In the drawings:
[0023] Figure 1 is a schematic diagram of the tower crane jib installation system of the present invention;
[0024] Figure 2 is a schematic diagram of jib installation through the tower crane jib installation system in Step 1 of the tower crane jib installation method of the present invention;
[0025] Figure 3 is a schematic diagram of removing the tower crane jib installation system after the jib installation is completed in Step 2 of the tower crane jib installation method of the present invention;
[0026] Figure 4 is a front view of the installation structure of the fixing box and the steel plate of the tower crane jib installation system and method of the present invention;
[0027] Figure 5 is a side view of the installation structure of the fixing box and the steel plate of the tower crane jib installation system and method of the present invention;
[0028] Figure 6Top view of the fixing box and steel plate installation structure of the tower crane jib installation system and method of the present invention;
[0029] Figure 7 Schematic diagram of the embedded steel plate of the tower crane jib installation system and method of the present invention;
[0030] Figure 8 Schematic diagram of the fixing box installation of the tower crane jib installation system and method of the present invention;
[0031] Figure 9 Front view of the connection structure between the jib and the lead screw of the tower crane jib installation system and method of the present invention;
[0032] Figure 10 Side view of the connection structure between the jib and the lead screw of the tower crane jib installation system and method of the present invention;
[0033] Figure 11 Top view of the connection structure between the jib and the lead screw and the fixing plate of the tower crane jib installation system and method of the present invention.
[0034] Reference numerals in the figure: 100 is the hoisting part assembly, 1 is the electromagnetic module, 101 is the electromagnetic chuck, 102 is the electronic switch, 103 is the switch signal receiving device, 2 is the measurement module, 201 is the reflective member, 202 is the infrared emitter, 203 is the infrared receiver, 204 is the position signal transmitting device, 205 is the fixing box, 206 is the fixing plate, 207 is the connection hole, 3 is the counter-pushing module, 301 is the fan, 302 is the lateral drive signal receiving device, 4 is the lifting module, 401 is the winch, 402 is the vertical drive signal receiving device, 5 is the signal receiving and transmitting device, 6 is the power supply, 700 is the tower crane, 710 is the jib, 711 is the connection head, 712 is the connecting plate, 713 is the spring. Detailed implementation manners
[0035] To make the objectives, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the specific embodiments of the present invention and the corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
[0036] The following will, with reference to the drawings, elaborate on the technical solutions provided by each embodiment of the present invention.
[0037] Embodiment
[0038] Refer to Figure 1, A tower crane jib installation system, including an electromagnetic module 1, a measurement module 2, a counter-push module 3 and a lifting module 4. The electromagnetic module 1 is provided with an electromagnetic chuck 101, and the electromagnetic chuck 101 is installed with an electromagnetic coil, and the electromagnetic coil is used to generate magnetic force by energization, so that the electromagnetic chuck 101 adsorbs and connects the jib 710. The measurement module 2 is provided with a position measurement device for measuring the position information of the jib 710. The counter-push module 3 is provided with a lateral driving device for driving the jib 710 to move laterally. The lifting module 4 is provided with a vertical driving device for driving the jib 710 to move vertically.
[0039] Figure 1 Among them, the solid arrow indicates the signal transmission direction, and the dashed arrow indicates the power supply relationship.
[0040] The tower crane jib installation method implemented by using the above tower crane jib installation system may include the following steps:
[0041] Refer to Figure 2 , Step 1: Energize the electromagnetic coil to generate magnetic force, and adsorb and connect the jib 710 through the electromagnetic chuck 101; measure the position information of the jib 710 through the position measurement device of the measurement module 2, and drive the jib 710 to move laterally through the lateral driving device of the counter-push module 3 as needed, and drive the jib 710 to move vertically through the vertical driving device of the lifting module 4 as needed, so that the jib 710 is aligned and positioned with the building structure;
[0042] Refer to Figure 3 , Step 2: Install and connect the jib 710 at the building structure, cut off the power supply of the electromagnetic coil to eliminate the magnetic force, and disconnect the adsorption connection between the electromagnetic chuck 101 and the jib 710.
[0043] When the above tower crane jib installation system is used to implement the above tower crane jib installation method, it can improve the mechanization degree of the jib 710 installation, save manpower, reduce manual high-altitude operation, and improve construction safety and construction efficiency.
[0044] Refer to Figure 1 , In some embodiments, the electromagnetic coil is installed with an electronic switch 102, and by closing or disconnecting the electronic switch 102, the electromagnetic coil is controlled to generate magnetic force by energization or remove the magnetic force by power-off.
[0045] Then in step 1 of the above tower crane jib installation method, close the electronic switch 102 so that the electromagnetic coil generates magnetic force by energization.
[0046] In step 2, disconnect the electronic switch 102 so that the electromagnetic coil is powered off to eliminate the magnetic force.
[0047] Optionally, the measurement module 2 is provided with a reflector 201, the position measurement device includes an infrared emitter 202 and an infrared receiver 203, and the installation system is provided with a processor;
[0048] The reflector 201 is used to be installed at a building structure. The infrared transmitter 202 is used to transmit an infrared signal to the reflector 201. The infrared receiver 203 is used to receive the infrared signal reflected by the reflector 201 and transmit it to the processor. The processor is used to receive the reflected infrared signal and obtain the position information of the jib 710 through calculation.
[0049] Then in the first step of the above tower crane jib installation method, the infrared transmitter 202 transmits an infrared signal to the reflector 201, the infrared receiver 203 receives the infrared signal reflected by the reflector 201 and transmits it to the processor, and the processor receives the reflected infrared signal and calculates to obtain the position information of the jib 710.
[0050] Optionally, the reverse thrust module 3 is provided with a fan 301, which is used to rotate and exhaust air to realize reverse thrust to drive the jib 710 to move horizontally.
[0051] Then in the first step of the above tower crane jib installation method, according to needs, the fan 301 rotates to exhaust air and the reverse thrust drives the jib 710 to move horizontally.
[0052] Then in the first step of the above tower crane jib installation method, according to needs, select to turn on the fan 301 in a certain direction or some directions, and drive the jib 710 to move horizontally in the reverse thrust direction of the fan 301.
[0053] Optionally, the lifting module 4 is provided with a winch 401. The winch 401 is connected to the jib 710 through a hoisting member and is used to drive the jib 710 to move vertically.
[0054] Then in the first step of the above tower crane jib installation method, according to needs, the winch 401 drives the jib 710 to move vertically through the hoisting member to realize lifting.
[0055] When the above tower crane jib installation system is used to implement the above tower crane jib installation method, it can improve the automation degree of tower crane jib installation, further save manpower, reduce manual high-altitude operations, and improve construction safety and construction efficiency.
[0056] Refer to Figure 1 In some embodiments, the installation system is provided with a signal receiving and transmitting device 5.
[0057] Optionally, the electromagnetic module 1 is provided with a switch signal receiving device 103, which is used to receive the switch signal transmitted by the signal receiving and transmitting device 5 and transmit it to the electronic switch 102. The switch signal controls the electronic switch 103 to close or open.
[0058] In step one of the above tower crane jib installation method, the switch signal receiving device 103 receives the closing signal emitted by the signal receiving and transmitting device 5 and transmits it to the electronic switch 102, closing the electronic switch 102 so that the electromagnetic coil is energized to generate magnetic force.
[0059] In step two, the switch signal receiving device 103 receives the disconnection signal emitted by the signal receiving and transmitting device 5 and transmits it to the electronic switch 102, disconnecting the electronic switch 102 so that the electromagnetic coil is de-energized to eliminate the magnetic force.
[0060] Optionally, the measurement module 2 is provided with a position signal transmitting device 204; the infrared receiver 203 is used to receive the infrared signal reflected by the reflector 201 and transmit it to the position signal transmitting device 204, and the position signal transmitting device 204 transmits the reflected infrared signal to the signal receiving and transmitting device 5, and the signal receiving and transmitting device 5 transmits the reflected infrared signal to the processor.
[0061] In step one of the above tower crane jib installation method, the infrared receiver 203 receives the infrared signal reflected by the reflector 201 and transmits it to the signal receiving and transmitting device 5, and the signal receiving and transmitting device 5 transmits the reflected infrared signal to the processor.
[0062] Optionally, the reverse push module 3 is provided with a lateral drive signal receiving device 302 for receiving the lateral drive control signal emitted by the signal receiving and transmitting device 5 to control the start or stop of the fan 301 and drive the jib 710 to move laterally or stop moving.
[0063] In step one of the above tower crane jib installation method, the lateral drive signal receiving device 302 receives the lateral drive control signal emitted by the signal receiving and transmitting device 5 to control the start or stop of the fan 301 and drive the jib 710 to move laterally or stop moving.
[0064] Optionally, the number of fans 301 is at least two, which rotate and exhaust air in at least two directions respectively to realize reverse push to drive the jib 710 to move laterally in at least two directions.
[0065] In step one of the above tower crane jib installation method, the lateral drive signal receiving device 302 respectively receives the lateral drive control signals for each fan 301 emitted by the signal receiving and transmitting device 5 to control the start or stop of the fan 301 and drive the jib 710 to move laterally in the reverse push direction of the fan 301.
[0066] For example, the number of fans 301 can be four, namely the left fan, the right fan, the front fan and the rear fan, and they rotate and exhaust air in the right, left, rear and front four directions respectively to realize reverse push to drive the jib 710 to move laterally in the right, left, rear and front four directions.
[0067] In step one of the tower crane arm installation method, the lateral drive control signals for the four fans 301 emitted by the signal receiving and transmitting device 5 are respectively received by the lateral drive signal receiving device 302 to control the start or stop of the four fans 301, and drive the arm 710 to move laterally in the reverse thrust direction to the right, left, rear or front of the four fans 301.
[0068] Optionally, the lifting module 4 is provided with a vertical drive signal receiving device 402 for receiving the vertical drive control signal transmitted by the signal receiving and transmitting device 5 to control the start or stop of the hoist 401 .
[0069] In step 1 of the tower crane arm installation method, the vertical drive signal receiving device 402 receives the vertical drive control signal emitted by the signal receiving and transmitting device 5 to control the start or stop of the winch 401 and drive the arm 710 to move vertically or stop moving.
[0070] Reference Figures 4 to 6 In some embodiments, the reflector 201 is connected to the fixing box 205, and the fixing box 205 is installed on the tower crane 700. For example, the fixing box 205 is installed at the building structure. The reflector 201 can be a reflective sheet, which can be pasted on the surface of the fixing box 205.
[0071] In step 1 of the tower crane arm installation method, the reflector 201 is first connected to the fixing box 205, and then the fixing box 205 is installed on the building structure. Then, the electromagnetic coil is energized to generate magnetic force, and subsequent operations are performed.
[0072] Optionally, the fixing box 205 can be connected to the fixing plate 206, and the fixing plate 206 can be pre-buried and connected to the tower crane 700. For example, the fixing plate 206 is installed at the building structure. The fixing plate 206 can be a steel plate or a rectangular plate, and the fixing box 205 can be installed at the center of the fixing plate 206.
[0073] In the step 1 of the tower crane arm installation method, refer to Figure 7 , first embed the fixing plate 206 in the building structure, refer to Figure 8 Then, the fixing box 205 connected with the reflector 201 is connected to the fixing plate 206, and then the electromagnetic coil is energized to generate magnetic force, and the following steps are performed: Figure 2 and Figure 3 Subsequent actions shown.
[0074] Optionally, the received signal receiving and transmitting device 5 is a computer with a processor.
[0075] Reference Figures 9 to 11, in some embodiments, a connector 711 is provided at the end of the boom 710 for connecting to the tower crane 710. For example, the connector 711 is connected to the fixed box 205 at the building structure to achieve the installation connection between the boom 710 and the tower crane 700.
[0076] In step one of the above tower crane boom installation method, through the position measuring device of the measuring module 2, the position information of the connector 711 of the boom 710 and the fixed box 205 at the building structure is measured. According to the need, the boom 710 is driven to move horizontally by the horizontal driving device of the reverse pushing module 3, and the boom 710 is driven to move vertically by the vertical driving device of the lifting module 4 as needed, so that the connector 711 of the boom 710 is aligned and positioned with the fixed box 205 at the building structure;
[0077] In step two, the connector 711 of the boom 710 is connected and installed with the fixed box 205 at the building structure.
[0078] Optionally, a lead screw can be provided at the end of the boom 711, and the connector 711 is connected to the end of the lead screw. Internal threaded holes can be provided on the boom 711, and the lead screw is rotationally connected to the internal threaded holes by threads.
[0079] In step two of the above tower crane boom installation method, the lead screw can be rotated so that the lead screw drives the connector 711 to extend out and connect with the fixed box 205 at the building structure.
[0080] Optionally, a connection hole 207 can be opened on the fixed box 205, and the connector 711 extends into the connection hole 207 to achieve connection with the fixed box 205. The inner diameter of the connection hole 207 can be equal to the outer diameter of the lead screw.
[0081] In step two of the above tower crane boom installation method, the lead screw can be rotated so that the lead screw drives the connector 711 to extend into the connection hole 207 of the fixed box 205 to achieve the connection between the connector 711 and the fixed box 205.
[0082] Optionally, the connector 711 can be a rectangular block, and two connecting plates 712 can be rotatably connected. Springs 713 are respectively connected between the connecting plates 712 and the connector 711.
[0083] The connector 711 can be a rectangular steel block. The connecting plates 712 can be rectangular steel plates. The two connecting plates 712 can be rotatably connected to the connector 711 through a pin shaft. For example, the upper parts of the two connecting plates 712 are rotatably connected to the lower part of the connector 711. The connecting plates 712 can be inclined. The two connecting plates 712 can be symmetrically connected to the connector 711. For example, the two connecting plates 712 form a symmetric figure-eight shape. The two springs 713 can be respectively connected between the two connecting plates 712 and both sides of the connector 711.
[0084] In some embodiments, the above method for installing the tower crane jib can specifically include the following steps:
[0085] Step 1 includes steps S01 to S03.
[0086] Referring to Figure 7 , in step S01, embed the fixed plate 206: When installing the steel bars of a high-rise building such as the tower crane 700, embed the fixed plate 206, and the embedded fixed plate 206 is closely attached to the outer surface of the building structure.
[0087] Referring to Figure 8 , in step S02, install the fixed box 205: After removing the formwork, clean the floating slurry on the surface of the embedded fixed plate 206, and install the fixed box 205 with a reflective member 201 pasted on its surface at the center position of the fixed plate 206.
[0088] Among them, the fixed box 205 can be made of steel plate, and the fixed box 205 can be welded to the embedded fixed plate 206.
[0089] Referring to Figure 2 , in step S03, install the jib 710 using the tower crane jib installation system: Lift the hoisting part components 100 of the tower crane jib installation system, adsorb and connect the jib 710 through the electromagnetic chuck 101 of the electromagnetic module 1, and control the measurement module 2, the reverse push module 3, and the lifting module 4 through a computer to make the jib 710 move in the air and align with the building structure. After alignment and positioning, dock and connect the connection head 711 of the jib 710 with the fixed box 205 at the building structure.
[0090] Among them, the connection head 711 of the jib 710 can be connected to the fixed box 205 at the building structure manually.
[0091] Referring to Figure 3 , step 2, complete the installation of the jib 710: Install and connect the jib 710 at the building structure, cut off the power supply of the electromagnetic coil to eliminate the magnetic force, so that the electromagnetic chuck 101 is separated from the jib 710; then, the tower crane jib installation system can be lifted to the ground.
[0092] In the above method for installing the tower crane jib, in step S03 of step 1 and step 2, the tower crane jib installation system can be lifted and moved by the tower crane 700.
[0093] In step S02, when installing the fixed box 205, a connection hole 207 can be opened at the lower part of the fixed box 205 for connecting the connection head 710 of the jib 710.
[0094] In Step 2, the connector 711 of the support arm 710 can be inserted into the connection hole 207 of the fixing box 205, and then the connector 711 can be connected in the connection hole 207 by welding to complete the installation and connection of the support arm 710 on the building structure.
[0095] In Step S01 or Step S02, an internal threaded hole can be opened on the support arm 710, a lead screw can be rotatably installed in the internal threaded hole, a connector 711 can be installed at the end of the lead screw, a connecting plate 712 can be installed below the connector 711, and springs 713 can be respectively connected between the connecting plate 712 and the connector 711.
[0096] In Step 2, the connector 711 is inserted into the fixing box 205 from the connection hole 207 at the lower part of the fixing box 205. At this time, the two connecting plates 712 below the connector 711 contract under the action of the springs 713, so that the connector 711 enters the fixing box 205. Then, the connecting plate 712 extends and resets under the action of the springs 713, so that the connector 711 extends into the fixing box 205 to complete the connection, realizing the installation and connection of the support arm 710 on the building structure.
[0097] For the above tower crane support arm installation system and method, the electromagnetic module 1 can realize the automatic connection and automatic detachment of the electromagnetic chuck 101 and the support arm 710;
[0098] The position measuring device of the measuring module 2 can measure the position information of the connector 711 and the fixing box 205 in real time, and the position data of the connector 711 and the fixing box 205 can be calculated by a processor or a computer.
[0099] The reverse push module 3 can realize the lateral movement of the support arm 710 in the horizontal plane, so as to control the positioning of the connector 711 and the fixing box 205 on the horizontal plane in the air; the reverse push module 3 can be provided with four fans 301, which are respectively arranged in four directions on the horizontal plane, and the movement of the support arm 710 in four directions on the horizontal plane can be realized by the rotation and exhaust of the four fans 301.
[0100] The lifting module 4 can realize the vertical lifting movement of the support arm 710 in the vertical plane, so as to control the positioning of the connector 711 and the fixing box 205 on the vertical plane in the air. The lifting module 4 can be provided with a winch 401, and the lifting and lowering movement of the support arm 710 in the vertical plane can be realized by the winch 401.
[0101] The winch 401 can lift the hoisting part components 100 of the tower crane support arm installation system through a hoisting member, and the hoisting part components 100 can include an electromagnetic chuck 101, an infrared emitter 202 and an infrared receiver 203, and a fan 301.
[0102] The winch 401 can be installed on the tower crane 700, and the lifting member can be a wire rope. The winch 401 can be connected to one end of the wire rope, and the electromagnetic chuck 101 can be connected to the other end of the wire rope.
[0103] The infrared emitter 202 and the infrared receiver 203 can be suspended at the jib 710 or the connector 711. For example, both can be connected to the other end of the wire rope. They can also be provided on the jib 710 or on the connector 711.
[0104] The fan 301 can be suspended at the jib 710 or the connector 711. For example, the fan 301 can be connected to the other end of the wire rope. The fan 301 can also be provided on the jib 710 or on the connector 711.
[0105] The remaining components can all be included in the lifting part assembly 100 according to the actual situation, so as to be suspended at the jib 710 or the connector 711. For example, connected to the other end of the wire rope. They can also be provided on the jib 710 or on the connector 711.
[0106] The tower crane jib installation system can be provided with a power supply 6 to supply power to the electrical components of the whole system. Signal transmission and reception can both be realized by using existing technical means such as wireless networks.
[0107] The above are only the embodiments of the present application and are not used to limit the present application. For those skilled in the art, various changes and modifications can be made to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included within the scope of the claims of the present application.
Claims
1. A tower crane jib installation system, characterized in that, Including: An electromagnetic module is provided with an electromagnetic chuck. The electromagnetic chuck is equipped with an electromagnetic coil, and the electromagnetic coil is used to generate magnetic force when energized, so that the electromagnetic chuck adsorbs and connects to the boom; A measurement module is provided with a position measurement device for measuring the position information of the boom; A reverse thrust module is provided with a lateral driving device for driving the boom to move laterally; A lifting module is provided with a vertical driving device for driving the boom to move vertically; The installation system is provided with a signal receiving and transmitting device. The electromagnetic coil is equipped with an electronic switch and a switch signal receiving device. The switch signal receiving device is used to receive the switch signal transmitted by the signal receiving and transmitting device and transmit it to the electronic switch, controlling the closing or opening of the electronic switch to achieve controlling the electromagnetic coil to generate magnetic force when energized or removing the magnetic force when de-energized; The measurement module is provided with a reflector and a position signal transmitting device. The position measurement device includes an infrared emitter and an infrared receiver. The installation system is provided with a processor; The reflector is used to be installed at a building structure. The infrared emitter is used to emit an infrared signal to the reflector. The infrared receiver is used to receive the infrared signal reflected by the reflector and transmit it to the position signal transmitting device. The position signal transmitting device is used to transmit the reflected infrared signal to the signal receiving and transmitting device. The signal receiving and transmitting device is used to transmit the reflected infrared signal to the processor. The processor is used to receive the reflected infrared signal and calculate to obtain the position information of the boom; The reverse thrust module is provided with a fan and a lateral driving signal receiving device. The lateral driving signal receiving device is used to receive the lateral driving control signal transmitted by the signal receiving and transmitting device, controlling the start or stop of the fan. The fan is used to rotate and exhaust air to achieve reverse thrust to drive the boom to move laterally; The number of the fans is at least two, respectively rotating and exhausting air in at least two directions, for achieving reverse thrust to drive the boom to move laterally in at least two directions; The lifting module is provided with a winch and a vertical driving signal receiving device. The vertical driving signal receiving device is used to receive the vertical driving control signal transmitted by the signal receiving and transmitting device, controlling the start or stop of the winch; The winch is connected to the boom through a hoisting member for driving the boom to move vertically.
2. The tower crane jib installation system according to claim 1, wherein, A connecting head is arranged at the end of the boom. The reflector is connected to a fixed box. The fixed box is installed at a building structure. A connecting hole is opened on the fixed box for the connecting head to extend into the connecting hole, so that the connecting head is connected to the fixed box, realizing the installation and connection of the boom at the building structure.
3. The tower crane jib installation system according to claim 2, characterized in that, The fixed box is connected to a fixing plate, and the fixing plate is embedded and connected at the building structure.
4. The tower crane jib installation system according to claim 3, wherein The connecting head is rotatably connected with two connecting plates, and springs are respectively connected between the connecting plates and the connecting head.
5. The tower crane jib installation system according to claim 4, characterized in that, A lead screw is arranged at the end of the boom. The connecting head is connected to the end of the lead screw. The lead screw is used to rotate and drive the connecting head to extend out, so that the connecting head is connected to the fixed box at the building structure.
6. A method for installing a tower crane jib, characterized in that, Adopting the installation system as described in any one of claims 1-5, including the following steps: Step 1: Energize the electromagnetic coil to generate magnetic force, and use the electromagnetic chuck to adsorb and connect the support arm; measure the position information of the support arm through the position measuring device of the measurement module, and drive the support arm to move horizontally through the lateral driving device of the reverse inference module as needed, and drive the support arm to move vertically through the vertical driving device of the lifting module as needed, so that the support arm is aligned and positioned with the building structure; Step 2: Install and connect the support arm to the building structure, cut off the power supply of the electromagnetic coil to eliminate the magnetic force, and disconnect the adsorption connection between the electromagnetic chuck and the support arm.
Citation Information
Patent Citations
Construction method of concrete tower barrel
CN111287542A
Electromagnetic positioning device and method for guiding lifting hook of intelligent tower crane
CN114604763A