A slitting mechanism for blue film web
By designing an automated blue film roll slicing mechanism, the problems of low efficiency and high error rate of manual cutting were solved, realizing efficient automated production of blue film rolls and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202211235425.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-10
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2042-10-10
AI Technical Summary
The cutting process of blue film for Mini LED chips suffers from low efficiency and high error rate due to manual cutting, which affects product quality and increases production costs.
An automated slicing mechanism was designed, comprising a film tensioning assembly, a film cutting assembly, a feeding and suction assembly, a film spreading assembly, a film transport assembly, and an air source control assembly, to achieve automated cutting of blue film rolls.
It has improved the automation level of the production process, increased the production efficiency and quality of products, and reduced the error rate and production cost of manual operation.
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Figure CN115648299B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to a slicing mechanism, in particular to a slicing mechanism for a blue film roll. BACKGROUND
[0002] Most of the blue film cutting in the film reversing process is manually cut, the film viscosity has a practical effect, and many employees are used in production. Manual operation will inevitably cause errors and affect product quality, and the production efficiency is low. The difference in personal operation skills will have different effects on the whole process, which puts higher requirements on production management, thereby increasing the production cost. SUMMARY
[0003] The technical problem to be solved by the application is to provide a slicing mechanism for a blue film roll, to realize quantitative management of each link of production, to solve the low film cutting efficiency and high error rate of manual cutting of the blue film in the industry, to improve the automation degree of the whole production process, and to improve the overall production efficiency and product quality.
[0004] The slicing mechanism for the blue film roll is realized through the following technical scheme: the slicing mechanism comprises a mounting plate, a film roll tensioning assembly, a film cutting assembly, a film feeding and sucking assembly, a film cutting and sucking assembly, a film opening assembly, a film carrying assembly, an air source control assembly and a grating protection assembly.
[0005] The film opening assembly, the film cutting and sucking assembly and the film feeding and sucking assembly are sequentially mounted on the mounting plate, a support is fixed above the film cutting and sucking assembly, and the film cutting assembly is mounted on the support; a vertical plate is mounted on one side of the other end of the mounting plate, the air source control assembly is mounted on the outer side of the vertical plate, and the film roll tensioning assembly is mounted on the inner side of the vertical plate.
[0006] As a preferred technical scheme, the film cutting and sucking assembly comprises a sucking plate, a film cutting knife and an electric cylinder, the sucking plate is arranged above the sucking plate support plate, the electric cylinder is fixed on the support, and the film cutting knife is mounted on the output shaft of the electric cylinder; and the film cutting knife corresponds to the position of the sucking plate.
[0007] As a preferred technical scheme, the film opening assembly comprises two spliced fixed plates and movable plates, a pushing cylinder and a guide rail, the movable plate is mounted above the opening guide rail, the pushing cylinder is mounted below the fixed plate, and the output shaft of the pushing cylinder is connected with the movable plate.
[0008] As a preferred technical scheme, the film carrying assembly comprises a carrying guide rail, two oppositely arranged lifting cylinders and a carrying horizontal moving motor, the lifting cylinder is mounted above the carrying guide rail, the carrying horizontal moving motor is connected with the lifting cylinder, and a carrying sucking plate is mounted on the output shaft of the two oppositely arranged lifting cylinders.
[0009] Preferably, the inner side of the vertical plate is provided with an ion wind rod, and the two side gratings of the support are provided with protection assemblies.
[0010] The application solves the problems of low efficiency and high error rate in manual cutting of blue film, improves the automation degree of the whole production process, and further improves the overall production efficiency and product quality. BRIEF DESCRIPTION OF DRAWINGS
[0011] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0012] Figure 1 Schematic diagram of the three-dimensional structure of the present application Figure One ;
[0013] Figure 2 Schematic diagram of the three-dimensional structure of the present application Figure Two ;
[0014] Figure 3 Schematic diagram of the film cutting and sucking plate assembly structure of the present application
[0015] Figure 4 Schematic diagram of the film opening assembly structure of the present application
[0016] Figure 5 Schematic diagram of the film carrying assembly structure of the present application
[0017] Figure 6 Working principle diagram of the film cutting of the present application DETAILED DESCRIPTION
[0018] All features disclosed in this specification, or all steps of any methods or processes disclosed, can be combined in any combination, except combinations where at least some of the features and / or steps are mutually exclusive.
[0019] As shown in Figure 1 — Figure 2 The present application is a kind of cutting mechanism for blue film roll material, which comprises a mounting plate and a roll film tensioning assembly 1, a film cutting assembly 2, a feeding and film sucking assembly 3, a film cutting and sucking plate assembly 4, a film opening assembly 5, a film carrying assembly 6, a gas source control assembly 7 and a grating protection assembly 8 fixed on the mounting plate.
[0020] The film opening assembly 5, the film cutting and sucking plate assembly 4 and the film feeding and sucking plate assembly 3 are sequentially installed on the mounting plate, the film cutting and sucking plate assembly 4 is fixed with a support above, and the film cutting assembly 2 is installed on the support; one side of the other end of the mounting plate is installed with a vertical plate, the vertical plate is installed with the air source control assembly 7 outside, and the inside is installed with the film winding tension assembly 1.
[0021] As shown in Figure 3 The film cutting and sucking plate assembly 4 includes a sucking plate 9, a film cutting knife 10 and an electric cylinder 11, the sucking plate 9 is arranged above the sucking plate support plate, the electric cylinder 11 is fixed on the support, and the film cutting knife 10 is installed on the output shaft of the electric cylinder 11; and the position corresponds to the sucking plate 9.
[0022] As shown in Figure 4 The film opening assembly 5 includes two spliced fixed plates and movable plates, a pushing opening cylinder 12 and a guide rail 13, the movable plate is installed above the opening guide rail 13, the pushing opening cylinder 12 is installed below the fixed plate, and the output shaft of the pushing opening cylinder 12 is connected with the movable plate; the bottom of the fixed plate is installed with a heating pipe 20.
[0023] As shown in Figure 5 The film carrying assembly 6 includes a carrying guide rail 14, two oppositely arranged lifting cylinders 15 and a carrying transverse moving motor 17, the lifting cylinder 15 is installed above the carrying guide rail 14, and the carrying transverse moving motor 17 is connected with the lifting cylinder 15, and the output shaft of the two oppositely arranged lifting cylinders 15 is installed with a carrying sucking plate 16.
[0024] In the embodiment, the vertical plate is further provided with an ion wind rod 18, and the support is provided with the grating protection assembly 8 on both sides.
[0025] The working principle is as follows:
[0026] As shown in Figure 6 The blue film roll is fed, and the film is sucked on the sucking plate by manual wearing. The film carrying assembly sucks and transversely carries the film to the film cutting position, and the film cutting assembly cuts the film. Then, the cut single film is transversely carried to the film placing position, and the film opening assembly operates to make the film in a taut state for subsequent attachment.
[0027] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited to this, any change or replacement without creative labor should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be limited to the protection scope defined in the claims.
Claims
1. A slitting mechanism for a blue film web, characterized by: The film tensioning assembly (1), the film cutting assembly (2), the film feeding and sucking assembly (3), the film cutting and sucking assembly (4), the film opening assembly (5), the film carrying assembly (6), the air source control assembly (7) and the grating protection assembly (8) are fixed on the mounting plate. The film cutting and sucking assembly (4) is fixed with a support above, and the film cutting assembly (2) is installed on the support. The film cutting and sucking assembly (4) includes a sucking plate (9), a film cutting knife (10) and an electric cylinder (11). The film opening assembly (5) includes two fixed plates and movable plates, a pushing cylinder (12) and a guide rail (13). The film carrying assembly (6) includes a carrying guide rail (14), two opposite lifting cylinders (15) and a carrying horizontal moving motor (17).
2. The slitting mechanism for a roll of blue film of claim 1, wherein: The inside of the vertical plate is also provided with an ion wind rod (18), and the inside of the support is provided with two grating protection assemblies (8).
Citation Information
Patent Citations
Edge cutting mechanism for crosscut films
CN108656168A
Blue film cutting device for lithium battery
CN215589252U