Automatic film loading device for the film winding of a gypsum board film laminating machine

Through the automatic rolling device of the gypsum board lamination machine, the combination of walking device and hoisting spreader is used to realize the automatic replacement of the rolling film, solve the safety hazards of high-altitude operations, and improve the operation convenience and safety.

CN115724257BActive Publication Date: 2025-07-08BEIXIN BUILDING MATERIALS (JIAXING) CO LTD
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Patent Information

Application Number
CN202211572718.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-08
Publication Date
2025-07-08
Estimated Expiration
2042-12-08

AI Technical Summary

Technical Problem

The existing gypsum board coating machines require high altitude operation when replacing the roll film, which poses safety risks and is inconvenient to operate.

Method used

An automatic rolling device for a gypsum board coating machine is designed, including a walking device, a first hoist and a first sling, for moving the rolling roller between the ground and the high altitude; and a second hoist and a second sling, for pulling the end of the rolling film to realize automatic film connection and avoiding high-altitude operations.

Benefits of technology

Through automated operations, the probability of safety accidents is reduced and the convenience and safety of replacing the coil film is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automatic roll loading device for a gypsum board film laminating machine, which includes a traveling device, a first elevator, a first sling, a second elevator and a second sling. The first elevator and the second elevator move along the gypsum board transmission line through the traveling device. The first sling is lifted and lowered by the first elevator, and the second sling is lifted and lowered by the second elevator. The first sling is used to grasp or release the end of the unwind roll. The combination of the traveling device, the first elevator and the first sling is used to move the unwind roll installed with the roll film back and forth between the ground and the high altitude, so as to perform the work of removing or installing the unwind roll on the safety chuck; the combination of the traveling device, the second elevator and the second sling is used to pre-tension the end of the roll film, so that the end of the newly replaced roll film can be automatically released to the working area of the automatic film splicing machine. In the above work, the staff does not need to work at high altitude or approach the rotating mechanical equipment, thus reducing the probability of safety accidents.
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Description

Technical Field

[0001] The invention relates to the field of gypsum board laminating machines, and in particular to an automatic film rolling device of a gypsum board laminating machine. Background Art

[0002] The related technology of the gypsum board laminating machine involved in the subject matter disclosed in the present invention is disclosed in: a gypsum board automatic PVC film pasting device disclosed in Chinese patent publication number CN113715320A, which discloses a laminating machine that can automatically connect the film when the roll film is exhausted and the spare roll film is activated.

[0003] The film roll is installed in the safety chuck of the gypsum board laminating machine through the air expansion shaft. The air expansion shaft and the film roll together weigh about 200 to 300 kg. Since the total height of the gypsum board laminating machine is relatively high and the safety chuck is located at the highest point of the gypsum board laminating machine, when the staff replaces the film roll, they need to use a lifting mechanism to transport the air expansion shaft with the film roll to the side of the safety chuck, climb to a high place to remove the air expansion shaft and waste on the safety chuck, remove the air expansion shaft of the used film roll, and then install the new film roll and air expansion shaft on the safety chuck.

[0004] During the process of replacing the film roll, the spare film roll is rotating at high speed. After the staff has replaced the film roll, they also need to peel off the end of the film roll and pull the end of the film close to the spare film that is being transported at high speed, so that when the spare film roll is used up, the automatic film splicer can hot-press the two films together.

[0005] Therefore, during the process of replacing the roll film, workers need to work at high altitudes and be extremely close to the running machinery, which can easily cause safety accidents. Summary of the invention

[0006] The object of the present invention is to provide an automatic film rolling device for a gypsum board laminating machine, so as to solve the technical problem that the film rolling position of the existing gypsum board laminating machine is relatively high and it is inconvenient to replace the film rolling.

[0007] In order to solve the above technical problems, the present invention specifically provides the following technical solutions:

[0008] The present application provides an automatic roll loading device for a gypsum board film laminating machine, including: a traveling device for traveling on the ground or a steel beam; a first hoist provided on the traveling device, the first hoist having an actuating part that moves vertically; a first sling connecting the actuating part of the first hoist, the first sling being capable of grasping or releasing the end of a unwind roll, and the first sling being used to drive the unwind roll to contact or disengage from a safety chuck through the first hoist; a second hoist provided on the traveling device, the second hoist having an actuating part that moves vertically; a second sling connecting the actuating part of the second hoist, the second sling being capable of adsorbing or releasing a film, and the second sling being used to drive the end of the wound film close to the actuating part of an automatic film splicing machine through the second hoist.

[0009] Further, the first hoist and / or the second hoist is connected to the traveling device through a sliding table, so that the first hoist and / or the second hoist can move along a horizontal direction perpendicular to the axis of the wound film.

[0010] Further, the second sling includes: a slide rail connecting the actuating part of the second hoist and spanning across the gypsum board transmission line; two sliders slidably connected to the slide rail, the sliding damping force between the slide rail and the sliders being greater than the tension of the film; and two adsorption components respectively connected to the two sliders, the adsorption components adsorbing the film through negative pressure.

[0011] As another aspect of the present application, the second sling includes: a slide rail connecting the actuating part of the second hoist and spanning across the gypsum board transmission line; two sliders slidably connected to the slide rail; two adsorption components respectively connected to the two sliders, the adsorption components adsorbing the film through negative pressure; and a driver having an actuating part that moves along the length direction of the slide rail, the driver being connected to the slide rail and the actuating part of the driver being connected to the sliders, and the driver being used to drive the two sliders to move closer to or away from each other.

[0012] As another aspect of the present application, the second lifting device includes: a second cross beam, connecting the execution part of the second hoist and spanning across the gypsum board transmission line; a first slide rail, having a first end and a second end, and the first end is flexibly connected to one end of the second cross beam; a second slide rail, having a third end and a fourth end, and the fourth end is flexibly connected to the other end of the second cross beam, the second end is hinged to the third end, and the hinge axis is perpendicular to the axis of the film roll; a driver, having an execution part that moves vertically, the driver is connected to the second cross beam, and the execution part of the driver is hinged to the connection part of the second end and the third end; two sliders, respectively slidingly connected to the first slide rail and the second slide rail; two adsorption components, respectively connected to the two sliders, and the adsorption components adsorb the film through negative pressure.

[0013] Further, first and second flap plates are respectively hinged to both ends of the second cross beam, the first flap plate is hinged to the first end, the second flap plate is hinged to the fourth end, and the hinge axes of the first flap plate and the second flap plate are both perpendicular to the axis of the film roll.

[0014] Further, the adsorption component includes: a vacuum cylinder, fixedly connected to the slider, the axis of the vacuum cylinder is parallel to the axis of the film roll; an air suction pipe, formed at one end of the vacuum cylinder, and a vacuum pump sucks the air inside the vacuum cylinder through the air suction pipe so that negative pressure is formed inside the vacuum cylinder; an air suction hole, formed on the surface of the vacuum cylinder, and the vacuum cylinder adsorbs the film through the air suction hole.

[0015] Further, the air suction hole is formed on the bottom surface of the vacuum cylinder.

[0016] Further, the first lifting device includes: a first cross beam, connecting the execution part of the first hoist and spanning across the gypsum board transmission line; two hook-shaped plates, symmetrically arranged at both ends of the first cross beam, and the hook-shaped plates support the ends of the unwind roll and allow the ends of the unwind roll to radially enter and exit therein.

[0017] Further, the first lifting device further includes: a first driver, fixedly connected to the hook-shaped plate and having an execution part that moves vertically; a rolling member, connected to the execution part of the first driver, the axis of the rolling member is parallel to the axis of the unwind roll, and the rolling member is used to tightly press against the surface of the unwind roll from top to bottom under the drive of the first driver.

[0018] The present application has the following beneficial effects compared with the prior art:

[0019] Provided is an automatic roll loading device for a gypsum board film laminating machine. Through the combination of a traveling device, a first elevator, and a first lifting tool, a unwind roll installed with a roll of film is moved back and forth between the ground and high altitude, so as to perform the work of removing or installing the unwind roll on a safety chuck. At the same time, through the combination of the traveling device, a second elevator, and a second lifting tool, the end of the roll of film is towed, so that the end of the newly replaced roll of film can be automatically released into the working area of an automatic film splicing machine. In the above work, the staff does not need to work at high altitude or approach the rotating mechanical equipment, thereby reducing the probability of safety accidents. Brief Description of the Drawings

[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings described below are only exemplary, and for those of ordinary skill in the art, without creative efforts, other implementation drawings can also be obtained according to the provided drawings.

[0021] Figure 1 It is a mechanical schematic diagram from a side view angle of Embodiment 1 of the present invention;

[0022] Figure 2 It is a mechanical schematic diagram from a side view angle of the working condition of Embodiment 2 of the present invention;

[0023] Figure 3 It is a mechanical schematic diagram from a side view angle of the standby condition of Embodiment 2 of the present invention;

[0024] Figure 4 It is a mechanical schematic diagram from a top view angle of the traveling device, the first elevator, and the second elevator of Embodiment 2 of the present invention;

[0025] Figure 5 It is a three-dimensional view of the first lifting tool and the second lifting tool of Embodiment 5 of the present invention;

[0026] Figure 6 It is a side view of the first lifting tool and the second lifting tool of Embodiment 5 of the present invention, and its partial enlarged view;

[0027] Figure 7 It is for Figure 6 a cross-sectional view in the A-A direction of, and its partial enlarged view;

[0028] Figure 8 It is a three-dimensional view of the second lifting tool of Embodiment 6 of the present invention;

[0029] Figure 9 It is a front view of a working condition of the second lifting tool of Embodiment 6 of the present invention;

[0030] Figure 10A front view of another working condition of the second lifting device of Example 6 of the present invention;

[0031] The numbers in the figure represent the following:

[0032] 1-gypsum board laminating machine; 11-unwinding roller; 12-safety chuck; 13-film roll; 131-in-use film roll; 132-spare film roll; 14-film; 15-guide roller; 16-automatic film splicing machine;

[0033] 2-traveling device; 21-rail vehicle; 211-gap; 22-overhead track;

[0034] 3-First elevator;

[0035] 4-first hanger; 41-first crossbeam; 42-hook plate; 421-opening; 422-bottom wall; 43-first driver; 44-rolling element;

[0036] 5- Second elevator;

[0037] 6-second lifting device; 61-second crossbeam; 611-first flap; 612-second flap; 62-first slide rail; 63-second slide rail; 64-driver; 641-pin shaft; 65-slider; 66-adsorption assembly; 661-vacuum cylinder; 662-suction pipe; 663-suction hole;

[0038] 7-Slide. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] When replacing the roll film 13 of the existing gypsum board laminating machine, the staff is required to work at high altitude, replace the unwinding roller 11 installed with the roll film 13 at the highest point of the gypsum board laminating machine, and then peel off the end of the roll film 13, and pull the end of the film 14 through the guide roller to approach the spare roll film 132 that is being transmitted at high speed. This process is relatively dangerous.

[0041] For this reason, Figure 1 As shown, an embodiment 1 of an automatic rolling device for a gypsum board laminating machine is provided to solve the above technical problems.

[0042] The main structure of Example 1 includes a traveling device 2 , a first hoist 3 , a first sling 4 , a second hoist 5 and a second sling 6 .

[0043] The traveling device 2 is used to travel on the ground or on a steel beam;

[0044] The first hoist 3 is arranged on the traveling device 2, and the first hoist 3 has an actuator that moves vertically;

[0045] The first sling 4 is connected to the actuator of the first hoist 3. The first sling 4 can grasp or release the end of the unwinding roller 11. The first sling 4 is used to drive the unwinding roller 11 to contact or disengage from the safety chuck 12 through the first hoist 3;

[0046] The second hoist 5 is arranged on the traveling device 2, and the second hoist 5 has an actuator that moves vertically;

[0047] The second sling 6 is connected to the actuator of the second hoist 5. The second sling 6 can adsorb or release the film 14. The second sling 6 is used to drive the end of the winding film 13 to approach the actuator of the automatic film splicing machine through the second hoist 5.

[0048] In this embodiment:

[0049] The unwinding roller 11 refers to an air shaft for installing the winding film 13.

[0050] The traveling device 2 adopts a rail vehicle 21. The rail vehicle 21 travels in the air through an overhead rail 22 to avoid the relatively crowded ground.

[0051] Both the first hoist 3 and the second hoist 5 adopt electric winches. The electric winches lift or lower the first sling 4 and the second sling 6 through steel cables.

[0052] There are 2 winding films 13 installed on the top of the gypsum board film laminating machine. The 2 winding films 13 are divided into a working winding film 131 and a spare winding film 132 according to the working mode.

[0053] During the working process, the end parts of the 2 winding films 13 respectively droop to the working area of the automatic film splicing machine through 2 guiding rollers. The 2 winding films 13 are parallel to each other and close to each other. When the working winding film 131 is used up, the automatic film splicing machine thermally presses and joins the end of the spare winding film 132 to the working winding film 131, and then cuts off the working winding film 131. The subsequent gypsum boards are laminated through the spare winding film 132.

[0054] The steps for replacing the winding film 13 are as follows:

[0055] S1. The safety chuck 12 releases the locking of the unwinding roller 11. The traveling device 2 drives the first hoist 3 to move so that the first sling 4 is located directly above the unwinding roller 11. The first hoist 3 lowers the first sling 4 to make it grasp the end of the unwinding roller 11, and then lifts the unwinding roller 11 to move it above the gypsum board film laminating machine.

[0056] S2, the walking device 2 drives the first hoist 3 to move, so that the first sling 4 moves to the side of the gypsum board laminating machine, and the first hoist 3 and the second hoist 5 respectively lower the first sling 4 and the second sling 6 to a height that is easy for workers to stand on the ground to operate.

[0057] S3, the staff removes the unwinding roller 11 on the first sling 4, and then mounts the unwinding roller 11 with a new roll film 13 installed on the first sling 4, then uncovers the roll film 13 and pulls out its end, and pulls the end of the roll film 13 so that it is adsorbed by the second sling 6.

[0058] S4, the first hoist 3 and the second hoist 5 respectively lift the first sling 4 and the second sling 6 to the top of the automatic laminating machine, and the walking device 2 moves the first hoist 3 and the second hoist 5 so that the first sling 4 is located directly above the safety chuck 12 to be rolled up, and the second sling 6 is located directly above the automatic film splicing machine.

[0059] S5, the first hoist 3 lowers the first sling 4 so that the end of the unwinding roller 11 is connected to the safety chuck 12, and the second hoist 5 lowers the second sling 6 so that the end of the roll film 13 is close to the execution part of the automatic film splicing machine.

[0060] S6, the first sling 4 releases the unwinding roller 11, the second sling 6 releases the roll film 13, and the first hoist 3, the second hoist 5 and the walking device 2 return to their original positions and stand by.

[0061] Further:

[0062] In the gypsum board laminating machine with a high degree of automation, such as Figures 2 - 4 As shown, when the diameter of the roll film 13 changes, the spacing between the used roll film 131 and the spare roll film 132 can be adjusted to adapt to the change, that is, the distance between the safety chuck 12 and the guide roller is adjusted.

[0063] If the safety chuck 12 is too close to the guide roller, the distance between the used roll film 131 and the spare roll film 132 is short, and the lack of a safety distance may easily cause a safety accident when replacing the roll film 13 .

[0064] If the safety chuck 12 is too far from the guide roller, after the end of the spare film roll 132 droops through the guide roller to the working area of ​​the automatic film splicer, the film 14 between the spare film roll 132 and the guide roller is likely to droop due to gravity, causing the film 14 to separate from the guide roller.

[0065] Therefore, it is necessary to adjust the distance between the safety chuck 12 and the guide roller, which requires the distance between the first hoist 3 and the second hoist 5 to be adjusted as well.

[0066] Meanwhile, since the relative positional relationship between the two winding films 13 and the guide rollers is mirror-symmetrical, the positions of the first lifting device 4 and the second lifting device 6 need to be interchangeable with each other, which also makes the positions of the first elevator 3 and the second elevator 5 need to be interchangeable with each other.

[0067] For this reason, Embodiment 2 is provided.

[0068] The first elevator 3 and / or the second elevator 5 are connected to the traveling device 2 through a sliding table 7, so that the first elevator 3 and / or the second elevator 5 can move along a horizontal direction perpendicular to the axis of the winding film 13.

[0069] In this embodiment:

[0070] The sliding table 7 adopts a ball screw sliding table or a synchronous belt sliding table. The sliding table 7 is located between the two first elevators 3. A gap 211 through which the steel cable of the second elevator 5 can pass is provided on the rail car 21. The movements of the first elevator 3 and the first lifting device 4, and the second elevator 5 and the second lifting device 6 do not interfere with each other.

[0071] Moving the position of the first elevator 3, or moving the position of the second elevator 5, or moving the positions of the first elevator 3 and the second elevator 5 simultaneously can change the distance between the first elevator 3 and the second elevator 5, and can interchange the positions of the first lifting device 4 and the second lifting device 6.

[0072] Among them, since the unwinding roller 11 and the winding film 13 are relatively heavy, the first elevator 3 should be located as close as possible to the center of gravity of the traveling device 2 to reduce the weight load exerted on the traveling device 2 by the unwinding roller 11, the winding film 13 and the first elevator 3. Therefore, it is the most ideal technical solution to only move the position of the second elevator 5.

[0073] As Figure 4 shown, only the second elevator 5 is connected to the traveling device 2 through the sliding table 7. When the first elevator 3 and the second elevator 5 exchange positions, the second elevator 5 moves between the two first elevators 3 through the sliding table 7, and the second lifting device 6 moves between the two steel cables suspending the first lifting device 4.

[0074] Furthermore:

[0075] Since the axial length of the winding film 13 is greater than the arm span of the staff, at least two staff members are required to pull the two sides of the film 14 to flatten its surface, and then attach the two sides of the film 14 to the second lifting device 6, so that the film 14 is flatly attached to the second lifting device 6.

[0076] However, in the actual production process, one worker often debugs multiple devices rather than multiple workers operating one device. Therefore, in the process of one worker attaching the film 14 to the second hanger 6, the difficulty lies in how to make the film 14 flat.

[0077] Because the roll film 13 crosses the gypsum board transmission line when loading and using, it is difficult for a worker to cross the gypsum board production line to attach the film 14 evenly to the second hanger 6. If the film 14 has problems such as wrinkles and folds, when the film 14 is hot-pressed and bonded to the roll film in use by the automatic film splicer, corresponding wrinkles will appear at the joint between the film 14 and the automatic film splicer, affecting the coating quality of the gypsum board.

[0078] In order to solve the above technical problems, Example 3 is provided.

[0079] The second lifting device 6 includes a slide rail, a slider and an adsorption assembly.

[0080] The slide rail is connected to the execution part of the second hoist 5 and crosses the gypsum board transmission line;

[0081] There are two sliders and they are slidably connected to the slide rail, and the sliding damping force between the slide rail and the slider is greater than the tension of the film 14;

[0082] The adsorption component has two and is respectively connected to the two sliders, and the adsorption component adsorbs the film 14 through negative pressure.

[0083] The staff can first move the slider to bring the two adsorption components closer to each other, then adsorb the two sides of the film 14 on the two adsorption components respectively, and then move the slider to move the two adsorption components away from each other, so that the film 14 adsorbed on the adsorption components is tensioned and kept flat.

[0084] As long as the sliding damping force between the slider and the slide rail is greater than the tension of the film 14, a worker can also attach the film 14 to the second hanger 6 and tension both sides of it.

[0085] on the other hand:

[0086] In Example 3, the walking device 2 and the second hoist 5 may cause slight shaking when moving the second sling 6. If the two sliders are close to each other, the film 14 adsorbed on the adsorption component will loosen. In order to solve this technical problem, Example 4 is provided.

[0087] The second lifting device 6 includes a slide rail, a slider, an adsorption assembly and a driver.

[0088] The slide rail is connected to the execution part of the second hoist 5 and crosses the gypsum board transmission line;

[0089] The slider has two and is slidably connected to the slide rail;

[0090] The adsorption assembly has two and is respectively connected to the two sliders. The adsorption assembly adsorbs the thin film 14 through negative pressure;

[0091] The driver has an actuator that moves along the length direction of the slide rail. The driver is connected to the slide rail and the actuator of the driver is connected to the slider. The driver is used to drive the two sliders to approach or move away from each other.

[0092] In Embodiment 4, the driver can adopt a bidirectional electric push rod or a bidirectional pneumatic cylinder. The sliders are driven by the driver to approach or move away from each other, eliminating the need for manual sliding of the sliders. At the same time, the sliding damping between the slide rail and the slider does not need to be restricted either.

[0093] On the other hand:

[0094] In Embodiment 4, the thrust of the electric push rod or the pneumatic cylinder that tensions both sides of the thin film 14 is relatively large, which can easily cause the thin film 14 to be stretched and deformed or torn. To solve this technical problem, Embodiment 5 is provided.

[0095] As Figures 7 - 10 shown.

[0096] The second lifting tool 6 includes a second cross beam 61, a first slide rail 62, a second slide rail 63, a driver 64, a slider 65, and an adsorption assembly 66.

[0097] The second cross beam 61 is connected to the actuator of the second hoist 5 and spans across the gypsum board transmission line;

[0098] The first slide rail 62 has a first end and a second end, and the first end is flexibly connected to one end of the second cross beam 61;

[0099] The second slide rail 63 has a third end and a fourth end, and the fourth end is flexibly connected to the other end of the second cross beam 61. The second end is hinged to the third end, and the hinge axis is perpendicular to the axis of the winding film 13;

[0100] The driver 64 has an actuator that moves vertically. The driver 64 is connected to the second cross beam 61, and the actuator of the driver 64 is hinged to the connection part of the second end and the third end;

[0101] The slider 65 has two and is respectively slidably connected to the first slide rail 62 and the second slide rail 63;

[0102] The adsorption assembly 66 has two and is respectively connected to the two sliders 65. The adsorption assembly 66 adsorbs the thin film 14 through negative pressure.

[0103] The driver 64 can be an electromagnetic push rod or a cylinder. The actuator of the driver 64 is hinged to the second end and the third end through a pin shaft 641. The driver 64 is used to drive the first slide rail 62 and the second slide rail 63 to change the angle around the actuator of the driver 64, so that the second spreader 6 has the following two working conditions.

[0104] As Figure 9 shown, in the first working condition, the first end is higher than the second end, and the fourth end is higher than the third end. The two sliders 65 slide along the first slide rail 62 and the second slide rail 63 respectively in the direction of approaching each other, so that the two adsorption components 66 approach each other, facilitating the staff to adsorb the two sides of the film 14 on the two adsorption components 66 respectively.

[0105] As Figure 10 shown, in the second working condition, the second end is higher than the first end, and the third end is higher than the fourth end. The two sliders 65 slide along the first slide rail 62 and the second slide rail 63 respectively in the direction of moving away from each other, so that the two adsorption components 66 move away from each other, thereby tensioning the film 14 adsorbed on the adsorption components 66.

[0106] In the above working conditions, the tension on both sides of the film 14 can be adjusted by adjusting the rotation angle of the first slide rail 62 and the second slide rail 63, that is, the tension of the film 14 can be adjusted by adjusting the stroke of the actuator of the driver 64, so that the film 14 can be fully tensioned and no irreversible deformation will occur.

[0107] Furthermore:

[0108] In Embodiment 5, the flexible connection is equivalent to the flexible connection. Similar to using a connecting piece without a fixed shape such as a chain or a rope to connect the two ends of the second cross beam 61 to the first slide rail 62 and the second slide rail 63, during the process of the traveling device 2 or the second hoist 5 moving the second spreader 6, the first slide rail 62 and the second slide rail 63 are prone to large-amplitude shaking, affecting the tension degree of the film 14. To solve this technical problem, Embodiment 6 is provided.

[0109] The two ends of the second cross beam 61 are respectively hinged with a first flap 611 and a second flap 612. The first flap 611 is hinged to the first end, and the second flap 612 is hinged to the fourth end. The hinge axes of the first flap 611 and the second flap 612 are both perpendicular to the axis of the winding film 13.

[0110] The first flap 611 and the second flap 612 can be regarded as a chain with only 1 link. By reducing the degrees of freedom of the first slide rail 62 and the second slide rail 63, the possibility of shaking of the first slide rail 62 and the second slide rail 63 during movement is reduced.

[0111] Furthermore:

[0112] Based on any one of Embodiments 3-6.

[0113] The adsorption assembly includes a vacuum cylinder 661, an air suction pipe 662, and air suction holes 663.

[0114] The vacuum cylinder 661 is fixedly connected to the slider 65, and the axis of the vacuum cylinder 661 is parallel to the axis of the winding film 13;

[0115] The air suction pipe 662 is formed at one end of the vacuum cylinder 661, and a vacuum pump sucks the air inside the vacuum cylinder 661 through the air suction pipe 662 so that a negative pressure is formed inside the vacuum cylinder 661;

[0116] The air suction holes 663 are formed on the surface of the vacuum cylinder 661, and the vacuum cylinder 661 adsorbs the film 14 through the air suction holes 663.

[0117] The vacuum pump is not shown in the figure. The staff attaches one side of the film 14 to the vacuum cylinder 661, and the vacuum cylinder 661 sucks the film 14 tightly through the air suction holes 663.

[0118] The length of the vacuum cylinder 661 should not be too long, preferably 10 cm to 20 cm, to avoid the staff sticking out wrinkles.

[0119] Furthermore:

[0120] The air suction holes 663 are formed on the bottom surface of the vacuum cylinder 661.

[0121] After the first lifting tool 4 and the second lifting tool 6 exchange positions, the staff still attaches the film 14 to the bottom surface of the vacuum cylinder 661 to avoid work mistakes caused by repeatedly modifying the attachment position.

[0122] Furthermore:

[0123] Based on any one of Embodiments 1-6.

[0124] As Figure 5 and 6 shown.

[0125] The first lifting tool 4 includes a first cross beam 41 and a hook-shaped plate 42.

[0126] The first cross beam 41 is connected to the execution part of the first hoist 3 and spans the gypsum board transmission line;

[0127] There are 2 hook-shaped plates 42, which are symmetrically arranged at both ends of the first cross beam 41. The hook-shaped plates 42 support the end of the unwinding roller 11 and allow the end of the unwinding roller 11 to radially enter and exit therein.

[0128] Specifically, an opening 421 is formed on a vertical side of the hook-shaped plate 42. The opening 421 extends to the center of the hook-shaped plate 42, and a V-shaped bottom wall 422 is formed inside the hook-shaped plate 42. The end of the unwinding roller 11 passes in and out through the opening 421, and the bottom wall 422 is used to support and position the end of the unwinding roller 11.

[0129] Furthermore:

[0130] In order to avoid the radial or axial movement of the unwinding roller 11 during the movement of the first lifting tool 4 through the traveling device 2 and the first hoist 3, which may cause the separation of the unwinding roller 11 from the hook-shaped plate 42 and lead to safety accidents.

[0131] The first lifting tool 4 further includes a first driver 43 and a rolling member 44.

[0132] The first driver 43 is fixedly connected to the hook-shaped plate 42 and has an actuating part that moves vertically;

[0133] The rolling member 44 is connected to the actuating part of the first driver 43. The axis of the rolling member 44 is parallel to the axis of the unwinding roller 11. The rolling member 44 is used to press against the surface of the unwinding roller 11 from top to bottom under the drive of the first driver 43.

[0134] The first driver 43 adopts a double-axis double-rod cylinder, and the rolling member 44 adopts a bearing. The rolling member 44 is used to press down on the unwinding roller 11 to prevent the unwinding roller 11 from moving.

[0135] The above embodiments are only exemplary embodiments of the present invention and are not used to limit the present invention. The protection scope of the present invention is defined by the claims. Those skilled in the art can make various modifications or equivalent replacements within the essence and protection scope of the present invention, and such modifications or equivalent replacements should also be regarded as falling within the protection scope of the embodiments of the present invention.

Claims

1. An automatic roll loading device for a gypsum board film laminating machine, characterized in that, Comprising: A traveling device (2) for traveling on the ground or on a steel beam; A first hoist (3) provided on the traveling device (2), the first hoist (3) having an actuating part that moves vertically; A first sling (4) connected to the actuating part of the first hoist (3), the first sling (4) being capable of grasping or releasing the end of the unwind roll (11), and the first sling (4) being used to drive the unwind roll (11) to contact or disengage from the safety chuck (12) through the first hoist (3); A second hoist (5) provided on the traveling device (2), the second hoist (5) having an actuating part that moves vertically; A second sling (6) connected to the actuating part of the second hoist (5), the second sling (6) being capable of adsorbing or releasing the film (14), and the second sling (6) being used to drive the end of the winding film (13) close to the actuating part of the automatic film splicing machine (16) through the second hoist (5); The first hoist (3) and / or the second hoist (5) are connected to the traveling device (2) through a slide table (7), so that the first hoist (3) and / or the second hoist (5) can move along a horizontal direction perpendicular to the axis of the winding film (13); The first sling (4) includes: A first cross beam (41) connected to the actuating part of the first hoist (3) and spanning across the gypsum board transmission line; Hook-shaped plates (42) which are two in number and symmetrically arranged at both ends of the first cross beam (41), the hook-shaped plates (42) supporting the end of the unwind roll (11) and allowing the end of the unwind roll (11) to radially enter and exit therein; The first sling (4) further includes: A first driver (43) fixedly connected to the hook-shaped plate (42) and having an actuating part that moves vertically; A rolling member (44) connected to the actuating part of the first driver (43), the axis of the rolling member (44) being parallel to the axis of the unwind roll (11), and the rolling member (44) being used to press against the surface of the unwind roll (11) from top to bottom under the drive of the first driver (43).

2. The automatic roll loading device of a gypsum board film laminating machine according to claim 1, wherein The second sling (6) includes: A slide rail connected to the actuating part of the second hoist (5) and spanning across the gypsum board transmission line; Sliders which are two in number and slidably connected to the slide rail, and the sliding damping force between the slide rail and the sliders is greater than the tension of the film (14); Adsorption components which are two in number and respectively connected to the two sliders, and the adsorption components adsorb the film (14) through negative pressure.

3. The automatic roll loading device of a gypsum board film laminating machine according to claim 1, wherein The second sling (6) includes: A slide rail connected to the actuating part of the second hoist (5) and spanning across the gypsum board transmission line; Sliders which are two in number and slidably connected to the slide rail; Adsorption components which are two in number and respectively connected to the two sliders, and the adsorption components adsorb the film (14) through negative pressure; A driver having an actuator that moves along the length direction of the slide rail, the driver being connected to the slide rail and the actuator of the driver being connected to the slider, the driver being configured to drive two of the sliders to approach or move away from each other.

4. The automatic film loading device of a gypsum board film laminating machine according to claim 1, wherein The second lifting device (6) includes: A second cross beam (61) connected to the actuator of the second hoist (5) and spanning the gypsum board transmission line; A first slide rail (62) having a first end and a second end, and the first end being flexibly connected to one end of the second cross beam (61); A second slide rail (63) having a third end and a fourth end, and the fourth end being flexibly connected to the other end of the second cross beam (61), the second end being hinged to the third end, and the hinge axis being perpendicular to the axis of the film roll (13); A driver (64) having a vertically moving actuator, the driver (64) being connected to the second cross beam (61), and the actuator of the driver (64) being hinged to the connection portion of the second end and the third end; Sliders (65) having two and being respectively slidably connected to the first slide rail (62) and the second slide rail (63); Adsorption assemblies (66) having two and being respectively connected to two of the sliders (65), the adsorption assemblies (66) adsorbing the film (14) by negative pressure.

5. The automatic film loading device of a gypsum board film laminating machine according to claim 4, wherein First flap (611) and second flap (612) are respectively hinged to both ends of the second cross beam (61), the first flap (611) is hinged to the first end, the second flap (612) is hinged to the fourth end, and the hinge axes of the first flap (611) and the second flap (612) are both perpendicular to the axis of the film roll (13).

6. The automatic film loading device of a gypsum board film laminating machine according to any one of claims 2-5, wherein The adsorption assembly includes: A vacuum cylinder (661) fixedly connected to the slider (65), the axis of the vacuum cylinder (661) being parallel to the axis of the film roll (13); An air suction pipe (662) formed at one end of the vacuum cylinder (661), and a vacuum pump sucks air inside the vacuum cylinder (661) through the air suction pipe (662) so that negative pressure is formed inside the vacuum cylinder (661); Air suction holes (663) formed on the surface of the vacuum cylinder (661), and the vacuum cylinder (661) adsorbs the film (14) through the air suction holes (663).

7. The automatic film loading device of a gypsum board film laminating machine according to claim 6, wherein The air suction holes (663) are formed on the bottom surface of the vacuum cylinder (661).

Citation Information

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