A protein powder processing method

Abstract

The present invention relates to the technical field of health food processing, and more specifically, to a protein powder processing method. The beneficial effect is that protein powder particles that are easy to brew can be processed. A protein powder processing method, comprising the following steps: S1: adding water to the protein powder and fully mixing and stirring to obtain a wet material; S2: putting the wet material into a processing device, and also putting the protein powder into the processing device; S3: pressing the wet material into a hollow granular shape, and injecting the powder into the hollow wet material particles; S4: after sealing the wet material particles, drying the wet material particles to obtain protein powder particles with protein powder stored inside; the processing device includes a fixed plate, a molding box is installed on the fixed plate, a plurality of molding cavities are provided on the molding box, a powder box is connected to the fixed plate, and a plurality of cylinders are inserted into the powder box.

Description

Technical Field

[0001] The present invention relates to the technical field of health food processing, and more particularly to a protein powder processing method. Background Art

[0002] Protein is an important component of all cells and tissues in the human body. All important parts of the body need the participation of protein. As people's health awareness increases, they pay more attention to healthier protein intake methods to meet their needs. Application No. 201510517912.0 is a protein powder particle and its preparation method. The invention discloses a protein powder particle, which contains the following components in parts by weight: 7000-9000 parts of soy protein powder, 1800-2200 parts of whey protein powder, 420-450 parts of wolfberry extract, 50-55 parts of grape essence, and 15-20 parts of aspartame. The preparation method of the protein powder particle of the present invention is as follows: soy protein powder, whey protein powder and wolfberry extract are weighed according to the formula ratio, mixed with the formula amount of aspartame, a 50% ethanol solution is prepared and added to the mixture to mix evenly, the resulting soft material is passed through a 16-mesh sieve to form wet granules, the wet granules are dried, and the formula amount of grape essence is added to mix, and the mixed particles are packaged and stored after passing the inspection to obtain the protein powder granule finished product. The protein powder granules of this invention have a ratio that conforms to modern health principles and a scientific and reasonable formula. They have good functions such as supplementing the human body's required nutrients, improving physical fitness, and enhancing immunity. They have a good taste and unique flavor, and the process is simple and easy to operate, making them suitable for large-scale production. However, the protein powder granules prepared by this preparation method are not easy to brew, which affects the taste of the brewed drink and reduces the absorption of the protein powder's nutrients. Summary of the Invention

[0003] In order to overcome the deficiencies of the prior art, the present invention provides a protein powder processing method, which has the beneficial effect of being able to process protein powder particles that are easy to brew.

[0004] The technical solution adopted by the present invention to solve its technical problem is:

[0005] A protein powder processing method comprises the following steps:

[0006] S1: Adding protein powder to water and mixing thoroughly to obtain wet material;

[0007] S2: putting the wet material into the processing device, and also putting the protein powder into the processing device;

[0008] S3: Press the wet material into hollow granules and inject the powder into the hollow wet material granules;

[0009] S4: After sealing the wet material particles, the wet material particles are dried to obtain protein powder particles containing protein powder;

[0010] The processing device comprises a fixed plate, a forming box is mounted on the fixed plate, a plurality of forming cavities are provided on the forming box, a powder box is matched and connected to the fixed plate, and a plurality of insert cylinders are inserted into the powder box.

[0011] The fixed plate is symmetrically fixed with two ribs, both ribs are slidably connected with guide frames, the bottom surface of the powder box is fixedly connected with a pressing plate, a plurality of inserted cylinders all pass through the pressing plate, and the pressing plate is slidably connected to the two guide frames.

[0012] Both sides of the bottom surface of the powder box are inclined toward the inserting cylinder.

[0013] The device also includes a material box whose bottom surface is in contact with the fixed plate. The material box is slidably connected to the two ribs. The bottom surface of the material box is provided with multiple slots. The two ends of the material box are respectively fixedly connected to a first connecting rod, and the two first connecting rods are respectively fixedly connected to the two guide frames. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0015] Figure 1 is a flow chart of a protein powder processing method;

[0016] Figure 2 It is a structural schematic diagram of the processing device;

[0017] Figure 3 is a structural diagram of the fixed plate;

[0018] Figure 4 It is a structural diagram of the forming box;

[0019] Figure 5 It is a structural diagram of the material box;

[0020] Figure 6 It is a structural diagram of the powder box;

[0021] Figure 7 for Figure 6 Schematic diagram of the cross-sectional structure;

[0022] Figure 8 Schematic diagram of the structure of the roller;

[0023] Figure 9 Schematic diagram of the structure of the top block;

[0024] Figure 10 and Figure 11 Schematic diagram of the structure of the processing device. DETAILED DESCRIPTION

[0025] A protein powder processing method comprises the following steps:

[0026] S1: Adding protein powder to water and mixing thoroughly to obtain wet material;

[0027] S2: putting the wet material into the processing device, and also putting the protein powder into the processing device;

[0028] S3: Press the wet material into hollow granules and inject the powder into the hollow wet material granules;

[0029] S4: After sealing the wet material particles, the wet material particles are dried to obtain protein powder particles containing protein powder;

[0030] like Figures 2 to 6 As shown:

[0031] The processing device includes a fixed plate 101, on which a forming box 201 is mounted, and the forming box 201 is provided with a plurality of forming cavities 202. The fixed plate 101 is connected to a powder box 301, and a plurality of insert cylinders 303 are inserted into the powder box 301. The fixed plate 101 is provided with a socket for inserting screws to fix the fixed plate 101 in a specified position.

[0032] The powder box 301 is located above the molding box 201, and the plurality of insert cylinders 303 correspond to the plurality of molding cavities 202 respectively. The wet material is put into the plurality of molding cavities 202 on the molding box 201, and the protein powder is put into the powder box 301. Since the plurality of insert cylinders 303 are inserted on the bottom surface of the powder box 301, the protein powder will not flow out from the lower end of the powder box 301. When the plurality of insert cylinders 303 are controlled to move downward and inserted into the wet material in the corresponding molding cavity 202, the plurality of insert cylinders 303 will mold the protein powder. The wet material particles in the cavity 202 are pressed into a hollow state, and then the multiple inserted cylinders 303 are controlled to move upward. When the multiple inserted cylinders 303 are separated from the bottom surface of the powder box 301, the powder in the powder box 301 can flow out of the powder box 301 and fall into the hollow wet material particles in the molding cavity 202, thereby filling the powder into the interior of the hollow wet material particles. Then, when the multiple inserted cylinders 303 move downward and are reinserted into the powder box 301, the bottom surface of the powder box 301 is blocked, preventing the protein powder from continuing to flow downward. , then the wet material is reapplied on the upper end of the wet material particles, protein powder is wrapped in particle interior, multiple electric heating plates can be installed on the outer wall of forming box 201, and then the protein particles can be dried and shaped, after the protein particles after shaping are discharged from forming box 201, obtain the solid particles that the outside is the protein powder component, and the solid particles are wrapped with protein powder inside, powder is wrapped in particle interior, directly brew compared to traditional protein powder, avoid when brewing protein powder, the phenomenon of protein powder flying and scattering everywhere, promptly can cause waste, also can affect health; Particle is also the protein powder component, after the outer particle is opened, the protein powder of inside is dissolved in water and fully stirred and drinks, compared to traditional protein powder solid particles, when brewing, melts slowly, is not convenient for fully soaking and dissolving, and hollow protein powder particles, when brewing, improve the dissolution rate of particle, simultaneously, after inner protein powder is exposed, is dissolved in water, more can carry out fast and sufficient dissolving mixing, improves the sufficient absorption of the protein powder nutritional labeling.

[0033] like Figure 3 、 Figures 6 to 7 As shown:

[0034] The fixed plate 101 is symmetrically welded with two ribs 102, and the two ribs 102 are slidably connected to the guide frames 108. The bottom surface of the powder box 301 is fixedly connected to a pressing plate 302, and a plurality of insert cylinders 303 pass through the pressing plate 302. The pressing plate 302 is slidably connected to the two guide frames 108. A first electric push rod is fixedly connected between the pressing plate 302 and the two guide frames 108.

[0035] The first electric push rod is started to drive the pressing plate 302 and the powder box 301 to move downward, and the pressing plate 302 is pressed on the upper end of the molding box 201, thereby preventing the wet material from overflowing from the upper end of the molding cavity 202 when multiple insert cylinders 303 are inserted downward into the wet material in the molding cavity 202; at the same time, under the obstruction of the pressing plate 302, the insert cylinder 303 is inserted into the wet material to squeeze the wet material, which can make the overall structure of the wet material more compact and improve the overall molding degree of the protein powder particles after shaping.

[0036] like Figure 7 As shown:

[0037] Both sides of the bottom surface of the powder box 301 are inclined toward the insertion cylinder 303; the insertion cylinder 303 is inserted into the powder box 301, and the inclined surface inside the powder box 301 makes the protein powder concentrate in a position close to the insertion cylinder 303. When the insertion cylinder 303 is pulled out of the powder box 301 upward, the protein powder will flow out directly from the lower end of the powder box 301 and be injected into the hollow particles. When the insertion cylinder 303 is reset, the bottom surface of the powder box 301 is closed. At the same time, the protein powder will still gather near the insertion cylinder 303, which is convenient for injecting protein powder into the hollow particles next time.

[0038] like Figure 5 As shown:

[0039] The device also includes a material box 105 whose bottom surface is in contact with the fixed plate 101. The material box 105 is slidably connected to the two ribs 102. The bottom surface of the material box 105 is provided with a plurality of notches 106. The notches 106 are arranged corresponding to the molding cavity 202 and are equal in size. The two ends of the material box 105 are respectively fixedly connected to a first connecting rod 107. The two first connecting rods 107 are respectively fixedly connected to the two guide frames 108. A screw rod I is respectively threaded on the two first connecting rods 107. Two reduction motors are fixedly connected to the fixed plate 101. The two reduction motors respectively drive the two screws I to rotate.

[0040] The protein powder wet material is injected into the material box 105. Since the bottom surface of the material box 105 is in contact with the fixed plate 101, the wet material will not leak out from the slot 106 when the material box 105 slides on the fixed plate 101. The two reduction motors are started and drive the two screws I to rotate respectively. The rotation of the two screws I drives the two first connecting rods 107 to move toward the molding box 201. The first connecting rod 107 drives the powder box 301 to move away from the molding box 201. At the same time, the first connecting rod 107 drives the material box 105 to move above the molding box 201. When the slot 106 is connected to the molding cavity 202, the wet material in the material box 105 is injected into the molding cavity 202, so that the wet material is put into the molding cavity. 202, control the two reduction motors to rotate in opposite directions, the feed box 105 moves to the left, the powder box 301 moves to the top of the molding box 201, the wet material in the molding cavity 202 is pressed into a hollow, and the protein powder is injected, and then the feed box 105 is controlled to move in the direction close to the powder box 301 again. When the notch 106 is connected to the molding cavity 202, the wet material in the feed box 105 is injected into the upper end of the wet material in the molding cavity 202 again, thereby realizing the sealing process of the wet material particles filled with protein powder, and wrapping the protein powder inside the wet material particles. When the feed box 105 moves away from the molding box 201, the bottom surface of the feed box 105 scrapes the top surface of the wet material particles so that the top surface of the particles remains flat.

[0041] like Figure 8 As shown:

[0042] The device also includes a roller 109 rotatably connected to the material box 105 through a bearing. The roller 109 is located between the material box 105 and the powder material box 301. When the material box 105 seals the wet material particles and moves away from the forming box 201, the material box 105 drives the roller 109 to move synchronously to the left. The roller 109 contacts the top surface of the sealed wet material particles. At the same time, under the action of the friction force when in contact with the wet material, the roller 109 is driven to move to the left while rotating, thereby rolling the top surface of the wet material particles to compact the top surface of the particles and prevent protein powder from leaking from the top surface of the particles.

[0043] like Figure 8 As shown:

[0044] A plurality of protrusions are evenly distributed on the circumferential surface of the roller 109. When the roller 109 rolls over the top surface of the wet material particles, the plurality of protrusions press a plurality of grooves on the top surface of the wet material particles, thereby compacting the top surface of the wet material particles while pressing out a plurality of grooves. This improves the ability of water to enter the plurality of grooves during the brewing process, increases the contact area between the particles and water, and enables the particles to be dissolved and dispersed faster.

[0045] like Figure 9 As shown:

[0046] The device further includes a bracket 205 slidably connected to the lower end of the molding box 201, a second electric push rod fixedly connected between the bracket 205 and the molding box 201, and a plurality of top blocks 206 fixedly connected to the bracket 205, and the plurality of top blocks 206 are respectively and sealedly inserted into the plurality of molding cavities 202;

[0047] The second electric push rod starts to drive the bracket 205 to move upward, and the bracket 205 drives the multiple top blocks 206 to move upward. The multiple top blocks 206 move upward in the molding cavity 202, and then can push the dried protein powder particles out of the molding box 201, which is convenient for subsequent further drying, shaping and packaging.

[0048] like Figure 3 and Figure 9 As shown:

[0049] The two ends of the fixed plate 101 are respectively fixedly connected to a ridge 103, and the two ends of the forming box 201 are respectively installed with a side block 203, and the two side blocks 203 are respectively slidably connected to the two ridges 103; the two side blocks 203 are respectively threadedly connected to a screw rod II, and the fixed plate 101 is fixedly connected to two stepping motors, and the two stepping motors respectively drive the two screw rods II to rotate;

[0050] The two stepper motors are started to drive the two screws II to rotate respectively. The rotation of the two screws II drives the two side blocks 203 to move to the right. The two side blocks 203 drive the molding box 201 to move to the right, thereby moving the molding box 201 to the right side of the powder box 301, making it easier to push the particles in the molding cavity 202 upward and demold.

[0051] like Figure 3 and Figure 9 As shown:

[0052] The two ends of the forming box 201 are respectively fixedly connected to a short shaft, and the two short shafts are respectively rotatably connected to the two side blocks 203. The two short shafts are fixedly connected to a gear 204. The two ends of the fixed plate 101 are respectively fixedly connected to a rack 104. The two gears 204 are respectively meshed and transmission-connected with the two racks 104.

[0053] When the molding box 201 moves to the right, the two gears 204 are driven to move to the right. The gear 204 drives the short shaft to rotate by engaging with the rack 104, thereby driving the molding box 201 in the rightward movement process to rotate clockwise downward, thereby causing the upper ends of the multiple molding cavities 202 to rotate to a downward direction, and then a storage box is placed below the inclined direction of the molding cavity 202. When the multiple ejector blocks 206 eject the particles in the molding cavity 202, the ejected protein powder particles fall into the storage box and are collected;

[0054] When the forming box 201 moves to the left to reset, the two gears 204 rotate counterclockwise, thereby driving the forming box 201 to move to the left and return to a vertical state.

[0055] like Figure 6 As shown:

[0056] The multiple inserted cylinders 303 are all welded to the second connecting rod 304, and both ends of the second connecting rod 304 are slidably connected to a guide column 305, and the two guide columns 305 are all welded to the pressing plate 302; a third electric push rod is fixedly connected between the second connecting rod 304 and the two guide columns 305, and the two third electric push rods are started to drive the second connecting rod 304 to move up and down, and the second connecting rod 304 synchronously drives the multiple inserted cylinders 303 to move up and down, thereby realizing the pressing of the wet material into a hollow state, and the operation of injecting protein powder or blocking the outflow of protein powder.

Claims

1. A protein powder processing method, characterized in that: The following steps are involved: S1: Adding protein powder to water and mixing thoroughly to obtain wet material; S2: putting the wet material into the processing device, and also putting the protein powder into the processing device; S3: Press the wet material into hollow granules and inject the powder into the hollow wet material granules; S4: After sealing the wet material particles, the wet material particles are dried to obtain protein powder particles containing protein powder; The processing device comprises a fixed plate (101), a molding box (201) is mounted on the fixed plate (101), a plurality of molding cavities (202) are provided on the molding box (201), a powder box (301) is connected to the fixed plate (101), a plurality of insert cylinders (303) are inserted into the powder box (301); and a plurality of electric heating plates can be mounted on the outer wall of the molding box (201); The fixed plate (101) is symmetrically fixedly connected to two ribs (102), and the two ribs (102) are slidably connected to a guide frame (108). The bottom surface of the powder box (301) is fixedly connected to a pressing plate (302), and a plurality of inserted cylinders (303) all pass through the pressing plate (302). The pressing plate (302) is slidably connected to the two guide frames (108); The device also includes a material box (105) whose bottom surface is in contact with the fixed plate (101), the material box (105) is slidably connected to the two ribs (102), a plurality of notches (106) are provided on the bottom surface of the material box (105), and a first connecting rod (107) is fixedly connected to each end of the material box (105), and the two first connecting rods (107) are fixedly connected to the two guide frames (108) respectively. The device further comprises a roller (109) rotatably connected to the material box (105), and the roller (109) is located between the material box (105) and the powder material box (301); A plurality of protrusions are evenly distributed on the circumferential surface of the roller shaft (109); Both sides of the bottom surface of the powder box (301) are inclined toward the inserting cylinder (303).

2. A protein powder processing method according to claim 1, characterized in that: The device further comprises a bracket (205) slidably connected to the lower end of the molding box (201), a plurality of top blocks (206) being fixedly connected to the bracket (205), and the plurality of top blocks (206) being respectively and sealedly inserted into the plurality of molding cavities (202).

3. A protein powder processing method according to claim 2, characterized in that: The two ends of the fixed plate (101) are respectively fixedly connected to a ridge (103), and the two ends of the forming box (201) are respectively installed with a side block (203), and the two side blocks (203) are respectively slidably connected to the two ridges (103).

4. A protein powder processing method according to claim 3, characterized in that: The two ends of the forming box (201) are respectively fixedly connected to a short shaft, and the two short shafts are respectively rotatably connected to the two side blocks (203). The two short shafts are both fixedly connected to a gear (204). The two ends of the fixed plate (101) are respectively fixedly connected to a rack (104), and the two gears (204) are respectively meshed and transmission-connected with the two racks (104).

5. A protein powder processing method according to claim 1, characterized in that: The plurality of insert cylinders (303) are all fixedly connected to the second connecting rod (304), both ends of the second connecting rod (304) are slidably connected to a guide column (305), and the two guide columns (305) are both fixedly connected to the pressing plate (302).

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