Adjustable automatic hydraulic clamp and use method thereof

Through the hydraulic control and transmission gear system of the adjustable automatic hydraulic clamp, the problem of unstable clamp structure in the existing system is solved, and stable clamping and high-quality processing are achieved.

CN115673795BActive Publication Date: 2025-09-16ANHUI JUYUAN XINRUI PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202211413166.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-11
Publication Date
2025-09-16
Estimated Expiration
2042-11-11

AI Technical Summary

Technical Problem

The existing automatic hydraulic clamps are not structurally stable enough during long-term operation, resulting in poor clamping effects and affecting processing quality.

Method used

An adjustable automatic hydraulic clamp is used. The oil pump in the hydraulic component box controls the extension of the hydraulic cylinder, drives the clamp plate to rotate, and uses the limit teeth to tightly squeeze the workpiece. Combined with the contact pressure sensor and transmission gear system, automatic adjustment is performed to maintain clamping stability and adapt to different environments.

Benefits of technology

It achieves stability and precision in clamping, reduces workpiece wear, and improves processing quality and equipment service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an adjustable automatic hydraulic clamp and a method for using the same, belonging to the field of hydraulic clamps. The adjustable automatic hydraulic clamp of the present invention comprises: a clamp body, wherein the inner rear end of the clamping portion is provided with a guide rail; a contact pressure sensor for sensing the clamping strength is provided on one side of the clamping disc; a transmission arm for transmission is installed on the upper end of the first hydraulic cylinder; and a second hydraulic cylinder for adjusting the position of the clamping disc is installed inside the hydraulic component box. The present invention solves the problem that the structure of the existing automatic hydraulic clamp cannot maintain sufficient stability due to squeezing, which affects the quality of clamping. The transmission arm drives the first transmission gear and the fixed cylinder to rotate, causing the shaft sleeve and the rotating shaft to rotate, causing the clamping disc to rotate slowly. During the rotation process, the limiting teeth on the inner surface of the clamping disc tightly squeeze the object to limit the position, and the stability is good.
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Description

Technical Field

[0001] The present invention relates to the technical field of hydraulic clamps, in particular to an adjustable automatic hydraulic clamp and a use method thereof. Background Art

[0002] Hydraulic clamps use hydraulic components instead of mechanical parts to automatically position, support, and clamp a workpiece. By assembling the selected hydraulic components with the designed mechanical parts, the desired clamp is created. Hydraulic clamps ensure accurate positioning and secure clamping of workpieces at the specified location.

[0003] Regarding hydraulic clamps, in the prior art, there is an intelligent automatic hydraulic clamp disclosed in announcement number: CN215616676U. This patent fixes the first extrusion plate and the second extrusion plate through a first threaded sleeve, a first threaded rod and a connecting plate. Therefore, the two first extrusion plates drive the two second extrusion plates to move toward each other, thereby squeezing and fixing the circular workpiece. The structure is simple, and it provides a good extrusion and fixing effect for workpieces of different shapes, and has a wide range of applications.

[0004] However, in the above technology, the structure of the existing automatic hydraulic clamp cannot maintain sufficient stability due to being squeezed during long-term operation, which affects the quality of clamping work.

[0005] In view of these defects, it is necessary to design an adjustable automatic hydraulic clamp and a method for using the same. Summary of the Invention

[0006] The purpose of the present invention is to provide an adjustable automatic hydraulic clamp and a method of using the same, which can solve the problem that the structure of the existing automatic hydraulic clamp cannot maintain sufficient stability due to extrusion during long-term operation, thereby affecting the quality of clamping work.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solution: an adjustable automatic hydraulic clamp, comprising:

[0008] A clamp body, wherein a clamping portion for clamping is provided in the middle of the clamp body, and a guide rail is provided at the rear end of the clamping portion;

[0009] Also included are:

[0010] A clamping disc, wherein two clamping discs are provided for clamping an object, and the two clamping discs are respectively located on both sides of the interior of the clamping mouth. A contact pressure sensor for sensing the clamping strength is provided on one side of the clamping disc, and a limiting tooth for limiting the position is provided on the outer surface of the clamping disc. A rotating shaft is installed in the middle of the interior of the clamping disc, and a shaft sleeve is installed on one side of the rotating shaft, and the shaft sleeve is slidably connected to the rotating shaft through a flange;

[0011] Two first hydraulic cylinders are provided for adjusting the angle of the clamp plate. The two first hydraulic cylinders are located on both sides of the outside of the clamp body, and a transmission arm for transmission is installed on the upper end of the first hydraulic cylinder;

[0012] A fixing seat for fixing the fixture body is located below the fixture body, the interior of the fixing seat is filled with hydraulic oil, and the rear end of the fixing seat is equipped with two positioning threaded sleeves for connecting to the external structure;

[0013] A hydraulic component box for electrically driving the clamp structure is located at the rear end of the clamp body, and a second hydraulic cylinder for adjusting the position of the clamp disc is installed inside the hydraulic component box.

[0014] Preferably, both ends of the guide rail are welded to the clamp body, and connecting sleeves are installed on both sides of the clamp body, and the rotating shaft passes through the connecting sleeves and is rotatably connected to the connecting sleeves.

[0015] Preferably, a guide slider is installed on the outer side of the clamp disk, a connecting arm is installed between the guide slider and the clamp disk, the guide rail passes through the guide slider and is slidably connected to the guide slider, the rear end of the guide slider is welded with a sliding plate, the upper end of the second hydraulic cylinder is fixedly connected to the sliding plate by a fastener, an integrally formed positioning hole is provided in the middle of the sliding plate, a sliding rod passes through the interior of the positioning hole, and both ends of the sliding rod are welded to the clamp body.

[0016] Preferably, a first transmission gear is installed at one end of the transmission arm, a fixing cylinder is installed inside one end of the first transmission gear, and the fixing cylinder is fixedly connected to the first transmission gear, and the fixing cylinder is rotatably connected to the shaft sleeve through a bearing, a second transmission gear is installed on one side of the first transmission gear, and a third transmission gear is installed on one side of the second transmission gear, and the second transmission gear is respectively meshed with the first transmission gear and the third transmission gear, and the second transmission gear and the third transmission gear are both rotatably connected to the clamp body through a connecting shaft.

[0017] Preferably, a threaded rod is fixedly connected to the middle of the inner part of the third transmission gear, a limit frame is installed on one side of the guide slider, the threaded rod passes through the limit frame and is threadedly connected to the limit frame, the limit frame is slidably connected to the clamp body through a guide rail, the limit frame is fit to the guide slider, and a fixed sleeve is installed on one side of the limit frame, the fixed sleeve is fixedly connected to the clamp body, and a spring telescopic rod is installed inside the fixed sleeve, one end of the spring telescopic rod extends to the outside of the fixed sleeve and is fixedly connected to the limit frame.

[0018] Preferably, a filter valve is installed between the fixing seat and the hydraulic component box, an oil pump is installed on both sides of the hydraulic component box, an electromagnetic reversing valve is installed between the oil pump and the first hydraulic cylinder and the second hydraulic cylinder, the electromagnetic reversing valve is sealed and connected to the first hydraulic cylinder and the second hydraulic cylinder respectively through an oil pipe, and the oil pump and the contact pressure sensor are electrically connected through a single-chip microcomputer.

[0019] Preferably, a sliding groove is provided in the middle of the interior of the hydraulic component box, the sliding plate extends into the interior of the hydraulic component box and is slidingly connected to the hydraulic component box through the sliding groove, and the fastener passes through the sliding groove and is slidingly connected to the hydraulic component box.

[0020] A method for using an adjustable automatic hydraulic clamp comprises the following steps:

[0021] Step 1: After fixing the position of the clamp body through the fixing seat, place the object to be clamped inside the clamping part and perform the clamping work;

[0022] Step 2: Adjust the oil pump inside the hydraulic assembly box to guide the hydraulic oil inside the fixed seat into the first hydraulic cylinder and the second hydraulic cylinder. The second hydraulic cylinder extends, pushing the guide slide to move through the fastener, driving the two clamping plates to clamp the object;

[0023] Step 3: The first hydraulic cylinder is extended to adjust the transmission arm, which drives the first transmission gear and the fixed cylinder to rotate, causing the shaft sleeve and the rotating shaft to rotate, thereby causing the clamping disc to rotate slowly. During the rotation process, the limiting teeth on the inner surface of the clamping disc tightly squeeze the object to limit it;

[0024] Step 4: The contact pressure sensor senses the pressure between the object and the fixture plate, and then the microcontroller adjusts the oil pump to perform automated adjustment work;

[0025] Step 5: The transmission arm moves, causing the first transmission gear to rotate, and at the same time driving the second and third transmission gears to rotate. The rotation of the third transmission gear drives the threaded rod to rotate. The rotation of the threaded rod causes the limit frame to move. The limit frame squeezes the outside of the guide slider to keep the position of the fixture plate stable.

[0026] Step 6: After the object is processed, open the electromagnetic reversing valve and introduce the hydraulic oil into the fixed seat. The first hydraulic cylinder and the second hydraulic cylinder will contract and the two clamping plates will release the object.

[0027] Compared with the prior art, the present invention has the following beneficial effects:

[0028] 1. This adjustable automatic hydraulic clamp and its use method, during operation, can guide the hydraulic oil inside the fixed seat into the first hydraulic cylinder and the second hydraulic cylinder by adjusting the oil pump inside the hydraulic component box, the second hydraulic cylinder extends, and pushes the guide slider to move through the fastener, driving the two clamping disks to clamp the object, and by extending the first hydraulic cylinder, adjusting the transmission arm, the transmission arm drives the first transmission gear and the fixed cylinder to rotate, so that the shaft sleeve and the rotating shaft rotate, thereby causing the clamping disk to rotate slowly, and the limiting teeth on the inner surface of the clamping disk tightly squeeze the object during the rotation process to limit it, and the overall structure is formed in one piece, thereby realizing clamping work, with a simple structure and good stability. The workpiece position is kept stable through the positioning of the rotatable clamping disk and the limiting teeth, and the use effect is better.

[0029] 2. This adjustable automatic hydraulic clamp and its use method, during operation, after fixing the position of the clamp body through the fixed seat, the object to be clamped is placed inside the clamping mouth and clamping is performed. During the clamping process, the clamp plate senses the pressure between the object and the clamp plate through the contact pressure sensor, and then adjusts the oil pump through the single-chip microcomputer to perform automatic adjustment work to adapt to different working environments, reduce wear on the object, and improve processing quality.

[0030] 3. This adjustable automatic hydraulic clamp and its use method, during operation, the transmission arm can be moved to rotate the first transmission gear, and at the same time drive the second transmission gear and the third transmission gear to rotate, and the third transmission gear rotates and drives the threaded rod to rotate, and the threaded rod rotates to move the limit frame, and the limit frame squeezes the outside of the guide slider to keep the position of the clamp disk stable, because the oil pump simultaneously refuels the first hydraulic cylinder and the second hydraulic cylinder, and the oil supply can be adjusted through the filter valve, so as to accurately adjust and keep the position of the guide slider stable, and at the same time, improve the clamping effect of the clamp disk. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is an axonometric view of the present invention from the front;

[0032] Figure 2 is an axonometric view of the present invention from the rear;

[0033] Figure 3 Axonometric view of the side view after adjustment for the present invention;

[0034] Figure 4 is an axonometric view of the interior of the fixture body of the present invention;

[0035] Figure 5 For the present invention Figure 4 A partial enlarged view of area A in the middle;

[0036] Figure 6 This is a diagram of the internal structure of the hydraulic component box of the present invention.

[0037] In the figure: 1. Clamp body; 101. Clamping mouth; 102. Guide rail; 103. Connecting sleeve; 2. Clamp plate; 201. Guide slider; 2011. Sliding plate; 2012. Positioning hole; 202. Connecting arm; 203. Limiting gear; 204. Rotating shaft; 205. Contact pressure sensor; 3. First hydraulic cylinder; 301. Transmission arm; 302. First transmission gear; 303. Second transmission gear; 3031. Connecting shaft; 304. Third transmission gear; 3041. Threaded rod; 4. Fixing seat; 401. Positioning threaded sleeve; 402. Filter valve; 5. Hydraulic assembly box; 501. Oil pump; 5011. Solenoid reversing valve; 502. Sliding groove; 503. Second hydraulic cylinder; 5031. Fastener; 6. Limiting frame; 601. Fixing sleeve; 602. Spring telescopic rod. DETAILED DESCRIPTION

[0038] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0039] In order to solve the technical problems in the prior art, such as the complicated structure of the fixture, too many adjustable parts, and the disadvantages of long-term use, please refer to Figure 1 - Figure 3 、 Figure 6 , providing the following technical solutions:

[0040] An adjustable automatic hydraulic clamp, comprising:

[0041] The clamp body 1 has a clamping portion 101 in the middle thereof for clamping, and a guide rail 102 is provided at the rear end of the clamping portion 101;

[0042] Also included are:

[0043] Two clamping discs 2 are provided for clamping an object. The two clamping discs 2 are located on both sides of the interior of the clamping portion 101. A contact pressure sensor 205 for sensing the clamping strength is provided on one side of the clamping disc 2. A position limiting tooth 203 for limiting the position is provided on the outer surface of the clamping disc 2. A rotating shaft 204 is installed in the middle of the clamping disc 2. A shaft sleeve is installed on one side of the rotating shaft 204, and the shaft sleeve is slidably connected to the rotating shaft 204 via a flange.

[0044] Two first hydraulic cylinders 3 are provided for adjusting the angle of the clamp plate 2. The two first hydraulic cylinders 3 are located on both sides of the outside of the clamp body 1. A transmission arm 301 for transmission is installed on the upper end of the first hydraulic cylinder 3;

[0045] The fixing seat 4 is used to fix the fixture body 1. The fixing seat 4 is located below the fixture body 1. Hydraulic oil is installed inside the fixing seat 4, and two positioning threaded sleeves 401 for connecting to the external structure are installed at the rear end of the fixing seat 4;

[0046] The hydraulic component box 5 for electrically driving the clamp structure is located at the rear end of the clamp body 1 , and a second hydraulic cylinder 503 for adjusting the position of the clamp plate 2 is installed inside the hydraulic component box 5 .

[0047] Specifically, during operation, the hydraulic oil inside the fixed seat 4 can be introduced into the first hydraulic cylinder 3 and the second hydraulic cylinder 503 by adjusting the oil pump 501 inside the hydraulic component box 5, and the second hydraulic cylinder 503 is extended to drive the two clamping disks 2 to clamp the object. By extending the first hydraulic cylinder 3, the transmission arm 301 is adjusted, and the transmission arm 301 drives the first transmission gear 302 and the fixed cylinder to rotate, so that the shaft sleeve and the rotating shaft 204 rotate, thereby causing the clamping disk 2 to rotate slowly. During the rotation process, the limiting teeth 203 on the inner surface of the clamping disk 2 tightly squeeze the object to limit it. The overall structure is formed in one piece, thereby realizing clamping work, with a simple structure and good stability. The position of the workpiece is kept stable through the positioning of the rotatable clamping disk 2 and the limiting teeth 203, and the use effect is better.

[0048] In order to solve the technical problem of unstable clamping effect of the fixture in the existing technology, which affects the processing quality, please refer to Figure 3 - Figure 4 , providing the following technical solutions:

[0049] Both ends of the guide rail 102 are welded to the clamp body 1 , and connecting sleeves 103 are installed on both sides of the clamp body 1 . The rotating shaft 204 passes through the connecting sleeves 103 and is rotatably connected to the connecting sleeves 103 .

[0050] A guide slider 201 is installed on the outer side of the clamp disk 2, and a connecting arm 202 is installed between the guide slider 201 and the clamp disk 2. The guide rail 102 passes through the guide slider 201 and is slidably connected to the guide slider 201. The rear end of the guide slider 201 is welded with a sliding plate 2011. The upper end of the second hydraulic cylinder 503 is fixedly connected to the sliding plate 2011 through a fastener 5031. An integrally formed positioning hole 2012 is provided in the middle of the sliding plate 2011. A sliding rod passes through the interior of the positioning hole 2012, and both ends of the sliding rod are welded to the clamp body 1.

[0051] Specifically, the second hydraulic cylinder 503 is extended, and the fastener 5031 pushes the guide slider 201 to move, driving the two clamping plates 2 to clamp the object, and the position of the guide slider 201 is kept stable through the guide rail 102, and the sliding stability effect is further maintained through the sliding rod passing through the inside of the sliding plate 2011.

[0052] In order to solve the technical problem in the existing technology that the structure of the automatic hydraulic clamp cannot maintain sufficient stability during long-term operation due to squeezing, which affects the quality of clamping work, please refer to Figure 1 、 Figure 4 - Figure 5 , providing the following technical solutions:

[0053] A first transmission gear 302 is installed at one end of the transmission arm 301, a fixed cylinder is installed inside one end of the first transmission gear 302, and the fixed cylinder is fixedly connected to the first transmission gear 302, and the fixed cylinder is rotatably connected to the shaft sleeve through a bearing, a second transmission gear 303 is installed on one side of the first transmission gear 302, a third transmission gear 304 is installed on one side of the second transmission gear 303, and the second transmission gear 303 is respectively meshed and connected with the first transmission gear 302 and the third transmission gear 304, and the second transmission gear 303 and the third transmission gear 304 are both rotatably connected to the clamp body 1 through the connecting shaft 3031.

[0054] A threaded rod 3041 is fixedly connected to the middle of the interior of the third transmission gear 304, and a limit frame 6 is installed on one side of the guide slider 201. The threaded rod 3041 passes through the limit frame 6 and is threadedly connected to the limit frame 6. The limit frame 6 is slidably connected to the clamp body 1 through the guide rail 102. The limit frame 6 fits the guide slider 201, and a fixed sleeve 601 is installed on one side of the limit frame 6. The fixed sleeve 601 is fixedly connected to the clamp body 1, and a spring telescopic rod 602 is installed inside the fixed sleeve 601. One end of the spring telescopic rod 602 extends to the outside of the fixed sleeve 601 and is fixedly connected to the limit frame 6.

[0055] Specifically, during operation, the transmission arm 301 can be moved to rotate the first transmission gear 302, and at the same time drive the second transmission gear 303 and the third transmission gear 304 to rotate. After the third transmission gear 304 rotates, it drives the threaded rod 3041 to rotate. The rotation of the threaded rod 3041 causes the limit frame 6 to move. The limit frame 6 squeezes the outside of the guide slider 201 to keep the position of the clamp disk 2 stable, which is beneficial to extending the service life of the equipment.

[0056] In order to solve the technical problems in the prior art, such as poor automatic adjustment effect of the clamp, poor stability of the clamp, and easy wear on the surface of the clamped object, please refer to Figure 2 、 Figure 6 , providing the following technical solutions:

[0057] A filter valve 402 is installed between the fixed seat 4 and the hydraulic component box 5, and an oil pump 501 is installed on both sides of the hydraulic component box 5. An electromagnetic reversing valve 5011 is installed between the oil pump 501 and the first hydraulic cylinder 3 and the second hydraulic cylinder 503. The electromagnetic reversing valve 5011 is sealed and connected to the first hydraulic cylinder 3 and the second hydraulic cylinder 503 respectively through the oil pipeline, and the oil pump 501 and the contact pressure sensor 205 are electrically connected through the single-chip microcomputer.

[0058] A sliding groove 502 is provided in the middle of the hydraulic component box 5 , the sliding plate 2011 extends into the hydraulic component box 5 and is slidably connected to the hydraulic component box 5 through the sliding groove 502 , and the fastener 5031 passes through the sliding groove 502 and is slidably connected to the hydraulic component box 5 .

[0059] Specifically, during operation, after the position of the clamp body 1 is fixed by the fixing seat 4, the object to be clamped is placed inside the clamping portion 101 for clamping. During the clamping process, the clamp disk 2 senses the pressure between the object and the clamp disk 2 through the contact pressure sensor 205, and then adjusts the oil pump 501 through the single-chip microcomputer to perform automatic adjustment work to adapt to different working environments, reduce wear of the object, and improve processing quality. Because the oil pump 501 simultaneously refuels the first hydraulic cylinder 3 and the second hydraulic cylinder 503, and the oil supply can be adjusted through the filter valve 402, precise adjustment can be made to keep the position of the guide slider 201 stable, and at the same time, improve the clamping effect of the clamp disk 2.

[0060] See also Figure 1 - Figure 6 A method for using an adjustable automatic hydraulic clamp comprises the following steps:

[0061] Step 1: After fixing the position of the clamp body 1 by the fixing seat 4, place the object to be clamped inside the clamping portion 101 and perform the clamping operation;

[0062] Step 2: Regulate the oil pump 501 inside the hydraulic assembly box 5 to guide the hydraulic oil inside the fixing base 4 into the first hydraulic cylinder 3 and the second hydraulic cylinder 503. The second hydraulic cylinder 503 extends, pushing the guide slide 201 to move through the fastener 5031, driving the two clamping plates 2 to clamp the object.

[0063] Step 3: The first hydraulic cylinder 3 is extended to adjust the transmission arm 301. The transmission arm 301 drives the first transmission gear 302 and the fixed cylinder to rotate, causing the shaft sleeve and the rotating shaft 204 to rotate, thereby causing the clamping plate 2 to rotate slowly. During the rotation process, the limiting teeth 203 on the inner surface of the clamping plate 2 tightly squeeze the object to limit the position;

[0064] Step 4: The contact pressure sensor 205 senses the pressure between the object and the fixture plate 2, and the microcontroller adjusts the oil pump 501 to perform automatic adjustment.

[0065] Step 5: The transmission arm 301 moves, causing the first transmission gear 302 to rotate, and at the same time driving the second transmission gear 303 and the third transmission gear 304 to rotate. The rotation of the third transmission gear 304 drives the threaded rod 3041 to rotate. The rotation of the threaded rod 3041 causes the limit frame 6 to move. The limit frame 6 squeezes the outside of the guide slider 201 to keep the position of the clamping plate 2 stable.

[0066] Step 6: After the object is processed, the electromagnetic reversing valve 5011 is opened to introduce the hydraulic oil into the fixing seat 4, the first hydraulic cylinder 3 and the second hydraulic cylinder 503 are contracted, and the two clamping plates 2 release the object.

[0067] Working principle: During operation, after the position of the clamp body 1 is fixed by the fixing seat 4, the object to be clamped is placed inside the clamping portion 101 for clamping. During the clamping process, the clamp plate 2 senses the pressure between the object and the clamp plate 2 through the contact pressure sensor 205, and then adjusts the oil pump 501 through the single chip microcomputer to perform automatic adjustment work to adapt to different working environments, reduce wear of the object, and improve processing quality. Because the oil pump 501 simultaneously refuels the first hydraulic cylinder 3 and the second hydraulic cylinder 503, The oil supply can be adjusted by the filter valve 402, so as to accurately adjust the hydraulic oil inside the fixing seat 4 to the first hydraulic cylinder 3 and the second hydraulic cylinder 503. The second hydraulic cylinder 503 extends, and the fastener 5031 pushes the guide slider 201 to move, driving the two clamping plates 2 to clamp the object, and the position of the guide slider 201 is kept stable by the guide rail 102. The sliding rod passing through the sliding plate 2011 further maintains the stable sliding effect. By extending the first hydraulic cylinder 3, the transmission arm 301 is adjusted, and the transmission The arm 301 drives the first transmission gear 302 and the fixed cylinder to rotate, so that the shaft sleeve and the rotating shaft 204 rotate, thereby causing the clamping plate 2 to rotate slowly. The limiting teeth 203 on the inner surface of the clamping plate 2 tightly squeeze the object during the rotation process to limit the position. The overall structure is formed in one piece, thereby realizing the clamping work, with a simple structure and good stability. The position of the workpiece is kept stable through the positioning of the rotatable clamping plate 2 and the limiting teeth 203, and the use effect is better. The first transmission gear 302 is rotated by the movement of the transmission arm 301. The third transmission gear 304 rotates, and at the same time drives the second transmission gear 303 and the third transmission gear 304 to rotate. After the third transmission gear 304 rotates, it drives the threaded rod 3041 to rotate. The rotation of the threaded rod 3041 causes the limit frame 6 to move. The limit frame 6 squeezes the outside of the guide slider 201 to keep the position of the clamp disk 2 stable, which is beneficial to extending the service life of the equipment. After the object is processed, the electromagnetic reversing valve 5011 is opened, and the hydraulic oil is introduced into the interior of the fixed seat 4. The first hydraulic cylinder 3 and the second hydraulic cylinder 503 contract, and the two clamp disks 2 release the object.

[0068] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0069] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. An adjustable automatic hydraulic clamp comprising: A clamp body, wherein a clamping portion for clamping is provided in the middle of the clamp body, a guide rail is provided at the rear end of the clamping portion, and connecting sleeves are installed on both sides of the clamp body; It is characterized by further comprising: A clamping disc, wherein two clamping discs are provided for clamping an object, the two clamping discs are respectively located on both sides of the inner part of the clamping mouth, a guide slider is installed on one side of the outer side of the clamping disc, a connecting arm is installed between the guide slider and the clamping disc, a contact pressure sensor for sensing the clamping strength is provided on one side of the clamping disc, and a limiting tooth for limiting is provided on the outer surface of the clamping disc, and a rotating shaft is installed in the middle of the inner part of the clamping disc, a shaft sleeve is installed on one side of the rotating shaft, and the shaft sleeve is slidably connected to the rotating shaft through a flange; Two first hydraulic cylinders are provided for adjusting the angle of the clamp plate. The two first hydraulic cylinders are located on both sides of the outside of the clamp body, and a transmission arm for transmission is installed on the upper end of the first hydraulic cylinder; A fixing seat for fixing the fixture body is located below the fixture body, the interior of the fixing seat is filled with hydraulic oil, and the rear end of the fixing seat is equipped with two positioning threaded sleeves for connecting to the external structure; A hydraulic assembly box for electrically driving the clamp structure is located at the rear end of the clamp body, and a second hydraulic cylinder for adjusting the position of the clamp disc is installed inside the hydraulic assembly box; A first transmission gear is installed at one end of the transmission arm, a fixed cylinder is installed inside one end of the first transmission gear, and the fixed cylinder is fixedly connected to the first transmission gear, and the fixed cylinder is rotatably connected to the shaft sleeve through a bearing, a second transmission gear is installed on one side of the first transmission gear, and a third transmission gear is installed on one side of the second transmission gear, and the second transmission gear is meshed with the first transmission gear and the third transmission gear respectively, and the second transmission gear and the third transmission gear are both rotatably connected to the fixture body through a connecting shaft; A threaded rod is fixedly connected to the middle of the inner part of the third transmission gear, and a limit frame is installed on one side of the guide slider. The threaded rod passes through the limit frame and is threadedly connected to the limit frame. The limit frame is slidably connected to the clamp body through a guide rail. The limit frame fits the guide slider, and a fixing sleeve is installed on one side of the limit frame. The fixing sleeve is fixedly connected to the clamp body, and a spring telescopic rod is installed inside the fixing sleeve. One end of the spring telescopic rod extends to the outside of the fixing sleeve and is fixedly connected to the limit frame.

2. The adjustable automatic hydraulic clamp according to claim 1, characterized in that: Both ends of the guide rail are welded to the clamp body, and the rotating shaft passes through the connecting sleeve and is rotatably connected to the connecting sleeve.

3. The adjustable automatic hydraulic clamp according to claim 2, characterized in that: The guide rail passes through the guide slider and is slidably connected to the guide slider. The rear end of the guide slider is welded to a sliding plate. The upper end of the second hydraulic cylinder is fixedly connected to the sliding plate by a fastener. An integrally formed positioning hole is provided in the middle of the sliding plate. A sliding rod passes through the positioning hole, and both ends of the sliding rod are welded to the clamp body.

4. The adjustable automatic hydraulic clamp according to claim 3, characterized in that: A filter valve is installed between the fixing seat and the hydraulic component box, an oil pump is installed on both sides of the hydraulic component box, an electromagnetic reversing valve is installed between the oil pump and the first hydraulic cylinder and the second hydraulic cylinder, the electromagnetic reversing valve is sealed and connected to the first hydraulic cylinder and the second hydraulic cylinder respectively through an oil pipe, and the oil pump and the contact pressure sensor are electrically connected through a single-chip microcomputer.

5. The adjustable automatic hydraulic clamp according to claim 4, characterized in that: A sliding groove is provided in the middle of the hydraulic component box, the sliding plate extends into the hydraulic component box and is slidably connected to the hydraulic component box through the sliding groove, and the fastener passes through the sliding groove and is slidably connected to the hydraulic component box.

6. A method for using the adjustable automatic hydraulic clamp according to claim 5, characterized in that: The steps include: Step 1: After fixing the position of the clamp body through the fixing seat, place the object to be clamped inside the clamping part and perform the clamping work; Step 2: Adjust the oil pump inside the hydraulic assembly box to guide the hydraulic oil inside the fixed seat into the first hydraulic cylinder and the second hydraulic cylinder. The second hydraulic cylinder extends, pushing the guide slide to move through the fastener, driving the two clamping plates to clamp the object; Step 3: The first hydraulic cylinder is extended to adjust the transmission arm, which drives the first transmission gear and the fixed cylinder to rotate, causing the shaft sleeve and the rotating shaft to rotate, thereby causing the clamping disc to rotate slowly. During the rotation process, the limiting teeth on the inner surface of the clamping disc tightly squeeze the object to limit it; Step 4: The contact pressure sensor senses the pressure between the object and the fixture plate, and then the microcontroller adjusts the oil pump to perform automated adjustment work; Step 5: The transmission arm moves, causing the first transmission gear to rotate, and at the same time driving the second and third transmission gears to rotate. The rotation of the third transmission gear drives the threaded rod to rotate. The rotation of the threaded rod causes the limit frame to move. The limit frame squeezes the outside of the guide slider to keep the position of the fixture plate stable. Step 6: After the object is processed, open the electromagnetic reversing valve and introduce the hydraulic oil into the fixed seat. The first hydraulic cylinder and the second hydraulic cylinder will contract and the two clamping plates will release the object.

Citation Information

Patent Citations

  • Intelligent automatic hydraulic clamp

    CN215616676U

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