Automobile gear shift hand ball and its assembly device and process
By designing embedded connected car gear shifting handballs and automated assembly devices, the problem of high assembly difficulty caused by complex parts connections is solved, and an efficient and low-cost assembly process is achieved.
Patent Information
- Application Number
- CN202211303611.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-24
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2042-10-24
AI Technical Summary
The parts connection relationship of existing automobile shift handballs is complex and difficult to assemble, resulting in low production efficiency.
A car shift handball is designed, and an embedded connection structure with the inner core of the ball head, inner button assembly, elastic assembly and sliding sleeve is adopted, and is equipped with assembly devices, including a moving mechanism, an installation mechanism and a testing mechanism to achieve automated assembly.
It simplifies the connection relationship between parts, improves assembly efficiency, reduces the possibility of misinstallation and misinstallation, reduces noise and vibration, improves the operating feel, and reduces production costs.
Smart Images

Figure CN115654118B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of automobile parts and assembly, and in particular to an automobile shift knob and an assembly device and process thereof. Background Art
[0002] In recent years, with the gradual improvement of people's living standards, the popularity of automobiles has also increased. During driving, the gears of the transmission are switched to match the gears with the vehicle speed. Therefore, shifting gears is one of the main operating steps of a car. The driver switches gears by operating the shift lever. To improve the driver's convenience, the shift lever is equipped with a shift knob on the top. As a key component of driving operation, the shift knob's reliability is of paramount importance.
[0003] The design of a car's gear shift knob needs to take into account high standards such as shifting function, shifting comfort, and exquisite appearance. The relevant car's gear shift knob is usually composed of multiple parts, and the connection relationship between the parts is complex, making assembly difficult. It requires multiple operators and semi-automatic equipment to complete the task, which reduces the production and assembly efficiency of the car's gear shift knob. Summary of the Invention
[0004] In order to reduce the difficulty of assembling a car shift knob and improve the efficiency of assembling a car shift knob, the present application provides a car shift knob and an assembly device and process thereof.
[0005] The present application provides a car gear shift knob, which adopts the following technical solution:
[0006] A car shift hand ball, comprising a ball head inner core, an inner button component, an elastic component, a fixing part and a sliding sleeve;
[0007] The inner button assembly is embedded in the inner core of the ball head and can be fixed to the inner core of the ball head by the fixing member;
[0008] The inner core of the ball head is provided with an accommodating cavity, the sliding sleeve is arranged in the accommodating cavity, and a trigger section is extended from one end of the inner button assembly, the trigger section extends into the accommodating cavity and abuts against the top of the sliding sleeve;
[0009] The elastic component includes a first elastic member and a second elastic member. The first elastic member is wound around the outer side wall of the ball head inner core, and the second elastic member is embedded between the end of the inner layer button component away from the trigger section and the ball head inner core.
[0010] By adopting the above technical solution, when the inner button assembly swings, the trigger section can swing just onto the sliding sleeve, and by pressing down the sliding sleeve, the inner rod of the shift lever can be pushed to complete the shift operation. The overall structure of the automobile shift knob is simple, and the connection method between the various parts is simple, making the whole easy to assemble, thereby improving the assembly efficiency of the automobile shift knob. Among them, the first elastic member is located at the end of the shift knob close to the mounting frame, which increases the pull-out resistance of the shift knob and makes the shift knob less likely to be pulled out; the second elastic member fills the gap between the inner core of the ball head and the sliding sleeve, reducing the possibility of the inner button assembly and the inner rod of the shift lever colliding during the shift vibration, improving the operator's feel when shifting, and reducing the possibility of noise when the automobile shift knob shifts.
[0011] Optionally, a mounting hole is formed at one end of the inner button assembly away from the second elastic member, and a buffer pad is passed through the mounting hole.
[0012] By adopting the above technical solution, when the inner button assembly swings, the harder part of the inner core of the ball head will hit the buffer pad at the end of the inner button assembly, thereby absorbing the abnormal noise and vibration caused by the collision through the buffer pad, reducing the noise caused by shifting, and making the handball smoother and more comfortable during the gear shifting and unlocking process.
[0013] Furthermore, the present application also provides an automobile shift hand ball assembly device, which includes a moving mechanism, a first elastic member mounting mechanism, an inner button assembly mounting mechanism, a fixing member mounting mechanism, a sliding sleeve mounting mechanism, and an oil injection mechanism;
[0014] The moving mechanism includes a guide rail and a mounting block, and the mounting block is slidably arranged on the guide rail;
[0015] The first elastic member installation mechanism, the inner layer button assembly installation mechanism, the fixing member installation mechanism, the sliding sleeve installation mechanism and the oil injection mechanism are all arranged around the guide rail.
[0016] By adopting the above technical solution, when the mounting block moves on the guide rail, the mounting mechanisms located on both sides and the end of the guide rail can assemble the inner core of the ball head on the mounting block, and complete the assembly of the first elastic part, oiling and sliding sleeve, inner button assembly and fixing parts in sequence. The entire assembly work is completed around the moving mechanism, which takes up little space; compared with traditional manual assembly, the assembly efficiency is improved.
[0017] Optionally, the automobile shift hand ball assembly device further comprises a locking mechanism for fixing the inner core of the ball head, wherein the locking mechanism comprises a clamping cylinder and a locking plate;
[0018] The clamping cylinder is embedded in the middle of the mounting block, and the locking plate is arranged at one end of the mounting block and fixedly connected to the output end of the clamping cylinder.
[0019] By employing this technical solution, the clamping cylinder can drive the locking plate toward or away from the mounting block. When the locking plate approaches the mounting block, one end of the ball head core is locked in place by the locking plate; when the locking plate moves away from the mounting block, the ball head core is released. This locking mechanism secures the ball head core, providing greater stability during assembly, ensuring that all components are accurately positioned during shift knob assembly and minimizing the possibility of misassembly.
[0020] Optionally, the automobile shift hand ball assembly device also includes a detection mechanism, which includes several sensors for detecting the first elastic part, the sliding sleeve, the inner button assembly, the fixing part and the second elastic part respectively, and a display capable of receiving signals sensed by several of the sensors.
[0021] By adopting this technical solution, several sensors are installed near the corresponding installation mechanisms. When the installation mechanisms complete the assembly of the ball head inner core, the sensors can detect whether each component is successfully assembled in the corresponding position of the ball head inner core. At the same time, the sensor detection signal is transmitted to the display. If the detection is correct, the assembly sequence is automatically carried out. If there is any missing or incorrect assembly, the display will indicate the problematic workstation, and the indicator light will flash as an alarm, causing the entire system to stop.
[0022] Optionally, the first elastic member installation mechanism includes a first feeding member capable of transporting the first elastic member, a stopper, and a downward driving assembly, wherein the stopper is fixedly connected to the first feeding member and can limit the first feeding member;
[0023] The downward pressing driving assembly is arranged above the stopper, and the downward pressing driving assembly includes a first downward pressing driving member and a pushing member, and the pushing member is fixedly connected to the output shaft of the first downward pressing driving member;
[0024] A vertical strip groove for the pushing member to pass through is provided on the side of the stop block away from the first feeding member in the vertical direction, and a horizontal strip groove is provided on the side of the stop block close to the first feeding member, and the vertical strip groove is connected to the horizontal strip groove; the end of the first feeding member is embedded between the top wall and the bottom wall of the horizontal strip groove.
[0025] By adopting this technical solution, when the mounting block moves to the first elastic member mounting mechanism, the end of the first feed member is located in the horizontal strip groove of the stopper. Because the horizontal strip groove is connected to the vertical strip groove, the first elastic member on the first feed member can enter the vertical strip groove through the horizontal strip groove. At the same time, driven by the first downward driving member, the pusher can be inserted into the vertical strip groove of the stopper, pressing the first elastic member located in the vertical strip groove onto the inner core of the ball head. The entire process is completed automatically by the machine, improving the production and assembly efficiency of the automotive gear shift knob.
[0026] Optionally, the oil filling mechanism includes a first horizontal driving member, an oil filling valve and an oil filling pipe, and the oil filling pipe is connected to the end of the oil filling valve;
[0027] The oil filling valve is arranged above the first horizontal driving member and can move toward the guide rail under the drive of the first horizontal driving member.
[0028] By adopting the above technical solution, when the mounting block moves to the sleeve mounting mechanism, under the drive of the first horizontal driving member, the oil filling valve and the oil filling pipe move as a whole toward the mounting block, and the oil filling valve fills oil to the side wall of the ball head inner core accommodating cavity through the oil filling pipe to reduce the resistance when shifting gears and improve the service life of the gear shift inner rod.
[0029] Optionally, the sliding sleeve mounting mechanism includes a second feeding member and a second horizontal driving member, and the second horizontal driving member is connected to one end of the second feeding member and can drive the second feeding member to move.
[0030] By adopting the above technical solution, when the mounting block moves to the sleeve mounting mechanism, the sleeve is placed at the end of the second feeding member away from the second horizontal driving member. Under the drive of the second horizontal driving member, the second feeding member moves the sleeve into the accommodating cavity of the ball head inner core. The entire process is automatically completed by the machine, thereby improving the production and assembly efficiency of the automobile gear shift hand ball.
[0031] Optionally, the inner button mounting mechanism includes a mounting plate, a second push-down driving member and a clamping assembly, and one end of the mounting plate is fixedly connected to the output end of the second push-down driving member;
[0032] The clamping assembly includes a clamping cylinder, a first clamping piece and a second clamping piece, the clamping cylinder and the first clamping piece are fixed on the mounting plate, and the end of the second clamping piece is connected to the output end of the clamping cylinder;
[0033] The second clamping piece is arranged opposite to the first clamping piece and can be moved closer to or away from the first clamping piece under the drive of the clamping cylinder.
[0034] With this technical solution, when the mounting block moves to the inner button mounting mechanism, the clamping cylinder drives the second clamping plate toward the first clamping plate, clamping the inner button assembly. Driven by the second downward-actuating member, the mounting plate as a whole moves downward, thus mounting the inner button assembly onto the ball head core on the mounting block. This entire process is automated, improving the production and assembly efficiency of automotive shift knobs.
[0035] Optionally, the fixing member installation mechanism includes a vibrating screen, a third feeding member, a third horizontal driving member and a feeding driving member;
[0036] The third feeding member is embedded in one end of the vibrating screen, the output end of the third horizontal driving member is connected to the end of the third feeding member, and the feed driving member is arranged at the other end of the vibrating screen and can drive the fixing member to move toward the third feeding member;
[0037] A feed trough for movement of the fixing member is provided on the upper surface of the vibrating screen; the feed trough is communicated with the interior of the third feeding member.
[0038] By adopting this technical solution, when the mounting block moves near the fixture mounting mechanism, the fixture is placed in the chute on the vibrating screen. Driven by the feed drive, the fixture follows the chute into the third feeder. Driven by the third horizontal drive, the fixture is then inserted from the third feeder into the connection between the ball head inner core and the inner button assembly on the mounting block. The entire process is completed automatically by the machine, improving the production and assembly efficiency of automotive shift knobs.
[0039] On the other hand, the present application also provides a process for assembling a car shift knob, wherein the process uses the above-mentioned car shift knob assembly device to assemble the above-mentioned car shift knob, and the process comprises the following steps:
[0040] S1: The mounting block moves to the vicinity of the first elastic member mounting mechanism to complete the assembly and testing of the first elastic member;
[0041] S2: The mounting block moves to the vicinity of the oil filling mechanism. After the oil filling inside the ball head core is completed, the equipment stops moving.
[0042] S3: Place the second elastic member into the inner core of the ball head;
[0043] S4: The mounting block moves to one end of the guide rail close to the sleeve mounting mechanism, and the second elastic member is inspected and the sleeve is assembled and inspected in sequence;
[0044] S5: Apply oil to the end of the inner button assembly, and complete the assembly and inspection of the inner button assembly and the fixing parts in sequence.
[0045] By adopting this technical solution, the entire assembly device sequentially completes the assembly and testing of the first elastic member, oiling, and assembly and testing of the second elastic member, the sliding sleeve, the inner button assembly, and the fixing member. Only one operator is required to operate the control component to control the entire assembly process, simplifying the control method and reducing production and processing costs. The related detection components reduce the possibility of incorrect assembly or missing assembly, thereby improving the production and assembly efficiency of automobile shift knobs.
[0046] In summary, this application has at least one of the following beneficial effects:
[0047] 1. The various parts of the shift knob in this application are mostly connected in an embedded manner, and the connection relationship is simple, which reduces the difficulty of producing and assembling the automobile shift knob, thereby improving the production and assembly efficiency of the automobile shift knob.
[0048] 2. The first elastic member can increase the anti-pullout force of the shift hand ball, making the shift hand ball not easily pulled out; the second elastic member fills the gap between the inner core of the ball head and the sliding sleeve, reducing the possibility of collision between the inner button assembly and the inner rod of the shift lever during gear shifting vibration, improving the operator's feel when shifting gears, and reducing the possibility of noise when the car shift hand ball shifts gears; the buffer pad absorbs abnormal noise and vibration caused by collision, reduces the noise during gear shifting, and makes the hand ball smoother and more comfortable during the gear shifting and unlocking process.
[0049] 3. The shift hand ball assembly device in this application can complete the assembly of the first elastic part, oiling and sliding sleeve, inner button assembly and fixing parts in sequence. The entire assembly work is completed around the moving mechanism and occupies a small space. Compared with traditional pure manual assembly, the assembly efficiency is improved.
[0050] 4. Sensors detect whether each component is successfully assembled in its corresponding position within the ball head core. If no problems are detected, assembly proceeds automatically according to the correct sequence. If any components are missing or incorrectly assembled, the display indicates the problematic workstation, and an indicator light flashes to sound an alarm, causing the entire assembly to stop. This reduces the possibility of incorrect or missing components.
[0051] 5. During actual production and assembly, only one operator is required to control the control components to achieve control of the entire assembly process. The control method is simple and reduces production and processing costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0052] Figure 1 This is the first explosion diagram of the shift handball in an embodiment of the present application.
[0053] Figure 2 This is a second explosion diagram of the shift hand ball in an embodiment of the present application.
[0054] Figure 3 It is an overall schematic diagram of the automobile shift hand ball assembly device according to an embodiment of the present application.
[0055] Figure 4 It is a schematic diagram of the first elastic member installation mechanism of an embodiment of the present application.
[0056] Figure 5 It is a schematic diagram of the oil filling mechanism of an embodiment of the present application.
[0057] Figure 6 It is a schematic diagram of the sliding sleeve installation mechanism of an embodiment of the present application.
[0058] Figure 7It is a schematic diagram of the inner button assembly installation mechanism of an embodiment of the present application.
[0059] Figure 8 It is a schematic diagram of the fixing member installation mechanism of an embodiment of the present application.
[0060] Explanation of Reference Numerals: 1. handball body; 11. ball head inner core; 111. accommodating cavity; 12. inner button assembly; 121. trigger section; 122. mounting hole; 13. sliding sleeve; 14. elastic assembly; 141. first elastic member; 142. second elastic member; 15. fixing member; 16. button; 17. cushion;
[0061] 2. Moving mechanism; 21. Guide rail; 22. Mounting block; 3. Locking mechanism; 31. Limiting plate; 32. Locking cylinder; 33. Locking plate;
[0062] 4. First elastic member mounting mechanism; 41. First feeding member; 411. Embedded groove; 42. Downward pressing drive assembly; 421. First downward pressing drive member; 422. Pushing member; 43. Stopper; 431. Vertical strip groove; 432. Horizontal strip groove;
[0063] 5. Oil filling mechanism; 51. First horizontal driving member; 52. Oil filling valve; 53. Oil filling pipe;
[0064] 6. Slide mounting mechanism; 61. Second feeding member; 611. Placement slot; 62. Second horizontal driving member;
[0065] 7. Inner button assembly mounting mechanism; 71. Mounting plate; 72. Second downward-pressing driving member; 73. Clamping assembly; 731. Clamping cylinder; 732. First clamping piece; 733. Second clamping piece; 7331. Boss;
[0066] 8. Fixing member installation mechanism; 81. Vibrating screen; 811. Feed chute; 82. Third feeding member; 83. Third horizontal driving member; 84. Feed driving member; 85. Feed block; 86. Conveying block;
[0067] 9. Detection mechanism; 91. Sensor; 92. Display; 10. Control component. DETAILED DESCRIPTION
[0068] The following is combined with Figure 1-8 This application is described in further detail.
[0069] The embodiment of the present application discloses a car shift hand ball, referring to Figure 1 and Figure 2, including a handball body 1, which includes a ball head inner core 11, an inner layer button assembly 12, a sliding sleeve 13, an elastic assembly 14, a fixing member 15 and a button key 16. The inner layer button assembly 12 is embedded in the ball head inner core 11 and is fixedly connected to the ball head inner core 11 through the fixing member 15. The button key 16 is arranged on the outside of the ball head inner core 11 near the inner layer button assembly 12. The button key 16 is detachably connected to the inner layer button assembly 12. The sliding sleeve 13 is embedded in the ball head inner core 11 and abuts against the inner layer button assembly 12; the elastic assembly 14 includes a first elastic member 141 and a second elastic member 142. The first elastic member 141 is arranged on the outer side wall of the ball head inner core 11, and the second elastic member 142 is embedded between the ball head inner core 11 and one end of the inner layer button assembly 12.
[0070] refer to Figure 2 The ball head inner core 11 defines an accommodating cavity 111. The sliding sleeve 13 is embedded within this cavity 111, and its bottom portion is capable of connecting with the inner rod of the shift lever to enable the shifting process. A trigger segment 121 extends from the end of the inner button assembly 12, away from the second elastic member 142. This trigger segment 121 extends into the accommodating cavity 111 and abuts the top of the sliding sleeve 13. When the trigger button 16 causes the inner button assembly 12 to swing, the trigger segment 121 swings onto the sliding sleeve 13. Pressing the sliding sleeve 13 downward pushes the inner rod of the shift lever, thereby depressing the inner rod of the shift lever.
[0071] refer to Figure 2 The first elastic member 141 is a U-shaped spring bar, which is embedded in the outer wall of the ball head inner core 11 to increase the pull-out resistance of the shift handle ball, making it difficult for the shift handle ball to be pulled out. The second elastic member 142 is a spring sheet, which is embedded between the ball head inner core 11 and the end of the inner button assembly 12 to fill the gap between the inner button assembly 12 and the sliding sleeve 13, thereby reducing the possibility of the inner button assembly 12 colliding with the inner rod of the shift lever during gear shift vibration. The end of the inner button assembly 12 away from the second elastic member 142 is provided with a mounting hole 122, and a buffer pad 17 is inserted into the mounting hole 122 to reduce noise during gear shifting. The fixing member 15 in this embodiment is a pin, and the end of the inner button assembly 12 close to the second elastic member 142 is fixedly connected to the ball head inner core 11 through a pin.
[0072] The working principle of a car shift hand ball in an embodiment of the present application is: when shifting gears, pressing the button key 16 causes the inner button assembly 12 to swing and press down the sliding sleeve 13, further pushing the inner rod of the shift lever to realize the downward pressing action of the shift lever.
[0073] The present application also discloses an assembly device for assembling the above-mentioned automobile shift hand ball, referring to Figure 3, including a moving mechanism 2, a locking mechanism 3, a first elastic member mounting mechanism 4, an oiling mechanism 5, a sliding sleeve mounting mechanism 6, an inner button assembly mounting mechanism 7, a fixed member mounting mechanism 8 and a control assembly 10. The moving mechanism 2 includes a guide rail 21 and a mounting block 22. The mounting block 22 is arranged on the guide rail 21 and can slide along the direction of the guide rail 21. The first elastic member mounting mechanism 4, the inner button assembly mounting mechanism 7, the fixed member mounting mechanism 8, the sliding sleeve mounting mechanism 6 and the oiling mechanism 5 are arranged around the guide rail 21. The control assembly 10 is located on the side of the guide rail 21 near the inner button assembly mounting mechanism 7 and includes two control buttons arranged at intervals for controlling the assembly process of the entire device.
[0074] Specifically, refer to Figure 3 The first elastic part mounting mechanism 4, the oil injection mechanism 5 and the sliding sleeve mounting mechanism 6 are arranged in sequence on the same side of the guide rail 21, the inner button assembly mounting mechanism 7 is arranged on the other side of the guide rail 21 and is opposite to the sliding sleeve mounting mechanism 6, the fixing part mounting mechanism 8 is arranged at the end of the guide rail 21 close to the inner button assembly mounting mechanism 7, and the locking mechanism 3 is arranged at one end of the mounting block 22 for fixing the ball head inner core 11.
[0075] For further reference, Figure 3 The automobile shift knob assembly device also includes a detection mechanism 9, which includes a plurality of sensors 91 and a display 92. The number of sensors 91 is 5, which are respectively used to detect the installation status of the first elastic member 141, the inner button assembly 12, the fixing member 15, the sliding sleeve 13, and the second elastic member 142, and each sensor 91 is arranged near the corresponding installation mechanism. Each sensor 91 can transmit a detection signal to the controller of the automobile shift knob assembly device and reflect the assembly status of each part through the display 92 to reduce the possibility of misassembly or missing assembly. Specifically, the sensor 91 used to detect the first elastic member 141 and the second elastic member 142 is a metal sensor, and the sensor 91 used to detect the inner button assembly 12, the fixing member 15, and the sliding sleeve 13 is a photoelectric sensor.
[0076] refer to Figure 3The end of the mounting block 22 away from the locking mechanism 3 is provided with a limit plate 31 capable of limiting the end of the ball head inner core 11. The locking mechanism 3 includes a clamping cylinder and a locking plate 33. The clamping cylinder is embedded in the middle of the mounting block 22. The locking plate 33 is provided at the end of the mounting block 22 away from the limit plate 31 and is connected to the output end of the clamping cylinder. The locking plate 33 is provided with a through hole for the ball head inner core 11 to pass through. In the actual assembly process, the ball head inner core 11 is placed as a whole between the limit plate 31 and the locking plate 33, and the bottom end of the ball head inner core 11 passes through the limit plate 31. When the clamping cylinder drives the locking plate 33 to approach the mounting block 22, the top end of the ball head inner core 11 is placed in the through hole on the locking plate 33, so that the ball head inner core 11 is fixed to the mounting block 22 as a whole, and then the next assembly is carried out.
[0077] refer to Figure 4 The first elastic member mounting mechanism 4 is used to assemble the spring bar onto the outer wall of the ball head inner core 11. It includes a first feeder 41, a downward driving assembly 42, and a stopper 43. The first feeder 41 is used to transport the spring bar, and the stopper 43 is fixed to the end of the first feeder 41 to limit the spring bar's position. The first feeder 41 has a slot 411 for receiving the spring bar, allowing the spring bar to be transported along the slot 411 to the stopper 43.
[0078] The downward pressure drive assembly 42 is arranged directly above the connection between the first feeding member 41 and the stopper 43. The downward pressure drive assembly 42 includes a first downward pressure drive member 421 and a pusher 422. Preferably, the first downward pressure drive member 421 in this embodiment is a cylinder, and the pusher 422 is fixedly connected to the outer wall of the cylinder output shaft. A vertical strip groove 431 for the pusher 422 to pass through is formed in the vertical direction on the side of the stopper 43 away from the first feeding member 41. A transverse strip groove 432 is formed on the side of the stopper 43 close to the first feeding member 41. The vertical strip groove 431 is connected to the transverse strip groove 432; the end of the first feeding member 41 is embedded between the top wall and the bottom wall of the transverse strip groove 432.
[0079] During actual assembly, when the cylinder is started, the pusher 422 fixedly connected to the cylinder output shaft can move into the vertical strip groove 431 in the stop block 43, and the spring bar can enter the vertical strip groove 431 through the transverse strip groove 432 and be pressed onto the mounting block 22 by the pusher 422, thereby completing the assembly of the spring bar.
[0080] Reference Figure 5The oil filling mechanism 5 includes a first horizontal driving member 51, an oil filling valve 52, and an oil filling pipe 53. The oil filling valve 52 is disposed above the first horizontal driving member 51. Preferably, the first horizontal driving member 51 is a pneumatic cylinder; in other embodiments, a motor may also be used as the driving member. The end of the oil filling pipe 53 is connected to the oil filling valve 52. During actual assembly, the first horizontal driving member 51 can drive the oil filling valve 52 and the oil filling pipe 53 toward the mounting block 22 to fill the interior of the ball head inner core 11 with oil.
[0081] Reference Figure 6 The sleeve mounting mechanism 6 includes a second feeding member 61 and a second horizontal driving member 62. Preferably, the second horizontal driving member 62 in this embodiment is also a cylinder. The output end of the second horizontal driving member 62 is connected to the end of the second feeding member 61 and can drive the second feeding member 61 to move. A placement groove 611 is provided at one end of the second feeding member 61 away from the second horizontal driving member 62. Figure 2 and Figure 6 During actual assembly, the sliding sleeve 13 is located in the placement groove 611 and the assembly is completed under the drive of the second horizontal driving member 62.
[0082] refer to Figure 7 The mounting mechanism of the inner button assembly 12 includes a mounting plate 71, a second downward-pressing driving member 72 and a clamping assembly 73. Preferably, the second downward-pressing driving member 72 is also a cylinder. One end of the mounting plate 71 is fixedly connected to the output end of the cylinder, and the clamping assembly 73 is arranged at the other end of the mounting plate 71. The clamping assembly 73 includes a clamping cylinder 731, a first clamping piece 732 and a second clamping piece 733. The clamping cylinder 731 and the first clamping piece 732 are both fixed on the mounting plate 71 and the first clamping piece 732 is arranged below the clamping cylinder 731. The second clamping piece 733 is arranged between the output end of the clamping cylinder 731 and the first clamping piece 732, and the second clamping piece 733 is arranged opposite to the first clamping piece 732. The second clamping piece 733 has two parallel bosses 7331 on the side close to the output end of the clamping cylinder 731, and the output end of the second clamping cylinder 731 is fixedly connected to the bosses 7331 by screws; the second clamping piece 733 is rotatably connected to the first clamping piece 732 on the side away from the output end of the clamping cylinder 731 through a rotating shaft.
[0083] During actual assembly, the inner button assembly 12 is placed between the first clamping piece 732 and the second clamping piece 733. The clamping cylinder 731 presses down to drive the output end to move downward and exerts a downward force on the boss 7331. Since the second clamping piece 733 is rotatably connected to the first clamping piece 732, the end of the second clamping piece 733 away from the boss 7331 moves closer to the first clamping piece 732, thereby clamping the inner button assembly 12. When the second downward-pressing driving member 72 drives the entire assembly to move downward, so that the inner button assembly 12 is installed inside the ball head inner core 11, the clamping cylinder 731 drives the output end to move upward, so that the second clamping piece 733 is separated from the first clamping piece 732, thereby loosening the inner button assembly 12.
[0084] refer to Figure 8 The fixing member mounting mechanism 8 includes a vibrating screen 81, a third feeding member 82, a third horizontal driving member 83 and a feed driving member 84. The third feeding member 82 is embedded in one end of the vibrating screen 81. The third horizontal driving member 83 is connected to one end of the third feeding member 82 and can drive the third feeding member 82 to move toward the mounting block 22. Preferably, the third horizontal driving member 83 in this embodiment is also a cylinder. A feed block 85 is provided in the middle of the vibrating screen 81 for feeding. The vibrating screen 81 is provided with a feed trough 811 for pin transfer along the feeding direction. The feed trough 811 is connected to the inside of the third feeding member 82. A feed driving member 84 is provided at the end of the vibrating screen 81 away from the third feeding member 82. The feed driving member 84 in this embodiment is a motor. The output end of the motor is connected to a conveying block 86, and the conveying block 86 is slidably arranged in the feed trough 811.
[0085] During actual assembly, the pins enter the feed trough 811 from the vibrating screen 81, and the feed drive 84 drives the conveying block 86 to push the pins through the feed trough 811 and into the third feed member 82. The third horizontal drive 83 drives the pins in the third feed member 82 toward the mounting block 22, so that the pins are inserted into the connection between the inner button assembly 12 and the ball head inner core 11.
[0086] The implementation principle of the assembly device of the automobile shift knob in the embodiment of the present application is as follows:
[0087] First, pre-install the buffer pad 17 and the inner button assembly 12, and place the pre-installed inner button assembly 12, fixing part 15, first elastic part 141, and sliding sleeve 13 into the corresponding installation mechanism, and place the ball head inner core 11 into the installation block 22 to complete the preliminary preparations for assembling the car shift hand ball. Then, start the device through the control component 10 to complete the assembly and inspection of the first elastic part 141, oiling, the second elastic part 142, the sliding sleeve 13, the inner button assembly 12, and the fixing part 15 in sequence.
[0088] Furthermore, the embodiment of the present application also discloses an assembly process for a car shift knob, comprising the following steps:
[0089] S1: During production and assembly, press the two control components 10 with both hands at the same time. The locking cylinder 32 in the locking mechanism 3 drives the locking plate 33 to move to the end of the ball head inner core 11 and lock the ball head. The mounting block 22 moves to the position of the first elastic member mounting mechanism 4, completing the installation and inspection of the first elastic member 141.
[0090] S2: The mounting block 22 moves to the vicinity of the oiling mechanism 5, and the oiling mechanism 5 applies oil to the sliding part of the inner wall of the accommodating cavity 111 inside the ball head inner core 11. At this time, the first assembly process is completed and the equipment stops;
[0091] S3: Manually insert the second elastic member 142 into the ball head inner core 11;
[0092] S4: Then, one of the control components 10 is pressed with one hand, and the mounting block 22 continues to move to the end of the guide rail 21 close to the sliding sleeve mounting mechanism 6, and the inspection of the second elastic member 142 and the assembly and inspection of the sliding sleeve 13 are completed in sequence;
[0093] S5: Apply oil to the end of the inner button assembly 12 near the second elastic member 142 to prevent abnormal noise when it contacts the second elastic member 142. Then, the assembly and testing of the sliding sleeve 13, the inner button assembly 12, and the fixing member 15 are completed in sequence, thus completing the second assembly process;
[0094] S6: After assembly, check whether the inner button assembly 12 is flexible in rotation, and apply grease to the inclined surface of the sliding sleeve 13 with a slap pen, and then proceed to the next process.
[0095] In addition, during the entire assembly process, sensors 91 near each installation mechanism automatically detect whether any parts are missing or installed incorrectly; if there is no problem during the detection, the parts are automatically assembled in sequence. If there is any missing or incorrect installation, the sensor 91 transmits the relevant signal to the controller of the car shift hand ball, and displays the work station with the problem through the display 92. At the same time, the indicator light flashes to alarm and stops the equipment.
[0096] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A car shift hand ball, characterized by: It comprises a ball head inner core (11), an inner button assembly (12), a sliding sleeve (13), an elastic assembly (14) and a fixing member (15); The inner button assembly (12) is embedded in the ball head inner core (11) and fixed to the ball head inner core (11) via the fixing member (15); An accommodating cavity (111) is provided in the inner core (11) of the ball head, the sliding sleeve (13) is arranged in the accommodating cavity (111), and a trigger section (121) extends from one end of the inner button assembly (12), the trigger section (121) extends into the accommodating cavity (111) and abuts against the top of the sliding sleeve (13); The elastic component (14) comprises a first elastic member (141) and a second elastic member (142), wherein the first elastic member (141) is wound around the outer side wall of the ball head inner core (11), and the second elastic member (142) is embedded between an end of the inner layer button component (12) away from the trigger section (121) and the ball head inner core (11); It comprises a moving mechanism (2), a first elastic member mounting mechanism (4), an oil injection mechanism (5), a sleeve mounting mechanism (6), an inner layer button assembly mounting mechanism (7), a fixing member mounting mechanism (8) and a control assembly (10); The moving mechanism (2) comprises a guide rail (21) and a mounting block (22), wherein the mounting block (22) is slidably arranged on the guide rail (21); The first elastic member (141) mounting mechanism, the inner layer button assembly mounting mechanism (7), the fixing member mounting mechanism (8), the sleeve mounting mechanism (6) and the oil injection mechanism (5) are all arranged around the guide rail (21); the control component (10) is arranged on one side of the guide rail (21) and is used to control the assembly process; The first elastic member installation mechanism (4) comprises a first feeding member (41) capable of transporting the first elastic member (141), a stopper (43) and a downward driving assembly (42), wherein the stopper (43) is fixedly connected to the first feeding member (41) and can limit the position of the first feeding member (41); The downward pressing driving assembly (42) is arranged above the stopper (43), and the downward pressing driving assembly (42) comprises a first downward pressing driving member (421) and a pushing member (422), wherein the pushing member (422) is fixedly connected to the output shaft of the first downward pressing driving member (421); A vertical strip groove (431) for the pushing member (422) to pass through is provided on the side of the stopper (43) away from the first feeding member (41) in the vertical direction, and a transverse strip groove (432) is provided on the side of the stopper (43) close to the first feeding member (41), and the vertical strip groove (431) is connected to the transverse strip groove (432); the end of the first feeding member (41) is embedded between the top wall and the bottom wall of the transverse strip groove (432).
2. The automobile shift hand ball according to claim 1, characterized in that: An installation hole (122) is provided at one end of the inner button assembly (12) away from the second elastic member (142), and a buffer pad (17) is inserted into the installation hole (122).
3. An automobile shift hand ball assembly device, characterized in that: The invention comprises the automobile shift knob as claimed in claim 1 or 2, wherein the automobile shift knob assembly device further comprises a detection mechanism (9), wherein the detection mechanism (9) comprises a plurality of sensors (91) respectively used for detecting the first elastic member (141), the sliding sleeve (13), the inner button assembly (12), the fixing member (15) and the second elastic member (142).
4. The automobile shift hand ball assembly device according to claim 3, characterized in that: The oil injection mechanism (5) comprises a first horizontal driving member (51), an oil injection valve (52) and an oil injection pipe (53), wherein the oil injection pipe (53) is connected to the end of the oil injection valve (52); The oil filling valve (52) is arranged above the first horizontal driving member (51) and is capable of moving toward the guide rail (21) under the drive of the first horizontal driving member (51).
5. The automobile shift hand ball assembly device according to claim 3, characterized in that: The sliding sleeve mounting mechanism (6) comprises a second feeding member (61) and a second horizontal driving member (62), wherein the second horizontal driving member (62) is connected to one end of the second feeding member (61) and can drive the second feeding member (61) to move.
6. The automobile shift hand ball assembly device according to claim 3, characterized in that: The inner button assembly mounting mechanism (7) comprises a mounting plate (71), a second downward-pressing driving member (72) and a clamping assembly (73), wherein one end of the mounting plate (71) is fixedly connected to the output end of the second downward-pressing driving member (72); The clamping assembly (73) comprises a clamping cylinder (731), a first clamping piece (732) and a second clamping piece (733); the clamping cylinder (731) and the first clamping piece (732) are fixed on the mounting plate (71); and an end of the second clamping piece (733) is connected to an output end of the clamping cylinder (731); The second clamping piece (733) is arranged opposite to the first clamping piece (732) and can move closer to or farther away from the first clamping piece (732) under the drive of the clamping cylinder (731).
7. The automobile shift hand ball assembly device according to claim 3, characterized in that: The fixing member installation mechanism (8) includes a vibrating screen (81), a third feeding member (82), a third horizontal driving member (83) and a feeding driving member (84); The third feeding member (82) is embedded in one end of the vibrating screen (81), the output end of the third horizontal driving member (83) is connected to the end of the third feeding member (82), and the feeding driving member (84) is arranged at the other end of the vibrating screen (81) and can drive the fixing member (15) to move toward the third feeding member (82); A feed trough (811) for the movement of the fixing member (15) is provided on the upper surface of the vibrating screen (81); the feed trough (811) is communicated with the interior of the third feeding member (82).
8. A process for assembling a car shift knob, characterized in that: The method of assembling the automobile shift knob using the automobile shift knob assembly device according to claim 3 comprises the following steps: S1: The mounting block (22) moves to the vicinity of the first elastic member mounting mechanism (4) to complete the assembly and inspection of the first elastic member (141); S2: The mounting block (22) moves to the vicinity of the oil filling mechanism (5), and after the oil filling inside the ball head inner core (11) is completed, the device stops moving; S3: placing the second elastic member (142) into the ball head inner core (11); S4: The mounting block (22) moves to one end of the guide rail (21) close to the sleeve mounting mechanism (6), and the detection of the second elastic member (142) and the assembly and detection of the sleeve (13) are completed in sequence; S5: The end of the inner button assembly (12) is oiled, and the inner button assembly (12) and the fixing member (15) are assembled and tested in sequence.
Citation Information
Patent Citations
Ball head assembly assembling equipment
CN114939780A
Automobile gear shifting handball
CN209977225U