Solar cell poe encapsulation adhesive film forming device and multi-channel embossing assembly
By designing cutting components and multi-pass embossing components, the cumbersome edge cutting and roller changing operations in existing technologies have been solved, realizing automated edge cutting and winding, and improving the winding efficiency and quality of POE encapsulation film for solar cells.
Patent Information
- Application Number
- CN202211357245.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-01
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2042-11-01
AI Technical Summary
In the current process of forming POE encapsulation film for solar cells, the edge cutting and roller changing operations are cumbersome and can easily affect the winding effect of the film.
A molding device for POE encapsulation film of solar cells was designed, including a cutting component and a multi-stage embossing component. Through the cooperation of an arc frame, a cutting blade and a limiting piece, the edge material is automatically cut and wound, ensuring that the edge material adheres during the winding process and avoiding skewing and scattering.
It simplifies the edge material cutting and roller changing operations, improves the efficiency and quality of film winding, and ensures the cutting and winding effect of edge materials at different thicknesses.
Smart Images

Figure CN115674309B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of battery packaging adhesive film, in particular to a forming device for POE packaging adhesive film of a solar cell and a multi-channel embossing assembly. BACKGROUND
[0002] The front thermoplastic POE packaging material product is mainly for photovoltaic module glass as a whole, and the front plate material used by the flexible module is increasing, in addition to the commonly used photovoltaic glass, materials such as ETFE, UBF and PC with weak polarity are also added, and the existing packaging adhesive film forming mode is realized by mixing raw materials, extruding, cutting and edge rolling. The existing edge cutting mode is carried out during material conveying, and the formed adhesive film is cut by a cutting knife, and then the edge material is rolled. Since the edge material is short, the edge material roller needs to be replaced several times at a time to avoid scattering due to excessive diameter. The existing mode is manually cut off, and the subsequent winding effect is reduced after the roller is replaced and wound again. SUMMARY
[0003] In view of the deficiencies of the prior art, the present application provides a forming device for POE packaging adhesive film of a solar cell and a multi-channel embossing assembly, which solves the problems of cumbersome cutting and roller replacement of the edge material, and easy influence on the cut adhesive film during winding.
[0004] To achieve the above purpose, the present application realizes the following technical scheme: a forming device for POE packaging adhesive film of a solar cell, comprising a machine body, a protective cover is rotatably installed on one side of the top surface of the machine body, an extruder is fixedly installed on the other side of the top surface of the machine body, and a feeding cylinder is fixedly installed on the top surface of the extruder. A material conveying assembly is arranged in the interior of the extruder. An edge material supporting rod is rotatably installed in the interior of the machine body. A driving assembly is arranged in the interior of the machine body. A cutting assembly is arranged in the interior of the machine body. The cutting assembly comprises an arc-shaped frame. A limiting frame is fixedly installed in the interior of the machine body. An engaging rod is fixedly installed at the end of the arc-shaped frame and is slidably installed in the interior of the arc-shaped frame through the engaging rod. A return spring is fixedly installed between the interior of the arc-shaped frame and the engaging rod. An edge material winding roller assembly is arranged in the interior of the arc-shaped frame. A limiting assembly is arranged on the inner wall of the arc-shaped frame. A rectangular plate frame is fixedly installed in the interior of the machine body. An arc-shaped supporting plate and an outer sliding frame are fixedly installed in the interior of the rectangular plate frame. A cutting knife plate is slidably installed in the interior of the outer sliding frame. A return assembly is arranged between the side surface of the cutting knife plate and the rectangular plate frame. A transmission assembly is arranged between the bottom of the cutting knife plate and the arc-shaped frame.
[0005] Preferably, the transmission assembly includes a push plate, which is fixedly installed at the bottom of the cutting blade and slidably connected to the outer slide frame through the cooperation of the cutting blade. A positioning post is installed on the outer side of the outer slide frame and is fixedly connected to the rectangular plate frame through the positioning post. An inner slide plate is slidably installed inside the push plate. Spring bodies are fixedly installed between the two ends of the side of the inner slide plate and the inside of the push plate. A baffle is fixedly installed in the middle of the top surface of the arc frame, and the end of the baffle is in contact with the inner slide plate.
[0006] Preferably, the reset assembly includes a transmission column, which is slidably installed inside the rectangular plate frame and its end is fixedly connected to the middle of the side of the cutting blade plate. A magnet is fixedly installed at the end of the transmission column, and the installation position of the magnet corresponds to the adsorption ring fixedly installed on the side of the rectangular plate frame. An elastic reset device is fixedly installed between the transmission column and the rectangular plate frame. An adjustment assembly is provided at the bottom of the rectangular plate frame. The installation position of the cutting blade plate is flush with the arc-shaped support plate. A pressure plate is fixedly installed at the end of the cutting blade plate. The pressure plate is made of rubber and its installation length exceeds the length of the cutting blade plate.
[0007] Preferably, the adjustment assembly includes an adjustment screw, which is rotatably mounted on the bottom side of the rectangular plate frame via a threaded connection, and the end of the adjustment screw is flush with the inner sliding plate.
[0008] Preferably, the edge material receiving roller assembly includes a drive roller, which is rotatably installed inside the machine body. Several grooves are symmetrically opened on the outer side of the drive roller, and a winding roller is slidably installed through the grooves. The winding roller is rotatably installed inside the arc-shaped frame in cooperation with the drive roller.
[0009] Preferably, the cutting assembly further includes a trimming frame, which is fixedly installed inside the machine body. Trimming slides are slidably installed on both sides of the trimming frame. Positioning bolts are provided on the top surface of the trimming slides on both sides, and trimming blades are fixedly installed on the bottom of the trimming slides on both sides.
[0010] Preferably, the material conveying assembly includes a first conveying roller and a second conveying roller, both of which are rotatably mounted inside the machine body, and a take-up roller is rotatably mounted on the inner end of the machine body.
[0011] Preferably, the limiting component includes a limiting rubber sheet, and there are several limiting rubber sheets, which are respectively fixedly installed on both sides of the inside of the arc-shaped frame, and the limiting rubber sheets on both sides are symmetrical to each other.
[0012] This invention also discloses a multi-pass embossing assembly for solar cell POE encapsulation film, including a bottom support roller and an embossing roller. A rotating shaft is slidably sleeved inside both the bottom support roller and the embossing roller. The bottom support roller is rotatably mounted inside a machine body via its internal rotating shaft. A positioning frame is fixedly installed inside the machine body. A bearing is sleeved at the end of the rotating shaft inside the embossing roller, and the bearing is slidably mounted inside the positioning frame. A hydraulic cylinder is fixedly installed inside the machine body, and the end of the hydraulic cylinder is fixedly connected to the bearing. The installation positions of the bottom support roller and the embossing roller are located on one side of the cutting assembly and correspond to it.
[0013] Preferably, the bottom support roller and the embossing roller are always kept parallel.
[0014] Beneficial effects
[0015] This invention provides a molding apparatus for POE encapsulation film of solar cells and a multi-pass embossing assembly. Compared with the prior art, it has the following advantages:
[0016] (1) The forming device and multi-stage embossing assembly of the solar cell POE encapsulation film, through the setting of the cutting assembly, when the equipment is running, as the winding roller takes in the material, the arc frame on the outer side of the edge material can contact it, so that it moves outward and pushes the inner slide plate outward through the baffle, so that it drives the push plate and the cutting blade to slide inside the outer slide. At the same time, through the cooperation of the transmission column, the inner slide plate and the adjusting screw, the cutting blade can be reset and contact the arc support plate to cut the wound edge material. The pressure plate fixedly installed at the front end of the cut can first fit with the edge material, and then be clamped by the arc support plate, which is convenient for subsequent winding operations. At the same time, by rotating the adjusting screw, the winding thickness of the edge material can be adjusted, which is convenient for cutting and changing the edge material at different winding thicknesses.
[0017] (2) The forming device and multi-stage embossing component of the solar cell POE encapsulation film, through the cooperation of the arc frame, can keep the edge material in contact with the inner wall of the arc frame during the winding process, ensuring the winding effect of the edge material. At the same time, through the rubber limiting plates fixedly installed on both sides inside the arc frame, the side of the film can be in contact with the rubber limiting plates during the winding process, avoiding skewing, scattering and other phenomena during the winding process, thus improving the winding effect of the equipment. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2 This is a schematic diagram of the protective cover flipping structure of the present invention;
[0020] Figure 3 This is a schematic diagram of the internal structure of the body of the present invention;
[0021] Figure 4 This is a magnified structural diagram of point A in the present invention;
[0022] Figure 5 This is a schematic diagram of the embossing component structure of the present invention;
[0023] Figure 6 This is a schematic diagram of the cutting component structure of the present invention;
[0024] Figure 7 This is a schematic diagram of the arc-shaped frame structure of the present invention;
[0025] Figure 8 This is a schematic diagram of the edge-cutting frame structure of the present invention;
[0026] Figure 9 This is a schematic cross-sectional view of the rectangular plate frame structure of the present invention;
[0027] Figure 10 This is a magnified structural diagram of point B in the present invention.
[0028] In the diagram: 1. Machine body; 101. Protective cover; 102. Edge material support rod; 2. Extruder; 201. Feed cylinder; 3. Take-up roller; 4. First conveyor roller; 5. Second conveyor roller; 6. Bottom support roller; 7. Embossing roller; 701. Rotary shaft; 8. Positioning frame; 801. Hydraulic cylinder; 9. Arc frame; 901. Drive roller; 9011. Slide groove; 9012. Coiling roller; 902. Limiting frame; 9021. Return spring; 903. Connecting rod; 904 10. Limiting rubber sheet; 11. Baffle; 12. Trimming frame; 13. Trimming slide; 14. Positioning bolt; 15. Trimming blade; 16. Rectangular plate frame; 17. Arc-shaped support plate; 18. Outer slide; 19. Positioning post; 10. Cutting blade plate; 11. Pressure plate; 12. Push plate; 13. Inner sliding plate; 14. Spring body; 15. Transmission post; 16. Magnet; 17. Adsorption ring; 18. Adjusting screw. Detailed Implementation
[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0030] Please see Figures 1-10 The present invention provides two technical solutions, specifically including the following embodiments:
[0031] Example 1:
[0032] A forming device for POE encapsulation film of solar cells includes a body 1. A protective cover 101 is rotatably mounted on one side of the top surface of the body 1. An extruder 2 is fixedly mounted on the other side of the top surface of the body 1, and a feed cylinder 201 is fixedly mounted on the top surface of the extruder 2. A feeding assembly is provided inside the extruder 2. An edge material support rod 102 is rotatably mounted inside the body 1. A drive assembly is provided inside the body 1. A cutting assembly is provided inside the body 1, including an arc frame 9. A limit frame 902 is fixedly mounted inside the body 1. A connecting rod 903 is fixedly mounted at the end of the arc frame 9 and slides inside the arc frame 9 via the connecting rod 903. A return spring 9021 is fixedly mounted between the arc frame 9 and the connecting rod 903. An edge material receiving roller assembly is provided inside the arc frame 9. A limit assembly is provided on the inner wall of the arc frame 9. A rectangular plate frame 12 is fixedly mounted inside the body 1. Inside the rectangular frame 12, an arc-shaped support plate 1201 and an outer slide 13 are fixedly installed. Inside the outer slide 13, a cutting blade 14 is slidably installed. A reset component is provided between the middle of the side of the cutting blade 14 and the rectangular frame 12. A transmission component is provided between the bottom of the cutting blade 14 and the arc frame 9. The transmission component includes a push plate 15. The push plate 15 is fixedly installed at the bottom of the cutting blade 14 and is slidably connected to the outer slide 13 through the cooperation of the cutting blade 14. A positioning post 1301 is installed on the outside of the outer slide 13 and is fixedly connected to the rectangular frame 12 through the positioning post 1301. Inside the push plate 15, an inner slide plate 1501 is slidably installed. Spring bodies 1502 are fixedly installed between the two ends of the side of the inner slide plate 1501 and the inside of the push plate 15. A baffle 905 is fixedly installed in the middle of the top surface of the arc frame 9. The end of the baffle 905 is in contact with the inner slide plate 1501.
[0033] In this embodiment of the invention, the reset assembly includes a transmission column 16, which is slidably installed inside the rectangular plate frame 12 and its end is fixedly connected to the middle of the side of the cutting blade plate 14. A magnet 1601 is fixedly installed at the end of the transmission column 16, and the installation position of the magnet 1601 corresponds to the adsorption ring 1602 fixedly installed on the side of the rectangular plate frame 12. An elastic reset device, which is a spring, is fixedly installed between the transmission column 16 and the rectangular plate frame 12 for resetting the transmission column 16. An adjustment assembly is provided at the bottom of the rectangular plate frame 12 for the installation of the cutting blade plate 14. The position is flush with the arc-shaped support plate 1201. A pressure plate 1401 is fixedly installed at the end of the cutting blade plate 14. The pressure plate 1401 is made of rubber and its installation length exceeds the length of the cutting blade plate 14. The adjustment assembly includes an adjustment screw 17, which is rotatably installed on the bottom side of the rectangular plate frame 12 via a threaded connection. The end of the adjustment screw 17 is flush with the inner slide plate 1501. The edge material collecting roller assembly includes a transmission roller 901, which is rotatably installed inside the machine body 1. Several grooves 901 are symmetrically opened on the outer side of the transmission roller 901. 1. A winding roller 9012 is slidably mounted on a slide groove 9011. The winding roller 9012 is rotatably mounted inside the arc frame 9 through the cooperation of a transmission roller 901. The cutting assembly also includes a trimming frame 10, which is fixedly mounted inside the machine body 1. Trimming slides 11 are slidably mounted on both sides of the trimming frame 10. Positioning bolts 1101 are provided on the top surface of both trimming slides 11, and trimming blades 1102 are fixedly mounted on the bottom of both trimming slides 11. The material conveying assembly includes a first conveying roller 4 and a second conveying roller 5. All components are rotatably installed inside the machine body 1. A take-up roller 3 is rotatably installed at the inner end of the machine body 1. The limiting component includes limiting rubber sheets 904. There are several limiting rubber sheets 904, which are fixedly installed on both sides of the inside of the arc frame 9. The limiting rubber sheets 904 on both sides are symmetrical to each other. The driving component includes a drive motor, a transmission track, and a transmission gear, which are used to realize the operation of the material conveying component. In the material conveying component, the second conveying roller 5, the transmission roller 901, and the edge material support rod 102 all rotate counterclockwise, while the first conveying roller 4 rotates clockwise. All of them are driven by the driving component.
[0034] In use, the material is first poured into the extruder 2 through the feed cylinder 201. Then, the extruder 2 runs and the formed film is extruded from its end. The film is then manually wound around the second conveyor roller 5 and the first conveyor roller 4 in sequence, and then its end is wound to the outside of the take-up roller 3. The formed film is wound by the operation of the drive assembly. During the winding, the distance of the film cutting edge is adjusted by the cooperation of the cutting edge slide 11. After the adjustment is completed, it is fixed by the positioning bolt 1101. When the wound film is cut by the cutting edge knife 1102, the two sides are pulled down by hand to make it pass around the edge material support rod 102 and then wind to the take-up roller 9012. Then, the drive roller 901 drives the take-up roller 9012 to take in the material.
[0035] Furthermore, through the arrangement of the cutting components, as the diameter of the edge material increases with the take-up of the winding roller 9012, it can contact the outer arc frame 9. Then, through continuous winding, the arc frame 9 is pushed outward, causing it to slide inside the limiting frame 902 via the connecting rod 903 at the end. As the arc frame 9 moves outward, the inner slide plate 1501 is pushed outward via the baffle 905, causing the push plate 15 and the cutting blade 14 to slide inside the outer slide frame 13. At the same time, the transmission column 16 can slide outward by pushing until the inner slide plate 1501 contacts the adjusting screw 17 and is then retracted into the push plate 15. As the inner slide plate 1501 disengages from the baffle 905, the cutting blade 14 can be reset through the cooperation of the transmission column 16 and the magnet 1601 with the adsorption ring 1602, as well as the elastic reset between the transmission column 16 and the rectangular plate frame 12. The device works in conjunction with the cutting blade 14 to return to its original position and contact the arc-shaped support plate 1201, cutting the wound edge material. The pressure plate 1401, which is fixedly installed at the front end of the cutter, first comes into contact with the edge material and then is clamped by the arc-shaped support plate 1201, facilitating subsequent winding operations. At the same time, by rotating the adjusting screw 17, the winding thickness of the edge material can be adjusted, facilitating cutting and replacement of the edge material at different winding thicknesses. With the cooperation of the arc-shaped frame 9, the edge material can continuously stay in contact with the inner wall of the arc-shaped frame 9 during the winding process, ensuring the winding effect of the edge material. At the same time, the rubber limiting plates 904 fixedly installed on both sides inside the arc-shaped frame 9 can make the side of the adhesive film fit with the rubber limiting plates 904 during the winding process, avoiding skewing or scattering during the winding process, thus improving the winding effect of the equipment.
[0036] This invention also discloses a multi-pass embossing assembly for solar cell POE encapsulation film, including a bottom support roller 6 and an embossing roller 7. A rotating shaft 701 is slidably sleeved inside both the bottom support roller 6 and the embossing roller 7. The bottom support roller 6 is rotatably mounted inside a machine body 1 via its internal rotating shaft 701. A positioning frame 8 is fixedly mounted inside the machine body 1. A bearing is sleeved at the end of the rotating shaft 701 inside the embossing roller 7, and the bearing is slidably mounted inside the positioning frame 8. A hydraulic cylinder 801 is fixedly mounted inside the machine body 1, and the end of the hydraulic cylinder 801 is fixedly connected to the bearing. The installation positions of the bottom support roller 6 and the embossing roller 7 are located on one side of the cutting assembly and correspond to each other. The bottom support roller 6 and the embossing roller 7 always remain parallel.
[0037] When in use, as the conveyed film is conveyed forward by the bottom support roller 6 for winding, the operation of the hydraulic cylinder 801, through the cooperation of the bearing and the rotating shaft 701, drives the embossing roller 7 to move downward until it contacts the conveyed film, thereby driving the embossing roller 7 to rotate and perform embossing on the outer side of the film, thus improving the convenience of embossing and winding of the equipment.
[0038] Example 2:
[0039] A forming apparatus for POE encapsulation film of solar cells includes a body 1. A protective cover 101 is rotatably mounted on one side of the top surface of the body 1. An extruder 2 is fixedly mounted on the other side of the top surface of the body 1, and a feed cylinder 201 is fixedly mounted on the top surface of the extruder 2. A feeding assembly is provided inside the extruder 2. An edge material support rod 102 is rotatably mounted inside the body 1. A drive assembly is provided inside the body 1. A cutting assembly is provided inside the body 1. The cutting assembly includes an arc frame 9. A limit frame 902 is fixedly mounted inside the body 1. A connecting rod 903 is fixedly mounted at the end of the arc frame 9 and slides inside the arc frame 9 via the connecting rod 903. A return spring 9021 is fixedly mounted between the arc frame 9 and the connecting rod 903. An edge material receiving roller assembly is provided inside the arc frame 9. A rectangular plate frame 12 is fixedly mounted inside the body 1. An arc-shaped support plate 1201 and an outer slide 13 are fixedly installed in the outer slide 13. A cutting blade 14 is slidably installed inside the outer slide 13. A reset component is provided between the middle of the side of the cutting blade 14 and the rectangular plate frame 12. A transmission component is provided between the bottom of the cutting blade 14 and the arc-shaped frame 9. The transmission component includes a push plate 15. The push plate 15 is fixedly installed at the bottom of the cutting blade 14 and is slidably connected to the outer slide 13 through the cooperation of the cutting blade 14. A positioning column 1301 is installed on the outside of the outer slide 13 and is fixedly connected to the rectangular plate frame 12 through the positioning column 1301. An inner slide plate 1501 is slidably installed inside the push plate 15. Spring bodies 1502 are fixedly installed between the two ends of the side of the inner slide plate 1501 and the inside of the push plate 15. A baffle 905 is fixedly installed in the middle of the top surface of the arc-shaped frame 9. The end of the baffle 905 is in contact with the inner slide plate 1501.
[0040] In this embodiment of the invention, the reset assembly includes a transmission column 16, which is slidably installed inside the rectangular plate frame 12 and its end is fixedly connected to the middle of the side of the cutting blade plate 14. A magnet 1601 is fixedly installed at the end of the transmission column 16, and the installation position of the magnet 1601 corresponds to the adsorption ring 1602 fixedly installed on the side of the rectangular plate frame 12. An elastic reset device, which is a spring, is fixedly installed between the transmission column 16 and the rectangular plate frame 12 for resetting the transmission column 16. The bottom of the rectangular plate frame 12... An adjustment assembly is provided. The installation position of the cutting blade 14 is flush with the arc-shaped support plate 1201. A pressure plate 1401 is fixedly installed at the end of the cutting blade 14. The pressure plate 1401 is made of rubber and its installation length exceeds the length of the cutting blade 14. The adjustment assembly includes an adjustment screw 17, which is rotatably installed on the bottom side of the rectangular plate frame 12 via a threaded connection. The end of the adjustment screw 17 is flush with the inner slide plate 1501. The edge material receiving roller assembly includes a drive roller 901, which rotates... The cutting assembly is installed inside the machine body 1. A plurality of grooves 9011 are symmetrically provided on the outer side of the transmission roller 901, and a winding roller 9012 is slidably mounted through the grooves 9011. The winding roller 9012 is rotatably mounted inside the arc-shaped frame 9 through the cooperation of the transmission roller 901. The cutting assembly also includes a trimming frame 10, which is fixedly installed inside the machine body 1. Trimming slides 11 are slidably mounted on both sides of the trimming frame 10. Positioning bolts 1101 are provided on the top surface of both trimming slides 11 on both sides. Each part is fixedly equipped with a cutting blade 1102. The material conveying assembly includes a first conveying roller 4 and a second conveying roller 5. The first conveying roller 4 and the second conveying roller 5 are rotatably installed inside the machine body 1. A winding roller 3 is rotatably installed at the inner end of the machine body 1. The drive assembly includes a drive motor, a transmission track, and a transmission gear, which are used to realize the operation of the material conveying assembly. In the material conveying assembly, the second conveying roller 5, the transmission roller 901, and the edge material support rod 102 all rotate counterclockwise, while the first conveying roller 4 rotates clockwise. All of them are driven by the drive assembly.
[0041] In use, the material is first poured into the extruder 2 through the feed cylinder 201. Then, the extruder 2 runs and the formed film is extruded from its end. The film is then manually wound around the second conveyor roller 5 and the first conveyor roller 4 in sequence, and then its end is wound to the outside of the take-up roller 3. The formed film is wound by the operation of the drive assembly. During the winding, the distance of the film cutting edge is adjusted by the cooperation of the cutting edge slide 11. After the adjustment is completed, it is fixed by the positioning bolt 1101. When the wound film is cut by the cutting edge knife 1102, the two sides are pulled down by hand to make it pass around the edge material support rod 102 and then wind to the take-up roller 9012. Then, the drive roller 901 drives the take-up roller 9012 to take in the material.
[0042] Furthermore, through the arrangement of the cutting assembly, as the diameter of the edge material increases with the take-up of the winding roller 9012, it can contact the outer arc frame 9. Then, through continuous winding, the arc frame 9 is pushed outward, causing it to slide inside the limiting frame 902 via the connecting rod 903 at the end. As the arc frame 9 moves outward, the inner slide plate 1501 can be pushed outward via the baffle 905, causing the push plate 15 and the cutting blade 14 to slide inside the outer slide frame 13. At the same time, the transmission column 16 can slide outward by pushing until the inner slide plate 1501 contacts the adjusting screw 17 and is then retracted into the push plate 15. As the inner slide plate 1501 disengages from the baffle 905, the cutting blade 14 can slide outward via the transmission column 1501. The cooperation between magnet 1601 and adsorption ring 1602, and the cooperation between transmission column 16 and rectangular plate frame 12, allows cutting blade 14 to reset and contact arc support plate 1201, cutting the wound edge material. The pressure plate 1401 fixedly installed at the front end of the cut can first fit with the edge material, and then be clamped by arc support plate 1201, which facilitates subsequent winding operations. At the same time, by rotating adjustment screw 17, the winding thickness of the edge material can be adjusted, which facilitates cutting and changing operations of the edge material at different winding thicknesses. With the cooperation of arc frame 9, the edge material can continuously keep in contact with the inner wall of arc frame 9 during the winding process, ensuring the winding effect of the edge material.
[0043] This invention also discloses a multi-pass embossing assembly for solar cell POE encapsulation film, including a bottom support roller 6 and an embossing roller 7. A rotating shaft 701 is slidably sleeved inside both the bottom support roller 6 and the embossing roller 7. The bottom support roller 6 is rotatably mounted inside a machine body 1 via its internal rotating shaft 701. A positioning frame 8 is fixedly mounted inside the machine body 1. A bearing is sleeved at the end of the rotating shaft 701 inside the embossing roller 7, and the bearing is slidably mounted inside the positioning frame 8. A hydraulic cylinder 801 is fixedly mounted inside the machine body 1, and the end of the hydraulic cylinder 801 is fixedly connected to the bearing. The installation positions of the bottom support roller 6 and the embossing roller 7 are located on one side of the cutting assembly and correspond to each other. The bottom support roller 6 and the embossing roller 7 always remain parallel.
[0044] When in use, as the conveyed film is conveyed forward by the bottom support roller 6 for winding, the operation of the hydraulic cylinder 801, through the cooperation of the bearing and the rotating shaft 701, drives the embossing roller 7 to move downward until it contacts the conveyed film, thereby driving the embossing roller 7 to rotate and perform embossing on the outer side of the film, thus improving the convenience of embossing and winding of the equipment.
[0045] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0046] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0047] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A molding apparatus for POE encapsulation film of solar cells, comprising a body (1), a protective cover (101) rotatably mounted on one side of the top surface of the body (1), an extruder (2) fixedly mounted on the other side of the top surface of the body (1), and a feed cylinder (201) fixedly mounted on the top surface of the extruder (2), a feeding assembly being provided inside the extruder (2), an edge material support rod (102) rotatably mounted inside the body (1), and a driving assembly being provided inside the body (1), characterized in that: The machine body (1) is equipped with a cutting component inside; The cutting assembly includes an arc frame (9), a limit frame (902) is fixedly installed inside the machine body (1), a connecting rod (903) is fixedly installed at the end of the arc frame (9) and is slidably installed inside the arc frame (9) through the connecting rod (903), a return spring (9021) is fixedly installed between the inside of the arc frame (9) and the connecting rod (903), an edge material receiving roller assembly is provided inside the arc frame (9), a limit assembly is provided on the inner wall of the arc frame (9), a rectangular plate frame (12) is fixedly installed inside the machine body (1), an arc support plate (1201) and an outer slide frame (13) are fixedly installed inside the rectangular plate frame (12), a cutting blade plate (14) is slidably installed inside the outer slide frame (13), a return assembly is provided between the middle of the side of the cutting blade plate (14) and the rectangular plate frame (12), and a transmission assembly is provided between the bottom of the cutting blade plate (14) and the arc frame (9); The transmission assembly includes a push plate (15), which is fixedly installed at the bottom of the cutting blade plate (14) and slidably connected to the outer slide (13) through the cooperation of the cutting blade plate (14). The outer slide (13) is equipped with a positioning column (1301) on its outer side and is fixedly connected to the rectangular plate frame (12) through the positioning column (1301). An inner slide plate (1501) is slidably installed inside the push plate (15). Spring bodies (1502) are fixedly installed between the two ends of the side of the inner slide plate (1501) and the inside of the push plate (15). A baffle (905) is fixedly installed in the middle of the top surface of the arc frame (9). The end of the baffle (905) is in contact with the inner slide plate (1501).
2. The forming apparatus for the POE encapsulation film of solar cells according to claim 1, characterized in that: The reset assembly includes a transmission column (16), which is slidably installed inside the rectangular plate frame (12) and its end is fixedly connected to the middle of the side of the cutting blade plate (14). A magnet (1601) is fixedly installed at the end of the transmission column (16), and the installation position of the magnet (1601) corresponds to the adsorption ring (1602) fixedly installed on the side of the rectangular plate frame (12). An elastic reset device is fixedly installed between the transmission column (16) and the rectangular plate frame (12). An adjustment assembly is provided at the bottom of the rectangular plate frame (12). The installation position of the cutting blade plate (14) is flush with the arc-shaped support plate (1201). A pressure plate (1401) is fixedly installed at the end of the cutting blade plate (14). The pressure plate (1401) is made of rubber and its installation length exceeds the length of the cutting blade plate (14).
3. The forming apparatus for the POE encapsulation film of solar cells according to claim 2, characterized in that: The adjustment assembly includes an adjustment screw (17), which is rotatably mounted on the bottom side of the rectangular plate frame (12) by means of a threaded connection, and the end of the adjustment screw (17) is flush with the inner slide plate (1501).
4. The forming apparatus for the POE encapsulation film of solar cells according to claim 3, characterized in that: The edge material take-up roller assembly includes a drive roller (901), which is rotatably installed inside the machine body (1). Several sliding grooves (9011) are symmetrically opened on the outer side of the drive roller (901), and a winding roller (9012) is slidably installed through the sliding grooves (9011). The winding roller (9012) is rotatably installed inside the arc frame (9) in cooperation with the drive roller (901).
5. The apparatus for forming the POE encapsulating film for solar cells according to claim 4, characterized in that: The cutting assembly also includes a cutting frame (10), which is fixedly installed inside the machine body (1). Cutting slides (11) are slidably installed on both sides of the cutting frame (10). Positioning bolts (1101) are provided on the top surface of the cutting slides (11) on both sides. Cutting blades (1102) are fixedly installed on the bottom of the cutting slides (11) on both sides.
6. The apparatus for forming the POE encapsulating film for solar cells according to claim 5, characterized in that: The material conveying assembly includes a first conveying roller (4) and a second conveying roller (5), both of which are rotatably mounted inside the machine body (1). A take-up roller (3) is rotatably mounted on the inner end of the machine body (1).
7. The apparatus for forming the POE encapsulating film for solar cells according to claim 6, characterized in that: The limiting component includes a limiting rubber sheet (904), and there are several limiting rubber sheets (904) which are respectively fixedly installed on both sides of the inside of the arc frame (9). The limiting rubber sheets (904) on both sides are symmetrical to each other.
8. The apparatus for forming the POE encapsulating film for solar cells according to claim 7, characterized in that: It also includes a multi-stage embossing assembly, which includes a bottom support roller (6) and an embossing roller (7). The bottom support roller (6) and the embossing roller (7) are both slidably fitted with a rotating shaft (701). The bottom support roller (6) is rotatably mounted inside the machine body (1) via the internal rotating shaft (701). A positioning frame (8) is fixedly installed inside the machine body (1). A bearing is fitted at the end of the rotating shaft (701) inside the embossing roller (7), and the bearing is slidably mounted inside the positioning frame (8). A hydraulic cylinder (801) is fixedly installed inside the machine body (1), and the end of the hydraulic cylinder (801) is fixedly connected to the bearing. The installation positions of the bottom support roller (6) and the embossing roller (7) are located on one side of the cutting assembly and correspond to each other.
9. The apparatus for forming the POE encapsulating film for solar cells according to claim 8, characterized in that: The bottom support roller (6) and the embossing roller (7) are always kept parallel.
Citation Information
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