Apparatus and method for preparing a sheet-like material

By combining the die-cutting and peeling mechanisms in the preparation equipment with the waste collection and air blowing mechanisms, the problems of continuous large-scale production and waste recycling in sheet material production are solved, achieving efficient automated production and high-quality bonding.

CN115674701BActive Publication Date: 2025-11-18SHANGHAI REVEDA MEDICAL BIOTECH CO LTD +1
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Patent Information

Application Number
CN202110874497.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-07-30
Publication Date
2025-11-18
Estimated Expiration
2041-07-30

AI Technical Summary

Technical Problem

Existing technologies for producing sheet-like components suffer from problems such as the inability to produce continuously in large quantities, low production efficiency, complex structures, and the inability to recycle waste materials.

Method used

The equipment employs a first die-cutting mechanism, a first peeling mechanism, and a second die-cutting mechanism. Through the design of cutting, peeling, and bonding stations, it achieves automated production of sheet-like parts. Combined with a waste collection mechanism and an air blowing mechanism, it ensures waste recycling and effective adhesion and bonding.

Benefits of technology

It enables continuous and large-scale automated production of sheet materials, improves production efficiency, reduces production costs, saves energy through waste recycling, and ensures the bonding accuracy and quality of products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a kind of equipment and method for preparing sheet material, comprising: first carrier material transports target original sheet to first cutting station, and first die-cutting mechanism cuts target original sheet, obtains multiple sheet structures;First carrier material transports multiple sheet structures to first peeling station, and first peeling mechanism peels first carrier material;Second carrier material transports adhesive tape material to second cutting station, and second die-cutting mechanism cuts adhesive tape material, obtains multiple back glue stickers, and multiple back glue stickers are transported to laminating station by second carrier material;In laminating station, multiple sheet structures and multiple back glue stickers are adhered and laminated, and multiple sheet material pieces are obtained.The present application realizes the continuous and mass production of sheet material piece, improves the production efficiency of sheet material piece.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of material production, and particularly relates to an apparatus and method for preparing sheet material. BACKGROUND

[0002] Most therapeutic drugs are administered into the human body by using hypodermic injection, which is a low-cost, fast and direct method of administration. However, patients themselves cannot easily use the syringe, and the pain and fear brought by the syringe further limit the patient's compliance. Drug loading and transdermal administration by microneedles (including needle heads with micron-level size) is one of the methods to solve the above problems. The microneedle transdermal administration method can achieve painless drug delivery, improve patient compliance and safety. At the same time, the microneedle can also realize quantitative and positioning delivery of drugs, and can achieve precise drug administration with good drug effect. In addition, the microneedle can also be used for skin pretreatment and has the ability to enhance skin permeability. Therefore, the microneedle has good clinical application prospect. However, the production of single microneedle patch still has problems such as inability to continuously produce in large quantities, low production efficiency, complex structure, and inability to recycle waste materials. Of course, in addition to the production of microneedle patches, the production of other sheet material also has basically the same problems, such as silicone sheets, facial masks and other sheet-shaped beauty products.

[0003] Therefore, it is necessary to develop an apparatus and method for preparing sheet material to solve the technical problems existing in the production of existing sheet material. SUMMARY

[0004] The purpose of the present application is to provide an apparatus and method for preparing sheet material, which can realize continuous and large-scale automatic production of sheet material and improve the production efficiency of sheet material.

[0005] To achieve the above purpose, the present application provides an apparatus for preparing sheet material, comprising a first die-cutting mechanism, a first peeling mechanism and a second die-cutting mechanism, the first die-cutting mechanism is arranged at a first cutting station, the first peeling mechanism is arranged at a first peeling station, and the second die-cutting mechanism is arranged at a second cutting station.

[0006] The apparatus is configured to: when the first carrier material transports a target original sheet to the first cutting station, the first die-cutting mechanism is used to cut the target original sheet to obtain a plurality of sheet structures;

[0007] The apparatus is further configured to: when the first carrier material transports a plurality of sheet structures to the first peeling station, the first peeling mechanism is used to peel the first carrier material and the plurality of sheet structures, and the peeled plurality of sheet structures are transported to a lamination station.

[0008] The device is further configured to, when the second carrier material transports the adhesive tape material to the second cutting station, the second die-cutting mechanism cuts the adhesive tape material to obtain a plurality of back adhesive stickers, and the plurality of back adhesive stickers are transported to the laminating station by the second carrier material.

[0009] The device is further configured to, at the laminating station, the plurality of sheet structures are adhered and laminated with the plurality of back adhesive stickers to obtain a plurality of sheet material pieces.

[0010] Optionally, the device further comprises a second stripping mechanism, which is arranged at a second stripping station.

[0011] The device is further configured to, when the second carrier material transports the plurality of sheet material pieces to the second stripping station, the second stripping mechanism strips the second carrier material and the plurality of sheet material pieces.

[0012] Optionally, the device further comprises a waste adhesive tape material and a first waste material collecting mechanism; the waste adhesive tape material is arranged upstream of the first cutting station and is bonded to at least one side edge of the first carrier material.

[0013] The first waste material collecting mechanism is arranged downstream of the first cutting station and is connected to the waste adhesive tape material.

[0014] The device is configured to, at the first cutting station, the waste adhesive tape material bonds the waste of the target object sheet, and the first waste material collecting mechanism recovers the bonded waste adhesive tape material and the waste of the target object sheet.

[0015] Optionally, the device further comprises a first pressing mechanism arranged at a first pressing station, and the first pressing station is arranged upstream of the first cutting station.

[0016] The device is configured to, at the first pressing station, the first pressing mechanism presses two independent waste adhesive tape materials on the two edges of the opposite sides of the first carrier material.

[0017] Optionally, the first pressing mechanism comprises a rotatable first pressing roller and a pressing first supporting roller, the first pressing roller is used to press the waste adhesive tape material on the first carrier material, and the pressing first supporting roller is used to support the side of the first carrier material away from the waste adhesive tape material, and the position of the pressing first supporting roller corresponds to the position of the first pressing roller.

[0018] Optionally, the device further includes a second waste collection mechanism, which is located downstream of the first stripping station and connected to the first carrier material; the second waste collection mechanism is used to recover the first carrier material stripped at the first stripping station.

[0019] Optionally, the first die-cutting mechanism includes a first circular blade capable of rotation, the outer surface of the first circular blade being provided with a first blade, the number of the first blades being the same as the number of the sheet-like structures, the shape of the first blades being the same as the shape of the sheet-like structures, the rotation axis of the first circular blade being horizontally arranged and perpendicular to the conveying direction of the target sheet, and the moving speed of the first carrier material being the product of the rotational speed of the first circular blade and the circumference of the first circular blade.

[0020] Optionally, the rotational speed of the first circular cutter is (0, 100 r / min), and the moving speed of the first carrier material is (0, 60 m / min).

[0021] Optionally, the first die-cutting mechanism further includes a rotatable first die-cutting support roller, wherein the first circular blade and the first die-cutting support roller are respectively disposed on opposite sides of the first carrier material, and the position of the first die-cutting support roller corresponds to that of the first circular blade.

[0022] Optionally, the first die-cutting mechanism further includes a rotatable second die-cutting support roller and a second pressure roller. The first die-cutting support roller and the second die-cutting support roller are both disposed on the same side of the first carrier material, and the second pressure roller and the second die-cutting support roller are respectively disposed on opposite sides of the first carrier material. The positions of the second pressure roller and the second die-cutting support roller correspond to each other and are both disposed upstream of the first die-cutting support roller.

[0023] Optionally, the first peeling mechanism includes a first peeling blade, the first peeling blade having a first side and a second side, the first side and the second side of the first peeling blade forming a first included angle;

[0024] The first peeling blade is used to press against the first carrier material on the side of the first carrier material away from the sheet structure through the first edge and the second edge, and to change the first carrier material from a horizontal extension direction to a downwardly inclined extension direction at the first peeling blade. The horizontal extension direction of the first carrier material and the downwardly inclined extension direction form a third angle, and the angle of the third angle is greater than or equal to 330°.

[0025] Optionally, the device further includes a first tensioning mechanism disposed downstream of the first die-cutting mechanism and used to tension the first carrier material.

[0026] Optionally, the first tensioning mechanism includes a first tensioning roller and a second tensioning roller, which are disposed on opposite sides of the first carrier material.

[0027] Optionally, the device further includes a second pressing mechanism, which is disposed at a second pressing station, the second pressing station being located upstream of the second cutting station;

[0028] The equipment is configured such that, at the second pressing station, the second pressing mechanism presses the adhesive tape material onto the second carrier material.

[0029] Optionally, the second pressing mechanism includes a rotatable second pressure roller and a pressing second support roller. The second pressure roller is used to press the adhesive tape material onto the second carrier material, and the pressing second support roller is used to support the second carrier material on the side away from the adhesive tape material. The position of the pressing second support roller corresponds to the position of the second pressure roller.

[0030] Optionally, the second die-cutting mechanism includes a second circular blade capable of rotation, the outer surface of which is provided with a second blade, the number of which is the same as the number of adhesive backings, the shape of which is the same as the shape of which is the adhesive backing, the rotation axis of which is horizontally set and perpendicular to the conveying direction of the target material, and the moving speed of the second carrier material is the product of the rotation speed of the second circular blade and the circumference of the second circular blade.

[0031] Optionally, the rotational speed of the second circular cutter is (0, 100 r / min), and the moving speed of the second carrier material is (0, 60 m / min).

[0032] Optionally, the second die-cutting mechanism further includes a rotatable second die-cutting support roller, wherein the second circular blade and the second die-cutting support roller are respectively disposed on opposite sides of the second carrier material, and the position of the second die-cutting support roller corresponds to that of the second circular blade.

[0033] Optionally, the device further includes a third waste collection mechanism and / or a fourth waste collection mechanism; the third waste collection mechanism is located downstream of the second pressing mechanism and is used to recover the release paper on the adhesive tape material that has been peeled off at the second pressing station; the fourth waste collection mechanism is located downstream of the second die-cutting mechanism and is used to recover the waste of the adhesive tape material.

[0034] Optionally, the second peeling mechanism includes a second peeling blade, the second peeling blade having a first side and a second side, the first side and the second side of the second peeling blade forming a second included angle;

[0035] The second peeling blade is used to press against the second carrier material on the side of the second carrier material away from the sheet material through the first side and the second side, and to change the second carrier material from a horizontal extension direction to a downwardly inclined extension direction at the second peeling blade. The horizontal extension direction of the second carrier material and the downwardly inclined extension direction form a fourth angle, and the angle of the fourth angle is greater than or equal to 330°.

[0036] Optionally, the device further includes a second tensioning mechanism disposed downstream of the second peeling mechanism and used to tension the second carrier material.

[0037] Optionally, the second tensioning mechanism includes a third tensioning roller and a fourth tensioning roller, which are disposed on opposite sides of the second carrier material.

[0038] Optionally, the device further includes an air blowing mechanism for blowing air toward the second carrier at the bonding station; the angle between the air blowing direction and the horizontal direction of the air blowing mechanism is (0°, 90°).

[0039] Optionally, the blowing mechanism includes a porous air knife.

[0040] Optionally, the device further includes a bonding position detection device and a bonding position adjustment device connected in communication.

[0041] The bonding position detection device is used to identify the bonding status of the sheet material at the bonding station;

[0042] The bonding position adjustment device is used to adjust the position of the first carrier material according to the bonding state.

[0043] Optionally, the bonding position detection device includes a visual recognition device, which is used to acquire image information of the sheet material and identify the bonding state of the sheet material based on the image information.

[0044] Optionally, the bonding position adjustment device includes an adjustment platform capable of horizontal and / or vertical movement. The adjustment platform is positioned before the first peeling station and is used to support the first carrier material, which remains horizontal before being peeled off.

[0045] Optionally, the first carrier material has a first horizontal portion and a first inclined portion forming an angle with the first horizontal portion;

[0046] The second carrier material has a second horizontal portion at the bonding station;

[0047] The first horizontal portion and the second horizontal portion are horizontally aligned, and there is a gap between the first horizontal portion and the second horizontal portion, the gap being 0.5 to 5.0 mm.

[0048] Optionally, the device further includes a third tensioning mechanism disposed downstream of the bonding station and upstream of the second peeling station, for tensioning the second carrier material.

[0049] Optionally, the third tensioning mechanism includes a fifth tensioning roller and a sixth tensioning roller, which are disposed in front of the second stripping station, with the fifth tensioning roller and the sixth tensioning roller respectively disposed on opposite sides of the second carrier material.

[0050] Optionally, the device further includes a fifth waste collection mechanism, located downstream of the second stripping mechanism and connected to the second carrier material; the fifth waste collection mechanism is used to recover the stripped second carrier material.

[0051] Optionally, the moving speed of the first carrier material is the same as the moving speed of the second carrier material;

[0052] The first die-cutting mechanism includes a first circular blade capable of rotation, and a first blade is provided on the outer surface of the first circular blade. The shape of the first blade is the same as that of the sheet structure. The rotation axis of the first circular blade is horizontally arranged and perpendicular to the conveying direction of the target sheet.

[0053] The second die-cutting mechanism includes a second circular blade capable of rotation, a second blade provided on the outer surface of the second circular blade, the shape of the second blade being the same as the shape of the adhesive backing, and the rotation axis of the second circular blade being horizontally arranged and perpendicular to the conveying direction of the adhesive tape;

[0054] The rotational speed of the first circular cutter is the same as that of the second circular cutter.

[0055] To achieve the above objectives, the present invention also provides a method for preparing sheet-like parts, comprising:

[0056] Provide a first carrier material, a second carrier material, adhesive tape material, and the original target object sheet;

[0057] The target object sheet is supported by the first carrier material and transported to the first cutting station. At the first cutting station, the target object sheet is cut by the first die-cutting mechanism to obtain multiple sheet-like structures.

[0058] The first carrier material supports multiple sheet-like structures and transports them to the first peeling station. At the first peeling station, the first carrier material and multiple sheet-like structures are peeled off by the first peeling mechanism, and the peeled multiple sheet-like structures are transported to the bonding station.

[0059] The adhesive tape material is supported by the second carrier material and transported to the second cutting station. At the second cutting station, the adhesive tape material is cut by the second die-cutting mechanism to obtain multiple adhesive backing sheets. The multiple adhesive backing sheets are transported by the second carrier material to the bonding station.

[0060] At the bonding station, multiple sheet structures are adhered and bonded to multiple adhesive backings to obtain multiple sheet components.

[0061] Optionally, after obtaining the sheet material, the method further includes:

[0062] The second carrier material supports a plurality of sheet-like components and conveys them to a second peeling station. At the second peeling station, the second carrier material and the plurality of sheet-like components are peeled off by a second peeling mechanism.

[0063] Optionally, the method further includes:

[0064] Upstream of the first cutting station, waste discharge tape is adhered to at least one edge of the first carrier material; and waste material of the target object original piece is cut at the first cutting station, which is adhered to by the waste discharge tape and separated from the first carrier material, while the waste material of the target object original piece and the waste discharge tape are recovered by the downstream first waste collection mechanism.

[0065] Optionally, a method for bonding waste discharge tape material to at least one edge of the first carrier material includes:

[0066] The upstream first pressing mechanism presses two independent waste discharge tape materials onto the two opposite edges of the first carrier material at the first pressing station.

[0067] Optionally, the method further includes:

[0068] The first carrier material stripped from the first stripping station is recovered by a second waste collection mechanism downstream.

[0069] Optionally, the method for cutting the target material sheet using the first die-cutting mechanism includes:

[0070] A first circular cutter is provided, and a first blade is disposed on the outer surface of the first circular cutter, the shape of the first blade being the same as the shape of the sheet-like structure;

[0071] The first circular cutter is driven to rotate, and the axis of rotation of the first circular cutter is set horizontally and perpendicular to the conveying direction of the original target piece;

[0072] A sheet-like structure is obtained by cutting the original sheet of the target object on the first carrier material through the rotational cutting motion of the first circular knife;

[0073] The moving speed of the first carrier material is the product of the rotational speed of the first circular cutter and the circumference of the first circular cutter.

[0074] Optionally, the method for peeling off the first carrier material and the plurality of sheet-like structures using the first peeling mechanism includes:

[0075] A first peeling blade is provided, the first peeling blade having a first side and a second side, the first side and the second side of the first peeling blade forming a first included angle;

[0076] On the side of the first carrier material away from the sheet structure, the first and second sides of the first peeling blade are used to press against the first carrier material, and the first carrier material is changed from a horizontal extension direction to a downward inclined extension direction at the first peeling blade. The horizontal extension direction of the first carrier material and the downward inclined extension direction form a third angle, and the angle of the third angle is greater than or equal to 330°.

[0077] Optionally, the method for the second carrier material to support the adhesive tape material includes:

[0078] The adhesive tape material is pressed onto the second carrier material at the second pressing station by the second pressing mechanism upstream.

[0079] Optionally, the method of cutting the adhesive tape material using a second die-cutting mechanism includes:

[0080] A second circular blade is provided, and a second blade is provided on the outer surface of the second circular blade, the shape of the second blade being the same as the shape of the adhesive backing;

[0081] The second circular blade is driven to rotate, and the axis of rotation of the second circular blade is set horizontally and perpendicular to the conveying direction of the adhesive tape;

[0082] Adhesive tape is obtained by applying adhesive tape to the second carrier material during the rotational cutting motion of the second circular blade.

[0083] Optionally, the method of peeling the second carrier material and the plurality of sheet-like components by means of a second peeling mechanism includes:

[0084] A second peeling blade is provided, the second peeling blade having a first side and a second side, the first side and the second side of the second peeling blade forming a second included angle;

[0085] On the side of the second carrier material away from the sheet material, the first and second sides of the second peeling blade press against the second carrier material, causing the second carrier material to change from a horizontal extension direction to a downwardly inclined extension direction at the second peeling blade. The horizontal extension direction of the second carrier material and the downwardly inclined extension direction form a fourth angle, and the angle of the fourth angle is greater than or equal to 330°.

[0086] Optionally, the method further includes:

[0087] The release paper on the adhesive tape material that was peeled off at the second pressing station is recovered by the third waste collection mechanism downstream, and the waste of the adhesive tape material is recovered by the fourth waste collection mechanism downstream.

[0088] Optionally, the method further includes:

[0089] At the bonding station, air is blown towards the second carrier material by an air blowing mechanism, and the angle between the air blowing direction of the air blowing mechanism and the horizontal direction is (0°, 90°).

[0090] Optionally, the included angle is 30° to 90°.

[0091] Optionally, the method further includes:

[0092] The bonding position detection device identifies the bonding state of the sheet material at the bonding station, and the bonding position adjustment device adjusts the position of the first carrier material according to the bonding state.

[0093] Optionally, the method for identifying the bonding state of the sheet material at the bonding station using a bonding position detection device includes:

[0094] The bonding position detection device is set as a visual recognition device. The visual recognition device acquires image information of the sheet material and obtains the bonding state of the sheet material based on the image information.

[0095] Optionally, the method for adjusting the position of the first carrier material according to the bonding state using the bonding position adjustment device includes:

[0096] An adjustment platform is provided and is set before the first stripping station;

[0097] The first carrier material is supported by the adjustment platform, and the first carrier material is kept in a horizontal state before being peeled off;

[0098] The position of the first carrier material is adjusted by moving the adjustment platform horizontally and / or vertically.

[0099] Optionally, the method further includes:

[0100] The first die-cutting mechanism is configured to include a first circular blade capable of rotation, the outer surface of the first circular blade being provided with a first blade, the shape of the first blade being the same as the shape of the sheet structure, and the rotation axis of the first circular blade being horizontally arranged and perpendicular to the conveying direction of the target sheet.

[0101] The second die-cutting mechanism is configured to include a first circular blade capable of rotation, the outer surface of which is provided with a first blade; and a second circular blade capable of rotation, the outer surface of which is provided with a second blade; the shape of the second blade is the same as that of the adhesive backing; the rotation axis of the second circular blade is horizontally arranged and perpendicular to the conveying direction of the adhesive tape; and...

[0102] Set the moving speed of the first carrier material to be the same as that of the second carrier material, and set the rotational speed of the first circular cutter and the second circular cutter to be the same.

[0103] In the above-mentioned equipment and method for preparing sheet materials, the first die-cutting mechanism, the first peeling mechanism and the second die-cutting mechanism can realize the automatic cutting, automatic peeling and automatic bonding of sheet materials, which can realize the automated production of sheet materials, with high production efficiency, easy to realize continuous and large-scale production, and reduce production costs.

[0104] In the above-mentioned equipment and method for preparing sheet-like parts, waste can be recycled through various waste collection mechanisms and / or waste discharge belts, saving energy and further reducing production costs.

[0105] In the above-mentioned equipment and method for preparing sheet-like parts, by blowing air at the bonding station through the air blowing mechanism, a stronger adhesion and bonding between the sheet-like structure and the adhesive backing can be achieved, thus improving the bonding effect.

[0106] In the above-mentioned equipment and method for preparing sheet-like parts, the bonding position detection device identifies the bonding state of the sheet-like parts at the bonding station, and the bonding position adjustment device adjusts the position of the first carrier material according to the bonding state. This ensures the bonding accuracy of the sheet-like structure and the adhesive backing, guaranteeing product quality. In particular, when the bonding position adjustment device includes an adjustment platform, the adjustment platform can support the first carrier material, ensuring that the first carrier material is in a taut state, thereby ensuring the effectiveness of cutting and peeling, and further guaranteeing processing accuracy. Attached Figure Description

[0107] Those skilled in the art will understand that the accompanying drawings are provided to better understand the invention and do not constitute any limitation on the scope of the invention. Wherein:

[0108] Figure 1 This is a front view of an apparatus for preparing sheet-like materials according to a preferred embodiment of the present invention, wherein the arrows indicate the material conveying direction;

[0109] Figure 2 This is a schematic diagram showing the state of the waste discharge tape material adhering to the two opposite edges of the first carrier material according to a preferred embodiment of the present invention;

[0110] Figure 3 This is a process flow diagram for preparing sheet-like parts according to a preferred embodiment of the present invention;

[0111] Figure 4a This is a partial structural diagram illustrating the peeling process at the first peeling station and the bonding process at the bonding station, which is a preferred embodiment of the present invention.

[0112] Figure 4b for Figure 4a A schematic diagram of the structure in which the first horizontal portion and the first inclined portion of the first carrier material at the first peeling station form a third included angle;

[0113] Figure 5a This is a partial structural diagram of the peeling process performed at the second peeling station in a preferred embodiment of the present invention.

[0114] Figure 5b for Figure 5a A schematic diagram of the structure in which the second horizontal portion and the second inclined portion of the second carrier material at the second stripping station form a fourth included angle;

[0115] Figure 6 This is a preferred embodiment of the invention showing the state in which multiple sheet-like structures are adhered and bonded to multiple adhesive backings.

[0116] [The annotations in the attached figures are explained below]:

[0117] 400 - Original sheet of the target material; 500 - Sheet structure; 600 - Adhesive backing;

[0118] 101-Waste discharge tape material roll; 1011-Waste discharge tape material; 102-Carrier first material roll; 1021-First carrier material; 10211-First horizontal section; 10212-First inclined section; 103-First pressing mechanism; 1031-First pressure roller; 1032-Pressing first support roller; 104-Discharging platform; 105-First die-cutting mechanism; 1051-First circular knife; 1052-Die-cutting first support roller; 1053-Die-cutting second support roller; 1054-Second pressure roller; 106-First waste collection mechanism; 107-First peeling mechanism; 1071-First peeling knife; 108-Second waste collection mechanism; 109-First tensioning mechanism; 1091-First tensioning roller; 1092-Second tensioning roller;

[0119] 201 - Adhesive tape material roll; 2011 - Adhesive tape material; 202 - Second carrier material roll; 2021 - Second carrier material; 20211 - Second horizontal section; 20212 - Second inclined section; 203 - Second pressing mechanism; 2031 - Second pressure roller; 2032 - Pressing second support roller; 204 - Second die-cutting mechanism; 2041 - Second circular knife; 2042 - Die-cutting second support roller; 205 - Third waste collection mechanism; 206 - Fourth waste collection mechanism;

[0120] 301-Third bonding mechanism; 302-Second peeling mechanism; 3021-Second peeling knife; 303-Fifth waste collection mechanism; 304-Discharge conveyor belt; 305-Air blowing mechanism; 3051-Perforated air knife; 306-Second tensioning mechanism; 3061-Third tensioning roller; 3062-Fourth tensioning roller; 307-Bonding position detection device; 308-Bonding position adjustment device; 3081-Adjustment platform; 309-Third tensioning mechanism; 3091-Fifth tensioning roller; 3092-Sixth tensioning roller. Detailed Implementation

[0121] The present invention will now be described in more detail with reference to the accompanying drawings, which illustrate preferred embodiments of the invention. It should be understood that those skilled in the art can modify the invention described herein while still achieving its advantageous effects. Therefore, the following description should be understood as being of general knowledge to those skilled in the art and is not intended to limit the invention.

[0122] For clarity, not all features of the actual embodiments are described. In the following description, well-known functions and structures are not described in detail, as they would obscure the invention with unnecessary detail. It should be understood that in the development of any actual embodiment, numerous implementation details must be made to achieve the developer's specific goals, such as changes from one embodiment to another according to system or business constraints. Furthermore, such development work should be considered complex and time-consuming, but is merely routine work for those skilled in the art. The invention is described more specifically by way of example in the following paragraphs with reference to the accompanying drawings. The advantages and features of the invention will become clearer from the following description. It should be noted that the drawings are in a very simplified form and use non-precise proportions, used only to facilitate and clarify the illustration of the embodiments of the invention.

[0123] Furthermore, the terminology used in this application is for the purpose of describing particular embodiments only and is not intended to limit the application. The singular forms “a,” “the,” and “the” used in this application are also intended to include the plural forms unless the context clearly indicates otherwise. It should be understood that the terms “first,” “second,” “third,” “fourth,” “fifth,” “sixth,” “seventh,” and similar terms used in this application specification do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Similarly, “a” or “one,” and similar terms do not indicate a quantity limitation, but rather indicate the presence of at least one; “a plurality” indicates a quantity of two or more. Unless otherwise stated, “front,” “rear,” “lower,” and / or “upper,” and similar terms are for ease of description only and are not limited to a location or spatial orientation. The terms “comprising” or “including,” and similar terms, mean that the elements or objects preceding “comprising” or “including” encompass the elements or objects listed following “comprising” or “including” and their equivalents, and do not exclude other elements or objects.

[0124] In this text, "front" is relative to "rear"; "front" refers to the position where the material arrives first, and "rear" is the position where the material is received later than "front." "Front and back" is the horizontal direction along the material's transport direction, and "left and right" is the horizontal direction perpendicular to the material's transport direction. "Forward" refers to the direction in which the material is transported from front to back. Figure 1 In this text, the direction perpendicular to the paper is the left-right direction, and the direction parallel to the paper is the front-back direction. It should be understood that the materials mentioned in this text can refer to unprocessed products or processed products. Furthermore, the term "upstream" is relative to "downstream"; "upstream" usually refers to the location where materials are processed or received first, while "downstream" usually refers to the location where materials are processed or received later.

[0125] The exemplary embodiments of this application will be described in detail below with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features described below can complement or combine with each other. Furthermore, the target material sheet in this invention can be a microneedle sheet, or a sheet of other sheet-like materials, such as a sheet for preparing silicone sheets or a sheet for preparing face masks.

[0126] Figure 1 A front view of an apparatus for preparing sheet-like materials according to a preferred embodiment of the present invention is shown, wherein arrows indicate the direction of material conveying. Figure 6 This is a preferred embodiment of the present invention, showing the structural state in which multiple sheet-like structures are adhered and bonded to multiple adhesive backings.

[0127] Please refer to Figure 1 and Figure 6This embodiment provides an apparatus for preparing sheet-like components, the prepared sheet-like components comprising a sheet structure 500 and an adhesive backing 600. The sheet structure 500 is a sheet material structure, and the adhesive backing 600 is adhered to one side of the sheet structure 500. For example, if the sheet structure 500 is a microneedle patch, the microneedle patch includes a substrate and multiple microneedles disposed on one side of the substrate, and the adhesive backing 600 is adhered to the other side of the substrate. Typically, a portion of the adhesive backing 600 is adhered to the sheet structure 500, while another portion is not adhered to the sheet structure 500. The portion of the adhesive backing 600 not adhered to the sheet structure 500 can adhere to the skin.

[0128] Key reference Figure 1 and combined Figure 4a - Figure 4b as well as Figure 5a - Figure 5b The equipment for preparing sheet-like parts includes a first production line and a second production line operating in parallel; the sheet-like structure 500 is produced by the first production line; the adhesive backing 600 is produced by the second production line; furthermore, the sheet-like structure 500 and the adhesive backing 600 can be produced in predetermined shapes and sizes.

[0129] The first production line includes a first die-cutting mechanism 105 and a first peeling mechanism 107. Preferably, the first production line also includes a carrier first material roll 102, which is typically located at the upstream end of the equipment and is used to load a roll of first carrier material 1021. The first carrier material 1021 is a sheet structure, typically a transparent, low-viscosity film. The first carrier material 1021 is used to support the target sheet 400 and to transport the target sheet 400. Further, the first production line also includes a waste discharge tape material roll 101, which is also located at the upstream end of the equipment and is used to load a roll of waste discharge tape material 1011.

[0130] Preferably, the first production line further includes at least one of a first waste collection mechanism 106, a second waste collection mechanism 108, a first pressing mechanism 103, and a feeding platform 104. The first waste collection mechanism 106 is located downstream of the first cutting station (indicated by arrow C2) and connected to the waste discharge tape material 1011. The second waste collection mechanism 108 is located downstream of the first peeling station (indicated by arrow C3) and connected to the first carrier material 1021. The first pressing mechanism 103 is located at the first pressing station (indicated by arrow C1), which is located upstream of the first cutting station. The feeding platform 104 is located downstream of the first pressing station and upstream of the first cutting station, and is used to carry the target material sheet 400.

[0131] The second production line includes a second die-cutting mechanism 204. Preferably, the second production line further includes an adhesive tape material roll 201 and a carrier second material roll 202; the adhesive tape material roll 201 is used to load the rolled adhesive tape material 2011; the carrier second material roll 202 is used to load the rolled second carrier material 2021; the second carrier material 2021 is used to support the adhesive tape material 2011, and further to support the laminated sheet material, and the second carrier material 2021 is also used to realize the conveying of the adhesive backing 600 and the sheet material. Preferably, the second production line further includes at least one of a second pressing mechanism 203, a third waste collection mechanism 205, and a fourth waste collection mechanism 206. The second pressing mechanism 203 is located at the second pressing station (the position indicated by arrow C4), which is located upstream of the second cutting station. The third waste collection mechanism 205 is located downstream of the second pressing mechanism 203. The fourth waste collection mechanism 206 is located downstream of the second die-cutting mechanism 204.

[0132] The equipment for preparing sheet-like components also includes a third production line, which operates in series with the first and second production lines. That is, the third production line produces sheet-like components based on the sheet structure 500 produced by the first production line and the adhesive backing 600 produced by the second production line. The sheet-like components referred to herein are the final products.

[0133] Preferably, the third production line further includes a second peeling mechanism 302. Preferably, the third production line further includes at least one of a third bonding mechanism 301 and a fifth waste collection mechanism 303. Further, the third production line may also include a feeding conveyor belt 304. The third bonding mechanism 301, as a preferred structure, is used to assist in the bonding of the sheet structure 500 and the adhesive backing 600 at the bonding station, resulting in better adhesion. Preferably, the third bonding mechanism 301 includes an air blowing mechanism 305, which blows air towards the second carrier material 2021 at the bonding station. The second peeling mechanism 302 is located at the second peeling station (the position indicated by arrow C7). The fifth waste collection mechanism 303 is located downstream of the second peeling mechanism 302 and connected to the second carrier material 2021.

[0134] It should be understood that at the bonding station, based on the speed and position of the sheet structure 500 transported from the first production line to the bonding station, and based on the speed and position of the adhesive backing 600 transported from the second production line to the bonding station, the sheet structure 500 and the adhesive backing 600 can be aligned and automatically bonded one-to-one at the bonding station, wherein the adhesive side of the adhesive backing 600 adheres to the sheet structure 500. It should also be understood that if the target material sheet 400 in this embodiment is a microneedle sheet, the microneedle sheet includes, but is not limited to, the preparation of eye masks, and can also be used to prepare other sheet-like microneedle products.

[0135] Furthermore, the equipment also includes a waste conveyor belt material conveying mechanism and a first carrier material conveying mechanism. (Reference) Figure 2 The waste discharge tape material conveying mechanism is responsible for continuously feeding the rolled waste discharge tape material 1011 along its length. The first carrier material conveying mechanism is arranged in parallel with the waste discharge tape material conveying mechanism and is responsible for continuously feeding the rolled first carrier material 1021 along its length. The discharged waste discharge tape material 1011 is usually located above the discharged first carrier material 1021. The waste discharge tape material 1011 is located upstream of the first cutting station. The width of the waste discharge tape material 1011 is smaller than the width of the first carrier material 1021. Both sides of the waste discharge tape material 1011 are adhesive and are used to adhere to at least one edge of the first carrier material 1021, and are also used to adhere to the waste material after the target object original sheet 400 is cut.

[0136] In a preferred embodiment of the present invention, the discharged waste discharge tape material 1011 and the discharged first carrier material 1021 are pressed together by a first pressing mechanism 103 at a first pressing station (the position indicated by arrow C1), so that the waste discharge tape material 1011 is pressed onto the first carrier material 1021. Further, at the first pressing station, the first pressing mechanism 103 presses the two independent strands of waste discharge tape material 1011 onto the two opposite edges of the first carrier material 1021, such as... Figure 2 As shown. Of course, in other embodiments, the first pressing mechanism 103 can press the single strand of waste discharge tape material 1011 onto one side edge of the first carrier material 1021 at the first pressing station.

[0137] Continue to refer to Figure 1After the waste discharge tape material 1011 is pressed together with the first carrier material 1021, it continues to be conveyed downstream by the first carrier material 1021. Then, preferably at the discharge platform 104, the first carrier material 1021 is joined (including bonded) with the target object sheet 400, so that the target object sheet 400 is supported and conveyed by the first carrier material 1021. Preferably, the target object sheet 400 covers the first carrier material 1021 and the waste discharge tape material 1011. After the first carrier material 1021 joins the target object sheet 400, it continues to be conveyed downstream and moves the target object sheet 400 to the first cutting station (the position indicated by arrow C2). At the first cutting station, the first die-cutting mechanism 105 cuts the target object sheet 400 on the first carrier material 1021 to form multiple sheet structures 500 with predetermined shapes and sizes. The multiple sheet structures 500 are still attached to the first carrier material 1021, and it must be ensured that the first carrier material 1021 is not cut during the cutting process. Furthermore, the waste material after cutting the original target sheet 400 adheres to the waste discharge tape material 1011, and the first waste collection mechanism 106 rolls up and recycles the waste material after cutting the original target sheet 400 and the waste discharge tape material 1011 together. That is, the waste discharge tape material 1011, which was originally adhered to the first carrier material 1021, detaches from the first carrier material 1021 and adheres to the waste material of the original target sheet 400 for recycling. The multiple sheet-like structures 500 formed after cutting continue to be conveyed by the first carrier material 1021 to the first peeling station (the position indicated by arrow C3). At the first peeling station, the first peeling mechanism 107 peels (or separates) the first carrier material 1021 and the sheet-like structures 500. All the peeled sheet-like structures 500 are conveyed to the bonding station (the position indicated by arrow C6), and the peeled first carrier material 1021 is preferably rolled up and recycled by the second waste collection mechanism 108.

[0138] Furthermore, the second production line also includes a second carrier material conveying mechanism and an adhesive tape material conveying mechanism. The adhesive tape material conveying mechanism is responsible for continuously feeding the roll of adhesive tape material 2011 along its length. The second carrier material conveying mechanism is arranged in parallel with the adhesive tape material conveying mechanism and is responsible for continuously feeding the roll of second carrier material 2021 along its length. The fed adhesive tape material 2011 is located below or above the fed second carrier material 2021, usually below. One side of the adhesive tape material 2011 is adhesive and used to locally adhere the sheet-like structure 500, which is supported and conveyed by the second carrier material 2021.

[0139] The delivered adhesive tape material 2011 and the delivered second carrier material 2021 are preferably pressed together by the second pressing mechanism 203 at the second bonding station (the position indicated by arrow C4), so that the adhesive tape material 2011 is pressed onto the second carrier material 2021, and at the same time, the release paper on the adhesive tape material 2011 is peeled off at the second bonding station, and preferably the release paper is recovered by the third waste collection mechanism 205. The second pressing mechanism 203 is used to press the adhesive tape material 2011 onto the second carrier material 2021 at the second pressing station.

[0140] The adhesive tape material 2011 continues to be conveyed downstream through the second carrier material 2021 to the second cutting station (indicated by arrow C5). The second die-cutting mechanism 204 cuts the adhesive tape material 2011 on the second carrier material 2021, forming multiple adhesive backing sheets 600 with predetermined shapes and sizes. These multiple adhesive backing sheets 600 remain bonded to the second carrier material 2021. The waste material after cutting the adhesive tape material 2011 is preferably recycled by the fourth waste collection mechanism 206. The multiple adhesive backing sheets 600 formed after cutting continue to be conveyed by the second carrier material 2021 to the bonding station.

[0141] At the bonding station (approximately indicated by arrow C6), multiple sheet structures 500 and multiple adhesive backing sheets 600 are adhered and bonded together to obtain multiple sheet-like parts. In this embodiment, a portion of the adhesive side of each adhesive backing sheet 600 is bonded to a localized area of ​​the sheet structure 500, such as... Figure 6 As shown, the bonded sheet structure 500 and the adhesive backing 600 are still supported by the second carrier material 2021 and transported downstream.

[0142] To ensure better adhesion between the adhesive backing 600 and the sheet structure 500, an air blowing mechanism 305 preferably blows air towards the second carrier material 2021 at the bonding station. The angle between the blowing direction and the horizontal direction is (0°, 90°), more preferably 30° to 90°, and even more preferably 90°. The air blowing mechanism 305 preferably includes a porous air knife, with a preferred airflow rate of 100–200 L / min and an air pressure of 0.4–0.7 MPa. The airflow is adjustable. The porous air knife forms a row of micro-airflow jets with a pore diameter of 0.5–3 mm and a width greater than the width of the second carrier material 2021.

[0143] like Figure 1As shown, in a preferred embodiment of the invention, multiple sheet-like components continue to be conveyed via the second carrier material 2021 and arrive at the second stripping station. At the second stripping station (approximately indicated by arrow C7), the second stripping mechanism 302 strips (or separates) the second carrier material 2021 and the multiple sheet-like components. The stripped sheet-like components can then be conveyed onto the unloading conveyor belt 304. The stripped second carrier material 2021 is preferably recycled by the fifth waste collection mechanism 303.

[0144] It should be understood that the first and second production lines continuously produce sheet structures 500 and adhesive backing sheets 600 sequentially, and thus the third production line also continuously produces sheet components sequentially. Specifically, for the first production line, batches of target material sheets 400 are sequentially and orderly fed, die-cut, and then the sheet structures 500 are peeled off and enter the third production line. For the second production line, batches of adhesive tape material 2011 are sequentially and orderly fed, pressed, separated from the release paper, and die-cut to obtain adhesive backing sheets 600, which then enter the third production line. For the third production line, the sheet structures 500 and adhesive backing sheets 600 are continuously bonded together, and can be further peeled off from the second carrier material 2021. It should also be understood that the second carrier material 2021 and the first carrier material 2021 are actually the same material.

[0145] The equipment for preparing sheet-like components of the present invention enables continuous and large-scale production of sheet-like components, improving production efficiency and reducing production costs. Particularly preferred is the equipment for preparing sheet-like components, which also enables waste recycling, effectively saving energy and reducing production costs.

[0146] refer to Figure 1 The first pressing mechanism 103 may include a first pressure roller 1031 and a pressing first support roller 1032. The first pressure roller 1031 is positioned above the first carrier material 1021, and the pressing first support roller 1032 is positioned below the first carrier material 1021. Waste discharge tape material 1011 is located between the first carrier material 1021 and the first pressure roller 1031. The first pressure roller 1031 is used to press the waste discharge tape material 1011 onto the first carrier material 1021; the pressing first support roller 1032 supports the first carrier material 1021 to ensure the stability of the pressing process. The first pressure roller 1031 is typically a rubber roller; the pressing first support roller 1032 is a metal roller, such as a stainless steel roller. Both the first pressure roller 1031 and the pressing first support roller 1032 are rotatable. The position of the pressing first support roller 1032 corresponds to the position of the first pressure roller 1031.

[0147] In this embodiment, the feeding platform 104 is an optional structure. The target material sheet 400 can be pre-set on the feeding platform 104, such as partially placed on the feeding platform 104 and partially placed directly on the first carrier material 1021. Optionally, the first carrier material 1021 can be combined with the target material sheet 400 over the feeding platform 104, or it can be combined with the target material sheet 400 over the feeding platform 104.

[0148] Furthermore, the first die-cutting mechanism 105 includes a first circular blade 1051 capable of rotation. The outer surface of the first circular blade 1051 is provided with first blades, the shape of which is the same as that of the sheet structure 500. The number of first blades is the same as the number of sheet structures 500. At the first cutting station, the first circular blade 1051 is driven to rotate. The axis of rotation of the first circular blade 1051 is horizontally arranged and perpendicular to the conveying direction of the target sheet 400. Figure 1 From the perspective of the first circular cutter 1051, the axis of rotation of the first circular cutter 1051 is perpendicular to the paper surface; thus, the first circular cutter 1051 cuts the target sheet 400 on the moving first carrier material 1021 through its rotation, and obtains the sheet structure 500.

[0149] In this embodiment, the rotational speed of the first circular cutter 1051 is related to the moving speed of the first carrier material 1021. The moving speed of the first carrier material 1021 is the product of the rotational speed of the first circular cutter 1051 and the circumference of the first circular cutter 1051. Therefore, the moving speed of the first carrier material 1021 can be adaptively adjusted according to the diameter of the first circular cutter 1051, thereby ensuring that the first circular cutter 1051 can continuously cut the target object 400 and ensuring that the first carrier material 1021 is not cut during cutting. Preferably, the rotational speed of the first circular cutter 1051 is (0, 100 r / min) and the moving speed of the first carrier material 1021 is (0, 60 m / min).

[0150] Preferably, the first die-cutting mechanism 105 further includes a first die-cutting support roller 1052, which is disposed corresponding to the first circular cutter 1051. The first die-cutting support roller 1052 and the first circular cutter 1051 are respectively disposed on opposite sides of the first carrier material 1021. The first die-cutting support roller 1052 supports the first carrier material 1021 to facilitate die-cutting (or cutting), ensuring the stability of die-cutting, and the first die-cutting support roller 1052 is rotatable. More preferably, the first die-cutting mechanism 105 further includes a second die-cutting support roller 1053, which is disposed upstream of the first die-cutting support roller 1052. The first die-cutting support roller 1052 and the second die-cutting support roller 1053 are disposed on the same side of the first carrier material 1021, and their positions are usually relatively close. The second die-cutting support roller 1053 can further support the first carrier material 1021 to further provide die-cutting support force and further ensure the stability of die-cutting. The second die-cutting support roller 1053 is also rotatable. It should be understood that the pressing first support roller 1032, the die-cutting second support roller 1053 and the die-cutting first support roller 1052 can all be driven to rotate by gears. These support rollers can also realize the transmission of the first carrier material 1021, and these support rollers are preferably metal rollers, such as stainless steel rollers.

[0151] The first die-cutting mechanism 105 preferably further includes a rotatable second pressure roller 1054. The second pressure roller 1054 and the die-cutting second support roller 1053 are respectively disposed on opposite sides of the first carrier material 1021. The positions of the second pressure roller 1054 and the die-cutting second support roller 1053 correspond. Thus, the second pressure roller 1054 presses against the target material sheet 400, such as pressing against the non-needle area of ​​the microneedle sheet, so that the target material sheet 400 and the first carrier material 1021 are better bonded. The second pressure roller 1054 is usually a rubber roller.

[0152] The first waste collection mechanism 106 may include a first waste collection roll to collect waste materials cut from the target original sheet 400 and waste discharge tape material 1011.

[0153] like Figure 4aAs shown, the first peeling mechanism 107 includes a first peeling blade 1071, which has a first side and a second side. The first side and the second side of the first peeling blade 1071 form a first included angle θ1, which is less than or equal to 30°. The first peeling blade 1071 is used to press against the first carrier material 1021 on the side of the first carrier material 1021 facing away from the sheet structure 500 through its first side and second side, and to cause the first carrier material 1021 to change from a horizontal extension direction to a downward inclined extension direction at the first peeling blade 1071. That is, the first carrier material 1021 is formed into two parts with different extension directions by the first peeling blade 1071. The two parts of the first carrier material 1021 are a first horizontal part 10211 and a first inclined part 10212. The first horizontal part 10211 extends in a horizontal direction, and the first inclined part 10212 extends downward in an inclined direction relative to the direction of gravity.

[0154] like Figure 4b As shown, the two portions of the first carrier material 1021 form a third included angle α1 on the side opposite to the first peeling blade 1071, and the angle α1 is greater than or equal to 330°. At the first peeling station, the first peeling blade 1071 changes the conveying direction of the first carrier material 1021, causing the first carrier material 1021 to make a large turn at the first peeling blade 1071, thereby peeling the first carrier material 1021 from the sheet structure 500. This application does not limit the shape of the first peeling blade 1071; for example, it is not limited to a triangle but can also be trapezoidal.

[0155] The second waste collection mechanism 108 may include a second waste collection reel to collect the stripped first carrier material 1021 for reuse.

[0156] Continue to refer to Figure 1 The first production line preferably further includes a first tensioning mechanism 109, located downstream of the first die-cutting mechanism 105, for tensioning the first carrier material 1021. The first tensioning mechanism 109 may include a first tensioning roller 1091 and a second tensioning roller 1092, such as located upstream of the second waste collection mechanism 108. The first tensioning roller 1091 and the second tensioning roller 1092 are located on opposite sides of the first carrier material 1021 and press against it. The first tensioning roller 1091 may be a metal roller, such as a stainless steel roller, and the second tensioning roller 1092 may be a rubber roller. Both the first tensioning roller 1091 and the second tensioning roller 1092 are rotatable and can be driven by gears. The position and number of tensioning rollers in the first tensioning mechanism 109 are not limited. Furthermore, in addition to tensioning, the tensioning rollers can also convey the first carrier material 1021.

[0157] The second pressing mechanism 203 may include a second pressure roller 2031 and a pressing second support roller 2032. The second pressure roller 2031 is used to press the adhesive tape material 2011 onto the second carrier material 2021. The pressing second support roller 2032 is used to support the side of the second carrier material 2021 away from the adhesive tape material 2011. The position of the pressing second support roller 2032 corresponds to the position of the second pressure roller 2031. At the second pressing station, the second pressure roller 2031 and the pressing second support roller 2032 cooperate to press the adhesive tape material 2011 and the first carrier material 1021 together. The second pressure roller 2031 is typically a rubber roller, and the pressing second support roller 2032 is a metal roller, such as a stainless steel roller. Both the second pressure roller 2031 and the pressing second support roller 2032 are rotatable and can also convey the second carrier material 2021.

[0158] The second die-cutting mechanism 204 includes a rotatable second circular blade 2041. A second blade is provided on the outer surface of the second circular blade 2041, and the shape of the second blade is the same as that of the adhesive tape 600. The number of second blades is the same as the number of adhesive tapes 600. By driving the second circular blade 2041 to rotate at the second cutting station, the rotation axis of the second circular blade 2041 is horizontally arranged and perpendicular to the conveying direction of the adhesive tape 2011, such as from... Figure 1 From the perspective of the second circular cutter 2041, the axis of rotation of the second circular cutter 2041 is perpendicular to the paper surface; thus, by rotating the second circular cutter 2041, the adhesive tape material 2011 on the moving second carrier material 2021 is cut into the required adhesive backing 600.

[0159] In this embodiment, the rotational speed of the second circular cutter 2041 is related to the moving speed of the second carrier material 2021. The moving speed of the second carrier material 2021 is the product of the rotational speed of the second circular cutter 2041 and the circumference of the second circular cutter 2041. Therefore, the moving speed of the second carrier material 2021 can be adaptively adjusted according to the diameter of the second circular cutter 2041, thereby ensuring that the second circular cutter 2041 can continuously cut the adhesive tape material 2011, and ensuring that the second carrier material 2021 is not cut during cutting. Preferably, the rotational speed of the second circular cutter 2041 is (0, 100 r / min), and the moving speed of the second carrier material 2021 is (0, 60 m / min).

[0160] Preferably, the first circular blade 1051 and the second circular blade 2041 rotate at the same speed. Preferably, the first carrier material 1021 and the second carrier material 2021 move at the same speed to effectively ensure that the sheet structure 500 can be bonded to the adhesive backing 600 at the bonding station.

[0161] The second die-cutting mechanism 204 preferably further includes a second die-cutting support roller 2042, which corresponds to the position of the second circular cutter 2041. The second circular cutter 2041 and the second die-cutting support roller 2042 are respectively disposed on opposite sides of the second carrier material 2021. The second die-cutting support roller 2042 supports the second carrier material 2021 to facilitate die-cutting or cutting and ensure the stability of the cutting of the adhesive tape material 2011. The second die-cutting support roller 2042 can also rotate, and in addition to providing support force, it can also convey the second carrier material 2021. The second die-cutting support roller 2042 is preferably a metal roller, and more preferably a stainless steel roller.

[0162] The third waste collection mechanism 205 may include a third waste collection roll for collecting release paper peeled off from the adhesive tape material 2011. The fourth waste collection mechanism 206 may include a fourth waste collection roll for collecting waste material after cutting the adhesive tape material 2011.

[0163] like Figure 5a As shown, the second peeling mechanism 302 may include a second peeling blade 3021. The second peeling blade 3021 has a first side and a second side, and the first side and the second side of the second peeling blade 3021 form a second included angle θ2, the angle of the second included angle θ2 being less than or equal to 30°. The second peeling blade 3021 is used to press against the second carrier material 2021 on the side of the second carrier material 2021 away from the sheet material through its first side and second side, and to cause the second carrier material 2021 to form a change from a horizontal extension direction to a downward inclined extension direction at the second peeling blade 3021, that is, the second carrier material 2021 forms two parts with different extension directions through the second peeling blade 3021. The two parts of the second carrier material 2021 are a second horizontal part 20211 and a second inclined part 20212. The second horizontal part 20211 extends in a horizontal direction, and the second inclined part 20212 extends downward in an inclined direction relative to the direction of gravity.

[0164] like Figure 5b As shown, the two portions of the second carrier material 2021 form a fourth included angle α2 on the side opposite to the second peeling blade 3021, and the angle α2 is greater than or equal to 330°. At the second peeling station, the conveying direction of the second carrier material 2021 is changed by the second peeling blade 3021, causing the second carrier material 2021 to make a large turn at the second peeling blade 3021, thereby peeling the second carrier material 2021 from the sheet material. This application does not limit the shape of the second peeling blade 3021; ​​for example, it is not limited to a triangle but can also be trapezoidal.

[0165] The fifth waste collection mechanism 303 may include a fifth waste collection reel to collect the second carrier material 2021 stripped by the second stripping blade 3021.

[0166] The third production line also includes a second tensioning mechanism 306, located downstream of the second peeling mechanism 302, for tensioning the second carrier material 2021. Further, the second tensioning mechanism 306 includes a third tensioning roller 3061 and a fourth tensioning roller 3062, positioned upstream of the fifth waste collection mechanism 303. The third tensioning roller 3061 and the fourth tensioning roller 3062 are positioned on opposite sides of the second carrier material 2021 and press against it. The third tensioning roller 3061 can be a metal roller, such as a stainless steel roller, and is used for tensioning, conveying, and supporting the second carrier material 2021; the fourth tensioning roller 3062 is typically a rubber roller, used for both tensioning and conveying the second carrier material 2021. Both the third tensioning roller 3061 and the fourth tensioning roller 3062 are rotatable and can be driven by gears to ensure the stability of the secondary peeling process. The position and number of tensioning rollers in the second tensioning mechanism 306 are not required.

[0167] like Figure 4a As shown, the air blowing mechanism 305 may include a porous air knife 3051, which blows air at the position where the adhesive backing 700 and the sheet material 500 are joined. Preferably, the position of the air blowing mechanism 305 can be adjusted to change the air blowing position of the porous air knife 3051. For example, the air blowing mechanism 305 can move up and down and / or horizontally. In addition, there may be multiple air blowing mechanisms 305, which can blow air upstream of the first peeling station to firmly bond and flatten the sheet structure 500 with the first carrier material 1021, and can also blow air at the bonding station to firmly bond and flatten the sheet structure 500 with the adhesive backing 600. The angle between the air blowing direction of the air blowing mechanism 305 and the horizontal direction is (0°, 90°), more preferably 30° to 90°, such as 90°.

[0168] Further preferably, the device also includes a bonding position detection device 307, used to identify the bonding state of the sheet material at the bonding station. The bonding state includes the bonding position, so that based on the bonding state identified by the bonding position detection device 307, it can be determined whether the bonding position of the sheet material 500 and the adhesive backing 600 meets the requirements; if it does not meet the requirements, the position of the first carrier material 1021 is adjusted, mainly the left-right position, and even the up-down position. This application does not impose any particular limitation on the structure of the bonding position detection device 307, such as a visual recognition device. The visual recognition device is used to acquire image information of the sheet material and identify the bonding state of the sheet material based on the image information.

[0169] The equipment for preparing sheet-like materials preferably further includes a bonding position adjustment device 308, which is communicatively connected to the bonding position detection device 307, such as via wired or wireless communication. The bonding position adjustment device 308 adjusts the position of the first carrier material 1021 according to the bonding state of the sheet-like material. Preferably, as... Figure 4a As shown, the bonding position adjustment device 308 includes an adjustment platform 3081 capable of horizontal and / or vertical movement. The adjustment platform 3081 is located upstream of the first peeling station. The adjustment platform 3081 is used to support the first carrier material 1021, and the first carrier material 1021 remains in a horizontal state (i.e., the first horizontal portion 10211) before being peeled off. Preferably, the equipment for preparing sheet-like materials further includes a controller communicatively connected to the bonding position adjustment device 308. The controller is used to control the bonding position adjustment device 308 to adjust the position of the first carrier material 1021 according to the bonding state of the sheet-like material identified by the visual recognition device.

[0170] The type of controller in this embodiment is not particularly limited. It can be hardware that performs logic operations, such as a microcontroller, microprocessor, programmable logic controller (PLC), or field-programmable gate array (FPGA), or software programs, functional modules, functions, object libraries, or dynamic-link libraries that implement the above functions on a hardware basis. Alternatively, it can be a combination of the above. Those skilled in the art should understand how to specifically implement communication between the controller and other devices based on the content disclosed in this application. Furthermore, while a controller is the preferred method in this embodiment, those skilled in the art can use other technical means, such as manual control or mechanical control, to achieve the same technical effect.

[0171] Furthermore, the first horizontal portion 10211 of the first carrier material 1021 and the second horizontal portion 20211 of the second carrier material 2021 are horizontally aligned, and the first horizontal portion 10211 of the first carrier material 1021 and the second horizontal portion 20211 of the second carrier material 2021 have a gap g (see reference). Figure 5a The gap g is preferably 0.5 to 5.0 mm, which further ensures that the sheet structure 500 can be automatically aligned and bonded to the adhesive backing 600 at the bonding station. Here, "horizontal alignment" means that the first horizontal portion 10211 and the second horizontal portion 20211 are at the same height relative to the ground.

[0172] likeFigure 5a and Figure 5b As shown, the third production line preferably further includes a third tensioning mechanism 309, located downstream of the bonding station and upstream of the second peeling station, for tensioning the second carrier material 2021 to ensure the stability of the peeling process. The third tensioning mechanism 309 may include a fifth tensioning roller 3091 and a sixth tensioning roller 3092, located upstream of the second peeling blade 3021. The fifth tensioning roller 3091 and the sixth tensioning roller 3092 are respectively located on opposite sides of the second carrier material 2021 and press against it. The sixth tensioning roller 3092 may be a metal roller, such as a stainless steel roller, used for tensioning, conveying, and supporting the second carrier material 2021; the fifth tensioning roller 3091 is typically a rubber roller, used for both tensioning and conveying the second carrier material 2021. Both the fifth tensioning roller 3091 and the sixth tensioning roller 3092 are rotatable and can be driven by gears.

[0173] See Figure 3 The process flow for preparing sheet-like parts in this embodiment generally includes:

[0174] First, the target object sheet is loaded in step S1, and the adhesive tape material is loaded in step S2. After the target object sheet and the adhesive tape material are loaded, they are supported and conveyed by the corresponding carrier material.

[0175] After feeding, the target object sheet is die-cut (or cut) in step S3, and the adhesive tape material is die-cut in step S4; after die-cutting, a sheet structure and an adhesive backing are obtained.

[0176] After die-cutting, the sheet structure and the adhesive backing are adhered and bonded together in step S5 to obtain a sheet material; finally, preferably, the sheet material is separated from the carrier material in step S6.

[0177] Furthermore, embodiments of the present invention also provide a method for preparing sheet-like parts, comprising:

[0178] Provides a first carrier material 1021, a second carrier material 2021, an adhesive tape material 2011, and a target object sheet 400;

[0179] The target object sheet 400 is supported by the first carrier material 1021 and transported to the first cutting station. At the first cutting station, the target object sheet 400 is cut by the first die-cutting mechanism 105 to obtain multiple sheet structures 500.

[0180] Multiple sheet structures 500 supported by a first carrier material 1021 are conveyed to a first peeling station. At the first peeling station, the first carrier material 1021 and multiple sheet structures 500 are peeled off by a first peeling mechanism 107, and the peeled multiple sheet structures 500 are conveyed to a bonding station.

[0181] The adhesive tape material 2011 is supported by the second carrier material 2021 and conveyed to the second cutting station. At the second cutting station, the adhesive tape material 2011 is cut by the second die-cutting mechanism 204 to obtain multiple adhesive backing sheets 600. The multiple adhesive backing sheets 600 are conveyed to the bonding station by the second carrier material 2021.

[0182] At the bonding station, multiple sheet structures 500 are adhered and bonded to multiple adhesive backings 600 to obtain multiple sheet components.

[0183] More preferably, after obtaining the sheet-like material, the method for preparing the sheet-like material further includes:

[0184] Multiple sheet-like components are conveyed to the second peeling station by the second carrier material 2021. At the second peeling station, the second peeling mechanism 302 peels off the second carrier material 2021 and the multiple sheet-like components.

[0185] Furthermore, the method for preparing sheet-like parts further includes:

[0186] Upstream of the first cutting station, waste discharge tape material 1011 is adhered to at least one edge of the first carrier material 1021. At the first cutting station, the waste material of the target original piece 400 is adhered to the waste discharge tape material 1011 and separated from the first carrier material 1021. At the same time, the waste material of the adhered target original piece 400 and the waste discharge tape material 1011 are recovered by the first waste collection mechanism 106.

[0187] Furthermore, the method of bonding waste discharge tape material 1011 to at least one edge of the first carrier material 1021 includes:

[0188] The first pressing mechanism 103 presses two independent waste discharge tape materials 1011 together at the first pressing station on the two opposite edges of the first carrier material 1021.

[0189] Furthermore, the method also includes:

[0190] The first carrier material 1021 that was stripped from the first stripping station is recovered by the second waste collection mechanism 108.

[0191] Furthermore, the method for the second carrier material 2021 to support the adhesive tape material 2011 includes:

[0192] The second pressing mechanism 203 presses the adhesive tape material 2011 onto the second carrier material 2021 at the second pressing station.

[0193] Furthermore, the method also includes:

[0194] The release paper on the adhesive tape material 2011 that was peeled off at the second pressing station is recovered by the third waste collection mechanism 205, and the waste of the adhesive tape material 2011 is recovered by the fourth waste collection mechanism 206.

[0195] Furthermore, the method also includes:

[0196] The bonding position detection device 307 identifies the bonding state of the sheet material at the bonding station, and the bonding position adjustment device 308 adjusts the position of the first carrier material 1021 according to the bonding state.

[0197] Furthermore, the method for adjusting the position of the first carrier material 1021 according to the bonding state by the bonding position adjustment device 308 includes:

[0198] The platform 3081 is adjusted to support the first carrier material 1021, and the first carrier material 1021 is kept in a horizontal state before being peeled off;

[0199] The position of the first carrier material 1021 can be adjusted by adjusting the horizontal and / or vertical movement of the platform 3081.

[0200] It should be understood that the portion of the first carrier material 1021 remains horizontal until it is peeled off.

[0201] The equipment for preparing sheet materials provided in the above embodiments has a compact structure and continuous process, enabling continuous mass production of sheet materials with high production efficiency and high bonding accuracy, thereby improving the production quality of sheet materials and reducing production costs.

[0202] It should be understood that the above preferred embodiments are for illustrative purposes only and are not intended to limit the scope of protection of the present invention. Furthermore, it should be understood that any changes or modifications made by those skilled in the art based on the above disclosure are within the scope of protection of the present invention.

Claims

1. An apparatus for preparing sheet-like materials, characterized in that, It includes a first carrier material, a second carrier material, a first die-cutting mechanism, a first peeling mechanism, a second die-cutting mechanism, a second peeling mechanism, a waste discharge tape material, a first waste collection mechanism, a first pressing mechanism, a second waste collection mechanism, a second pressing mechanism, an air blowing mechanism, and a fifth waste collection mechanism; The first carrier material is used to support and transport the target object sheet; the second carrier material is used to support adhesive tape or sheet material, and also to transport adhesive backing or sheet material. The first die-cutting mechanism is set at the first cutting station. When the first carrier material transports the target object sheet to the first cutting station, the first die-cutting mechanism is used to cut the target object sheet to obtain multiple sheet-like structures. The second die-cutting mechanism is located at the second cutting station. When the second carrier material conveys the adhesive tape material to the second cutting station, the second die-cutting mechanism is used to cut the adhesive tape material to obtain a plurality of adhesive backing sheets. The plurality of adhesive backing sheets are conveyed by the second carrier material to the bonding station. At the bonding station, the plurality of sheet-like structures are adhered and bonded to the plurality of adhesive backing sheets to obtain a plurality of sheet-like parts. The first peeling mechanism is disposed at the first peeling station. When the first carrier material conveys the plurality of sheet structures to the first peeling station, the first peeling mechanism is used to peel off the first carrier material and the plurality of sheet structures, and the peeled plurality of sheet structures are conveyed to the bonding station. The second peeling mechanism is disposed at the second peeling station. When the second carrier material conveys the plurality of sheet-like components to the second peeling station, the second peeling mechanism is used to peel the second carrier material and the plurality of sheet-like components. The first pressing mechanism is located at the first pressing station, which is located upstream of the first cutting station; at the first pressing station, the first pressing mechanism presses two independent strands of the waste discharge tape material onto the two opposite edges of the first carrier material. The waste discharge tape material is disposed upstream of the first cutting station and is bonded to at least one edge of the first carrier material; the first waste collection mechanism is disposed downstream of the first cutting station and is connected to the waste discharge tape material; at the first cutting station, the waste discharge tape material bonds the waste of the target object original sheet, and the first waste collection mechanism recovers the bonded waste discharge tape material and the waste of the target object original sheet; The second waste collection mechanism is located downstream of the first stripping station and connected to the first carrier material; the second waste collection mechanism is used to recover the first carrier material stripped at the first stripping station. The second pressing mechanism is located at the second pressing station, which is located upstream of the second cutting station. At the second pressing station, the second pressing mechanism presses the adhesive tape material onto the second carrier material. The fifth waste collection mechanism is located downstream of the second stripping mechanism and is connected to the second carrier material; the fifth waste collection mechanism is used to recover the stripped second carrier material. The blowing mechanism is used to blow air towards the second carrier material at the bonding station, and the angle between the blowing direction of the blowing mechanism and the horizontal direction is (0°, 90°).

2. The apparatus for preparing sheet-like parts as described in claim 1, characterized in that, The first pressing mechanism includes a rotatable first pressure roller and a pressing first support roller. The first pressure roller is used to press the waste discharge tape material onto the first carrier material. The pressing first support roller is used to support the first carrier material on the side away from the waste discharge tape material. The position of the pressing first support roller corresponds to the position of the first pressure roller.

3. The apparatus for preparing sheet-like materials as described in claim 1, characterized in that, The first die-cutting mechanism includes a first circular blade capable of rotation. The outer surface of the first circular blade is provided with a first blade. The number of the first blades is the same as the number of the sheet-like structures. The shape of the first blade is the same as the shape of the sheet-like structures. The rotation axis of the first circular blade is horizontally arranged and perpendicular to the conveying direction of the target sheet. The moving speed of the first carrier material is the product of the rotational speed of the first circular blade and the circumference of the first circular blade.

4. The apparatus for preparing sheet-like parts as described in claim 3, characterized in that, The rotational speed of the first circular cutter is (0, 100 r / min), and the moving speed of the first carrier material is (0, 60 m / min).

5. The apparatus for preparing sheet-like parts as described in claim 3, characterized in that, The first die-cutting mechanism further includes a rotatable first die-cutting support roller. The first circular blade and the first die-cutting support roller are respectively disposed on opposite sides of the first carrier material, and the position of the first die-cutting support roller corresponds to that of the first circular blade.

6. The apparatus for preparing sheet-like parts as described in claim 5, characterized in that, The first die-cutting mechanism further includes a rotatable second die-cutting support roller and a second pressure roller. The first die-cutting support roller and the second die-cutting support roller are both disposed on the same side of the first carrier material, and the second pressure roller and the second die-cutting support roller are respectively disposed on opposite sides of the first carrier material. The second pressure roller and the second die-cutting support roller are positioned correspondingly and are both disposed upstream of the first die-cutting support roller.

7. The apparatus for preparing sheet-like parts as described in claim 1, characterized in that, The first peeling mechanism includes a first peeling blade, the first peeling blade having a first side and a second side, the first side and the second side of the first peeling blade forming a first included angle; The first peeling blade is used to press against the first carrier material on the side of the first carrier material away from the sheet structure through the first edge and the second edge, and to change the first carrier material from a horizontal extension direction to a downwardly inclined extension direction at the first peeling blade. The horizontal extension direction of the first carrier material and the downwardly inclined extension direction form a third angle, and the angle of the third angle is greater than or equal to 330°.

8. The apparatus for preparing sheet-like parts as described in claim 1, characterized in that, It also includes a first tensioning mechanism, located downstream of the first die-cutting mechanism, for tensioning the first carrier material.

9. The apparatus for preparing sheet-like parts as described in claim 8, characterized in that, The first tensioning mechanism includes a first tensioning roller and a second tensioning roller, which are disposed on opposite sides of the first carrier material.

10. The apparatus for preparing sheet-like materials as described in claim 1, characterized in that, The second pressing mechanism includes a rotatable second pressure roller and a pressing second support roller. The second pressure roller is used to press the adhesive tape material onto the second carrier material, and the pressing second support roller is used to support the second carrier material on the side away from the adhesive tape material. The position of the pressing second support roller corresponds to the position of the second pressure roller.

11. The apparatus for preparing sheet-like materials as described in claim 1, characterized in that, The second die-cutting mechanism includes a second circular blade capable of rotation. The outer surface of the second circular blade is provided with a second blade. The number of the second blades is the same as the number of the adhesive backing stickers. The shape of the second blades is the same as the shape of the adhesive backing stickers. The rotation axis of the second circular blade is horizontally arranged and perpendicular to the conveying direction of the target material. The moving speed of the second carrier material is the product of the rotational speed of the second circular blade and the circumference of the second circular blade.

12. The apparatus for preparing sheet-like parts as described in claim 11, characterized in that, The rotational speed of the second circular cutter is (0, 100 r / min), and the moving speed of the second carrier material is (0, 60 m / min).

13. The apparatus for preparing sheet-like parts as described in claim 11, characterized in that, The second die-cutting mechanism further includes a rotatable second die-cutting support roller. The second circular blade and the second die-cutting support roller are respectively disposed on opposite sides of the second carrier material, and the position of the second die-cutting support roller corresponds to that of the second circular blade.

14. The apparatus for preparing sheet-like materials as described in claim 1, characterized in that, It also includes a third waste collection mechanism and / or a fourth waste collection mechanism; the third waste collection mechanism is located downstream of the second pressing mechanism and is used to collect the release paper on the adhesive tape material that has been peeled off at the second pressing station; the fourth waste collection mechanism is located downstream of the second die-cutting mechanism and is used to collect the waste of the adhesive tape material.

15. The apparatus for preparing sheet-like parts as described in claim 1, characterized in that, The second peeling mechanism includes a second peeling blade, the second peeling blade having a first side and a second side, the first side and the second side of the second peeling blade forming a second included angle; The second peeling blade is used to press against the second carrier material on the side of the second carrier material away from the sheet material through the first side and the second side, and to change the second carrier material from a horizontal extension direction to a downwardly inclined extension direction at the second peeling blade. The horizontal extension direction of the second carrier material and the downwardly inclined extension direction form a fourth angle, and the angle of the fourth angle is greater than or equal to 330°.

16. The apparatus for preparing sheet-like parts as described in claim 1, characterized in that, It also includes a second tensioning mechanism, located downstream of the second peeling mechanism, for tensioning the second carrier material.

17. The apparatus for preparing sheet-like materials as described in claim 16, characterized in that, The second tensioning mechanism includes a third tensioning roller and a fourth tensioning roller, which are disposed on opposite sides of the second carrier material.

18. The apparatus for preparing sheet-like materials as described in claim 1 , Its features are, The air blowing mechanism includes a multi-hole air knife.

19. The apparatus for preparing sheet-like parts as described in claim 1, characterized in that, The device also includes a bonding position detection device and a bonding position adjustment device with communication connection; The bonding position detection device is used to identify the bonding status of the sheet material at the bonding station; The bonding position adjustment device is used to adjust the position of the first carrier material according to the bonding state.

20. The apparatus for preparing sheet-like parts as described in claim 19, characterized in that, The bonding position detection device includes a visual recognition device, which is used to acquire image information of the sheet material and identify the bonding state of the sheet material based on the image information.

21. The apparatus for preparing sheet-like parts as described in claim 19, characterized in that, The bonding position adjustment device includes an adjustment platform that can move horizontally and / or vertically. The adjustment platform is set before the first peeling station. The adjustment platform is used to support the first carrier material, and the first carrier material is kept in a horizontal state before being peeled off.

22. The apparatus for preparing sheet-like parts as described in claim 1, characterized in that, The first carrier material has a first horizontal portion and a first inclined portion that forms an angle with the first horizontal portion; The second carrier material has a second horizontal portion at the bonding station; The first horizontal portion and the second horizontal portion are horizontally aligned, and there is a gap between the first horizontal portion and the second horizontal portion, the gap being 0.5~5.0mm.

23. The apparatus for preparing sheet-like parts as described in claim 1, characterized in that, It also includes a third tensioning mechanism, located downstream of the bonding station and upstream of the second peeling station, for tensioning the second carrier material.

24. The apparatus for preparing sheet-like parts as described in claim 23, characterized in that, The third tensioning mechanism includes a fifth tensioning roller and a sixth tensioning roller, which are arranged in front of the second stripping station. The fifth tensioning roller and the sixth tensioning roller are respectively arranged on opposite sides of the second carrier material.

25. The apparatus for preparing sheet-like parts as described in claim 1, characterized in that, The first carrier material moves at the same speed as the second carrier material; The first die-cutting mechanism includes a first circular blade capable of rotation, and a first blade is provided on the outer surface of the first circular blade. The shape of the first blade is the same as that of the sheet structure. The rotation axis of the first circular blade is horizontally arranged and perpendicular to the conveying direction of the target sheet. The second die-cutting mechanism includes a second circular blade capable of rotation, a second blade provided on the outer surface of the second circular blade, the shape of the second blade being the same as the shape of the adhesive backing, and the rotation axis of the second circular blade being horizontally arranged and perpendicular to the conveying direction of the adhesive tape; The rotational speed of the first circular cutter is the same as that of the second circular cutter.

26. A method for preparing sheet-like parts, using the apparatus for preparing sheet-like parts as described in claim 1, characterized in that, include: Provide a first carrier material, a second carrier material, adhesive tape material, waste discharge tape material, and the original sheet of the target object; Adheding the waste discharge tape material to at least one edge of the first carrier material includes: pressing two independent strands of the waste discharge tape material onto the two opposite edges of the first carrier material at a first pressing station using a first pressing mechanism; The target object sheet is supported by the first carrier material and transported to the first cutting station. At the first cutting station, the target object sheet is cut by the first die-cutting mechanism to obtain multiple sheet-like structures. At the first cutting station, the waste material of the target object sheet is bonded by the waste discharge tape material and separated from the first carrier material. At the same time, the waste material and the waste material of the target object sheet are recovered by the first waste collection mechanism. The first carrier material supports multiple sheet-like structures and conveys them to the first peeling station. At the first peeling station, the first peeling mechanism peels off the first carrier material and multiple sheet-like structures, and the peeled multiple sheet-like structures are conveyed to the bonding station. The first carrier material peeled off at the first peeling station is recovered by the second waste collection mechanism. At the second pressing station, the adhesive tape material is pressed onto the second carrier material by the second pressing mechanism, and then the adhesive tape material is supported by the second carrier material and transported to the second cutting station. At the second cutting station, the adhesive tape material is cut by the second die-cutting mechanism to obtain multiple adhesive backing sheets, and the multiple adhesive backing sheets are transported to the bonding station by the second carrier material. At the bonding station, multiple sheet structures are adhered and bonded to multiple adhesive backings to obtain multiple sheet components; The second carrier material conveys a plurality of sheet-like components to the second stripping station, and the second stripping mechanism strips the second carrier material and the plurality of sheet-like components. The stripped second carrier material is also recovered by the fifth waste collection mechanism. The bonding station further includes blowing air towards the second carrier material through an air blowing mechanism, wherein the angle between the air blowing direction of the air blowing mechanism and the horizontal direction is (0°, 90°).

27. The method for preparing sheet-like parts as described in claim 26, characterized in that, The method of cutting the target object sheet using a first die-cutting mechanism includes: A first circular cutter is provided, and a first blade is disposed on the outer surface of the first circular cutter, the shape of the first blade being the same as the shape of the sheet-like structure; The first circular cutter is driven to rotate, and the axis of rotation of the first circular cutter is set horizontally and perpendicular to the conveying direction of the original target piece; A sheet-like structure is obtained by cutting the original sheet of the target object on the first carrier material through the rotational cutting motion of the first circular knife; The moving speed of the first carrier material is the product of the rotational speed of the first circular cutter and the circumference of the first circular cutter.

28. The method for preparing sheet-like parts as described in claim 26, characterized in that, The method of peeling off the first carrier material and the plurality of sheet-like structures by a first peeling mechanism includes: A first peeling blade is provided, the first peeling blade having a first side and a second side, the first side and the second side of the first peeling blade forming a first included angle; On the side of the first carrier material away from the sheet structure, the first and second sides of the first peeling blade are used to press against the first carrier material, and the first carrier material is changed from a horizontal extension direction to a downward inclined extension direction at the first peeling blade. The horizontal extension direction of the first carrier material and the downward inclined extension direction form a third angle, and the angle of the third angle is greater than or equal to 330°.

29. The method for preparing sheet-like parts as described in claim 26, characterized in that, The method of cutting the adhesive tape material using a second die-cutting mechanism includes: A second circular blade is provided, and a second blade is provided on the outer surface of the second circular blade, the shape of the second blade being the same as the shape of the adhesive backing; The second circular blade is driven to rotate, and the axis of rotation of the second circular blade is set horizontally and perpendicular to the conveying direction of the adhesive tape; Adhesive tape is obtained by applying adhesive tape to the second carrier material during the rotational cutting motion of the second circular blade.

30. The method for preparing sheet-like parts as described in claim 26, characterized in that, The method of peeling off the second carrier material and the plurality of sheet-like components by a second peeling mechanism includes: A second peeling blade is provided, wherein a first side and a second side of the second peeling blade form a second included angle; On the side of the second carrier material away from the sheet material, the first and second sides of the second peeling blade press against the second carrier material, causing the second carrier material to change from a horizontal extension direction to a downwardly inclined extension direction at the second peeling blade. The horizontal extension direction of the second carrier material and the downwardly inclined extension direction form a fourth angle, and the angle of the fourth angle is greater than or equal to 330°.

31. The method for preparing sheet-like parts as described in claim 26, characterized in that, Also includes: The release paper on the adhesive tape material that was peeled off at the second pressing station is recovered by the third waste collection mechanism downstream, and the waste of the adhesive tape material is recovered by the fourth waste collection mechanism downstream.

32. The method for preparing sheet-like parts as described in claim 26, characterized in that, The included angle is 30°~90°.

33. The method for preparing sheet-like parts as described in claim 26, characterized in that, Also includes: The bonding position detection device identifies the bonding state of the sheet material at the bonding station, and the bonding position adjustment device adjusts the position of the first carrier material according to the bonding state.

34. The method for preparing sheet-like parts as described in claim 33, characterized in that, The method for identifying the bonding state of the sheet material at the bonding station using a bonding position detection device includes: The bonding position detection device is set as a visual recognition device. The visual recognition device acquires image information of the sheet material and obtains the bonding state of the sheet material based on the image information.

35. The method for preparing sheet-like parts as described in claim 33, characterized in that, The method for adjusting the position of the first carrier material according to the bonding state using a bonding position adjustment device includes: An adjustment platform is provided and is set before the first stripping station; The first carrier material is supported by the adjustment platform, and the first carrier material is kept in a horizontal state before being peeled off; The position of the first carrier material is adjusted by moving the adjustment platform horizontally and / or vertically.

36. The method for preparing sheet-like parts as described in claim 26, characterized in that, Also includes: The first die-cutting mechanism is configured to include a first circular blade capable of rotation, the outer surface of the first circular blade being provided with a first blade, the shape of the first blade being the same as the shape of the sheet structure, and the rotation axis of the first circular blade being horizontally arranged and perpendicular to the conveying direction of the target sheet. The second die-cutting mechanism is configured to include a second circular blade capable of rotation, the outer surface of which is provided with a second blade, the shape of which is the same as that of the adhesive backing, and the rotation axis of the second circular blade is horizontally arranged and perpendicular to the conveying direction of the adhesive tape; and, Set the moving speed of the first carrier material to be the same as that of the second carrier material, and set the rotational speed of the first circular cutter and the second circular cutter to be the same.

Citation Information

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