Packaging box handling system
Through the coordinated work of designing feeding, opening, capping and handling modules, the existing equipment is large in size and high in cost, and efficient automatic processing of packaging boxes is achieved, which is suitable for the compact needs of the 3C industry.
Patent Information
- Application Number
- CN202211467815.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-22
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2042-11-22
AI Technical Summary
The existing open box sealing integrated equipment is large in size and high in cost, and is not suitable for the compact needs of the 3C industry.
A packaging box processing system is designed, including a feeding module, a box opening module, a cover module and a handling module. The vacuum adsorption and mechanical components work together to realize the automatic box opening and sealing operation of the packaging box.
It realizes efficient automated processing of packaging boxes, reduces equipment length and cost, improves production efficiency, and is suitable for compact needs in the 3C industry.
Smart Images

Figure CN115676023B_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to a package handling system. Background Art
[0002] With the development of technology, automated equipment is being used more and more in the production process.
[0003] Especially in the electronic product industry, after the products are produced in the production line, they need to be placed in packaging boxes, and the packaging boxes need to be sealed to box them from the production line.
[0004] However, the integrated box opening, packing and sealing equipment in the prior art mostly adopts assembly line box opening and sealing, that is, after opening the box, it is guided by the curved surface of the retaining edge, and after passing through multiple stations, it cooperates with the cover buckling mechanism to buckle the cover to different degrees, and finally completes the sealing operation.
[0005] This type of integrated carton opening, packing and sealing equipment has a large structure, many workstations, and is generally longer than 2 meters. It is not suitable for the 3C industry (the 3C industry mostly requires compact and small equipment); and the cost of this type of equipment is generally high. Summary of the Invention
[0006] In order to solve one of the above technical problems, the present disclosure provides a packaging box processing system.
[0007] According to one aspect of the present disclosure, there is provided a packaging box processing system, comprising:
[0008] A feeding module, the feeding module is used to provide packaging boxes to be opened, and the packaging boxes to be opened are located at a first station;
[0009] a box opening module, the box opening module being used to receive the packaging box to be opened provided by the feeding module, and to unfold the packaging box to be opened at a second station;
[0010] a first covering module, the first covering module being used to receive the packaging box unfolded by the box opening module, and to bend a side ear at one end of the packaging box inward at a third station, and to insert a tongue of the packaging box into the box body of the packaging box;
[0011] a second capping module, the second capping module being used to receive the packaging box capped by the first capping module, and to bend the side ears at the other end of the packaging box inward at a fourth station, and to insert the tongue at the other end of the packaging box into the box body of the packaging box; and
[0012] The transport module is used to transport the packaging boxes backward in sequence along the direction from the first station to the fourth station.
[0013] According to at least one embodiment of the present disclosure, the packaging box processing system, the feeding module includes:
[0014] a receiving portion, the receiving portion being used to receive a packaging box to be opened; and
[0015] A feeding structure is used to lift the packaging box to be opened in the accommodating portion and enable the packaging box to be opened to reach a predetermined position.
[0016] According to at least one embodiment of the present disclosure, the packaging box processing system, the box opening module includes:
[0017] a box opening positioning platform, the box opening positioning platform being used to position a package box to be opened, so that the bottom wall of the package box is positioned by the box opening positioning platform and at least part of the side wall of the package box is located outside the box opening positioning platform; and
[0018] A box opening device is used to lift the side wall of the packaging box, and the packaging box to be opened is opened.
[0019] According to the package box processing system of at least one embodiment of the present disclosure, the package box opening and positioning platform positions the package box to be opened by negative pressure adsorption.
[0020] According to at least one embodiment of the present disclosure, the packaging box processing system, the box opening and positioning platform includes:
[0021] Open box base, and
[0022] A box opening positioning jig is provided on the box opening base and includes a vacuum suction cup, and positions the packaging box to be opened by the vacuum suction cup;
[0023] The box opening device is arranged on the box opening base, so that the packaging box to be opened is opened through the lifting movement of the box opening device.
[0024] According to at least one embodiment of the present disclosure, the packaging box processing system, the box opening and positioning platform further includes:
[0025] The box opening positioning protrusion is located on a side portion of the upper surface of the box opening positioning jig, and enables the packaging box to be opened to be positioned by the box opening positioning jig.
[0026] According to the package box processing system of at least one embodiment of the present disclosure, the first covering module and the second covering module have the same structure.
[0027] According to the package box processing system of at least one embodiment of the present disclosure, the first capping module includes:
[0028] Cover base,
[0029] A cover positioning jig, which is disposed on the cover base and includes a vacuum suction cup, and positions the packaging box via the vacuum suction cup;
[0030] A bending assembly, which enables the tongue of the packaging box to be bent;
[0031] A folding assembly, wherein the folding assembly folds the side ears of the packaging box inward;
[0032] a lifting assembly that allows the tongue of the packaging box to be inserted into the box body of the packaging box; and
[0033] The guide assembly is used to guide the tongue piece of the packaging box during the process of inserting the tongue piece into the box body of the packaging box.
[0034] According to the packaging box processing system of at least one embodiment of the present disclosure, the cover positioning jig is provided with a cover positioning protrusion, and the cover positioning protrusion is used to position the packaging box.
[0035] According to the packaging box processing system of at least one embodiment of the present disclosure, there are two cover positioning protrusions, which are respectively arranged on both sides of the width direction of the cover positioning jig, and position the packaging box from the width direction of the packaging box.
[0036] According to at least one embodiment of the present disclosure, the package box processing system further includes:
[0037] A pre-pressing component is used to press the portion of the tongue of the packaging box close to the box body.
[0038] According to the packaging box processing system of at least one embodiment of the present disclosure, pre-pressing components are provided at both open ends of the packaging box.
[0039] According to at least one embodiment of the present disclosure, the packaging box processing system, the lifting assembly includes:
[0040] A lifting cylinder, the lifting cylinder is used to output horizontal or substantially horizontal movement;
[0041] a push rod, one end of which is hinged to the output shaft of the lifting cylinder via a hinge shaft, wherein the hinge shaft is arranged horizontally; and
[0042] A connecting rod, one end of which is hinged to the fixed bracket of the lifting assembly, and the other end of which is hinged to the middle of the push rod, wherein when the lifting cylinder is actuated, the free end of the push rod contacts the tongue and can insert the tongue into the box body of the packaging box.
[0043] According to at least one embodiment of the present disclosure, the package box processing system, the guide assembly includes:
[0044] Guide cylinders, and
[0045] The guide plate is driven by the guide cylinder to achieve horizontal movement, so that one end of the tongue can be pushed into the box body by the push rod under the premise of contacting the lower surface of the guide plate.
[0046] According to at least one embodiment of the present disclosure, the package box processing system, the handling module includes:
[0047] First direction motion platform,
[0048] a second-direction motion platform, the second-direction motion platform being disposed on the first-direction motion platform, the first-direction motion platform being used to drive the second-direction motion platform to move along a first direction, wherein the first direction is a direction from the first workstation to the fourth workstation; and
[0049] A suction cup mounting plate, the suction cup mounting plate being arranged on the second direction motion platform, and the second direction motion platform being used to drive the suction cup mounting plate mounted on the second direction motion platform to move up and down;
[0050] Wherein, a plurality of suction cups are arranged on the suction cup mounting plate, and the plurality of suction cups are divided into a plurality of groups relative to the first to fourth workstations. BRIEF DESCRIPTION OF THE DRAWINGS
[0051] The accompanying drawings illustrate exemplary embodiments of the present disclosure and together with the description serve to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are incorporated in and constitute a part of this specification.
[0052] Figure 1 It is a structural schematic diagram of a packaging box processing system according to one embodiment of the present disclosure.
[0053] Figure 2 It is a schematic structural diagram of a packaging box according to one embodiment of the present disclosure.
[0054] Figure 3 It is a structural schematic diagram of a packaging box from another angle according to an embodiment of the present disclosure.
[0055] Figure 4 It is a schematic structural diagram of a packaging box processing system according to another angle of an embodiment of the present disclosure.
[0056] Figure 5 It is a structural schematic diagram of a feeding module according to one embodiment of the present disclosure.
[0057] Figure 6 2 is a schematic structural diagram of a box opening module according to an embodiment of the present disclosure.
[0058] Figure 7 It is a structural schematic diagram of a box opening module from another angle according to an embodiment of the present disclosure.
[0059] Figure 8 2 is a schematic structural diagram of a first covering module according to one embodiment of the present disclosure.
[0060] Figure 9 It is a structural schematic diagram of the first covering module from another angle according to one embodiment of the present disclosure.
[0061] Figure 10 Schematic diagram of the structure of a pre-pressing assembly according to one embodiment of the present disclosure.
[0062] Figure 11 It is a structural schematic diagram of a jacking assembly according to one embodiment of the present disclosure.
[0063] Figure 12 It is a structural schematic diagram of a transport module according to one embodiment of the present disclosure.
[0064] The specific reference numerals in the figure are:
[0065] 10. Packaging box handling system
[0066] 11 bottom wall
[0067] 12 Top wall
[0068] 13 Sidewall
[0069] 14 tongue
[0070] 15 Pleurotus
[0071] 100 feeding module
[0072] 110 Accommodation
[0073] 111 base plate
[0074] 112 baffle
[0075] 120 feeding structure
[0076] 200 Unpacking Module
[0077] 210 Box opening and positioning platform
[0078] 211 Opening Base
[0079] 212 Box opening positioning fixture
[0080] 213 Opening positioning protrusion
[0081] 220 box opening device
[0082] 221 Open box cylinder
[0083] 222 Opening box push plate
[0084] 222A base
[0085] 222B Flanging
[0086] 300 First Capping Module
[0087] 310 Cover Base
[0088] 320 Capping Positioning Fixture
[0089] 321 Cover positioning protrusion
[0090] 330 bending components
[0091] 331 bending cylinder
[0092] 332 Bending Push Plate
[0093] 340 fold back assembly
[0094] 341 Folding drive device
[0095] 342 First turn
[0096] 343 Second turn
[0097] 350 Lifting Assembly
[0098] 351 Lifting Cylinder
[0099] 352 Putter
[0100] 353 connecting rod
[0101] 354 fixed bracket
[0102] 360° guide assembly
[0103] 361 Guide Cylinder
[0104] 362 guide plate
[0105] 400 Second capping module
[0106] 500 handling module
[0107] 510 First Direction Motion Platform
[0108] 520 Second Direction Motion Platform
[0109] 530 Suction Cup Mounting Plate
[0110] 540 Suction Cup
[0111] 600 Pre-loaded components
[0112] 610 Pre-loaded cylinder
[0113] 620 Pre-compression plate. DETAILED DESCRIPTION
[0114] The present disclosure will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only intended to explain the relevant content and are not intended to limit the present disclosure. It should also be noted that, for ease of description, only the portions relevant to the present disclosure are shown in the accompanying drawings.
[0115] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in the present disclosure can be combined with each other. The technical solution of the present disclosure will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0116] Unless otherwise stated, the exemplary embodiments / examples shown are to be understood as providing exemplary features of various details of some ways in which the technical concepts of the present disclosure can be implemented in practice. Therefore, unless otherwise stated, the features of the various embodiments / examples may be further combined, separated, interchanged, and / or rearranged without departing from the technical concepts of the present disclosure.
[0117] The use of cross hatching and / or shading in the accompanying drawings is generally used to make the boundaries between adjacent components clear. As such, unless otherwise indicated, the presence or absence of cross hatching or shading does not convey or indicate any preference or requirement for the specific materials, material properties, dimensions, proportions, commonalities between the components shown, and / or any other characteristics, attributes, properties, etc. of the components. In addition, in the accompanying drawings, the sizes and relative sizes of the components may be exaggerated for clarity and / or descriptive purposes. When the exemplary embodiments can be implemented differently, the specific process sequence can be performed in a different order than described. For example, two successively described processes can be performed substantially simultaneously or in an order opposite to the order described. In addition, the same figure numbers represent the same components.
[0118] When a component is referred to as being “on,” “over,” “connected to,” or “coupled to” another component, the component may be directly on, directly connected to, or directly coupled to the other component, or intervening components may be present. However, when a component is referred to as being “directly on,” “directly connected to,” or “directly coupled to” another component, there are no intervening components present. For this purpose, the term “connected” may refer to a physical connection, an electrical connection, etc., with or without intervening components.
[0119] For descriptive purposes, the present disclosure may use spatially relative terms such as "below," "beneath," "under," "down," "above," "upper," "above," "higher," and "side (e.g., as in "sidewall")," to describe the relationship of one component to another (other) component as shown in the accompanying drawings. The spatially relative terms are intended to encompass different orientations of the device in use, operation, and / or manufacture in addition to the orientation depicted in the accompanying drawings. For example, if the device in the drawings is turned over, a component described as "below" or "beneath" another component or feature would then be positioned "above" the other component or feature. Thus, the exemplary term "below" can encompass both the "above" and "below" orientations. Furthermore, the device may be otherwise oriented (e.g., rotated 90 degrees or at other orientations), and as such, the spatially relative descriptors used herein should be interpreted accordingly.
[0120] The terms used herein are for the purpose of describing specific embodiments and are not intended to be restrictive. As used herein, unless the context clearly indicates otherwise, the singular forms "one (kind, person)" and "said (the)" are also intended to include plural forms. In addition, when the terms "comprise" and / or "include" and their variations are used in this specification, the features, integral bodies, steps, operations, parts, assemblies and / or their groups stated are explained, but the presence or addition of one or more other features, integral bodies, steps, operations, parts, assemblies and / or their groups is not excluded. It should also be noted that, as used herein, the terms "substantially", "approximately" and other similar terms are used as approximate terms and not as degree terms, so that they are used to explain the inherent deviations of the measured values, calculated values and / or the values provided that will be recognized by those of ordinary skill in the art.
[0121] Figure 1 1 is a schematic structural diagram of a packaging box processing system 10 according to one embodiment of the present disclosure.
[0122] like Figure 1 As shown, the present disclosure provides a packaging box processing system 10, which can process a packaging box from an unopened state to an opened state and complete the sealing of both ends of the packaging box.
[0123] In one embodiment, the packaging box is generally in sheet form when it leaves the factory, taking into account factors such as packaging and transportation. Its structure is as follows: Figure 2 and Figure 3 shown.
[0124] exist Figure 2 and Figure 3 In the packaging box shown, the packaging box is a packaging box to be opened, which includes a box body. When the packaging box is unfolded, the box body can be in the shape of a rectangular parallelepiped or a square. In one embodiment, the box body includes a bottom wall 11, a top wall 12, and two side walls 13 connecting the bottom wall 11 and the top wall 12. The areas of the bottom wall 11 and the top wall 12 are the same, and the area of the side wall 13 is less than or equal to the area of the bottom wall 11.
[0125] A tongue 14 and two side ears 15 are provided at both ends of the box body; wherein, the tongue 14 is connected to the bottom wall 11, and the side ears 15 are connected to the side wall 13; the middle part of the tongue 14 has a folding line, and accordingly, the connection between the tongue 14 and the bottom wall 11 also has a folding line; the connection positions such as the bottom wall 11 and the side wall 13 also have folding lines, and these folding lines facilitate opening of the packaging box.
[0126] Figure 4 It is a schematic structural diagram of a packaging box processing system according to another angle of an embodiment of the present disclosure.
[0127] exist Figure 4 In the embodiment, no packaging box is placed in the feeding module 100.
[0128] like Figure 1 and Figure 4 As shown, the packaging box processing system 10 may include: a feeding module 100 , a box opening module 200 , a first capping module 300 , a second capping module 400 and a conveying module 500 .
[0129] The feeding module 100 is used to provide packaging boxes to be opened, that is, to provide sheet-shaped packaging boxes, and the packaging boxes to be opened are located at a first station.
[0130] Figure 5 It is a structural schematic diagram of a feeding module according to one embodiment of the present disclosure.
[0131] like Figure 5 As shown, the feeding module 100 may include: a receiving portion 110 and a feeding structure 120 .
[0132] The accommodating portion 110 is used to accommodate the packaging box to be opened; in a specific embodiment, the accommodating portion 110 includes a bottom plate 111 and a baffle 112, the shape of the bottom plate 111 is the same as or approximately the same as the shape of the packaging box to be opened, the baffles 112 are provided in four, and the four baffles 112 together form a square structure, and the inner surfaces of the four baffles 112 are provided in the same or approximately the same shape as the four corners of the packaging box to be opened.
[0133] When in use, the baffle 112 is fixed, for example, it can be fixed to a workbench or the ground; the bottom plate 111 can move up and down in the space enclosed by the baffle 112, so as to transport the packaging box to be opened upward.
[0134] The feeding structure 120 is used to lift the packaging box to be opened in the receiving portion 110 and enable the packaging box to be opened to reach a predetermined position.
[0135] In one embodiment, the feeding structure 120 can be a linear motion structure, and the linear motion structure can be a ball screw structure driven by a motor or an electric cylinder and other components; at this time, the base plate 111 can be set on the feeding structure 120 and can be driven by the feeding structure 120 so that the base plate 111 can move up and down.
[0136] Thus, when a packaging box to be opened is set on the bottom plate 111, the packaging box to be opened is moved to a predetermined position through the lifting movement of the bottom plate 111, that is, the packaging box to be opened is located at the first work station. At the first work station, the packaging box to be opened can be transported by the transport module, for example, it can be adsorbed and transported by the transport module.
[0137] Figure 6 2 is a schematic structural diagram of a box opening module according to an embodiment of the present disclosure. Figure 7 It is a structural schematic diagram of a box opening module from another angle according to an embodiment of the present disclosure.
[0138] The box opening module 200 is used to receive the packaging boxes to be opened provided by the feeding module 100 and unfold the packaging boxes to be opened at a second station.
[0139] In a specific embodiment, Figure 6 and Figure 7 As shown, the box opening module 200 may include: a box opening positioning platform 210 and a box opening device 220 and other modules.
[0140] The box opening positioning platform 210 is used to position the box to be opened, so that the bottom wall 11 of the box is positioned by the box opening positioning platform 210 and at least part of the side surface of the box is located outside the box opening positioning platform 210 .
[0141] In a preferred embodiment, the box opening and positioning platform 210 positions the packaging box to be opened by negative pressure adsorption.
[0142] For example, the box opening and positioning platform 210 may include a box opening base 211 and a box opening and positioning fixture 212 and other components.
[0143] In actual use, the open box base 211 can be placed on the ground or a workbench. In a preferred embodiment, the open box base 211 can be a table with four legs.
[0144] The box opening positioning fixture 212 is arranged on the box opening base 211, and the box opening positioning fixture 212 includes a vacuum suction cup, and uses the vacuum suction cup to position the packaging box to be opened. Figure 6 and Figure 7 As shown, the opening and positioning jig 212 can have multiple rows and columns of through holes, which are interconnected and form vacuum suction cups. When negative pressure is applied to the through holes, the packaging box to be opened can be sucked onto the opening and positioning jig 212.
[0145] On the other hand, in order to achieve accurate positioning of the packaging box to be opened, the box opening positioning platform 210 may further include a box opening positioning protrusion 213, wherein the box opening positioning protrusion 213 is in the shape of a long strip and is arranged on a side of the upper surface of the box opening positioning jig 212; in the present disclosure, the box opening positioning protrusion 213 can be integrally formed with the box opening positioning jig 212, and protrude upward from the upper surface of the box opening positioning jig 212, thereby, the packaging box to be opened can be positioned by the box opening positioning jig 212.
[0146] That is, the opening positioning protrusion 213 can be used to restrict the package to be opened to a predetermined position, which is the second working position mentioned above. After the package to be opened is restricted to the predetermined position, the opening positioning fixture 212 can be used to adsorb the package to be opened to the predetermined position.
[0147] The box opening device 220 is disposed on the box opening base 211 , so that the packaging box to be opened is opened by the lifting movement of the box opening device 220 .
[0148] In a specific embodiment, Figure 7As shown, the box opening device 220 may include a box opening cylinder 221 and a box opening push plate 222, wherein the box opening cylinder 221 is used to provide power for lifting and lowering movement, and it can be set on the box opening base 211; the box opening push plate 222 is set on the box opening cylinder 221 and driven by the box opening cylinder 221 to move up and down.
[0149] In the present disclosure, the box opening push plate 222 includes a base 222A and a flange portion 222B, and the base 222A can be integrally formed with the flange portion 222B, wherein the base 222A is arranged on the box opening cylinder 221 and is arranged close to the box opening positioning jig 212, thereby, the base 222A can be guided by the side surface of the box opening positioning jig 212; the flange portion 222B is formed to be bent from the base 222A and formed into a horizontal shape; in the present disclosure, the connection between the flange portion 222B and the base 222A is formed into a rounded corner, so that the packaging box to be opened can be opened gradually to prevent the box opening push plate 222 from damaging the packaging box.
[0150] In a preferred embodiment, the box opening push plate 222 is disposed at a side away from the box opening positioning protrusion 213 , so that the packaging box to be opened is opened from a side away from the box opening positioning protrusion 213 .
[0151] Thus, the box to be opened is opened by lifting the side wall of the box through the box opening device 220. At this time, a receiving space is formed between the top wall and the bottom wall of the box, and the angle between the side wall and the top wall and the bottom wall is approximately 90 degrees.
[0152] In the present disclosure, the box-opening cylinder 221 may be a multi-rod cylinder, so that the box-opening cylinder 221 has a self-guiding function.
[0153] Those skilled in the art will appreciate that after the box is opened at the second station, the material filling can be completed, that is, the packaged material is pushed into the box, and the box is closed by the third and fourth stations described below.
[0154] Figure 8 2 is a schematic structural diagram of a first covering module according to one embodiment of the present disclosure. Figure 9 It is a structural schematic diagram of the first covering module from another angle according to one embodiment of the present disclosure.
[0155] like Figure 1 and Figure 4As shown, the first capping module 300 is used to receive the packaging box unfolded by the box opening module 200, and bends the side ear 15 at one end of the packaging box inward at the third station, and inserts the tongue 14 of the packaging box into the box body of the packaging box; correspondingly, the second capping module 400 is used to receive the packaging box capped by the first capping module 300, and bends the side ear 15 at the other end of the packaging box inward at the fourth station, and inserts the tongue 14 at the other end of the packaging box into the box body of the packaging box; thereby completing the capping operation of the packaging box.
[0156] In the present disclosure, the first capping module 300 and the second capping module 400 have the same structure, and only the first capping module 300 is described below.
[0157] like Figure 8 and Figure 9 As shown, the first capping module 300 may include: a capping base 310 , a capping positioning fixture 320 , a bending assembly 330 , a folding assembly 340 , a lifting assembly 350 and a guiding assembly 360 .
[0158] In actual use, the cover base 310 can be placed on the ground or a workbench. In a preferred embodiment, the cover base 310 can be a table with four legs.
[0159] The cover positioning fixture 320 is provided on the cover base 310, and the cover positioning fixture 320 includes a vacuum suction cup, and positions the packaging box by the vacuum suction cup; in one embodiment, Figure 9 As shown, the cover positioning jig 320 may have a plurality of through holes, and vacuum suction cups may be formed through the through holes. When negative pressure is applied to the through holes, the opened packaging box can be sucked onto the cover positioning jig 320.
[0160] In a preferred embodiment, the number of the vacuum suction cups of the cover positioning jig 320 is four, and the four vacuum suction cups are distributed at the four corners of the cover positioning jig 320 , so that the packaging box can be positioned by the cover positioning jig 320 .
[0161] On the other hand, to accurately position the packaging box, the cover positioning jig 320 may also be provided with cover positioning protrusions 321. Two of the cover positioning protrusions 321 are elongated and located on either side of the cover positioning jig 320. In one embodiment, the distance between the two cover positioning protrusions 321 is approximately the width of the packaging box, allowing the packaging box to be positioned by both cover positioning protrusions 321.
[0162] In a preferred embodiment, the cover positioning protrusion 321 and the cover positioning jig 320 can be integrally formed and formed to protrude upward from the upper surface of the cover positioning jig 320. Of course, the cover positioning protrusion 321 can also be formed separately from the cover positioning jig 320 and fixed to the upper surface of the cover positioning jig 320 by fastening components such as screws.
[0163] That is, the capping positioning protrusion 321 can limit the opened package to a predetermined position, namely the third or fourth station. When the position of the opened package is determined, the capping operation can be performed.
[0164] In the present disclosure, the bending component 330 enables the tongue 14 of the packaging box to bend; in one embodiment, the bending component 330 enables the tongue 14 of the packaging box to bend along the folding line in the middle of the tongue, that is, the bending component 330 enables the tongue to move away from the end of the box body and bend.
[0165] In one embodiment, the bending assembly 330 may include a bending cylinder 331 and a bending push plate 332. The bending cylinder 331 is used to provide the power for lifting and lowering movement and may be mounted on the capping base 310. Alternatively, the bending cylinder 331 may be mounted on the floor or a workbench. The bending push plate 332 is mounted on the bending cylinder 331 and is driven by the bending cylinder 331 to move up and down. Preferably, the bending cylinder 331 is a multi-rod cylinder, thereby providing self-guiding functionality.
[0166] In the present disclosure, the bending push plate 332 of the bending assembly 330 may be formed in a Z-shape and contact the tongue piece through a side member with a rounded corner, thereby bending the tongue piece.
[0167] Figure 10 Schematic diagram of the structure of a pre-pressing assembly according to one embodiment of the present disclosure.
[0168] To prevent the tongue from bending, Figure 10 As shown, the tongue is bent at the connection between the tongue and the box body, and the packaging box processing system further includes a pre-pressing component 600, which is used to press the portion of the tongue close to the box body. In one embodiment, the pre-pressing component 600 can simultaneously press the packaging boxes at the second station, the third station, and the fourth station.
[0169] In a specific embodiment, the pre-stressing assembly 600 includes a pre-stressing cylinder 610 and a pre-stressing plate 620. The pre-stressing cylinder 610 can be fixed to a component such as the ground or a workbench. For example, the pre-stressing cylinder 610 can be fixed to the workbench via a cylinder fixing plate. The pre-stressing plate 620 is fixed to the pre-stressing cylinder 610 and is driven by the pre-stressing cylinder 610 to achieve lifting and lowering.
[0170] In the present disclosure, the pre-pressing plate 620 has a pressing plate portion relative to the second station, the third station and the fourth station. The width of the pressing plate portion is the same or approximately the same as the distance between the folding line of the tongue and the box body, and in actual use, the pressing plate portion contacts the tongue between the folding line and the box body, so that when the bending assembly 330 is actuated, only the end portion of the tongue can be bent.
[0171] Refer again Figure 8 and Figure 9 The folding assembly 340 of the present disclosure enables the side ears 15 of the packaging box to fold inward. In a specific embodiment, the folding assembly 340 includes a folding drive device 341, a first folding portion 342, and a second folding portion 343. The first folding portion 342 and the second folding portion 343 are both connected to the folding drive device 341 and driven by the folding drive device 341 to enable the first folding portion 342 and the second folding portion 343 to move closer to or farther from each other. When the first folding portion 342 and the second folding portion 343 approach each other, the two side ears of the packaging box are folded inward.
[0172] In one embodiment, the folding drive device 341 can be implemented by two oppositely arranged cylinders. The first folding portion 342 and the second folding portion 343 are both C-shaped, and the upper ends of the first folding portion 342 and the second folding portion 343 push the side ear inward to achieve the folding of the side ear.
[0173] Refer again Figure 8 and Figure 9 In the present disclosure, the lifting assembly 350 enables the tongue 14 of the packaging box to be inserted into the box body of the packaging box.
[0174] Figure 11 It is a structural schematic diagram of a jacking assembly according to one embodiment of the present disclosure.
[0175] like Figure 11As shown, in the present disclosure, the jacking assembly 350 includes a jacking cylinder 351, a push rod 352 and a connecting rod 353; in one embodiment, the jacking cylinder 351 is set on the ground or a workbench, for example, the jacking cylinder 351 is set on the workbench through a fixed bracket 354, and the output shaft of the jacking cylinder 351 is set horizontally, so that the jacking cylinder 351 outputs horizontal movement.
[0176] One end of the push rod 352 is hinged to the output shaft of the lifting cylinder 351 via a hinge shaft, wherein the hinge shaft is arranged horizontally and is perpendicular or substantially perpendicular to the output shaft of the lifting cylinder 351. Thus, the push rod 352 can rotate about the hinge shaft, so that the free end of the push rod 352 contacts the tongue, and the tongue can be inserted into the box body of the packaging box.
[0177] One end of the connecting rod 353 is hinged to the fixed bracket 354, and the other end of the connecting rod 353 is hinged to the middle part of the push rod 352, thereby enabling relative movement between the push rod 352 and the connecting rod 353, and enabling the push rod 352 to move around the connection between the push rod 352 and the connecting rod 353, so that the push rod 352 can more reasonably promote the movement of the tongue and push the part of the tongue from the fold line to the free end (the end away from the box body) into the box body.
[0178] Refer again Figure 8 and Figure 9 In the present disclosure, the guide assembly 360 is used to guide the tongue 14 during the process of inserting the tongue 14 of the packaging box into the box body of the packaging box.
[0179] The guide assembly 360 includes a guide cylinder 361 and a guide plate 362. The guide cylinder 361 may be a multi-rod cylinder, which enables it to function as a self-guided cylinder. The guide plate 362 is driven by the guide cylinder 361 to achieve horizontal movement, so that one end of the tongue can contact the lower surface of the guide plate 362 and is then pushed into the box by the push rod 352.
[0180] In the present disclosure, during actual use, one end of the guide plate 362 can be inserted into the box body and located near the top wall of the packaging box, so as to guide the tongue inserted into the box body throughout the entire process.
[0181] At this time, one end of the guide plate 362 is formed into a wedge-shaped portion to facilitate inserting the one end of the guide plate 362 into the box body.
[0182] In the present disclosure, when a certain motion process is completed, it will be reset to prevent affecting other motion processes.
[0183] For example, after the box opening cylinder 221 drives the box opening push plate 222 to move upward to open the box, it will drive the box opening push plate 222 to move downward to reset and prepare for the next box opening action.
[0184] Correspondingly, when the pre-stressing cylinder 610 drives the pre-stressing plate 620 to move downward to realize the pre-stressing of the tongue, the bending cylinder 331 is controlled to move; when the bending cylinder 331 drives the bending push plate 332 to move upward to realize the bending of the tongue, it will drive the bending push plate 332 to move downward and reset, and prepare for the next bending action of the tongue; then, the pre-stressing cylinder 610 drives the pre-stressing plate 620 to move upward and reset.
[0185] Moreover, the action of the box opening cylinder 221 can also be activated after the action of the pre-pressing cylinder 610 and reset before the pre-pressing cylinder 610.
[0186] When the pre-stressing cylinder 610 and the bending cylinder 331 are reset, the folding drive device 341 is activated, and the first folding portion 342 and the second folding portion 343 move inward to fold the side ears. When the side ears are folded back, the folding drive device 341 is reset, and the first folding portion 342 and the second folding portion 343 are both moved away from the box body.
[0187] Then, the guide cylinder 361 is controlled to move, and the guide plate 362 is inserted into the box body; the lifting cylinder 351 is controlled to move, and the tongue is inserted into the box body; then the lifting cylinder 351 moves in the reverse direction, so that the push rod 352 is reset; the guide cylinder 361 is controlled to move in the reverse direction, so that the guide plate 362 is away from the packaging box, thereby completing the entire processing process of the packaging box.
[0188] In the present disclosure, the transport module 500 is used to transport the packaging boxes backward in sequence along the direction from the first station to the fourth station.
[0189] That is to say, the transport module 500 moves the distance of one station in the horizontal direction each time, so that the sheet packaging box at the first station is transported to the second station; at the same time, the opened packaging box at the second station is transported to the third station, and the packaging box with one end closed at the third station is transported to the fourth station, so that the packaging box with both ends closed at the fourth station is output to the assembly line.
[0190] Figure 12 It is a structural schematic diagram of a transport module according to one embodiment of the present disclosure.
[0191] like Figure 12As shown, the transport module 500 includes: a first-direction motion platform 510 and a second-direction motion platform 520 arranged on the first-direction motion platform 510; wherein, the first-direction motion platform 510 can be set on the ground or a workbench through a bracket, and the first-direction motion platform 510 can be formed into a ball screw structure driven by an electric cylinder or a motor, etc. These structures are relatively common structures in this field and will not be described in detail here.
[0192] The first-direction motion platform 510 can drive the second-direction motion platform 520 to move along a first direction, wherein the first direction is a direction from the first workstation to the fourth workstation.
[0193] The second direction motion platform 520 can be a linear motion structure such as an electric cylinder or a ball screw structure driven by a motor, and the second direction motion platform 520 can drive the suction cup mounting plate 530 installed on the second direction motion platform 520 to move up and down.
[0194] The suction cup mounting plate 530 is provided with a plurality of suction cups 540, which are divided into multiple groups corresponding to the first through fourth stations. In one embodiment, each group of suction cups 540 may include four suction cups, each of which may be positioned at the four corners of the packaging box. Thus, these suction cups 540 can absorb all packaging boxes at the first through fourth stations and simultaneously transfer them to the next station.
[0195] Therefore, the present invention realizes the synchronous operation of different processes through equidistant transportation, which not only ensures production efficiency but also improves the stable working time at a specific workstation, providing the necessary conditions for rapid buckle tongue sealing. The traditional method is an on-line flow operation and can only be carried out through multiple workstations and incremental sealing to different degrees. There are many workstations, which greatly lengthens the equipment length.
[0196] In particular, during the operation of the tongue, the operation of the tongue and the operation of the side ears are completed in coordination, which is completely different from the operation of the tongue and the side ears of traditional equipment, and the technical effect of the present invention is significantly improved compared with the existing technology.
[0197] The disclosed packaging processing system can save four people per day (night and day shifts); with a cycle time of 6 seconds, it can produce 600 pieces per hour. It also occupies a small footprint of only 550mm x 650mm, compared to the approximately 1000mm x 2200mm footprint of a traditional cartoning, packing, and sealing machine.
[0198] In the description of this specification, the description with reference to the terms "one embodiment / method", "some embodiments / methods", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment / method or example are included in at least one embodiment / method or example of the present application. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment / method or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments / methods or examples. In addition, those skilled in the art may combine and combine different embodiments / methods or examples described in this specification and the features of different embodiments / methods or examples, unless they are contradictory.
[0199] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. Throughout the description of this application, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.
[0200] Those skilled in the art will appreciate that the above embodiments are merely intended to clearly illustrate the present disclosure and are not intended to limit the scope of the present disclosure. Other changes or modifications may be made based on the above disclosure, and such changes or modifications are still within the scope of the present disclosure.
Claims
1. A packaging box processing system, characterized in that: include: A feeding module, the feeding module is used to provide packaging boxes to be opened, and the packaging boxes to be opened are located at a first station; a box opening module, the box opening module being used to receive the packaging box to be opened provided by the feeding module, and to unfold the packaging box to be opened at a second station; a first covering module, the first covering module being used to receive the packaging box unfolded by the box opening module, and to bend a side ear at one end of the packaging box inward at a third station, and to insert a tongue of the packaging box into the box body of the packaging box; a second capping module, the second capping module being used to receive the packaging box capped by the first capping module, and to bend the side ears at the other end of the packaging box inward at a fourth station, and to insert the tongue piece at the other end of the packaging box into the box body of the packaging box; as well as A transport module, configured to transport the packaging boxes backward in sequence along the direction from the first station to the fourth station; The box opening module includes a box opening positioning platform and a box opening device. The box opening positioning platform is used to position the package box to be opened, so that the bottom wall of the package box is positioned by the box opening positioning platform, and at least part of the side wall of the package box is located outside the box opening positioning platform; the box opening device is used to lift the side wall of the package box, and the package box to be opened is opened; Wherein, the box opening positioning platform includes a box opening base, a box opening positioning jig and a box opening positioning protrusion; the box opening positioning jig is arranged on the box opening base, and the box opening positioning jig includes a vacuum suction cup, and positions the packaging box to be opened by the vacuum suction cup; the box opening positioning protrusion is located on a side of the upper surface of the box opening positioning jig, and enables the packaging box to be opened to be positioned by the box opening positioning jig; wherein, the box opening device is arranged on the box opening base, so that the packaging box to be opened is opened through the lifting movement of the box opening device.
2. The packaging box processing system according to claim 1, characterized in that The feeding module comprises: a receiving portion, the receiving portion being used to receive a packaging box to be opened; and A feeding structure is used to lift the packaging box to be opened in the accommodating portion and enable the packaging box to be opened to reach a predetermined position.
3. The packaging box processing system according to claim 1, characterized in that The first covering module and the second covering module have the same structure.
4. The packaging box processing system according to claim 1, characterized in that The first capping module comprises: Cover base, A cover positioning jig, which is disposed on the cover base and includes a vacuum suction cup, and positions the packaging box via the vacuum suction cup; A bending assembly, which enables the tongue of the packaging box to be bent; A folding assembly, wherein the folding assembly folds the side ears of the packaging box inward; a lifting assembly that allows the tongue of the packaging box to be inserted into the box body of the packaging box; and The guide assembly is used to guide the tongue piece of the packaging box during the process of inserting the tongue piece into the box body of the packaging box.
5. The packaging box processing system according to claim 4, characterized in that The cover positioning jig is provided with a cover positioning protrusion, and the cover positioning protrusion is used to position the packaging box.
6. The packaging box processing system according to claim 5, characterized in that There are two cover positioning protrusions, which are respectively arranged on both sides of the cover positioning fixture in the width direction, and position the packaging box in the width direction of the packaging box.
7. The packaging box processing system according to claim 4, characterized in that Also includes: A pre-pressing component is used to press the portion of the tongue of the packaging box close to the box body.
8. The packaging box processing system according to claim 7, characterized in that Pre-pressing components are provided at both open ends of the packaging box.
9. The package box processing system according to claim 4, characterized in that: The lifting assembly comprises: A lifting cylinder, wherein the lifting cylinder is used to output horizontal movement; a push rod, one end of which is hinged to the output shaft of the lifting cylinder via a hinge shaft, wherein the hinge shaft is arranged horizontally; and A connecting rod, one end of which is hinged to the fixed bracket of the lifting assembly, and the other end of which is hinged to the middle of the push rod, wherein when the lifting cylinder is actuated, the free end of the push rod contacts the tongue and can insert the tongue into the box body of the packaging box.
10. The package box processing system according to claim 4, characterized in that: The guide assembly comprises: Guide cylinders, and The guide plate is driven by the guide cylinder to achieve horizontal movement, so that one end of the tongue can be pushed into the box body by the push rod under the premise of contacting the lower surface of the guide plate.
11. The package processing system according to claim 1, wherein: The transport module comprises: First direction motion platform, a second-direction motion platform, the second-direction motion platform being disposed on the first-direction motion platform, the first-direction motion platform being used to drive the second-direction motion platform to move along a first direction, wherein the first direction is a direction from the first workstation to the fourth workstation; and A suction cup mounting plate, the suction cup mounting plate being arranged on the second direction motion platform, and the second direction motion platform being used to drive the suction cup mounting plate mounted on the second direction motion platform to move up and down; Wherein, a plurality of suction cups are arranged on the suction cup mounting plate, and the plurality of suction cups are divided into a plurality of groups relative to the first to fourth workstations.
Citation Information
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