A coordinated assembly device and method for a distribution type oil pump

Abstract

The present invention provides a distributed oil pump cooperative assembly device and method, belonging to the field of distributed oil pumps, comprising: a support frame; a kit transport unit, the kit transport unit for transporting and lifting the plunger kit is arranged on the top of the support frame; a verification unit, the verification unit for verifying and assembling the plunger and the plunger kit is arranged on the top of the kit transport unit; a plunger transport unit, the plunger transport unit for transporting the plunger is arranged on the top of the verification unit; and a top unit. The telescopic column drives the pair to reciprocate up and down inside the kit cavity. When the air tightness between the plunger and the plunger kit is insufficient, the plunger will not drive the trigger plate to move inside the air cavity through the kit cavity and the air holes and vent grooves on its outside during movement. When the air tightness meets the requirements, the air pressure will drive the folding rod detection unit to trigger, thereby realizing the clean and lubricated coordinated verification of the assembly air tightness.

Description

Technical Field

[0001] The present invention relates to the technical field of distributing oil pumps, and in particular to a coordinated assembly device and method for distributing oil pumps. Background Art

[0002] The distribution type fuel injection pump has only one distribution plunger, which relies on the rotation of the distribution plunger to distribute the high-pressure diesel to the injectors of each cylinder. The distribution type fuel injection pump has the characteristics of simple structure, few parts, small size, light weight and few failures. Among them, the plunger pair of the distribution type fuel injection pump is the main component of the distribution type fuel pump, which is divided into the plunger and the plunger kit. The coordination between the two needs to be coordinated and checked during assembly.

[0003] Chinese patent CN201620980360.7 discloses a highly reinforced isobaric fuel injection pump, comprising a pump body, a plunger pair and an oil outlet valve assembly assembled in the pump body, a rack adjustment mechanism, a plunger spring, and a flange component. The plunger pair and the oil outlet valve assembly are pressed against the pump body by hexagon socket head screws. The plunger sleeve and the oil outlet valve seat are designed as an integrated whole. The oil outlet valve and the pressure reducing valve are designed as a valve-in-valve type. The lower end of the pump body and the flange component are connected and positioned by a locating pin, and a diesel engine starting air distribution channel is designed on the flange component. This isobaric fuel injection pump has the advantages of a compact structure, high parts fastening and high-pressure sealing performance, a small number of mating surfaces and high-pressure sealing surfaces, a high reliability of the plunger sleeve, and can effectively meet the diesel engine starting requirements, making the diesel engine structure more simplified and compact.

[0004] However, this technical solution and the prior art have the following problems:

[0005] When assembling the existing plunger and plunger kit, it is necessary to ensure the cleanliness between the plunger kit and the plunger. Low cleanliness between the plunger kit and the plunger will cause the plunger to be stuck in the plunger kit, affecting the efficiency of oil injection. At the same time, it is also necessary to detect the sealing between the plunger kit and the plunger to prevent accidental oil leakage. However, most of the existing ones are installed and pulled manually to sense the pressure between the plunger kit and the plunger, which leads to low efficiency of the coordinated assembly between the plunger kit and the plunger and errors in manual judgment. Summary of the Invention

[0006] The purpose of the present invention is to address the shortcomings of the existing technology and provide a distribution type oil pump cooperative assembly device, which drives the pair of parts to reciprocate up and down inside the kit cavity through the telescopic column. When the air tightness between the plunger and the plunger kit is insufficient, the plunger will not drive the trigger plate to move inside the air cavity through the kit cavity and the air holes and ventilation grooves on its outside during movement. When the air tightness meets the requirements, the air pressure will drive the folding rod detection unit to trigger, thereby realizing the clean and lubricated coordinated verification of the assembly air tightness.

[0007] To achieve the above object, the present invention provides the following technical solutions:

[0008] A coordinated assembly device for a distribution type oil pump, comprising:

[0009] Support frame;

[0010] A kit transport unit for transporting the lifting plunger kit, the kit transport unit being arranged on top of the support frame;

[0011] A verification unit for verifying the assembly of the plunger and the plunger kit, the verification unit being disposed on top of the kit transport unit;

[0012] A plunger transport unit for transporting the plunger, the plunger transport unit being arranged on top of the verification unit;

[0013] A top unit for vertically reciprocating the plunger is provided on the top of the plunger transport unit.

[0014] The pretreatment unit moves down and falls into the kit cavity inside the plunger kit, so that the plunger kit is rotated and cleaned, and then the trigger ring falls, so that the oiling block integrated on the surface of the pretreatment unit extends to oil the inner wall of the kit cavity, so that the pretreatment unit and the trigger ring are reset and the closed ring plate is clamped on the surface of the plunger kit so that the pores on its surface are sealed and monitored, and then the plunger falls into the kit cavity and moves up and down to collaboratively verify the air tightness.

[0015] Preferably, the verification unit includes a mobile frame, the mobile frame is arranged on the surface of the processing table on the top of the support frame, and a clamping member is provided on the side of the mobile frame, and the clamping member is movably connected to the processing table through a clamping driving unit;

[0016] A sleeve cavity is movably provided inside the closed ring plate, and a bottom opening is opened at the bottom of the sleeve cavity corresponding to the position of the processing table.

[0017] Preferably, a transport groove is provided on the surface of the movable frame, the transport groove is movably connected via an insert block and a closed ring plate, and a roller is rotatably provided on the inner contour surface of the clamping member;

[0018] The clamping parts are symmetrically arranged with respect to the center line of the sleeve cavity.

[0019] Preferably, the closed ring plate includes a mounting base, a detection unit is mounted on the top of the mounting base, and a reset member for resetting the detection unit is elastically provided on the outer side of the detection unit;

[0020] The detection unit is movably connected to the trigger plate via a folding rod. The trigger plate is arranged in the air cavity inside the closed ring plate. A ventilation groove is arranged on the inner side of the closed ring plate.

[0021] Preferably, the verification unit further comprises a pre-processing unit, wherein the pre-processing unit and the closed ring plate are both left-right split structures, and the top surface of the split pre-processing unit is movably connected to the closed ring plate via a connecting rod unit;

[0022] A hollow cavity is provided inside the pretreatment unit, a suction cleaning cavity is provided between the hollow cavity and the pretreatment unit, and a cleaning cavity hole is provided at the bottom of the surface of the pretreatment unit.

[0023] Preferably, a trigger chamber is provided between the suction and cleaning chamber and the pre-treatment unit;

[0024] The surface of the pretreatment unit is staggered with cleaning brush heads and receiving ports, the receiving ports are rotatably connected through a hollow shaft and a right-angle plate, and oil circuits are provided inside the right-angle plate and the hollow shaft;

[0025] The right-angle plate is connected to the oiling block through an oil passage. A protective inclined plate is provided at the bottom of the right-angle plate, and an oiling block is provided inside the protective inclined plate.

[0026] Preferably, a movable frame is provided on the top of the pre-processing unit, a circular grooved disc is movably connected to the interior of the movable frame, a telescopic unit is provided on the top of the circular grooved disc, a control column is fixedly connected to the side of the movable frame, and a telescopic unit is laterally provided on the side of the top of the control column;

[0027] The oil circuit is conductively connected to the oil storage unit via an oil pipe, and the suction cleaning chamber is conductively connected to the air extraction unit via an air extraction pipe.

[0028] Preferably, the support frame includes a processing table, the processing table is arranged on the top of the support frame, a movable groove is opened on the surface of the processing table, a bottom opening is provided on the surface of the processing table, and the processing table is connected to the middle plate through a support column;

[0029] A middle through hole is opened on the surface of the middle plate, and the middle plate is fixedly connected to the top plate through a mounting column.

[0030] Preferably, the kit transport unit includes a kit transport plate, the kit transport plate is arranged on the top of the support frame, a through opening is opened on the surface of the kit transport plate, a kit transport track is opened on the surface of the kit transport plate, and the kit transport track is movably connected to the motion control unit via a moving part;

[0031] A bottom frame is provided at the bottom of the opening, a rotation drive unit is installed on the top of the bottom frame, a rotating platform is provided on the top of the rotation drive unit, and the top of the rotating platform is movably connected to the lifting unit and the pushing circular plate.

[0032] Another object of the present invention is to address the shortcomings of the prior art and provide a method for collaborative assembly of a distribution oil pump. By combining step one with step five, the air tightness of the plunger pair can be cleaned and verified, thereby improving the assembly effect of the plunger pair.

[0033] To achieve the above object, the present invention provides the following technical solutions:

[0034] A method for cooperatively assembling a distribution type oil pump, comprising:

[0035] Step 1: Transport the plunger sleeve: Lift the plunger sleeve to the bottom of the verification unit through the sleeve transport unit and rotate the plunger sleeve.

[0036] Step 2: Preliminary cleaning: the pretreatment unit is moved downward and falls into the interior of the sleeve cavity of the plunger sleeve. During the rotation of the plunger sleeve, the interior of the sleeve cavity is cleaned;

[0037] Step 3: Collaborative lubrication: The oil block inside the pretreatment unit is moved downward and squeezed by the falling of the trigger ring, so that the oil block contacts the inner wall of the sleeve cavity, so that the inner wall of the sleeve cavity is oiled, sealed and lubricated;

[0038] Step 4: Plunger transport: The plunger transport unit moves to the bottom of the top unit, so that the plunger is moved downward and pushed into the kit cavity;

[0039] Step 5: Joint verification of air tightness: The closed ring plate is clamped onto the surface of the plunger kit so that the air holes on the surface of the plunger kit are sealed and monitored, and then the top unit is used to drive the plunger to move up and down inside the kit cavity so that the air tightness between the plunger and the kit cavity is verified and monitored by the closed ring plate.

[0040] The beneficial effects of the present invention are:

[0041] 1. The present invention uses a telescopic column to drive the coupling to reciprocate up and down within the sleeve cavity. When the airtightness between the plunger and the plunger sleeve is insufficient, the plunger will not be able to move through the sleeve cavity and the air holes and vent grooves on its outer side to drive the trigger plate to move within the air cavity. When the airtightness is satisfied, the air pressure will trigger the folding rod detection unit, thereby achieving coordinated verification of the cleanliness and lubrication of the assembly airtightness.

[0042] 2. The present invention uses a top control unit to drive the trigger ring downward, causing it to fall into the trigger chamber. This squeezes and rotates the right-angle plate, causing the oiling block at its bottom to rotate synchronously outward. The telescopic plate outside the oiling block is squeezed, causing the oiling block to leak out and contact the inner wall of the sleeve chamber. Consequently, the rotation of the rotary drive unit evenly lubricates and seals the inner wall of the sleeve chamber, thereby reducing wear and tear on the plunger and plunger sleeve during assembly verification.

[0043] 3. The present invention uses the downward movement of the telescopic unit to drive the pretreatment unit to move downward and fall into the sleeve cavity inside the plunger sleeve, and to move the closed ring plate outward, so that the air holes of the plunger pair are leaked, and then cooperate with the rotation of the rotary drive unit to drive the plunger pair to rotate inside the clamping part through the roller, thereby facilitating the cleaning brush head on the surface of the pretreatment unit to rotate and clean the sleeve cavity surface of the plunger sleeve. Then, the air extraction unit is started to cooperate with the opened air holes to improve the air extraction efficiency while allowing the cleaned debris to be extracted into the suction cleaning cavity by the cleaning cavity hole, thereby achieving the cleaning of the upper part of the plunger sleeve cavity and the plunger contact part, thereby improving the assembly effect of the injection pump plunger pair;

[0044] 4. The present invention moves the transport sleeve to the position of the opening through the moving parts inside the kit transport unit, so that the motion control unit releases the pneumatic constraint of the pneumatic sleeve, and the plunger kit inside the pneumatic sleeve falls onto the surface of the pushing circular plate through the opening, so that the lifting unit transfers the plunger pair through the bottom opening to between the clamping parts, so that the plunger pair is fixed by the clamping parts, thereby facilitating subsequent combined assembly verification.

[0045] In summary, the present invention has the advantages of good sealing verification and high cleanliness. BRIEF DESCRIPTION OF THE DRAWINGS

[0046] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0047] Figure 2 This is a schematic diagram of the structural connection of the plunger transport unit of the present invention;

[0048] Figure 3 This is a schematic diagram of the structural connection of the transport unit of the kit of the present invention;

[0049] Figure 4 for Figure 3 Schematic diagram of the enlarged structure of part A;

[0050] Figure 5 This is a schematic diagram of the structural connection of the rotary drive unit of the present invention;

[0051] Figure 6 This is a schematic diagram of the oil storage unit structure connection of the present invention;

[0052] Figure 7 for Figure 6 Schematic diagram of the enlarged structure of part B;

[0053] Figure 8 This is a schematic diagram of the closed ring plate structure connection of the present invention;

[0054] Figure 9 for Figure 8 Schematic diagram of the enlarged structure of part C;

[0055] Figure 10 This is a schematic diagram of the closed ring plate structure connection of the present invention;

[0056] Figure 11 This is a schematic diagram of the internal structure connection of the pretreatment unit of the present invention;

[0057] Figure 12 for Figure 11 Schematic diagram of the enlarged structure of part D;

[0058] Figure 13 for Figure 11 Schematic diagram of the enlarged structure of part E;

[0059] Figure 14 for Figure 12 Schematic diagram of the enlarged structure of part F;

[0060] Figure 15 for Figure 12 Schematic diagram of the enlarged structure of part G;

[0061] Figure 16 This is a schematic diagram of the oil circuit structure connection of the present invention;

[0062] Figure 17 It is a schematic diagram of the process of the present invention.

[0063] In the figure: 1, support frame; 101, processing table; 1011, moving groove; 1012, bottom; 102, support column; 103, middle plate; 1031, middle through hole; 104, mounting column; 105, top plate;

[0064] 2. Kit transport unit; 201. Kit transport plate; 2011. Opening; 202. Kit transport track; 203. Moving parts; 204. Motion control unit; 205. Motion horizontal plate; 2051. Lifting column; 206. Connecting pipe; 2061. Pneumatic sleeve; 207. Transport sleeve; 208. Bottom frame; 209. Rotation drive unit; 2091. Rotating table; 2092. Lifting unit; 2093. Pushing circular plate;

[0065] 3. Verification unit; 301. Mobile frame; 3011. Transport trough; 302. Closed ring plate; 3021. Mounting base; 3022. Reset member; 3023. Detection unit; 3024. Folding rod; 3025. Trigger plate; 3026. Ventilation groove; 3027. Air cavity; 3028. Insert block; 303. Connecting rod unit; 304. Kit cavity; 305. Clamping member; 3051. Roller; 3052. Clamping drive unit; 306. Pretreatment unit; 3061. Hollow cavity; 3062. Suction cleaning cavity; 30621 , cleaning cavity; 3063, trigger cavity; 3064, cleaning brush head; 3065, receiving port; 3066, right-angle plate; 30661, oil circuit; 30662, oiling block; 30663, telescopic plate; 30664, protective inclined plate; 30665, hollow shaft; 3067, moving frame; 3068, telescopic unit; 30681, circular groove plate; 30682, control column; 307, ring baffle; 3071, inclined ring plate; 308, exhaust unit; 3081, exhaust pipe; 309, oil storage unit; 3091, oil pipe;

[0066] 4. Plunger transport unit; 401. Plunger transport plate; 402. Plunger transport track; 403. Zoom sleeve; 404. Fixed sleeve;

[0067] 5. Top unit; 501. Top control unit; 5011. Telescopic column; 5012. Control tube; 502. Clamp sleeve; 5021. Top control sleeve; 503. Extension column; 504. Trigger ring. DETAILED DESCRIPTION

[0068] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0069] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0070] Example 1

[0071] like Figure 1-6 As shown, a distribution type oil pump cooperative assembly device includes:

[0072] Support frame 1;

[0073] A kit transport unit 2 for transporting the lifting plunger kit is provided on top of the support frame 1;

[0074] A verification unit 3 for verifying the assembly of the plunger and the plunger kit. The verification unit 3 is arranged on the top of the kit transport unit 2;

[0075] A plunger transport unit 4 for transporting the plunger is provided on top of the verification unit 3;

[0076] The top unit 5 is used to push the plunger back and forth vertically. The top unit 5 is arranged on the top of the plunger transport unit 4.

[0077] The pretreatment unit 306 moves downward and falls into the kit cavity 304 inside the plunger kit, so that the plunger kit is rotated and cleaned, and then the trigger ring 504 falls, so that the oiling block 30662 integrated on the surface of the pretreatment unit 306 extends to oil the inner wall of the kit cavity 304, and the pretreatment unit 306 and the trigger ring 504 are reset to drive the closed ring plate 302 to be clamped on the surface of the plunger kit so that the air holes on its surface are sealed and monitored, and then the plunger falls into the kit cavity 304 and moves up and down to collaboratively verify the air tightness.

[0078] The verification unit 3 includes a mobile frame 301, which is arranged on the surface of the processing table 101 at the top of the support frame 1. A clamping member 305 is provided on the side of the mobile frame 301. The clamping member 305 is movably connected to the processing table 101 through a clamping drive unit 3052.

[0079] The closed ring plate 302 is provided with a sleeve cavity 304 movably disposed inside. The bottom of the sleeve cavity 304 is provided with a bottom opening 1012 at a position corresponding to the processing table 101 . The clamp driving unit 3052 is preferably driven by a cylinder.

[0080] The surface of the movable frame 301 is provided with a transport groove 3011, which is movably connected to the closed ring plate 302 via an insert 3028. The portion of the movable frame 301 near the clamping member 305 is suspended on the top of the clamping member 305. The inner contour surface of the clamping member 305 is rotatably provided with rollers 3051.

[0081] The clamping members 305 are symmetrically arranged about the center line of the sleeve cavity 304 .

[0082] like Figure 7-10 As shown, the closed ring plate 302 includes a mounting base 3021, a detection unit 3023 is mounted on the top of the mounting base 3021, and the detection unit 3023 is preferably a travel switch. A reset member 3022 for resetting the detection unit 3023 is elastically provided on the outer side of the detection unit 3023, and the reset member 3022 is preferably a spring;

[0083] The detection unit 3023 is movably connected to the trigger plate 3025 via a folding rod 3024. The trigger plate 3025 is arranged in the air cavity 3027 inside the closed ring plate 302. A ventilation groove 3026 is provided on the inner side of the closed ring plate 302. The ventilation groove 3026 corresponds to the air hole on the outer surface of the sleeve cavity 304. The inner side of the closed ring plate 302 is provided with a sealing rubber layer on the upper and lower sides.

[0084] The verification unit 3 further includes a pre-processing unit 306. The pre-processing unit 306 and the closed ring plate 302 are both left-right split structures. The top surface of the split pre-processing unit 306 is movably connected to the closed ring plate 302 via a connecting rod unit 303.

[0085] The interior of the pre-treatment unit 306 is provided with a hollow cavity 3061, and a suction cleaning cavity 3062 is provided between the hollow cavity 3061 and the pre-treatment unit 306. The suction cleaning cavity 3062 is provided at the bottom of the surface of the pre-treatment unit 306 and has a cleaning cavity hole 30621.

[0086] like Figure 10-16As shown, a trigger chamber 3063 is provided between the suction cleaning chamber 3062 and the pre-treatment unit 306;

[0087] The surface of the pre-treatment unit 306 is staggered with cleaning brush heads 3064 and receiving openings 3065. The receiving openings 3065 are rotatably connected via a hollow shaft 30665 and a right-angle plate 3066. Oil passages 30661 are provided inside the right-angle plate 3066 and the hollow shaft 30665. The right-angle plate 3066 is composed of a vertical plate and a horizontal plate. The horizontal plate is provided inside the trigger chamber 3063.

[0088] The right-angle plate 3066 is connected to the oiling block 30662 through the oil passage 30661. A protective inclined plate 30664 is provided at the bottom of the right-angle plate 3066. The oiling block 30662 is provided inside the protective inclined plate 30664. A telescopic plate 30663 that protrudes above the height of the oiling block 30662 is provided on the outside of the oiling block 30662. A reset member 3022 is installed inside the telescopic plate 30663.

[0089] The top of the pre-processing unit 306 is provided with a movable frame 3067, and a circular groove disk 30681 is movably connected to the interior of the movable frame 3067. A telescopic unit 3068 is provided on the top of the circular groove disk 30681. The telescopic unit 3068 is preferably a cylinder. The side of the movable frame 3067 is fixedly connected to a control column 30682. The control column 30682 is a telescopic structure. The side of the top of the control column 30682 is laterally provided with a telescopic unit 3068. The transverse telescopic unit 3068 and the connecting rod unit 303 are perpendicular to the split line of the pre-processing unit 306 and the closed ring plate 302. The split line is the closed line that separates the pre-processing unit 306 and the closed ring plate 302 to the left and right.

[0090] The oil circuit 30661 is connected to the oil storage unit 309 through the oil pipe 3091, and the suction cleaning chamber 3062 is connected to the air extraction unit 308 through the air extraction pipe 3081. The air extraction unit 308 is preferably a vacuum air pump. The bottom of the pretreatment unit 306 is provided with a ring baffle 307, and the top of the ring baffle 307 is provided with an inclined ring plate 3071.

[0091] like Figure 1-16 As shown, the support frame 1 includes a processing table 101, which is arranged on the top of the support frame 1. A movable groove 1011 is opened on the surface of the processing table 101, and a bottom opening 1012 is provided on the surface of the processing table 101. The processing table 101 is connected to the middle plate 103 through a support column 102;

[0092] A central through hole 1031 is formed on the surface of the middle plate 103 , and the middle plate 103 is fixedly connected to the top plate 105 via mounting posts 104 .

[0093] Wherein, the kit transport unit 2 includes a kit transport plate 201, the kit transport plate 201 is arranged on the top of the support frame 1, the surface of the kit transport plate 201 is provided with a through-hole 2011, the surface of the kit transport plate 201 is provided with a kit transport track 202, the kit transport track 202 is movably connected through a moving part 203 and a motion control unit 204; the moving part 203 is preferably a rolling wheel, the motion control unit 204 is composed of a cylinder and an electric motor, the motion control unit 204 is connected through a moving cross plate 205 and a transport sleeve 207 at the bottom of the lifting column 2051, A pneumatic sleeve 2061 is provided inside the transport sleeve 207, and the pneumatic sleeve 2061 is connected to the motion control unit 204 through a connecting tube 206. A bottom frame 208 is provided at the bottom of the opening 2011, and a rotation drive unit 209 is installed on the top of the bottom frame 208. The rotation drive unit 209 is preferably a reduction motor. A rotating table 2091 is provided on the top of the rotating table 2091. The top of the rotating table 2091 is movably connected to the lifting unit 2092 and the pushing circular plate 2093. The lifting unit 2092 is preferably a cylinder, and the pushing circular plate 2093 and the opening 2011 are coaxially arranged.

[0094] The plunger transport unit 4 includes a plunger transport plate 401, which is arranged on the surface of the mounting column 104. A plunger transport track 402 is provided on the surface of the plunger transport plate 401. The plunger transport track 402 is movably connected to the motion control unit 204 through the moving part 203. The motion control unit 204 is connected to the fixed sleeve 404 through the moving cross plate 205. The motion control unit 204 is connected to the zoom sleeve 403 inside the fixed sleeve 404 through the connecting pipe 206. A top control unit 501 is provided at the bottom of the top plate 105. The control unit 501 is composed of a cylinder and an electric motor. The top control unit 501 is movably connected to the clamping sleeve 502 through a telescopic column 5011. A top control sleeve 5021 is provided inside the clamping sleeve 502. The top control sleeve 5021 is connected to the top control unit 501 through a control tube 5012. Extension columns 503 are symmetrically provided on the outside of the clamping sleeve 502. A trigger ring 504 that cooperates with the trigger cavity 3063 is provided at the bottom of the extension column 503. The trigger ring 504 is coaxial with the middle through hole 1031, the hollow cavity 3061, the kit cavity 304 and the bottom opening 1012.

[0095] The transport sleeve 207 is moved to the position of the through-port 2011 through the moving part 203 inside the kit transport unit 2, so that the motion control unit 204 releases the pneumatic constraint of the pneumatic sleeve 2061, and the plunger kit inside the pneumatic sleeve 2061 falls onto the surface of the pushing circular plate 2093 through the port 2011, so that the lifting unit 2092 transfers the plunger pair through the bottom port 1012 to between the clamping parts 305, so that the plunger pair is fixed by the clamping parts 305, thereby facilitating subsequent combined assembly verification.

[0096] Through the downward movement of the telescopic unit 3068, the telescopic unit 3068 drives the pretreatment unit 306 to move downward and fall into the kit cavity 304 inside the plunger kit, and moves the closed ring plate 302 outward, so that the air holes of the plunger pair are leaked, and then cooperates with the rotation of the rotary drive unit 209 to drive the plunger pair to rotate inside the clamping member 305 through the roller 3051, thereby facilitating the cleaning brush head 3064 on the surface of the pretreatment unit 306 to rotate and clean the surface of the kit cavity 304 of the plunger kit, and then starts the air extraction unit 308 to cooperate with the opened air holes to improve the air extraction efficiency while allowing the cleaned debris to be extracted into the interior of the suction cleaning cavity 3062 by the cleaning cavity hole 30621, thereby achieving the cleaning of the upper part of the plunger kit cavity 304 and the plunger contact part, thereby improving the assembly effect of the injection pump plunger pair;

[0097] After the cleaning is completed, the top control unit 501 drives the trigger ring 504 to move downward, so that the trigger ring 504 falls into the interior of the trigger chamber 3063, so that the right-angle plate 3066 is squeezed and rotated, and the oiling block 30662 at the bottom thereof rotates synchronously outward, and the telescopic plate 30663 outside the oiling block 30662 is squeezed, so that the oiling block 30662 is leaked and contacts the inner wall of the sleeve chamber 304, and then, under the rotation movement of the rotation drive unit 209, the inner wall of the sleeve chamber 304 is evenly lubricated and sealed with lubricating oil, thereby facilitating the reduction of assembly verification wear of the plunger and the plunger sleeve, wherein the telescopic plate 30663 plays a role in protecting the oiling block 30662, and when the trigger ring 504 is withdrawn from the interior of the trigger chamber 3063, the right-angle plate 3066 will be reset under the gravity of the oiling block 30662 at its bottom, so that the horizontal plate of the right-angle plate 3066 is unfolded inside the trigger chamber 3063;

[0098] After lubrication is completed, the trigger ring 504 and the pre-processing unit 306 are reset, so that the pre-processing unit 306 drives the closed ring plate 302 to be clamped to the outside of the sleeve cavity 304 through the connecting rod unit 303, and then the plunger transport unit 4 is moved, so that the moving part 203 drives the zoom sleeve 403 to move to the bottom of the clamping sleeve 502, and then the clamping sleeve 502 is moved downward so that the top control sleeve 5021 inside the clamping sleeve 502 is contracted and clamped to the top of the plunger, and then the pneumatic constraint of the zoom sleeve 403 is released, so that the top control sleeve 5021 moves the plunger upward and out of the zoom sleeve 403, so that the zoom sleeve 403 is transferred, and then the clamping sleeve 502 drives the plunger to move downward and fall into the interior of the sleeve cavity 304. When the plunger moves downward, the telescopic unit 3068 drives the pre-processing unit 306 to expand outward, thereby reducing the obstruction of the pre-processing unit 306 to the plunger, and then the pre-processing unit 306 is sleeved on the telescopic column 5011. 3024 and the detection unit 3023 are triggered by the air pressure, thereby realizing the coordinated verification of the clean and lubricated assembly air tightness. The plungers and plunger kits that meet the requirements will be dropped to the surface of the kit transport unit 2 together when the clamp 305 releases the constraint, and the plunger kits that do not meet the requirements will be dropped to the surface of the kit transport unit 2 for transportation.

[0099] Example 2

[0100] like Figure 17 As shown, this embodiment provides a method for cooperatively assembling a distribution type oil pump.

[0101] Working steps

[0102] Step 1: Transporting the plunger sleeve: The plunger sleeve is lifted to the bottom of the verification unit 3 by the sleeve transport unit 2, and the plunger sleeve is rotated;

[0103] Step 2: Preliminary cleaning: The pre-treatment unit 306 is moved downward and falls into the interior of the sleeve cavity 304 of the plunger sleeve. During the rotation of the plunger sleeve, the interior of the sleeve cavity 304 is cleaned.

[0104] Step 3: Collaborative lubrication: The trigger ring 504 is dropped to move the oil block 30662 inside the pre-treatment unit 306 downward and squeeze it, so that the oil block 30662 contacts the inner wall of the sleeve cavity 304, so that the inner wall of the sleeve cavity 304 is oiled, sealed and lubricated;

[0105] Step 4: Plunger transport: The plunger transport unit 4 moves to the bottom of the top unit 5, so that the plunger is moved downward and pushed into the sleeve cavity 304;

[0106] Step 5: Joint verification of air tightness: The closed ring plate 302 is clamped onto the surface of the plunger kit so that the air holes on the surface of the plunger kit are sealed and monitored, and then the top unit 5 is used to drive the plunger to move up and down inside the kit cavity 304 so that the air tightness between the plunger and the kit cavity 304 is verified and monitored by the closed ring plate 302.

[0107] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A coordinated assembly device for a distribution type oil pump, characterized in that: include: Support frame; A kit transport unit for transporting the lifting plunger kit, the kit transport unit being arranged on top of the support frame; A verification unit for verifying the assembly of the plunger and the plunger kit, the verification unit being disposed on top of the kit transport unit; A plunger transport unit for transporting the plunger, the plunger transport unit being arranged on top of the verification unit; A top unit for vertically reciprocating the plunger is provided on the top of the plunger transport unit. The pretreatment unit moves down and falls into the kit cavity inside the plunger kit, so that the plunger kit is rotated and cleaned, and then the trigger ring falls, so that the oiling block integrated on the surface of the pretreatment unit extends to oil the inner wall of the kit cavity, so that the pretreatment unit and the trigger ring are reset and the closed ring plate is clamped on the surface of the plunger kit so that the pores on its surface are sealed and monitored, and then the plunger falls into the kit cavity and moves up and down to collaboratively verify the air tightness.

2. A distribution type oil pump cooperative assembly device according to claim 1, characterized in that: The verification unit includes a mobile frame, which is arranged on the surface of the processing table at the top of the support frame. A clamping member is provided on the side of the mobile frame, and the clamping member is movably connected to the processing table through a clamping drive unit; A sleeve cavity is movably provided inside the closed ring plate, and a bottom opening is opened at the bottom of the sleeve cavity corresponding to the position of the processing table.

3. A coordinated assembly device for a distribution type oil pump according to claim 2, characterized in that: The surface of the movable frame is provided with a transport groove, which is movably connected by an insert block and a closed ring plate, and the inner contour surface of the clamping member is rotatably provided with a roller; The clamping parts are symmetrically arranged with respect to the center line of the sleeve cavity.

4. A distribution type oil pump cooperative assembly device according to claim 2, characterized in that: The closed ring plate includes a mounting base, a detection unit is mounted on the top of the mounting base, and a reset member for resetting the detection unit is elastically provided on the outer side of the detection unit; The detection unit is movably connected to the trigger plate via a folding rod. The trigger plate is arranged in the air cavity inside the closed ring plate. A ventilation groove is arranged on the inner side of the closed ring plate.

5. The coordinated assembly device of a distribution type oil pump according to claim 1, characterized in that: The verification unit further includes a pre-processing unit, wherein the pre-processing unit and the closed ring plate are both left and right split structures, and the top surface of the split pre-processing unit is movably connected to the closed ring plate through a connecting rod unit; A hollow cavity is provided inside the pretreatment unit, a suction cleaning cavity is provided between the hollow cavity and the pretreatment unit, and a cleaning cavity hole is provided at the bottom of the surface of the pretreatment unit.

6. A coordinated assembly device for a distribution type oil pump according to claim 5, characterized in that: A trigger chamber is provided between the suction and cleaning chamber and the pre-treatment unit; The surface of the pretreatment unit is staggered with cleaning brush heads and receiving ports, the receiving ports are rotatably connected through a hollow shaft and a right-angle plate, and oil circuits are provided inside the right-angle plate and the hollow shaft; The right-angle plate is connected to the oiling block through an oil passage. A protective inclined plate is provided at the bottom of the right-angle plate, and an oiling block is provided inside the protective inclined plate.

7. A coordinated assembly device for a distribution type oil pump according to claim 6, characterized in that: The top of the pre-processing unit is provided with a movable frame, the inner part of the movable frame is movably connected with a circular groove disk, the top of the circular groove disk is provided with a telescopic unit, the side of the movable frame is fixedly connected with a control column, and the side of the top of the control column is laterally provided with a telescopic unit; The oil circuit is conductively connected to the oil storage unit via an oil pipe, and the suction cleaning chamber is conductively connected to the air extraction unit via an air extraction pipe.

8. A coordinated assembly device for a distribution type oil pump according to any one of claims 1 to 7, characterized in that: The support frame includes a processing table, which is arranged on the top of the support frame, a movable groove is opened on the surface of the processing table, a bottom opening is provided on the surface of the processing table, and the processing table is connected to the middle plate through a support column; A middle through hole is opened on the surface of the middle plate, and the middle plate is fixedly connected to the top plate through a mounting column.

9. A coordinated assembly device for a distribution type oil pump according to claim 8, characterized in that: The kit transport unit includes a kit transport plate, which is arranged on the top of the support frame, and a through opening is formed on the surface of the kit transport plate. The surface of the kit transport plate is provided with a kit transport track, and the kit transport track is movably connected to the motion control unit via a moving part. A bottom frame 208 is provided at the bottom of the opening, a rotation drive unit is installed on the top of the bottom frame, a rotating platform is provided on the top of the rotating drive unit, and the top of the rotating platform is movably connected to the lifting unit and the pushing circular plate.

10. A method for assembling and verifying a distribution type oil pump using a distribution type oil pump cooperative assembly device according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: Transport the plunger sleeve: Lift the plunger sleeve to the bottom of the verification unit through the sleeve transport unit and rotate the plunger sleeve. Step 2: Preliminary cleaning: the pretreatment unit is moved downward and falls into the interior of the sleeve cavity of the plunger sleeve. During the rotation of the plunger sleeve, the interior of the sleeve cavity is cleaned; Step 3: Collaborative lubrication: The oil block inside the pretreatment unit is moved downward and squeezed by the falling of the trigger ring, so that the oil block contacts the inner wall of the sleeve cavity, so that the inner wall of the sleeve cavity is oiled, sealed and lubricated; Step 4: Plunger transport: The plunger transport unit moves to the bottom of the top unit, so that the plunger is moved downward and pushed into the kit cavity; Step 5: Joint verification of air tightness: The closed ring plate is clamped onto the surface of the plunger kit so that the air holes on the surface of the plunger kit are sealed and monitored, and then the top unit is used to drive the plunger to move up and down inside the kit cavity so that the air tightness between the plunger and the kit cavity is verified and monitored by the closed ring plate.

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