A strong magnetic field rotor and flexible stator assembly apparatus

By combining the electric slide rail of the strong magnetic field rotor with the flexible stator assembly equipment and the testing equipment, the problem of collision caused by the magnetic attraction between the rotor and stator during the assembly of permanent magnet direct drive motors is solved, and an efficient and damage-free assembly process is achieved.

CN115720035BActive Publication Date: 2026-02-06JINGJI TECH JIAXING CO LTD
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Patent Information

Application Number
CN202211539866.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-02
Publication Date
2026-02-06
Estimated Expiration
2042-12-02

AI Technical Summary

Technical Problem

During the assembly of the stator and permanent magnet rotor of a permanent magnet direct drive motor, the strong magnetism of the permanent magnet rotor makes assembly difficult and can easily lead to quality problems such as the rotor hitting the stator winding, damaging the insulation, and damaging the bearings.

Method used

A high-magnetic-field rotor and flexible stator assembly device is adopted. Through the cooperation of electric slide rail, magnetic attraction detection device and displacement detection device, the flexible stator body and the high-magnetic-field rotor body are concentrically aligned and installed, avoiding forced assembly.

Benefits of technology

This effectively avoids damage to the stator windings and bearings caused by rotor impacts, ensuring production quality and improving assembly efficiency and precision.

✦ Generated by Eureka AI based on patent content.

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    Figure CN115720035B_ABST
Patent Text Reader

Abstract

The application belongs to the technical field of permanent magnet direct drive motor, in particular to a strong magnetic field rotor and flexible stator assembling equipment, which comprises an electric sliding rail body; a moving sliding block is slidably connected in the electric sliding rail body; a magnetic attraction force detection equipment is fixedly connected to the side end of the electric sliding rail body; a displacement detection equipment is fixedly connected to one side of the magnetic attraction force detection equipment at the side end of the electric sliding rail body; a first load bearing cable is installed in the moving sliding block; the sliding of the moving sliding block will make the first load bearing cable slide together, the sliding of the first load bearing cable will make the flexible stator body move to the upper side of the strong magnetic field rotor body through the electric sliding rail body, and the cooperation of the magnetic attraction force detection equipment and the displacement detection equipment can make the center of the flexible stator body and the center of the strong magnetic field rotor body adjust to the concentric state, so that the production quality problems such as the damage of insulation and the damage of bearings caused by the collision of the strong magnetic field rotor body and the winding of the flexible stator body can be avoided.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of permanent magnet direct drive motors, in particular to a strong magnetic field rotor and flexible stator assembly equipment. BACKGROUND

[0002] The permanent magnet direct drive motor first realizes the direct drive of the permanent magnet motor of the mining large electric shovel hoist, can save 20% energy compared with the alternating current motor, greatly improves the operation efficiency and energy efficiency level, and in the development process of the low-speed large torque permanent magnet direct drive motor, the motor structure design always adopts the silicon steel stator core, fixed base, distributed winding and permanent magnet rotor;

[0003] The large size stator core of the permanent magnet direct drive motor is composed of silicon steel fan-shaped stator punching pieces distributed in a circle and stacked and pressed, and the strength itself does not have the transfer and processing conditions; in order to ensure that the outer diameter of the stator is closely attached to the water-cooled base and improve the heat exchange efficiency, the outer diameter is turned after the stator is stacked and welded, so that the outer diameter and the inner diameter of the base are in interference fit heat exchange, and how to ensure that the process precision does not change in the production and manufacturing process becomes a difficult problem for various manufacturing enterprises.

[0004] At present, in the existing technology, the permanent magnet rotor has very strong magnetism and can generate very large magnetic attraction with the motor stator during the assembly process of the stator and the permanent magnet rotor, and it is difficult to complete the assembly work during the insertion of the rotor into the stator and the installation of the front and rear end covers due to the attraction of the permanent magnet of the rotor, and if forced assembly is adopted, it is easy to cause the rotor to knock the stator winding, damage the insulation, damage the bearing and other production quality problems, and we provide a strong magnetic field rotor and flexible stator assembly equipment. SUMMARY

[0005] In order to solve the above problems, the application provides a strong magnetic field rotor and flexible stator assembly equipment.

[0006] The technical scheme adopted by the application to solve the technical problems is: the strong magnetic field rotor and flexible stator assembly equipment comprises an electric sliding rail body; a moving sliding block is slidably connected in the electric sliding rail body; a magnetic attraction detection device is fixedly connected to the side end of the electric sliding rail body; a displacement detection device is fixedly connected to one side of the magnetic attraction detection device at the side end of the electric sliding rail body; a first load bearing cable is installed in the moving sliding block; a rotating disc is fixedly connected to the end of the first load bearing cable away from the moving sliding block; a moving lifting plate is rotatably connected to the bottom end of the rotating disc; a second load bearing cable is fixedly connected to the bottom end of the moving lifting plate, and six groups of the second load bearing cable are arranged around the flexible stator body; a connecting bottom plate is connected to the end of the second load bearing cable away from the moving lifting plate; a flexible stator body is fixedly connected to the top end of the connecting bottom plate; a strong magnetic field rotor body is installed in the flexible stator body; and the strong magnetic field rotor body is installed at the bottom end of the moving lifting plate.

[0007] Preferably, the outer part of the mobile hanging plate is fixedly connected with a gear block; one side of the gear block is engaged with a gear body; the bottom end of the electric sliding rail body is provided with a first motor; the output end of the first motor is fixedly connected with a gear body; one side of the flexible stator body is provided with a first motor.

[0008] Preferably, the two ends of the flexible stator body are provided with limiting plates; one end of the limiting plate is fixedly connected with a limiting arc plate, and the inside of the limiting arc plate is slidably connected with the flexible stator body.

[0009] Preferably, the top end of the connecting bottom plate is fixedly connected with a plurality of first connecting hanging rings; the inside of the first connecting hanging ring is connected with a second connecting hanging ring; the end of the second bearing cable away from the mobile hanging plate is fixedly connected with the second connecting hanging ring; the inside of the second connecting hanging ring is slidably connected with a dismounting push plate.

[0010] Preferably, the top end of the mobile sliding block is fixedly connected with a second motor; the output end of the second motor is fixedly connected with a bearing cable storage wheel; the outside of the bearing cable storage wheel is rotatably connected with a first bearing cable.

[0011] Preferably, the inside of the electric sliding rail body is slidably connected with a positioning sliding block; the top end of the first motor is fixedly connected with the positioning sliding block.

[0012] Preferably, the inside of the limiting arc plate is rotatably connected with a plurality of limiting pulleys; the limiting pulley is in contact with the flexible stator body.

[0013] Preferably, the inside of the limiting plate is provided with a positioning hole; the inside of the positioning hole is fixedly connected with a positioning bolt.

[0014] The beneficial effects of the present application are:

[0015] 1. The present application provides a strong magnetic field rotor and flexible stator assembly equipment, by moving the sliding block sliding will make a bearing cable together with the sliding of the first bearing cable, so that the flexible stator body moves to the top of the strong magnetic field rotor body through the electric sliding rail body, the flexible stator body and the strong magnetic field rotor body are detected by the magnetic attraction detection equipment, the magnetic attraction detection equipment transmits information to the displacement detection equipment after detection, the displacement detection equipment starts the first motor, the output of the first motor, so that the moving hanging plate rotates, the flexible stator body rotates together, the center of the flexible stator body and the center of the strong magnetic field rotor body are adjusted to the concentric state, and then the flexible stator body and the strong magnetic field rotor body are aligned through the cooperation of the magnetic attraction detection equipment and the displacement detection equipment, so that the flexible stator body slides downward and is installed on the strong magnetic field rotor body, the center of the flexible stator body and the center of the strong magnetic field rotor body can be adjusted to the concentric state through the cooperation of the magnetic attraction detection equipment and the displacement detection equipment, the flexible stator body and the strong magnetic field rotor body are conveniently connected and installed, and production quality problems such as damage to the insulation of the winding of the flexible stator body and damage to the bearing caused by the collision of the strong magnetic field rotor body with the flexible stator body do not occur.

[0016] 2. The present application provides a strong magnetic field rotor and flexible stator assembly equipment, the displacement detection equipment starts the first motor, the output of the first motor, so that the gear body rotates, the rotation of the gear body further makes the gear block rotate, the rotation of the gear block makes the moving hanging plate rotate, the moving hanging plate can be conveniently rotated by the first motor, the flexible stator body can be conveniently rotated and adjusted by the rotation of the moving hanging plate, thereby improving the connection and installation work of the flexible stator body and the strong magnetic field rotor body, the center of the flexible stator body and the center of the strong magnetic field rotor body are adjusted to the concentric state, and the flexible stator body is conveniently installed on the strong magnetic field rotor body by sliding downward. BRIEF DESCRIPTION OF DRAWINGS

[0017] The drawings described herein are used to provide further understanding of the present application, and form a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application, and do not constitute an improper limitation on the present application. In the drawings:

[0018] Figure 1 It is a perspective view of the present embodiment one;

[0019] Figure 2 It is a perspective view of the rotating disc structure of the present embodiment one;

[0020] Figure 3 It is a perspective view of the limiting plate structure of the present embodiment one;

[0021] Figure 4 It is Figure 1 It is an enlarged view of A in FIG. 4;

[0022] Figure 5 It is another embodiment of the dismounting push plate structure of the present embodiment two;

[0023] Legend:

[0024] 1, electric slide rail body; 12, moving slider; 13, magnetic attraction detection device; 14, displacement detection device; 15, No. 1 bearing cable; 16, rotating disc; 17, No. 2 bearing cable; 18, connecting base plate; 19, flexible stator body; 20, strong magnetic field rotor body; 21, positioning slider; 22, No. 1 motor; 23, gear body; 24, gear block; 25, moving hanging disc; 26, No. 2 motor; 27, bearing cable storage wheel; 28, limiting plate; 29, positioning bolt; 30, limiting pulley; 31, No. 1 connecting hanging ring; 32, No. 2 connecting hanging ring; 33, dismounting push plate; 34, magnet block. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0026] Embodiment one

[0027] Please refer to Figures 1-4The utility model discloses a kind of strong magnetic field rotor and flexible stator assembly equipment, including electric slide rail body 1;The inside sliding connection of the electric slide rail body 1 has moving slider 12;The side end of the electric slide rail body 1 is fixed with magnetic attraction detection equipment 13;The side of the side end magnetic attraction detection equipment 13 of the electric slide rail body 1 is fixed with displacement detection equipment 14;The inside of the moving slider 12 is installed with No. bearing cable 15;The end of No. bearing cable 15 away from moving slider 12 is fixed with rotating disc 16;The bottom of rotating disc 16 is rotatably connected with moving hanging plate 25;The bottom of the moving hanging plate 25 is fixed with second bearing cable 17, and second bearing cable 17 is around flexible stator body 19 and has six groups;The end of second bearing cable 17 away from moving hanging plate 25 is connected with connecting bottom plate 18;The top of the connecting bottom plate 18 is fixed with flexible stator body 19;The inside of the flexible stator body 19 is installed with strong magnetic field rotor body 20;The bottom of the moving hanging plate 25 is installed with strong magnetic field rotor body 20;In work, the permanent magnet direct drive motor in the process of assembling with the stator and the permanent magnet rotor, the permanent magnet rotor has very strong magnetism will produce very big magnetic attraction with motor stator, in the process of inserting the rotor into the stator and installing the front and rear end cover, it is difficult to complete the assembly work due to the attraction of the rotor permanent magnet, if forced assembly is adopted, it is easy to cause the rotor to knock the stator winding, damage the insulation, damage the bearing and other production quality problems, the worker connects the second bearing cable 17 with the connecting chassis 18, and the position of the flexible stator body 19 is limited through the cooperation of the second bearing cable 17 and the connecting chassis 18, at this time, the electric sliding rail body 1 is started to make the moving block 12 slide, the sliding of the moving block 12 will make the first bearing cable 15 slide together, the sliding of the first bearing cable 15 will make the rotating disc 16 slide, the sliding of the rotating disc 16 will make the moving lifting plate 25 slide, the sliding of the moving lifting plate 25 will make the second bearing cable 17 and the connecting chassis 18 slide, so that the flexible stator body 19 slides together, and then the flexible stator body 19 is moved to the top of the strong magnetic field rotor body 20 through the electric sliding rail body 1, the worker lowers the first bearing cable 15, and the flexible stator body 19 is lowered to the top of the strong magnetic field rotor body 20, at this time, the worker detects the flexible stator body 19 and the strong magnetic field rotor body 20 through the magnetic attraction detection equipment 13, the magnetic attraction detection equipment 13 transmits the information to the displacement detection equipment 14 after detection, the displacement detection equipment 14 starts the first motor 22, the output of the first motor 22 makes the gear body 23 rotate, the rotation of the gear body 23 makes the gear block 24 rotate, the rotation of the gear block 24 makes the moving lifting plate 25 rotate, the moving lifting plate 25 can rotate at the bottom of the rotating disc 16, the rotation of the moving lifting plate 25 will make the flexible stator body 19 rotate together, the center of the flexible stator body 19 and the center of the strong magnetic field rotor body 20 are adjusted to the concentric state, and then the flexible stator body 19 and the strong magnetic field rotor body 20 are aligned through the cooperation of the magnetic attraction detection equipment 13 and the displacement detection equipment 14, at this time, the worker moves the first bearing cable 15 downward, so that the flexible stator body 19 slides downward and is installed on the strong magnetic field rotor body 20, the center of the flexible stator body 19 and the center of the strong magnetic field rotor body 20 are adjusted to the concentric state through the cooperation of the magnetic attraction detection equipment 13 and the displacement detection equipment 14, which facilitates the connection and installation of the flexible stator body 19 and the strong magnetic field rotor body 20, and avoids the production quality problems such as the damage of the flexible stator body 19 winding, the damage of the bearing and other production quality problems.

[0028] The gear block 24 is fixed outside the mobile hanging disc 25; one side of the gear block 24 is engaged with the gear body 23; the bottom end of the electric sliding rail body 1 is installed with a first motor 22; the output end of the first motor 22 is fixed with the gear body 23; one side of the flexible stator body 19 is installed with the first motor 22; the flexible stator body 19 moves to the top of the strong magnetic field rotor body 20 through the electric sliding rail body 1, the workers lower the first bearing cable 15, and the flexible stator body 19 is lowered to the top end of the strong magnetic field rotor body 20, at this time the workers detect the flexible stator body 19 and the strong magnetic field rotor body 20 through the magnetic attraction detection equipment 13, the magnetic attraction detection equipment 13 transmits information to the displacement detection equipment 14 after detection, the displacement detection equipment 14 starts the first motor 22, the output of the first motor 22 rotates the gear body 23, the rotation of the gear body 23 further rotates the gear block 24, the rotation of the gear block 24 rotates the mobile hanging disc 25, the first motor 22 can conveniently rotate the mobile hanging disc 25, the rotation of the mobile hanging disc 25 can conveniently rotate and adjust the flexible stator body 19, thereby improving the connection and installation work of the flexible stator body 19 and the strong magnetic field rotor body 20, the mobile hanging disc 25 can rotate at the bottom end of the rotating disc 16, the rotation of the mobile hanging disc 25 rotates the flexible stator body 19, adjusts the center of the flexible stator body 19 and the center of the strong magnetic field rotor body 20 to the concentric state, and then aligns the flexible stator body 19 and the strong magnetic field rotor body 20 through the cooperation of the magnetic attraction detection equipment 13 and the displacement detection equipment 14, at this time the workers move the first bearing cable 15 downward, thereby sliding the flexible stator body 19 downward and installing it on the strong magnetic field rotor body 20.

[0029] The two ends of the flexible stator body 19 are provided with limiting plates 28; one end of the limiting plate 28 is fixedly connected with a limiting arc plate, and the inside of the limiting arc plate is slidably connected with the flexible stator body 19; during operation, the workers first connect the second bearing cable 17 with the connecting base plate 18, and limit the position of the flexible stator body 19 through the cooperation of the second bearing cable 17 and the connecting base plate 18; at this time, the electric sliding rail body 1 is started to make the moving block 12 slide, and the sliding of the moving block 12 makes the first bearing cable 15 slide, and the sliding of the first bearing cable 15 makes the rotating disc 16 slide, and the sliding of the rotating disc 16 makes the moving hanging plate 25 slide, and the sliding of the moving hanging plate 25 makes the second bearing cable 17 and the connecting base plate 18 slide, so that the flexible stator body 19 slides together, and then the flexible stator body 19 moves to the upper side of the strong magnetic field rotor body 20 through the electric sliding rail body 1; the workers lower the first bearing cable 15, so that the flexible stator body 19 is lowered to the top of the strong magnetic field rotor body 20; at this time, the workers detect the flexible stator body 19 and the strong magnetic field rotor body 20 through the magnetic attraction detection equipment 13, and the magnetic attraction detection equipment 13 transmits information to the displacement detection equipment 14 after detection; the displacement detection equipment 14 starts the first motor 22, and the output of the first motor 22 makes the gear body 23 rotate, and the rotation of the gear body 23 makes the gear block 24 rotate, and the rotation of the gear block 24 makes the moving hanging plate 25 rotate, and the moving hanging plate 25 can rotate at the bottom of the rotating disc 16; the rotation of the moving hanging plate 25 makes the flexible stator body 19 rotate together, and the center of the flexible stator body 19 and the center of the strong magnetic field rotor body 20 are adjusted to be concentric, so that the flexible stator body 19 is slid downwardly and installed on the strong magnetic field rotor body 20; during the installation of the flexible stator body 19 and the strong magnetic field rotor body 20, when the flexible stator body 19 slides to the position of half of the strong magnetic field rotor body 20, the workers fix the limiting plate 28 on one side of the flexible stator body 19; at this time, the limiting arc plate is in contact with the surface of the flexible stator body 19, and the position of the flexible stator body 19 is limited through the limiting arc plate, so as to avoid the rotation of the flexible stator body 19 during the sliding process, and affect the installation of the flexible stator body 19 and the strong magnetic field rotor body 20.

[0030] The top end of the connecting base plate 18 is fixed with a plurality of groups of first connecting lifting rings 31; the inside of the first connecting lifting ring 31 is connected with a second connecting lifting ring 32; the end away from the mobile lifting plate 25 of the second load bearing cable 17 is fixed with a second connecting lifting ring 32; the inside of the second connecting lifting ring 32 is slidingly connected with a disassembly push plate 33; when working, the workers first connect the second load bearing cable 17 with the connecting base plate 18, and through the cooperation of the second load bearing cable 17 and the connecting base plate 18, the position of the flexible stator body 19 is limited, at this time the electric sliding rail body 1 is started to make the mobile sliding block 12 slide, the sliding of the mobile sliding block 12 will make the first load bearing cable 15 slide together, the sliding of the first load bearing cable 15 will make the rotating disc 16 slide, the sliding of the rotating disc 16 will make the mobile lifting plate 25 slide, the sliding of the mobile lifting plate 25 will make the second load bearing cable 17 and the connecting base plate 18 slide, so as to make the flexible stator body 19 slide together, and then the flexible stator body 19 is moved to the upper side of the strong magnetic field rotor body 20 through the electric sliding rail body 1, the workers lower the first load bearing cable 15, so that the flexible stator body 19 is lowered to the top end of the strong magnetic field rotor body 20, at this time the workers detect the flexible stator body 19 and the strong magnetic field rotor body 20 through the magnetic attraction force detection equipment 13, the magnetic attraction force detection equipment 13 transmits the information to the displacement detection equipment 14 after detection, the displacement detection equipment 14 starts the first motor 22, the output of the first motor 22 makes the gear body 23 rotate, the rotation of the gear body 23 makes the gear block 24 rotate, the rotation of the gear block 24 will make the mobile lifting plate 25 rotate, the mobile lifting plate 25 can rotate at the bottom end of the rotating disc 16, the rotation of the mobile lifting plate 25 will make the flexible stator body 19 rotate together, the center of the flexible stator body 19 and the center of the strong magnetic field rotor body 20 are adjusted to the concentric state, so that the flexible stator body 19 is slid downwardly installed on the strong magnetic field rotor body 20; before working, the workers need to connect the second load bearing cable 17 with the first connecting lifting ring 31, the workers push the disassembly push plate 33, at this time the first connecting lifting ring 31 enters the inside of the second connecting lifting ring 32 from the position of the disassembly push plate 33, at this time the connection of the second connecting lifting ring 32 and the first connecting lifting ring 31 is completed, the second load bearing cable 17 limits the position of the connecting base plate 18 and the flexible stator body 19, which is convenient for subsequent movement operation.

[0031] The top end of the mobile slider 12 is fixed with a second motor 26; the output end of the second motor 26 is fixed with a load-bearing cable receiving wheel 27; the outside of the load-bearing cable receiving wheel 27 is rotatably connected with a first load-bearing cable 15; when working, the workers first connect the second load-bearing cable 17 with the connecting base plate 18, and through the cooperation of the second load-bearing cable 17 and the connecting base plate 18, the position of the flexible stator body 19 is limited, at this time, the electric sliding rail body 1 is started to make the mobile slider 12 slide, the sliding of the mobile slider 12 will make the first load-bearing cable 15 slide, the sliding of the first load-bearing cable 15 will make the rotating disc 16 slide, the sliding of the rotating disc 16 will make the mobile hanging plate 25 slide, the sliding of the mobile hanging plate 25 will make the second load-bearing cable 17 and the connecting base plate 18 slide, so as to make the flexible stator body 19 slide together, and then the flexible stator body 19 is moved to the upper side of the strong magnetic field rotor body 20 through the electric sliding rail body 1, the workers lower the first load-bearing cable 15, and the flexible stator body 19 is lowered to the top end of the strong magnetic field rotor body 20, at this time, the workers detect the flexible stator body 19 and the strong magnetic field rotor body 20 through the magnetic attraction detection equipment 13, the magnetic attraction detection equipment 13 transmits the information to the displacement detection equipment 14 after detection, the displacement detection equipment 14 starts the first motor 22, the output of the first motor 22 makes the gear body 23 rotate, the rotation of the gear body 23 makes the gear block 24 rotate, the rotation of the gear block 24 will make the mobile hanging plate 25 rotate, the mobile hanging plate 25 can rotate at the bottom end of the rotating disc 16, the rotation of the mobile hanging plate 25 will make the flexible stator body 19 rotate together, the center of the flexible stator body 19 and the center of the strong magnetic field rotor body 20 are adjusted to the concentric state, and the flexible stator body 19 is slid downwardly installed on the strong magnetic field rotor body 20; when the mobile slider 12 slides to the upper side of the strong magnetic field rotor body 20, the second motor 26 is started, the output of the second motor 26 makes the load-bearing cable receiving wheel 27 rotate, the rotation of the load-bearing cable receiving wheel 27 can control the length of the first load-bearing cable 15, so as to conveniently adjust the flexible stator body 19 to slide upwardly and downwardly and be installed on the strong magnetic field rotor body 20.

[0032] The inside of the electric sliding rail body 1 is slidably connected with a positioning sliding block 21; the top end of the first motor 22 is fixedly connected with the positioning sliding block 21; the flexible stator body 19 is moved to the top of the strong magnetic field rotor body 20 through the electric sliding rail body 1, the workers lower the first bearing cable 15, and the flexible stator body 19 is lowered to the top of the strong magnetic field rotor body 20, at this time, the workers detect the flexible stator body 19 and the strong magnetic field rotor body 20 through the magnetic attraction detection equipment 13, the magnetic attraction detection equipment 13 transmits information to the displacement detection equipment 14 after detection, the displacement detection equipment 14 needs to move the positioning sliding block 21 to the side of the flexible stator body 19 before working, the sliding of the positioning sliding block 21 will make the first motor 22 slide, the workers need to engage the gear body 23 and the gear block 24, the positioning sliding block 21 is convenient for sliding adjustment of the position of the first motor 22, auxiliary connection and installation work of the flexible stator body 19 and the strong magnetic field rotor body 20, the displacement detection equipment 14 starts the first motor 22, the output of the first motor 22 drives the gear body 23 to rotate, the rotation of the gear body 23 drives the gear block 24 to rotate, the rotation of the gear block 24 drives the movable hanging plate 25 to rotate, the first motor 22 can conveniently rotate the movable hanging plate 25, the rotation of the movable hanging plate 25 can conveniently rotate and adjust the flexible stator body 19, thereby improving the connection and installation work of the flexible stator body 19 and the strong magnetic field rotor body 20, the movable hanging plate 25 can rotate at the bottom of the rotating disc 16, the rotation of the movable hanging plate 25 drives the flexible stator body 19 to rotate, the center of the flexible stator body 19 and the center of the strong magnetic field rotor body 20 are adjusted to be concentric, so that the flexible stator body 19 is slid downward and installed on the strong magnetic field rotor body 20.

[0033] The inside of the limiting arc plate is rotationally connected with multiple sets of limiting pulleys 30; the limiting pulleys 30 are in contact with the flexible stator body 19; when working, the workers first connect the second bearing cable 17 with the connecting base plate 18, and through the cooperation of the second bearing cable 17 and the connecting base plate 18, the position of the flexible stator body 19 is limited, at this time, the electric sliding rail body 1 is started to make the moving block 12 slide, the sliding of the moving block 12 will make the first bearing cable 15 slide together, the sliding of the first bearing cable 15 will make the rotating disc 16 slide, the sliding of the rotating disc 16 will further make the moving hanging plate 25 slide, the sliding of the moving hanging plate 25 will make the second bearing cable 17 and the connecting base plate 18 slide, so as to make the flexible stator body 19 slide together, and then the flexible stator body 19 is moved to the upper side of the strong magnetic field rotor body 20 through the electric sliding rail body 1, the workers lower the first bearing cable 15, so that the flexible stator body 19 is lowered to the top of the strong magnetic field rotor body 20, at this time, the workers detect the flexible stator body 19 and the strong magnetic field rotor body 20 through the magnetic attraction detection equipment 13, the magnetic attraction detection equipment 13 transmits information to the displacement detection equipment 14 after detection, the displacement detection equipment 14 starts the first motor 22, the output of the first motor 22 makes the gear body 23 rotate, the rotation of the gear body 23 further makes the gear block 24 rotate, the rotation of the gear block 24 will make the moving hanging plate 25 rotate, the moving hanging plate 25 can rotate at the bottom of the rotating disc 16, the rotation of the moving hanging plate 25 will make the flexible stator body 19 rotate together, the center of the flexible stator body 19 and the center of the strong magnetic field rotor body 20 are adjusted to be concentric, so that the flexible stator body 19 is slid downwardly and installed on the strong magnetic field rotor body 20; when the flexible stator body 19 is installed with the strong magnetic field rotor body 20, when the flexible stator body 19 slides to the half position of the strong magnetic field rotor body 20, the workers fix the limiting plate 28 on one side of the flexible stator body 19, at this time, the limiting arc plate will be in contact with the surface of the flexible stator body 19, the position of the flexible stator body 19 is limited through the limiting arc plate, so as to avoid the rotation of the flexible stator body 19 during the downward sliding process, which affects the installation of the flexible stator body 19 and the strong magnetic field rotor body 20, when the limiting plate 28 is installed on one side of the flexible stator body 19, the sliding of the flexible stator body 19 will rub with the limiting pulley 30, the downward sliding of the flexible stator body 19 will make the limiting pulley 30 rotate, the rotation of the limiting pulley 30 will rub with the flexible stator body 19, when the flexible stator body 19 accidentally rotates, the limiting pulley 30 will prevent the rotation of the flexible stator body 19, so as to ensure that the flexible stator body 19 normally slides downwardly and is installed with the strong magnetic field rotor body 20.

[0034] The inside of the limiting plate 28 is provided with a positioning hole; the inside of the positioning hole is fixedly connected with a positioning bolt 29; when the flexible stator body 19 is installed with the strong magnetic field rotor body 20, when the flexible stator body 19 slides to the half position of the strong magnetic field rotor body 20, the workers fix the limiting plate 28 on one side of the flexible stator body 19, at this time, the limiting arc plate will be in contact with the surface of the flexible stator body 19, and the position of the flexible stator body 19 is limited by the limiting arc plate, so as to avoid the rotation of the flexible stator body 19 during the downward sliding process, which affects the installation of the flexible stator body 19 and the strong magnetic field rotor body 20; when the limiting plate 28 is installed on one side of the flexible stator body 19, the sliding of the flexible stator body 19 will rub against the limiting pulley 30, and the downward sliding of the flexible stator body 19 will make the limiting pulley 30 rotate, and the rotation of the limiting pulley 30 will rub against the flexible stator body 19; when the flexible stator body 19 accidentally rotates, the limiting pulley 30 will prevent the rotation of the flexible stator body 19, so as to ensure the normal downward sliding of the flexible stator body 19 and the installation and connection with the strong magnetic field rotor body 20; when the limiting plate 28 is installed on one side of the flexible stator body 19, the workers insert the positioning bolt 29 into the inside of the positioning hole, so as to fix the limiting plate 28 on one side of the flexible stator body 19, and ensure that the limiting pulley 30 can be attached to the surface of the flexible stator body 19, thereby reducing the rotation of the flexible stator body 19 during the installation process.

[0035] Example two

[0036] Please refer to Figure 5 As another embodiment of the present application, the inside of the disassembly push plate 33 in the above-mentioned example one is fixedly connected with a magnet block 34; during work, the workers need to connect the second bearing cable 17 with the first connecting lifting ring 31 before work, the workers push the disassembly push plate 33, at this time, the first connecting lifting ring 31 enters the inside of the second connecting lifting ring 32 from the position of the disassembly push plate 33, at this time, the connection of the second connecting lifting ring 32 and the first connecting lifting ring 31 is completed, so that the second bearing cable 17 limits the position of the connecting base plate 18 and the flexible stator body 19, which is convenient for subsequent moving operation; after the first connecting lifting ring 31 is connected with the second connecting lifting ring 32, the magnet block 34 is adsorbed to one end of the second connecting lifting ring 32 through the magnetic attraction force, so as to tightly attach the disassembly push plate 33 to one end of the second connecting lifting ring 32, thereby avoiding the accidental separation of the first connecting lifting ring 31 from the inside of the second connecting lifting ring 32 during work.

[0037] Working principle: when working, the permanent magnet direct drive motor is assembled in the process of the stator and the permanent magnet rotor, the permanent magnet rotor has strong magnetism and will produce very large magnetic attraction with the motor stator. In the process of inserting the rotor into the stator and installing the front and rear end covers, it is difficult to complete the assembly work due to the attraction of the rotor permanent magnet. If forced assembly is adopted, it is easy to cause production quality problems such as damage to the insulation of the stator winding, damage to the bearing, etc. When working, the worker first connects the second load-bearing cable 17 with the connecting base plate 18, and limits the position of the flexible stator body 19 through the cooperation of the second load-bearing cable 17 and the connecting base plate 18. At this time, the electric sliding rail body 1 is started to make the moving block 12 slide. The sliding of the moving block 12 will make the first load-bearing cable 15 slide together. The sliding of the first load-bearing cable 15 will make the rotating disc 16 slide, and the sliding of the rotating disc 16 will make the moving lifting plate 25 slide. The sliding of the moving lifting plate 25 will make the second load-bearing cable 17 and the connecting base plate 18 slide, so as to make the flexible stator body 19 slide together. Then the flexible stator body 19 is moved to the upper side of the strong magnetic field rotor body 20 through the electric sliding rail body 1. The worker lowers the first load-bearing cable 15, so that the flexible stator body 19 is lowered to the top of the strong magnetic field rotor body 20. At this time, the worker detects the flexible stator body 19 and the strong magnetic field rotor body 20 through the magnetic attraction detection equipment 13. After detection, the displacement detection equipment 14 transmits information to the first motor 22. The output of the first motor 22 drives the gear body 23 to rotate. The rotation of the gear body 23 drives the gear block 24 to rotate. The rotation of the gear block 24 drives the moving lifting plate 25 to rotate. The moving lifting plate 25 can rotate at the bottom of the rotating disc 16. The rotation of the moving lifting plate 25 will make the flexible stator body 19 rotate together. The center of the flexible stator body 19 and the center of the strong magnetic field rotor body 20 are adjusted to the concentric state. Then the flexible stator body 19 and the strong magnetic field rotor body 20 are aligned through the cooperation of the magnetic attraction detection equipment 13 and the displacement detection equipment 14. At this time, the worker moves the first load-bearing cable 15 downward, so that the flexible stator body 19 slides downward and is installed on the strong magnetic field rotor body 20. Through the cooperation of the magnetic attraction detection equipment 13 and the displacement detection equipment 14, the center of the flexible stator body 19 and the center of the strong magnetic field rotor body 20 can be adjusted to the concentric state, which is convenient for the connection and installation of the flexible stator body 19 and the strong magnetic field rotor body 20, and the production quality problems such as damage to the insulation of the stator winding and damage to the bearing are avoided.

[0038] In the description of the specification, the description of the terms "one embodiment", "an example", "a specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Also, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0039] The basic principles, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.

Claims

1. A high-magnetic-field rotor and flexible stator assembly device, characterized in that: The system includes an electric slide rail (1); a movable slider (12) is slidably connected inside the electric slide rail (1); a magnetic attraction detection device (13) is fixedly connected to the side end of the electric slide rail (1); a displacement detection device (14) is fixedly connected to one side of the magnetic attraction detection device (13) at the side end of the electric slide rail (1); a first-order load-bearing cable (15) is installed inside the movable slider (12); a rotating disk (16) is fixedly connected to the end of the first-order load-bearing cable (15) away from the movable slider (12); the bottom end of the rotating disk (16) rotates. A movable lifting platform (25) is connected; a second load-bearing cable (17) is fixedly connected to the bottom end of the movable lifting platform (25), and six sets of the second load-bearing cable (17) are arranged around the flexible stator (19); the end of the second load-bearing cable (17) away from the movable lifting platform (25) is connected to a connecting base (18); the top end of the connecting base (18) is fixedly connected to the flexible stator (19); a strong magnetic field rotor (20) is installed inside the flexible stator (19); a strong magnetic field rotor (20) is installed at the bottom end of the movable lifting platform (25). A gear block (24) is fixedly connected to the outside of the movable hanging platform (25); a gear body (23) meshes with one side of the gear block (24); a No. 1 motor (22) is installed at the bottom end of the electric slide rail body (1); a gear body (23) is fixedly connected to the output end of the No. 1 motor (22); a No. 1 motor (22) is installed on one side of the flexible stator body (19). Limiting plates (28) are installed at both ends of the flexible stator (19); one end of the limiting plate (28) is fixedly connected to a limiting arc plate, and the flexible stator (19) is slidably connected inside the limiting arc plate. The top of the connecting chassis (18) is fixed with multiple sets of first connecting rings (31); the first connecting ring (31) is internally connected with a second connecting ring (32); the end of the second load-bearing cable (17) away from the moving plate (25) is fixedly connected with a second connecting ring (32); the second connecting ring (32) is internally slidably connected with a disassembly push plate (33). The top of the movable slider (12) is fixedly connected to a second motor (26); the output end of the second motor (26) is fixedly connected to a load-bearing cable receiving wheel (27); the outside of the load-bearing cable receiving wheel (27) is rotatably connected to a first load-bearing cable (15). The electric slide rail body (1) is internally slidably connected to a positioning slider (21); the top of the first motor (22) is fixedly connected to a positioning slider (21).

2. The assembly equipment for a strong magnetic field rotor and a flexible stator according to claim 1, characterized in that: The internal rotating connection of the limiting arc plate is a plurality of limiting pulleys (30); the limiting pulleys (30) are in contact with the flexible stator (19).

3. The assembly equipment for a strong magnetic field rotor and a flexible stator according to claim 2, characterized in that: The limiting plate (28) has a positioning hole inside; a positioning bolt (29) is fixed inside the positioning hole.

Citation Information

Patent Citations

  • Permanent magnet motor stator and rotor assembling device

    CN209930109U

  • External rotor motor

    CN215452713U