A textile recycling method and system based on clothing scraps
By designing an automated clothing scrap recycling textile system, the problems of low collection efficiency and impurities in the existing technology are solved, and efficient automatic collection and cleaning of scraps are achieved, and production efficiency and material utilization are improved.
Patent Information
- Application Number
- CN202211339572.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-29
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2042-10-29
AI Technical Summary
In the prior art, the collection of scraps of clothing mostly depends on manual labor, resulting in inefficiency, impurities mixed in, increasing the difficulty of subsequent processing, and some scraps of scraps are wasted or broken and incinerated.
A recycling textile system based on garment scraps is designed, including a collection module, a flowering module, a strip module and a winding module. Through automated conveyor belts and cleaning components, the automatic collection and cleaning of garment scraps on the cutting equipment is realized.
It realizes the automatic collection and cleaning of scraps in clothing, reduces labor costs, improves work efficiency, and ensures the cleanliness and reusability of scraps.
Smart Images

Figure CN115625749B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of clothing scrap recycling and processing, in particular to a recycling textile method and system based on clothing scraps. Background Art
[0002] In the process of clothing production, it is impossible to fully utilize the fabrics of clothing, and usually a large amount of scraps will be left. All the scraps will be collected together, which will affect the appearance and take up a lot of storage space. Some manufacturers have no possibility of reusing some small and short scraps or the cost of reusing them is too high, so they will be directly crushed and incinerated by the manufacturers. Some longer scraps can be recycled for purposes such as fabric hair accessories, which are of high value, so they need to be sorted out;
[0003] The existing collection of clothing scraps in the textile processing process is mostly done manually. For example, on the working platform of the automatic cutting equipment, the scraps generated during the cutting process are left on the surface of the working platform, and the workers directly throw the scraps into the collection box on the side. In this process, some scraps are even directly discarded on the ground and will only be collected in the later cleaning process. In this process, the collected scraps are mixed with a large amount of dust and impurities, which hinders the recycling and reuse, and requires more time and processes for cleaning and removing impurities;
[0004] In addition, during the cutting process, some tiny scraps, broken fibers, dust, short fibers and other impurities produced by textile fabrics are easily adsorbed and remain on the surface of the work platform under the action of static electricity, and even adhere to the subsequently processed textile fabrics after contact, affecting the processing quality of the textile fabrics. Therefore, it also takes time to clean them up, affecting the efficiency of the entire textile processing. It is also not conducive to the full collection of clothing scraps, affecting the efficiency of the recycling and processing of clothing scraps. Summary of the invention
[0005] In order to make up for the deficiencies of the prior art, the present invention proposes a recycling textile method and system based on clothing scraps to solve the above technical problems.
[0006] The technical solution adopted by the present invention to solve its technical problem is: a recycling textile system based on clothing scraps described in the present invention comprises a collecting module, a blooming module, a strip forming module and a winding module, the collecting module is installed below the cutting equipment workbench, and a No. 1 conveyor belt is provided on the surface of the cutting equipment workbench, the No. 1 conveyor belt comprises an annular belt body, a support platform and a No. 1 driving roller, the No. 1 driving roller is located on both sides of the support platform, and the upper surface of the support platform is in contact with the lower surface of the top of the belt body;
[0007] The collecting module comprises a feed inlet, and the feed inlet is directly opposite to one end of the first conveyor belt;
[0008] A working chamber, the working chamber is located below the working table of the cutting device and communicates with the feed port;
[0009] A discharge port, the discharge port being located at a side of the bottom of the working chamber away from the feed port;
[0010] A No. 2 conveyor belt, wherein the No. 2 conveyor belt is installed at the bottom of the working chamber, and one side of the No. 2 conveyor belt is located below the feed port, and the other side of the No. 2 conveyor belt is close to the discharge port;
[0011] A cleaning component is located inside the No. 2 conveyor belt, and cleaning holes are evenly arranged on the surface of the No. 2 conveyor belt. The cleaning component is used to clean waste dust from the collected clothing scraps.
[0012] Preferably, the cleaning assembly comprises a cleaning block, which is located in the gap between the No. 2 driving roller driving the No. 2 conveyor belt and is fixedly connected to the side wall of the working chamber;
[0013] The cleaning block is hollow inside, and the upper and lower side walls are evenly provided with through holes. A plurality of collecting tubes are evenly installed in the hollow part inside the cleaning block. The collecting tubes are connected to an external air pump, and a collecting sleeve is nested on the outside of the collecting tube. The side walls of the collecting tubes are evenly provided with air guide holes.
[0014] Preferably, a cleaning port is provided at the top of the cleaning chamber, the cleaning port leads to the bottom of the No. 1 conveyor belt, and brush rollers are evenly arranged in the cleaning port, the bristles on the surface of the brush rollers are in contact with the lower surface of the bottom of the No. 1 conveyor belt, and the end of the brush roller is rotatably connected to the side wall of the cleaning port;
[0015] A cleaning roller is evenly rotatably mounted on the side wall of the cleaning chamber below the brush roller. Arc-shaped cleaning teeth are evenly arranged on the surface of the cleaning roller. The ends of the cleaning teeth are embedded in the bristles on the surface of the brush roller.
[0016] Preferably, the cleaning roller is of cantilever design, one end of which is rotatably connected to the side wall of the cleaning chamber, and the other end of which is not in contact with the opposite side wall of the cleaning chamber;
[0017] The interior of the cleaning roller is hollow and extends to the outside to form an opening at the end of the cleaning roller, and a crushing rod is provided at the position of the side wall of the cleaning chamber opposite to the opening at the end of the cleaning roller. The crushing rod extends into the hollow part of the cleaning roller, and crushing knives are evenly provided on the outer wall surface of the crushing rod, and the end of the crushing knife extends out through an annular groove provided at the corresponding position of the side wall of the cleaning roller.
[0018] Preferably, the annular groove on the cleaning roller coincides with the cleaning teeth, and the annular groove on the cleaning teeth extends toward the end of the cleaning teeth.
[0019] Preferably, the crushing knife has an end portion bent in an arc shape, and the bending direction of the end portion of the crushing knife is opposite to the bending direction of the arc-shaped end portion of the cleaning tooth.
[0020] Preferably, an absorption sleeve is embedded in the portion of the outer surface of the crushing rod located in the gap between the crushing knives, and the absorption sleeve is used to collect waste dust and impurities entering the interior of the cleaning roller.
[0021] Preferably, arc-shaped scrapers are evenly arranged on the surface of the No. 2 conveyor belt, and the ends of the scrapers are embedded in the gaps between the cleaning teeth at the positions close to the cleaning rollers.
[0022] A textile recycling method based on clothing scraps, the textile recycling method is applicable to the above-mentioned textile recycling system, and the specific steps of the textile recycling method are:
[0023] S1: First, the clothes are placed on the upper surface of the support table in the cutting device. The large plane on the top of the support table supports the belt body of the No. 1 conveyor belt on the upper side. The automatic cutting device is started to cut the clothes. The leftover clothes are left on the upper surface of the No. 1 conveyor belt.
[0024] S2: After the cut garments are taken away, the No. 1 motor is started, and the No. 1 motor drives the No. 1 driving roller to rotate, so that the No. 1 conveyor belt rotates synchronously, and the rotating No. 1 conveyor belt drives the upper garment scraps to move, so that the garment scraps enter the feed port along with the belt body, and fall into the working chamber under the action of gravity, and fall on the No. 2 conveyor belt;
[0025] S3: The running No. 2 conveyor belt sends the clothing scraps falling on it to the direction of the discharge port, and a recycling box is placed at the discharge port, with the box opening facing the end of the No. 2 conveyor belt near the discharge port, so that the clothing scraps transported on the No. 2 conveyor belt fall into the recycling box and are collected;
[0026] S4: The clothing scraps are then opened and processed through the flowering module and the flowering machine and other equipment, so that the clothing scraps become the raw materials for textile strips, and the strip making machine and other equipment in the strip forming module process the raw materials to obtain textile strips, which are then collected and wound by the winding machine in the winding module after subsequent processing and are rolled as important materials for textile fabrics.
[0027] The beneficial effects of the present invention are as follows:
[0028] 1. The invention discloses a method and system for recycling textiles based on clothing scraps. By starting a No. 1 motor to drive a No. 1 driving roller to rotate, the rotating No. 1 conveyor belt drives the upper clothing scraps to move, so that the clothing scraps on the belt body fall into the working chamber under the action of gravity and fall on the No. 2 conveyor belt. The started No. 2 conveyor belt sends the clothing scraps falling thereon to the direction of the discharge port, and finally falls into the recycling box for collection, thereby realizing the automatic collection of clothing scraps on the cutting equipment and the automatic cleaning of the workbench surface on the cutting equipment, reducing the labor cost and improving the work efficiency.
[0029] 2. The present invention describes a method and system for recycling textiles based on clothing scraps. By starting an external air pump connected to a collecting tube, the collecting tube begins to evacuate air through evenly distributed air guide holes. During the evacuation process, waste dust and impurities dispersed in the air and mixed in clothing scraps enter the interior through the cleaning holes on the No. 2 conveyor belt under the action of suction, and adhere to the collecting sleeve under the action of adsorption. The uneven surface of the collecting sleeve and the loose and porous structure are conducive to the adsorption and collection of the attached waste dust and impurities, and can be adsorbed and collected tightly. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The present invention is further described below in conjunction with the accompanying drawings and implementation modes.
[0031] Figure 1 is a method flow chart of the textile recycling method of the present invention;
[0032] Figure 2 is a perspective view of a recycling textile system in the present invention;
[0033] Figure 3 is a cross-sectional view of a recycling textile system in the present invention;
[0034] Figure 4 yes Figure 3 A partial enlarged view of the middle A;
[0035] Figure 5 yes Figure 3 A partial enlarged view of point B in the middle;
[0036] Figure 6 It is a three-dimensional diagram of the No. 2 conveyor belt and the cleaning roller in the present invention when they are matched;
[0037] Figure 7 yes Figure 6 A partial enlarged view of point C in the middle;
[0038] Figure 8 It is a three-dimensional diagram of the cleaning roller and the crushing rod in the present invention when they are matched;
[0039] Fig. 9 is a three-dimensional diagram of a crushing rod in the present invention;
[0040] In the figure: collecting module 1, feeding port 11, working chamber 12, cleaning port 121, discharging port 13, No. 2 conveyor belt 14, cleaning hole 141, scraper block 142, cleaning assembly 15, cleaning block 151, through hole 152, collecting tube 153, collecting sleeve 154, air guide hole 155, brush roller 16, cleaning roller 17, cleaning teeth 171, annular groove 172, crushing rod 18, crushing knife 181, absorption sleeve 182, cutting equipment 2, No. 1 conveyor belt 21, belt body 211, support platform 212, No. 1 driving roller 213. DETAILED DESCRIPTION
[0041] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0042] Embodiment 1:
[0043] A recycling textile system based on clothing scraps, as shown in the accompanying drawings of the specification Figure 2-5 As shown, it includes a collecting module 1, a flowering module, a stripping module and a winding module. In the process of recycling clothing scraps, the clothing scraps generated by the textile cutting device 2 during the cutting process are first collected, and then the clothing scraps are opened and processed by the flowering module and the flowering machine and other equipment, so that the clothing scraps form the raw materials of the textile strips, and the strip making machine and the drawing machine in the stripping module process the raw materials to obtain textile strips, and then after subsequent processing, the winding machine in the winding module collects and winds them into rolls as important materials for textile fabrics, so that the clothing scraps that may have been discarded can be reused, saving materials and improving production efficiency;
[0044] The existing collection of clothing scraps in the textile processing process is mostly done manually. For example, on the working platform of the cutting device 2, after the scraps generated during the cutting process are left on the surface of the working platform, the workers directly throw the scraps into the collection box on the side. In this process, some scraps are even directly discarded on the ground and will only be collected in a centralized manner during the later cleaning process. In this process, a large amount of dust and impurities are mixed in the collected scraps, which hinders the recycling and reuse, and requires more time and processes for cleaning and removing impurities; and in the cutting process, some fine scraps, broken fibers, dust, short fibers and other impurities generated by the textile fabric are easily adsorbed and retained on the surface of the working platform under the action of static electricity, and even adhere to the textile fabric processed subsequently after contact, affecting the processing quality of the textile fabric, so it also takes time to clean up, affecting the efficiency of the entire textile processing, and is also not conducive to the full collection of clothing scraps, affecting the efficiency of recycling and processing of clothing scraps;
[0045] In view of the above problems, the present application sets a collection module 1 which can automatically and fully collect the generated clothing scraps and clean the workbench surface of the cutting device 2, thereby effectively improving the production efficiency; specifically, the collection module 1 is installed below the workbench of the cutting device 2, and the workbench of the cutting device 2 is composed of a No. 1 conveyor belt 21, wherein the No. 1 conveyor belt 21 includes an annular belt body 211, a support platform 212 and a No. 1 driving roller 213, the support platform 212 is located in the middle of the annular belt body 211, and the upper surface of the support platform 212 is in contact with the lower surface of the top of the belt body 211, so that during the working process, the large plane at the top of the support platform 212 supports the belt body 211 of the No. 1 conveyor belt 21 on the upper side, so that the cutting device 2 can obtain a stable working surface when performing cutting processing on the upper surface of the belt body 211 of the No. 1 conveyor belt 21; the No. 1 driving roller 213 is located on both sides of the support platform 212, and the end of the No. 1 driving roller 213 is connected to the No. 1 motor;
[0046] During the interval of the cutting process, in order to clean up the clothing scraps generated during the cutting process, after the finished clothing is taken away, the No. 1 motor is started, and the No. 1 motor drives the No. 1 driving roller 213 to rotate, so that the No. 1 conveyor belt 21 rotates synchronously, and the rotating No. 1 conveyor belt 21 drives the upper clothing scraps to move; and the collection module 1 includes a feed port 11, and the feed port 11 is directly opposite to one end of the No. 1 conveyor belt 21; a working chamber 12 is provided below the workbench of the cutting device 2, and is communicated with the feed port 11; a discharge port 13 is provided at the bottom of the working chamber 12 away from the feed port 11; the No. 2 conveyor belt 14 is installed at the bottom of the working chamber 12, and one side of the No. 2 conveyor belt 14 is located below the feed port 11, and the other side is close to the discharge port 13;
[0047] In this way, as the belt body 211 of the moving No. 1 conveyor belt 21 partially enters the feed port 11, the clothing scraps on the belt body 211 fall into the working chamber 12 under the action of gravity and fall on the No. 2 conveyor belt 14. The started No. 2 conveyor belt 14 sends the clothing scraps falling thereon to the direction of the discharge port 13. A recycling box is provided at the discharge port 13, and the box opening is directly opposite to the end of one side of the No. 2 conveyor belt 14 close to the discharge port 13. In this way, the clothing scraps transmitted on the No. 2 conveyor belt 14 fall into the recycling box and are collected, thereby realizing the automatic collection of clothing scraps on the cutting device 2 and the automatic cleaning of the workbench surface on the cutting device 2, reducing the labor cost and improving the work efficiency;
[0048] And during the operation of the No. 2 conveyor belt 14, the cleaning component 15 is located inside the No. 2 conveyor belt 14, and the surface of the No. 2 conveyor belt 14 is evenly provided with cleaning holes 141. The cleaning component 15 is used to clean the waste dust in the collected clothing scraps, reduce the workload of the subsequent impurity removal process, and improve production efficiency.
[0049] Further, regarding the specific structure and working process of the cleaning component 15, there are multiple implementation methods that can achieve the above-mentioned working effect. Here, one possible implementation method is provided. Specifically, the cleaning component 15 includes a cleaning block 151. The No. 2 conveyor belt 14 is supported by a plurality of No. 2 drive rollers evenly arranged in the middle position. The end of the No. 2 drive roller is connected to the No. 2 motor arranged at the corresponding position of the side wall of the working chamber 12. After the No. 2 motor is started, the No. 2 drive roller drives the entire No. 2 conveyor belt 14 to operate; and the cleaning block 151 is located in the gap between the No. 2 drive rollers driving the No. 2 conveyor belt 14, and is fixedly connected to the side wall of the working chamber 12.
[0050] The cleaning block 151 is hollow inside, and through holes 152 are evenly arranged on the upper and lower side walls. A plurality of collecting pipes 153 are evenly installed in the hollow part inside the cleaning block 151. The collecting pipes 153 are connected to the external air pump, and a collecting sleeve 154 is nested outside the collecting pipe 153. The side walls of the collecting pipe 153 are evenly arranged with air guide holes 155.
[0051] When it is necessary to clean the clothing scraps, the second conveyor belt 14 is started and the external air pump connected to the collection pipe 153 is started. The collection pipe 153 starts to evacuate air through the evenly distributed air guide holes 155, and the collection sleeve 154 nested on the outside is made of cotton or sponge material and is a loose and porous type. In this way, during the air extraction process, the waste dust and impurities dispersed in the air and mixed in the clothing scraps enter the interior through the cleaning holes 141 on the second conveyor belt 14 under the action of suction, and adhere to the collection sleeve 154 under the action of adsorption. The surface of the collection sleeve 154 is concave. The uneven, loose and porous structure is conducive to the adsorption and collection of attached waste dust and impurities, and the collection sleeve 154 can be removed after working for a period of time, and the collection sleeve 154 can be replaced or cleaned to ensure the normal operation of the collection sleeve 154; and the collection and cleaning of waste dust and impurities mixed in clothing scraps can effectively improve the cleanliness of the recycled clothing scraps and reduce the difficulty of impurity removal in subsequent processing; and the collection of waste dust and impurities dispersed in the air can effectively evolve the air, reduce impurities in the air in the processing environment, and improve the processing environment.
[0052] Embodiment 2:
[0053] Based on the first embodiment, as shown in the accompanying drawings of the specification Figure 2-5As shown, a cleaning port 121 is provided at the top of the working chamber 12, the cleaning port 121 leads to the bottom of the No. 1 conveyor belt 21, and a brush roller 16 is evenly arranged in the cleaning port 121, the bristles on the surface of the brush roller 16 are in contact with the lower surface of the bottom of the No. 1 conveyor belt 21, the bristles here are straight nylon soft bristles, and the end of the brush roller 16 is rotatably connected to the side wall of the cleaning port 121, and a No. 3 motor is installed at the connection part. When started, the No. 3 motor drives the brush roller 16 to rotate, and uses the bristles on the surface of the brush roller 16 to clean the impurities such as fiber waste dust adsorbed on the surface of the No. 1 conveyor belt 21;
[0054] A cleaning roller 17 is evenly rotated and installed at the part of the side wall of the working chamber 12 below the brush roller 16, and a No. 4 motor is installed at the rotating joint. The surface of the cleaning roller 17 is evenly provided with arc-shaped cleaning teeth 171, and the end of the cleaning tooth 171 is embedded in the bristles on the surface of the brush roller 16. The impurities that may be attached to the brush roller 16 are cleaned by the rotation of the cleaning roller 17, thereby ensuring the normal operation of the brush roller 16;
[0055] Specifically, during the rotation of the No. 1 conveyor belt 21, when the belt body 211 rotates to the lower side, the surface of the belt body 211 carrying the clothing scraps is facing the cleaning port 121. Under the action of gravity, the clothing scraps with larger volume fall under the action of gravity, and the impurities such as the clothing scraps and short fibers with smaller volume may adhere to the surface of the No. 1 conveyor belt 21 due to the electrostatic adsorption effect, and because of the small gravity, it is difficult for them to fall naturally; therefore, by starting the No. 3 motor on the brush roller 16 provided at the corresponding position, the brush roller 16 is rotated, and while rotating, the impurities attached to the surface of the No. 1 conveyor belt 21 are brushed, so that the impurities fall off the surface of the No. 1 conveyor belt 21 under the action of the brush bristles.
[0056] During this process, some impurities may adhere to the bristles of the brush roller 16, affecting its normal work. Therefore, a cleaning roller 17 is set. When the brush roller 16 rotates, the cleaning roller 17 rotates at the same time, and does not rotate synchronously with the brush roller 16. In this way, the cleaning teeth 171 on the cleaning roller 17 and the contacting bristle part of the brush roller 16 move relative to each other, so that when the cleaning teeth 171 are embedded in the gap of the bristle part, they move relatively to play a combing role. The bristles are straight nylon soft bristles, so the hindrance to the movement of the cleaning teeth 171 during the combing process is small, reducing the entanglement between the bristles and the cleaning teeth 171 and the damage to the bristles and the cleaning teeth 171; the cleaned impurities fall on the No. 2 conveyor belt 14. As the No. 2 conveyor belt 14 moves, these impurities are collected by the cleaning component 15 inside the No. 2 conveyor belt 14, so that they are effectively processed. While ensuring that the working surface formed by the belt body 211 of the No. 1 conveyor belt 21 is clean, it is further ensured that the impurities in the clothing scraps are fully collected, reducing the workload of the subsequent impurity removal process, and improving production efficiency.
[0057] Embodiment three:
[0058] Based on the second embodiment, as shown in the accompanying drawings of the specification Figure 2-9 As shown, because the cleaning roller 17 is of cantilever design, one end is rotatably connected to the side wall of the working chamber 12, and a No. 4 motor is installed at the rotating connection portion, and the other end does not contact the opposite side wall of the working chamber 12 and remains suspended;
[0059] The cleaning roller 17 is hollow inside and extends to the outside to form an opening at the end of the cleaning roller 17, and a crushing rod 18 is provided at the position of the side wall of the working chamber 12 facing the opening at the end of the cleaning roller 17. A No. 5 motor is installed at the joint of the crushing rod 18 and the side wall of the working chamber 12. The crushing rod 18 extends into the hollow part inside the cleaning roller 17, and crushing knives 181 are evenly provided on the outer wall surface of the crushing rod 18. The end of the crushing knife 181 extends out through the annular groove 172 provided at the corresponding position of the side wall of the cleaning roller 17; the crushing knife 181 and the cleaning tooth 171 rotate in the opposite direction by reverse starting of the No. 4 motor and the No. 5 motor, and the cleaning roller 17 is located below the cleaning port 121 and the feed port 11. The incoming clothing scraps need to pass through the gap of the cleaning roller 17. For these clothing scraps of different sizes, the crushing knife 181 can cut and crush them to make their volume uniform, which is convenient for later processing.
[0060] Specifically, because the clothing scraps need to be crushed during the processing process to make their size uniform, so that they can be more evenly stressed and fully processed in the subsequent loosening stage; therefore, after the No. 1 transmission belt rotates, the clothing scraps enter the working chamber 12 and pass through the gap between the cleaning rollers 17. At this time, the No. 4 motor and the No. 5 motor are started to drive the cleaning roller 17 and the crushing rod 18 to rotate in the opposite direction, and the crushing knife 181 on the crushing rod 18 slides in the annular groove 172, so that the larger clothing scraps located in the gap between the cleaning rollers 17 are cut and chopped after contacting the crushing knife 181, thereby making the size of the clothing scraps more uniform; and the cutting effect of the rotating crushing knife 181 causes the large pieces of clothing scraps located in the gap between the cleaning rollers 17, which may be stuck and affect the normal rotation of the cleaning rollers 17, to be crushed, and then fall under the rotation, thereby ensuring the normal operation of the cleaning rollers 17;
[0061] Furthermore, because the annular groove 172 on the cleaning roller 17 coincides with the cleaning tooth 171, the annular groove 172 on the cleaning tooth 171 extends toward the end of the cleaning tooth 171, and the annular groove 172 usually extends to the middle position of the cleaning tooth 171; because the annular groove 172 divides the cleaning roller 17 into different sections, and the cleaning teeth 171 located at the joints between the different sections play a role of connecting the different sections, the extended portion of the annular groove 172 will not penetrate the entire cleaning tooth 171, ensuring that the cleaning tooth 171 can play a normal connecting role; and When the crushing blade 181 rotates and overlaps with the cleaning teeth 171, it is directly embedded in the annular groove 172 of the cleaning teeth 171. In this process, the clothing scraps attached to the cleaning teeth 171 are cut and crushed; and because the distance from the end of the crushing blade 181 to the rotation center is smaller than the distance from the end of the crushing tooth to the rotation center, a gap is maintained between adjacent crushing blades 181, so that smaller clothing scraps can pass smoothly, and larger clothing scraps can be processed in a targeted manner to be crushed and refined, which is convenient for later processing and improves work efficiency;
[0062] Furthermore, the crushing blade 181 is curved at its end, and the curvature direction of the end of the crushing blade 181 is opposite to the curvature direction of the end of the curved cleaning tooth 171; thus, during the rotation of the crushing blade 181, when clothing scraps are attached to the cleaning tooth 171, because the crushing blade 181 and the cleaning tooth 171 rotating in opposite directions are both curved, after the clothing scraps located in the middle are squeezed on both sides, the clothing scraps located in the middle are sheared and crushed during the process of the crushing blade 181 and the cleaning tooth 171 approaching and overlapping each other. The curved structure restricts the movement of the clothing scraps located in the middle under the shearing action, and makes it difficult for them to detach under the squeezing action, thereby achieving smooth shredding processing;
[0063] Furthermore, an absorption sleeve 182 is embedded in the gap between the crushing knives 181 on the outer surface of the crushing rod 18. The absorption sleeve 182 is used to collect waste dust and impurities that enter the cleaning roller 17. The absorption sleeve 182 here can be made of chemical fiber material, and the surface is loose, porous, and uneven. The electrostatic effect caused by the chemical fiber material can more effectively absorb impurities, so that debris and impurities that may enter the cleaning roller 17 through the gap of the annular groove 172 can be collected to prevent them from scattering and being difficult to clean later. When the equipment is maintained after working for a period of time, the absorption sleeve 182 inside the cleaning roller 17 can be cleaned and replaced to ensure its normal operation.
[0064] Embodiment 4:
[0065] Based on the third embodiment, as shown in the accompanying drawings of the specification Figure 4-7As shown, arc-shaped scrapers 142 are evenly arranged on the surface of the No. 2 conveyor belt 14, and the ends of the scrapers 142 are embedded in the gaps between the cleaning teeth 171 at the adjacent parts of the cleaning roller 17; thus, during the start-up process of the No. 2 conveyor belt 14, the ends of the scrapers 142 on the rotating No. 2 conveyor belt 14 move in the gaps between the cleaning teeth 171, so that the debris or entangled clothing scraps remaining in the gaps between the cleaning teeth 171 are scraped off, and then fall on the No. 2 conveyor belt 14 to be collected; and by setting the gaps between the cleaning teeth 171, clothing scraps with a larger volume and a larger coverage area can be scraped by multiple scrapers 142 The end is lifted up and then hooked up by the rotating cleaning teeth 171, and then cut and crushed, while the smaller clothing scraps are in the gap of the scraper block 142, so that the larger clothing scraps can be further processed in a targeted manner; similarly, the evenly distributed scraper blocks 142 increase the gap between the clothing scraps and the No. 2 conveyor belt 14, so that the airflow can flow more smoothly in the gap position, facilitating the normal operation of the collection pipe 153 and the collection sleeve 154, thereby realizing the collection and processing of waste dust and impurities attached to the clothing scraps, and further improving the cleanliness of the collected clothing scraps.
[0066] Embodiment five:
[0067] A method for recycling textiles based on clothing scraps, as shown in the accompanying drawings of the specification Figure 1 As shown, the textile recycling method adopts the textile recycling system in the above-mentioned embodiments 1 to 4, and the specific steps of the textile recycling method are:
[0068] S1: First, place the clothes on the upper surface of the support table 212 in the textile cutting device 2, the large plane on the top of the support table 212 supports the belt body 211 of the upper No. 1 conveyor belt 21, start the automatic cutting device 2, so that the clothes are cut, and the resulting clothing scraps are left on the upper surface of the No. 1 conveyor belt 21;
[0069] S2: After the cut garments are taken away, the No. 1 motor is started, and the No. 1 motor drives the No. 1 driving roller 213 to rotate, so that the No. 1 conveyor belt 21 rotates synchronously, and the rotating No. 1 conveyor belt 21 drives the upper garment scraps to move, so that the garment scraps enter the feed port 11 along with the belt body 211, and fall into the working chamber 12 under the action of gravity, and fall on the No. 2 conveyor belt 14;
[0070] S3: The running No. 2 conveyor belt 14 sends the clothing scraps falling on it to the direction of the discharge port 13, and a recycling box is placed at the discharge port 13, with the box opening facing the end of the No. 2 conveyor belt 14 close to the discharge port 13, so that the clothing scraps transmitted on the No. 2 conveyor belt 14 fall into the recycling box and are collected;
[0071] S4: The clothing scraps are then opened and processed through the flowering module and the flowering machine and other equipment, so that the clothing scraps become the raw materials for textile strips, and the strip making machine and other equipment in the strip forming module process the raw materials to obtain textile strips, which are then collected and wound by the winding machine in the winding module after subsequent processing and are rolled as important materials for textile fabrics.
[0072] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A textile recycling system based on clothing scraps, comprising a collection module (1), a flowering module, a strip forming module and a winding module, characterized in that: The collecting module (1) is installed below a workbench of a cutting device (2), and a No. 1 conveyor belt (21) is provided on the surface of the workbench of the cutting device (2), wherein the No. 1 conveyor belt (21) comprises an annular belt body (211), a support platform (212) and a No. 1 driving roller (213), wherein the No. 1 driving roller (213) is located on both sides of the support platform (212), and the upper surface of the support platform (212) is in contact with the lower surface of the top of the belt body (211); The collecting module (1) comprises a feed inlet (11), and the feed inlet (11) is directly opposite to one end of the first conveyor belt (21); A working chamber (12), the working chamber (12) being located below the working table of the cutting device (2) and communicating with the feed port (11); A discharge port (13), the discharge port (13) being located at a side of the bottom of the working chamber (12) away from the feed port (11); A second conveyor belt (14), the second conveyor belt (14) being installed at the bottom of the working chamber (12), and one side of the second conveyor belt (14) being located below the feed port (11) and the other side being close to the discharge port (13); A cleaning component (15), the cleaning component (15) is located inside the second conveyor belt (14), and the surface of the second conveyor belt (14) is evenly provided with cleaning holes (141), and the cleaning component (15) is used to clean waste dust in the collected clothing scraps; The cleaning assembly (15) comprises a cleaning block (151), the cleaning block (151) is located in the gap between the second driving roller driving the second conveyor belt (14), and is fixedly connected to the side wall of the working chamber (12); The cleaning block (151) is hollow inside, and through holes (152) are evenly arranged on the upper and lower side walls. A plurality of collecting tubes (153) are evenly installed in the hollow part inside the cleaning block (151). The collecting tubes (153) are connected to an external air pump, and a collecting sleeve (154) is nested outside the collecting tubes (153). The side walls of the collecting tubes (153) are evenly arranged with air guide holes (155).
2. A textile recycling system based on clothing scraps according to claim 1, characterized in that: The top of the working chamber (12) is provided with a cleaning port (121), the cleaning port (121) leads to the bottom of the first conveyor belt (21), and brush rollers (16) are evenly arranged in the cleaning port (121), the bristles on the surface of the brush rollers (16) are in contact with the lower surface of the bottom of the first conveyor belt (21), and the end of the brush roller (16) is rotatably connected to the side wall installed at the cleaning port (121); A cleaning roller (17) is evenly rotatably mounted on the side wall of the working chamber (12) below the brush roller (16); arc-shaped cleaning teeth (171) are evenly arranged on the surface of the cleaning roller (17); the ends of the cleaning teeth (171) are embedded in the bristles on the surface of the brush roller (16).
3. A textile recycling system based on clothing scraps according to claim 2, characterized in that: The cleaning roller (17) is of cantilever design, one end of which is rotatably connected to the side wall of the working chamber (12), and the other end of which is not in contact with the opposite side wall of the working chamber (12); The cleaning roller (17) is hollow inside and extends to the outside to form an opening at the end of the cleaning roller (17), and a crushing rod (18) is provided at a position of the side wall of the working chamber (12) facing the opening at the end of the cleaning roller (17), the crushing rod (18) extends into the hollow part inside the cleaning roller (17), and crushing knives (181) are evenly provided on the outer wall surface of the crushing rod (18), and the end of the crushing knife (181) extends out through an annular groove (172) provided at a corresponding position of the side wall of the cleaning roller (17).
4. A textile recycling system based on clothing scraps according to claim 3, characterized in that: The annular groove (172) on the cleaning roller (17) overlaps with the cleaning tooth (171), and the annular groove (172) on the cleaning tooth (171) extends in a direction close to the end of the cleaning tooth (171).
5. A textile recycling system based on clothing scraps according to claim 4, characterized in that: The end of the crushing knife (181) is bent and presents an arc shape, and the bending direction of the end of the crushing knife (181) is opposite to the bending direction of the end of the arc-shaped cleaning tooth (171).
6. A textile recycling system based on clothing scraps according to claim 5, characterized in that: An absorption sleeve (182) is embedded in the outer surface of the crushing rod (18) at the gap between the crushing knives (181), and the absorption sleeve (182) is used to collect waste dust and impurities that enter the interior of the cleaning roller (17).
7. A textile recycling system based on clothing scraps according to claim 6, characterized in that: The surface of the No. 2 conveyor belt (14) is evenly provided with arc-shaped scrapers (142), and the ends of the scrapers (142) are embedded in the gaps between the cleaning teeth (171) at the positions close to the cleaning rollers (17).
8. A recycling textile method based on clothing scraps, the recycling textile method is applicable to the recycling textile system described in any one of claims 1 to 7, characterized in that: The specific steps of the recycling textile method are: S1: First, clothing is placed on the upper surface of a support platform (212) in a recycling textile system, the large plane on the top of the support platform (212) plays a supporting role for the belt body (211) of the upper No. 1 conveyor belt (21), and the automatic cutting device (2) is started to cut the clothing, and the generated clothing scraps are left on the upper surface of the No. 1 conveyor belt (21); S2: After the cut garments are taken away, the No. 1 motor is started, and the No. 1 motor drives the No. 1 driving roller (213) to rotate, so that the No. 1 conveyor belt (21) rotates synchronously, and the rotating No. 1 conveyor belt (21) drives the upper garment scraps to move, so that the garment scraps enter the feed port (11) along with the belt body (211), and fall into the working chamber (12) under the action of gravity, and fall on the No. 2 conveyor belt (14); S3: During the operation of the No. 2 conveyor belt (14), the cleaning component (15) located inside the No. 2 conveyor belt (14) is synchronously started, so that the waste dust in the clothing scraps collected on the No. 2 conveyor belt (14) is collected and cleaned; S4: The running No. 2 conveyor belt (14) sends the clothing scraps falling thereon to the direction of the discharge port (13), and a recycling box is placed at the discharge port (13), with the box opening facing the end of one side of the No. 2 conveyor belt (14) close to the discharge port (13), so that the clothing scraps transported on the No. 2 conveyor belt (14) fall into the recycling box and are collected.
Citation Information
Patent Citations
Cutting device for garment proofing
CN115247368A
Cloth processing cutting equipment facilitating waste collection
CN213617020U