Ceramic paving equipment and paving method thereof

Abstract

The present application discloses a ceramic paving device and a paving method thereof, wherein the ceramic paving device comprises: a mobile paving mechanism, a mobile feeding mechanism and a material pipe mechanism, one end of the material pipe mechanism is connected to the mobile feeding mechanism, and the other end is connected to the mobile paving mechanism, and the material pipe mechanism, the mobile feeding mechanism and the mobile paving mechanism can be moved together along a first direction by means of the movement of the mobile feeding mechanism and the mobile paving mechanism. In the present application, the mobile feeding mechanism is movably arranged along the first direction, which is consistent with the movement direction of the mobile paving mechanism, and can drive the material pipe mechanism to move together along the paving direction, which can solve the quality problem of powder agglomeration caused by the elongation and deformation of the feeding hose, can avoid the clogging or damage of the material pipe mechanism, reduce downtime, improve production efficiency, and at the same time reduce the replacement frequency of the feeding hose, saving the cost of material use.

Description

Technical Field

[0001] The present application relates to the technical field of ceramic production, and more specifically, to a ceramic paving device and a paving method thereof. Background Art

[0002] In tile production, powder pressing and molding is an indispensable process. Before pressing the powder, it is often necessary to spread the powder evenly on the belt or in the push rack, and then send the powder into the press cavity to complete the pressing.

[0003] With the update and iteration of ceramic products, traditional small bricks can no longer meet the market demand. Ceramic tiles are getting bigger and longer, and the output is also getting bigger and bigger. Especially in recent years, with the development of ceramic rock slabs and large slabs, the length of specifications is often more than 1.2 meters. In many cases, the traditional fixed flat paving method can no longer meet the production requirements of today's large-scale ceramic rock slabs and large slabs in terms of output and quality. It is necessary to adopt the mobile paving method. Compared with fixed paving, mobile paving has two obvious advantages:

[0004] While the press is pressing the powder, the subsequent powder spreading action can be carried out at the same time, saving time and increasing production;

[0005] In the process of increasing production, the fixed paving method is too fast and it is easy to cause material shortage and defects, which seriously affects the production quality. The mobile paving method can effectively avoid this problem.

[0006] Therefore, in the production of large-scale ceramic rock slabs and large plates, companies often adopt the method of mobile paving, and the method of mobile paving increases the requirements for the previous powder delivery section.

[0007] At present, the traditional fixed material spreading method is: first the conveyor belt rotates, then the fixed hopper opens, and the powder will be spread flat on the conveyor belt. After being spread flat on the conveyor belt for a set length, the fixed hopper closes, and the conveyor belt then sends the spread powder to the press cavity to complete the pressing.

[0008] In order to meet the production requirements of large-sized ceramic rock slabs and large-plate products, the fixed paving method is changed to a mobile paving method. The feeding hose must be lengthened to meet the needs of mobile paving. In the production process, the hose can be easily stretched or even broken. After the hose is stretched, it is easy to cause deformation, resulting in hose blockage or even damage. For example, the hose is prone to deformation and folding, which makes it easy for powder to accumulate in the hose, leading to hose blockage, causing powder to clump, affecting pressing, and thus affecting the quality of ceramic products.

[0009] Therefore, the existing technology needs to be improved. Summary of the Invention

[0010] The purpose of this application is to provide a ceramic paving device and a paving method thereof, aiming to solve the technical problem in the prior art that moving the paving easily causes the feeding hose to be stretched or even damaged, thereby affecting the quality of ceramic products.

[0011] To achieve the above objectives, the technical solution adopted in this application is:

[0012] In one aspect, the present application provides a ceramic paving device, comprising:

[0013] A movable material spreading mechanism, wherein the movable material spreading mechanism is movably arranged along a first direction;

[0014] a movable feeding mechanism, the movable feeding mechanism being movably arranged along the first direction;

[0015] A material pipe mechanism, one end of the material pipe mechanism is connected to the mobile feeding mechanism, and the other end is connected to the mobile paving mechanism. With the help of the movement of the mobile feeding mechanism and the mobile paving mechanism, the material pipe mechanism, the mobile feeding mechanism and the mobile paving mechanism can move together along the first direction.

[0016] In one embodiment, the ceramic paving equipment further comprises:

[0017] A supporting bracket, the supporting bracket being located above the movable paving mechanism;

[0018] A fixed feeding belt mechanism, wherein the fixed feeding belt mechanism is arranged on the supporting bracket;

[0019] The mobile feeding mechanism is located below the fixed feeding belt mechanism and is slidably connected to the support bracket, and one end of the mobile feeding mechanism away from the material pipe mechanism is connected to the fixed feeding belt mechanism.

[0020] In one embodiment, the mobile feeding mechanism comprises:

[0021] A movable feeding bracket, wherein the movable feeding bracket is slidably connected to the supporting bracket;

[0022] a first feeding belt component, wherein the first feeding belt component is arranged on the movable feeding bracket, and one end of the first feeding belt component is communicated with the fixed feeding belt mechanism, and the other end is communicated with the material pipe mechanism;

[0023] A storage hopper, the storage hopper being provided on the movable feeding support and being located between the first feeding belt component and the material pipe mechanism;

[0024] a driving component, wherein the driving component is connected to the supporting bracket and the movable feeding bracket, and the movable feeding bracket is driven by the driving component to move along the first direction;

[0025] A moving wheel is provided at the bottom of the moving feeding bracket, and is used for moving the moving feeding bracket.

[0026] In one embodiment, the driving component includes a fixed base plate, a servo motor, a mobile reducer, a transmission shaft, a gear and a rack. The fixed base plate is connected to the mobile feeding bracket. The servo motor and the mobile reducer are arranged on the fixed base plate. The servo motor is connected to the mobile reducer in a transmission connection. The mobile reducer is connected to the transmission shaft in a transmission connection. The gears are arranged at both ends of the transmission shaft. The gears are engaged with the rack, and the rack is fixed on the support bracket.

[0027] In one embodiment, the first feed belt component comprises:

[0028] a first drive motor, wherein the first drive motor is arranged on the movable feeding bracket;

[0029] a first reducer, the first reducer being transmission-connected to the first drive motor;

[0030] a first power roller, the first power roller being transmission-connected to the first reducer;

[0031] a first passive roller, the first passive roller being arranged in cooperation with the first power roller;

[0032] The first conveyor belt is wound around the first power roller and the first passive roller. The first drive motor drives the first reducer to rotate, and the first reducer drives the first power roller to rotate, thereby causing the first conveyor belt to rotate on the first power roller and the first passive roller.

[0033] In one embodiment, the storage hopper comprises:

[0034] a trumpet-shaped hopper body, wherein the trumpet-shaped hopper body is larger at the upper end and smaller at the lower end, wherein the upper end is connected to the first feeding belt component, and the lower end is connected to the material pipe mechanism;

[0035] A material level sensor is provided on the trumpet-shaped hopper body, and is used to detect the material storage situation in the trumpet-shaped hopper body.

[0036] In one embodiment, the fixed feeding belt mechanism comprises:

[0037] A fixed feeding bracket, wherein the fixed feeding bracket is arranged on the supporting bracket;

[0038] A receiving hopper, the receiving hopper being arranged on the fixed feeding bracket;

[0039] A material guide plate, the material guide plate is located at one end of the fixed feeding bracket away from the material receiving hopper, and the material guide plate is connected to the movable feeding mechanism;

[0040] The second feeding belt component is arranged on the fixed feeding bracket, one end of the second feeding belt component is connected with the receiving hopper, and the other end is connected with the guide plate.

[0041] In one embodiment, the second feeding belt component comprises:

[0042] a second drive motor, the second drive motor being arranged on the fixed feeding bracket;

[0043] a second reducer, the second reducer being transmission-connected to the second drive motor;

[0044] a second power roller, the second power roller being transmission-connected to the second reducer;

[0045] a second passive roller, the second passive roller being arranged in cooperation with the second power roller;

[0046] The second conveyor belt is wound around the second power roller and the second passive roller. The second drive motor drives the second reducer to rotate, and the second reducer drives the second power roller to rotate, thereby causing the second conveyor belt to rotate on the second power roller and the second passive roller.

[0047] In one embodiment, the guide plate comprises:

[0048] A material guide body, wherein the upper end of the material guide body is larger than the lower end, the upper end of the material guide body is connected to the second feeding belt component, and the lower end of the material guide body is connected to the movable feeding mechanism;

[0049] A material guiding connection part is provided with an elongated hole, and the material guiding connection part is fixedly connected to the fixed feeding bracket through the elongated hole.

[0050] On the other hand, the present application also provides a paving method for a ceramic paving device, which comprises the following steps:

[0051] Determine whether the powder material storage hopper in the mobile feeding mechanism is full;

[0052] If so, the mobile material spreading mechanism is driven to perform material spreading movement, and the mobile feeding mechanism is driven to keep moving synchronously with the mobile material spreading mechanism, so as to drive the material pipe assembly to move together with the mobile feeding mechanism and the mobile material spreading mechanism.

[0053] The beneficial effects of the ceramic paving equipment and paving method provided by the present application are at least:

[0054] The present application discloses a ceramic paving device and a paving method thereof, wherein the ceramic paving device includes: a mobile paving mechanism, a mobile feeding mechanism and a material pipe mechanism, the mobile paving mechanism is movably arranged along a first direction, the mobile feeding mechanism is movably arranged along the first direction, one end of the material pipe mechanism is connected to the mobile feeding mechanism, and the other end is connected to the mobile paving mechanism, and the material pipe mechanism can be moved together with the mobile feeding mechanism and the mobile paving mechanism by means of the movement of the mobile feeding mechanism and the mobile paving mechanism. In the present application, the mobile feeding mechanism is movably arranged along the first direction, and its movement direction is consistent with that of the mobile paving mechanism, and it can drive the material pipe mechanism to move together along the paving direction, and can solve the quality problem of powder agglomeration caused by the elongation and deformation of the feeding hose, and can avoid the clogging or damage of the material pipe mechanism, reduce downtime, improve production efficiency, and at the same time reduce the replacement frequency of the feeding hose, saving the cost of material use. BRIEF DESCRIPTION OF THE DRAWINGS

[0055] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the embodiments or descriptions of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0056] Figure 1 A schematic diagram of the structure of the ceramic paving equipment provided in an embodiment of the present application;

[0057] Figure 2 A schematic structural diagram of a mobile feeding mechanism provided in an embodiment of the present application;

[0058] Figure 3 for Figure 2 A magnified schematic diagram of part A in the middle;

[0059] Figure 4 A schematic diagram of the assembly structure of the fixed feeding belt mechanism provided in an embodiment of the present application;

[0060] Figure 5 for Figure 4 A magnified schematic diagram of part B in the middle;

[0061] Figure 6 for Figure 4 A magnified schematic diagram of the local C in the middle;

[0062] Figure 7 A schematic diagram of the structure of a fixed feeding belt mechanism provided in an embodiment of the present application from a top view;

[0063] Figure 8 for Figure 7 A magnified schematic diagram of the local D in the middle;

[0064] Figure 9 An exploded view of the material blocking assembly provided in an embodiment of the present application;

[0065] Figure 10 A schematic diagram of the process of the paving method provided in an embodiment of the present application;

[0066] Figure 11 A schematic flow chart of a paving method according to a specific embodiment of the present application.

[0067] Wherein, the reference numerals:

[0068] 100, mobile material spreading mechanism; 200, mobile material feeding mechanism; 300, material pipe mechanism; 400, support bracket; 500, fixed material feeding belt mechanism; 600, material spreading conveyor belt; 210, mobile material feeding bracket; 220, first material feeding belt component; 230, material storage hopper; 240, driving component; 250, mobile wheel; 260, material blocking assembly; 221, first driving motor; 222, first reducer; 223, first power roller; 224, first passive roller; 225, first conveyor belt; 231, hopper body; 232, material level sensor; 241, fixed base plate; 242, servo motor; 243, mobile reducer; 244, transmission shaft; 245, gear; 246, rack; 251, groove; 261, Material blocking bracket; 262, material blocking wear-resistant rubber plate; 410, square tube bracket; 420, front mechanical limiting component; 430, rear mechanical limiting component; 440, front electric eye limiting assembly; 450, rear electric eye limiting assembly; 460, transmission bracket; 470, movable guide rail; 461, fixed iron block; 421, limiting bolt; 422, limiting cylindrical rubber; 441, electric eye bracket; 442, limiting electric eye; 510, fixed feeding bracket; 520, material receiving hopper; 530, material guide plate; 540, second feeding belt component; 531, material guide body; 532, material guide connecting part; 533, long strip hole; 541, second driving motor; 542, second reducer; 543, second power roller; 544, second passive roller; 545, second conveyor belt. DETAILED DESCRIPTION

[0069] In order to make the technical problems, technical solutions and beneficial effects to be solved by this application more clearly understood, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.

[0070] It should be noted that when a component is referred to as being "fixed on" or "disposed on" another component, it may be located directly or indirectly on the other component. When a component is referred to as being "connected to" another component, it may be directly or indirectly connected to the other component. The directions or positions indicated by the terms "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the directions or positions shown in the accompanying drawings and are only for the convenience of description and cannot be understood as limitations on this technical solution. The terms "first" and "second" are only used for the purpose of convenience of description and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. "Multiple" means two or more, unless otherwise clearly and specifically defined.

[0071] See also Figure 1 This embodiment provides a ceramic paving device, which includes: a mobile paving mechanism 100, a mobile feeding mechanism 200 and a material pipe mechanism 300. The mobile paving mechanism 100 is movably arranged along a first direction. The mobile paving mechanism 100 is connected to the mobile feeding mechanism 200, and the mobile feeding mechanism 200 is movably arranged along the first direction. One end of the material pipe mechanism 300 is connected to the mobile feeding mechanism 200, and the other end is connected to the mobile paving mechanism 100. With the help of the movement of the mobile feeding mechanism 200 and the mobile paving mechanism 100, the material pipe mechanism 300 can move together with the mobile feeding mechanism 200 and the mobile paving mechanism 100 along the first direction.

[0072] In this embodiment, the mobile paving mechanism 100 and the mobile feeding mechanism 200 can both move along the first direction, that is, the movement directions of the mobile paving mechanism 100 and the mobile feeding mechanism 200 are consistent, and the movement speeds of the mobile paving mechanism 100 and the mobile feeding mechanism 200 can be consistent, wherein the material pipe mechanism 300 is connected to the mobile paving mechanism 100 and the mobile feeding mechanism 200. Therefore, with the help of the movement of the mobile feeding mechanism 200 and the mobile paving mechanism 100, the material pipe mechanism 300 can move along the first direction together with the mobile feeding mechanism 200 and the mobile paving mechanism 100, which can avoid the material pipe mechanism 300 from being stretched and deformed, avoid quality problems caused by powder agglomeration, and avoid blockage or damage of the material pipe mechanism 300.

[0073] For example, a ceramic paving device includes: a mobile paving mechanism 100, a mobile feeding mechanism 200, a material pipe mechanism 300 and a paving conveyor belt 600, wherein the mobile paving mechanism 100 is located on the paving conveyor belt 600, and the mobile paving mechanism 100 is movably arranged along the first direction, which means that the mobile paving mechanism 100 can move back and forth along the paving conveyor belt 600. For example, the first direction can refer to the direction of paving movement, or it can be opposite to or the same as the conveying direction of the paving conveyor belt 600. For example, when the paving conveyor belt 600 starts to convey to the right, the mobile paving mechanism 100 can move to the left along the paving conveyor belt 600, that is, the movement direction of the mobile paving mechanism 100 is opposite to the conveying direction of the paving conveyor belt 600 (this improves the paving efficiency). The material feeding mechanism 200 is moved to the left by the movement of the material feeding mechanism 200 and the material spreading mechanism 100, and the material feeding mechanism 200 is moved to the left by the movement of the material spreading mechanism 100. If the material spreading mechanism 100 moves to the left and the material feeding mechanism 200 remains stationary, that is, the lower end of the material pipe mechanism 300 moves to the left following the movement of the material spreading mechanism 100, and the upper end of the material pipe mechanism 300 is fixed on the material feeding mechanism 200, then the upper end of the material pipe mechanism 300 remains relatively stationary, and the material pipe mechanism 300 is easily stretched and deformed, resulting in quality problems caused by powder agglomeration, and easily causing the material pipe mechanism 300 to be blocked or damaged. Alternatively, when the mobile paving mechanism 100 is reset, if the mobile paving mechanism 100 moves to the right, the mobile feeding mechanism 200 can be driven to move to the right at the same time. At this time, both ends of the material pipe mechanism 300 move toward the right at the same time, that is, with the help of the movement of the mobile feeding mechanism 200 and the mobile paving mechanism 100, the material pipe mechanism 300 can move to the right together with the mobile feeding mechanism 200 and the mobile paving mechanism 100. Therefore, in this embodiment, with the help of the movement of the mobile feeding mechanism 200 and the mobile paving mechanism 100, the material pipe mechanism 300 can move along the first direction together with the mobile feeding mechanism 200 and the mobile paving mechanism 100, which can avoid the material pipe mechanism 300 from being stretched and deformed, avoid quality problems caused by powder agglomeration, and avoid blockage or damage of the material pipe mechanism 300.

[0074] In this embodiment, the mobile material spreading mechanism 100 can be understood as a material distributing machine on the material spreading conveyor belt 600. This material distributing machine includes a material distributing hopper. Specifically, the powdered material is conveyed by the mobile feeding mechanism 200 to the material pipe mechanism 300 and the material distributing hopper, and then is spread on the material spreading conveyor belt 600 through the material distributing hopper. The mobile material spreading mechanism 100 (material distributing machine) can be understood as existing technology, and the specific structure of the mobile material spreading mechanism 100 will not be detailed here. Furthermore, the material pipe mechanism 300 can also be understood as existing technology, and the specific structure of the material pipe mechanism 300 will not be detailed here.

[0075] Therefore, in this embodiment, the mobile feeding mechanism 200 is movably arranged along the first direction, which is consistent with the movement direction of the mobile paving mechanism 100, and can drive the material pipe mechanism 300 to move along the paving direction. It can solve the quality problem of powder agglomeration caused by the elongation and deformation of the feeding hose, and can avoid the blockage or damage of the material pipe mechanism 300, reduce downtime, improve production efficiency, and at the same time reduce the replacement frequency of the feeding hose, saving the cost of material use.

[0076] See also Figure 1 In the specific structure of this embodiment, the ceramic paving equipment may include: a support bracket 400, a fixed feeding belt mechanism 500 and a mobile feeding mechanism 200. The support bracket 400 is located above the mobile paving mechanism 100, and the fixed feeding belt mechanism 500 is arranged on the support bracket 400. The mobile feeding mechanism 200 is located below the fixed feeding belt mechanism 500 and is slidably connected to the support bracket 400. One end of the mobile feeding mechanism 200 is connected to the fixed feeding belt mechanism 500, and the other end is connected to the material pipe mechanism 300. With the help of the sliding of the mobile feeding mechanism 200, the material pipe mechanism 300 can move along the first direction.

[0077] In this embodiment, the ceramic paving equipment includes: a support bracket 400, a fixed feeding belt mechanism 500, and a mobile feeding mechanism 200, wherein the support bracket 400 is located above the mobile paving mechanism 100, and the mobile feeding mechanism 200 is located below the fixed feeding belt mechanism 500 and is slidably connected to the support bracket 400. One end of the mobile feeding mechanism 200 is connected to the fixed feeding belt mechanism 500, and the other end is connected to the material pipe mechanism 300. The material pipe mechanism 300 can be moved in a first direction by sliding the mobile feeding mechanism 200. For example, the powder is transported to the mobile feeding mechanism 200 via the fixed feeding belt mechanism 500, and then the powder is transported to the paving conveyor belt 600 via the mobile feeding mechanism 200, the material pipe mechanism 300, and the mobile paving mechanism 100 in sequence. The sliding connection between the mobile feeding mechanism 200 and the support bracket 400 enables the material pipe mechanism 300 to move along the first direction, and the mobile feeding mechanism 200 is located below the fixed feeding belt mechanism 500, that is, the mobile feeding mechanism 200 slides below the fixed feeding belt mechanism 500, and the powder on the fixed feeding belt mechanism 500 can be transported to the mobile feeding mechanism 200 by falling, ensuring that the mobile feeding mechanism 200 can not only stably transport powder to the material pipe mechanism 300, but also drive the material pipe mechanism 300 to move along the first direction together with the mobile paving mechanism 100.

[0078] See also Figure 2In the specific structure of this embodiment, the mobile feeding mechanism 200 includes: a mobile feeding bracket 210, a first feeding belt component 220, a storage hopper 230, a driving component 240 and a moving wheel 250. The mobile feeding bracket 210 is slidably connected to the support bracket 400. The first feeding belt component 220 is arranged on the mobile feeding bracket 210, and one end of the first feeding belt component 220 is communicated with the fixed feeding belt mechanism 500, and the other end is communicated with the material pipe mechanism 300. The storage hopper 230 is arranged on the mobile feeding bracket 210, and the storage hopper 230 is located between the first feeding belt component 220 and the material pipe mechanism 300. The driving component 240 is connected to the support bracket 400 and the mobile feeding bracket 210. The mobile feeding bracket 210 is driven by the driving component 240 to move in the first direction. The moving wheel 250 is arranged at the bottom of the mobile feeding bracket 210, and the moving wheel 250 is used to move the mobile feeding bracket 210.

[0079] In this embodiment, one end of the first feeding belt component 220 is connected to the fixed feeding belt mechanism 500, and the other end is connected to the material pipe mechanism 300. That is, the fixed feeding belt mechanism 500 conveys the powder to the first feeding belt component 220, and then the first feeding belt component 220 conveys the powder to the storage hopper 230. After passing through the storage hopper 230, the powder is conveyed to the material pipe mechanism 300. The mobile feeding bracket 210, the driving component 240, and the moving wheel 250 are used to achieve sliding between the mobile feeding mechanism 200 and the support bracket 400, ensuring that the mobile feeding mechanism 200 can be movably arranged along the first direction.

[0080] Optional, see Figure 3 A groove 251 is provided on the moving wheel 250, and a moving guide rail 470 that cooperates with the groove 251 is provided on the supporting bracket 400. For example, the moving guide rail 470 is embedded in the groove 251. The moving guide rail 470 can carry the moving feeding mechanism 200 and is slidingly connected to the moving wheel 250, thereby realizing the directional movement of the moving feeding mechanism 200 and avoiding the displacement of the moving feeding mechanism 200 during the movement process.

[0081] See also Figure 2 In the specific structure of this embodiment, the driving component 240 includes a fixed base plate 241, a servo motor 242, a mobile reducer 243, a transmission shaft 244, a gear 245 and a rack 246. The fixed base plate 241 is connected to the mobile feeding bracket 210. The servo motor 242 and the mobile reducer 243 are provided on the fixed base plate 241. The servo motor 242 is connected to the mobile reducer 243 for transmission. The mobile reducer 243 is connected to the transmission shaft 244 for transmission. Gears 245 are provided at both ends of the transmission shaft 244. The gear 245 is engaged with the rack 246, and the rack 246 is fixed on the support bracket 400.

[0082] In this embodiment, the driving component 240 includes a fixed base plate 241, a servo motor 242, a mobile reducer 243, a transmission shaft 244, a gear 245 and a rack 246. The servo motor 242 drives the mobile reducer 243 to rotate, and the mobile reducer 243 drives the transmission shaft 244 to rotate, and then drives the gear 245 to move along the rack 246, so as to realize the sliding connection between the mobile feeding mechanism 200 and the support bracket 400, so as to realize the movably setting of the mobile feeding mechanism 200 along the first direction.

[0083] For example, please combine Figure 4 The support bracket 400 includes several square tube brackets 410, a front mechanical limiting component 420, a rear mechanical limiting component 430, a front electric eye limiting component 440 and a rear electric eye limiting component 450 ( Figure 1 ), wherein a plurality of square tube supports 410 constitute the entire support, a front mechanical limiting component 420 is provided on the front side of the support bracket 400, and a rear mechanical limiting component 430 is provided on the rear side of the support bracket 400. On the one hand, the front mechanical limiting component 420 and the rear mechanical limiting component 430 are used to prevent the mobile feeding bracket 210 from exceeding the feeding range of the fixed feeding belt mechanism 500. On the other hand, the front mechanical limiting component 420 and the rear mechanical limiting component 430 can prevent the mobile feeding bracket 210 from sliding out of the moving guide rail 470 on the support bracket 400. For example, the front mechanical limiting component 420 may include a limiting bolt 421 and a limiting cylindrical rubber 422. The limiting bolt 421 is fixed to the support bracket 400, and the limiting cylindrical rubber 422 is set at the end of the limiting bolt 421. The limiting cylindrical rubber 422 is used to abut against the movable feeding bracket 210. The rear mechanical limiting component 430 may also include a limiting bolt 421 and a limiting cylindrical rubber 422. The limiting bolt 421 is fixed to the support bracket 400, and the limiting cylindrical rubber 422 is set at the end of the limiting bolt 421. The limiting cylindrical rubber 422 is used to abut against the movable feeding bracket 210 and can have a buffering effect. For example, the support bracket 400 is provided with two front mechanical limiting components 420 and two rear mechanical limiting components 430 to block the movement of the movable feeding bracket 210.

[0084] In this embodiment, a transmission bracket 460 is provided on the support bracket 400. The transmission bracket 460 is used to connect to the rack 246. The rack 246 can be provided on one side of the mobile feed bracket 210, and the mobile wheel 250 can be provided at the bottom of the mobile feed bracket 210. Among them, two racks 246 can be provided, and the two racks 246 are respectively located on the left and right sides of the support bracket 400. That is, the mobile reducer 243 is connected to the transmission shaft 244, and the two ends of the transmission shaft 244 are respectively connected to the gears 245. The two sides of the mobile feed bracket 210 are meshed with the racks 246 through the gears 245. When the servo motor 242 drives the gear 245 to rotate the rack 246, the mobile wheel 250 can slide on the support bracket 400 to realize the movable setting of the mobile feeding mechanism 200 along the first direction. For example, the front electric eye limiting assembly 440 is used to monitor the end position of the mobile feeding bracket 210, and the rear electric eye limiting assembly 450 is used to monitor the initial position of the mobile feeding bracket 210. The front electric eye limiting assembly 440 may include an electric eye bracket 441 and a limiting electric eye 442 ( Figure 8 As shown in ), the electric eye bracket 441 can be set on the transmission bracket 460, the limiting electric eye 442 is set on the electric eye bracket 441, and the rear electric eye limiting component 450 can also include the electric eye bracket 441 and the limiting electric eye 442. The electric eye bracket 441 can be set on the transmission bracket 460, and the limiting electric eye 442 is set on the electric eye bracket 441, that is, the front electric eye limiting component 440 and the rear electric eye limiting component 450 are set on the transmission bracket 460 one after the other to monitor the initial position and the end position of the mobile feeding mechanism 200 on the rack 246.

[0085] Optionally, the transmission bracket 460 may include the following structure: aluminum profile.

[0086] For example, see Figure 5 Aluminum profiles can be provided on both sides of the middle of the support bracket 400, and the aluminum profiles can be fixedly connected to the rack 246 through bolts and a fixing iron block 461.

[0087] See also Figure 3In the specific structure of this embodiment, the first feeding belt component 220 includes: a first driving motor 221, a first reducer 222, a first power roller 223, a first passive roller 224 and a first conveyor belt 225. The first driving motor 221 is arranged on the mobile feeding bracket 210, the first reducer 222 is transmission-connected to the first driving motor 221, the first power roller 223 is transmission-connected to the first reducer 222, the first passive roller 224 is cooperated with the first power roller 223, and the first conveyor belt 225 is wound around the first power roller 223 and the first passive roller 224. The first driving motor 221 drives the first reducer 222 to rotate, and the first reducer 222 drives the first power roller 223 to rotate, thereby causing the first conveyor belt 225 to rotate on the first power roller 223 and the first passive roller 224.

[0088] In this embodiment, the first feeding belt assembly 220 includes: a first driving motor 221, a first speed reducer 222, a first power roller 223, a first passive roller 224, and a first conveyor belt 225. The first driving motor 221 drives the first speed reducer 222 to rotate, and the first speed reducer 222 drives the first power roller 223 to rotate. The first conveyor belt 225 is wound around the first power roller 223 and the first passive roller 224, thereby enabling the first conveyor belt 225 to operate, so that the powder falling from the fixed feeding belt mechanism 500 can be transported to the storage hopper 230. After passing through the storage hopper 230, the powder is transported to the feed pipe mechanism 300. The first conveyor belt 225 is located below the fixed feeding belt mechanism 500. When the mobile feeding mechanism 200 slides, the first conveyor belt 225 is always within the range of the fixed feeding belt mechanism 500, which can ensure that the powder from the fixed feeding belt mechanism 500 always falls on the first conveyor belt 225.

[0089] See also Figure 2 In the specific structure of this embodiment, the first feeding belt component 220 also includes: a material blocking assembly 260 on both sides of the mobile feeding bracket 210, and the material blocking assembly 260 on both sides forms a material guide trough in the mobile feeding bracket 210, wherein, please combine Figure 9The material blocking assembly 260 includes a material blocking bracket 261, a material blocking wear-resistant rubber plate 262, and a material blocking cover. The material blocking bracket 261 is fixed to the movable feed bracket 210, and the material blocking cover is fixed to the material blocking bracket 261 by a plurality of bolts. The upper end of the material blocking wear-resistant rubber plate 262 is embedded between the material blocking bracket 261 and the material blocking cover, and the lower end of the material blocking wear-resistant rubber plate 262 is suspended above the first conveyor belt 225 to prevent powder from overflowing the first conveyor belt 225 and avoiding waste. In addition, the material blocking wear-resistant rubber plate 262 is fixed to the material blocking bracket 261 in an embedded manner, and the material blocking cover is covered on the material blocking wear-resistant rubber plate 262, which can ensure that the material blocking wear-resistant rubber plate 262 fits the material blocking bracket 261. If the material blocking wear-resistant rubber plate 262 is worn, it can be removed and replaced.

[0090] See also Figure 2 In the specific structure of this embodiment, the storage hopper 230 includes: a trumpet-shaped hopper body 231 and a material level sensor 232. The trumpet-shaped hopper body 231 is larger at the upper end and smaller at the lower end. Its upper end is connected to the first feeding belt component 220, and its lower end is connected to the material pipe mechanism 300. The material level sensor 232 is arranged on the trumpet-shaped hopper body 231. The material level sensor 232 is used to detect the storage situation in the trumpet-shaped hopper body 231.

[0091] In this embodiment, the trumpet-shaped hopper body 231 is larger at the upper end and smaller at the lower end, which can facilitate the powder to enter the material pipe mechanism 300 from the first conveyor belt 225, wherein the material level sensor 232 is arranged on the trumpet-shaped hopper body 231, and the material level sensor 232 detects the storage situation in the trumpet-shaped hopper body 231. For example, the storage hopper 230 is fixed on the mobile feeding bracket 210 through a support plate. When the powder in the storage hopper 230 reaches a preset range, the first conveyor belt 225 can be controlled to stop conveying powder to the storage hopper 230 to avoid powder overflow.

[0092] See also Figure 4 In the specific structure of this embodiment, the fixed feeding belt mechanism 500 includes: a fixed feeding bracket 510, a receiving hopper 520, a guide plate 530, and a second feeding belt component 540. The fixed feeding bracket 510 is arranged on the supporting bracket 400, the receiving hopper 520 is arranged on the fixed feeding bracket 510, the guide plate 530 is located at one end of the fixed feeding bracket 510 away from the receiving hopper 520, the guide plate 530 is connected to the mobile feeding mechanism 200, and the second feeding belt component 540 is arranged on the fixed feeding bracket 510, one end of the second feeding belt component 540 is connected to the receiving hopper 520, and the other end is connected to the guide plate 530.

[0093] In this embodiment, the fixed feeding belt mechanism 500 includes: a fixed feeding bracket 510, a receiving hopper 520, a guide plate 530, and a second feeding belt component 540. The receiving hopper 520 is the powder input end, and the guide plate 530 is the powder output end, that is, the powder is transported to the second feeding belt component 540 through the receiving hopper 520, and then the powder is transported to the first conveyor belt 225 by the second feeding belt component 540, that is, the powder is output from the position of the guide plate 530 to the first conveyor belt 225. The guide plate 530 is used to concentrate the powder on the first conveyor belt 225 when it falls, so as to prevent the powder from exceeding the range of the first conveyor belt 225 when it falls.

[0094] Please combine Figure 4 and Figure 6 In the specific structure of this embodiment, the material guide plate 530 includes: a material guide body 531 and a material guide connecting part 532. The material guide body 531 is larger at the upper end and smaller at the lower end. The upper end of the material guide body 531 is connected to the second feeding belt component 540, and the lower end of the material guide body 531 is connected to the mobile feeding mechanism 200. The material guide connecting part 532 is located on both sides of the upper end of the material guide body 531. A long hole 533 is provided on the material guide connecting part 532. The material guide connecting part 532 is fixedly connected to the fixed feeding bracket 510 through the long hole 533.

[0095] In this embodiment, the material guide connecting portion 532 is provided with an elongated hole 533. This hole allows for adjustment of the angle of the material guide body 531, thereby controlling the powder falling from the second feed belt assembly 540. This facilitates smoother powder transport and prevents the powder from falling beyond the reach of the first conveyor belt 225, thereby preventing powder overflow. For example, the fixed feed bracket 510 is provided with at least two elongated holes, which are removably connected to the elongated holes 533 via fixing bolts. To adjust the angle between the material guide plate 530 and the first conveyor belt 225, the fixing bolts can be loosened and adjusted. For example, two strip holes are provided on the fixed feeding bracket 510, an upper strip hole and a lower strip hole, so that the fixing bolt on the upper strip hole can remain unchanged, and the fixing bolt on the lower strip hole can be loosened and then moved to the left, so that the angle between the guide plate 530 and the first conveyor belt 225 can be increased, and the fixing bolt can be moved to the right, so that the angle between the guide plate 530 and the first conveyor belt 225 can be reduced.

[0096] See also Figure 7In the specific structure of this embodiment, the second feeding belt component 540 includes: a second driving motor 541, a second reducer 542, a second power roller 543, a second passive roller 544 and a second conveyor belt 545. The second driving motor 541 is arranged on the fixed feeding bracket 510, the second reducer 542 is transmission-connected to the second driving motor 541, the second power roller 543 is transmission-connected to the second reducer 542, the second passive roller 544 is cooperated with the second power roller 543, and the second conveyor belt 545 is wound around the second power roller 543 and the second passive roller 544. The second driving motor 541 drives the second reducer 542 to rotate, and the second reducer 542 drives the second power roller 543 to rotate, thereby causing the second conveyor belt 545 to rotate on the second power roller 543 and the second passive roller 544.

[0097] In this embodiment, the second feeding belt component 540 includes: a second driving motor 541, a second reducer 542, a second power roller 543, a second passive roller 544 and a second conveyor belt 545. The second driving motor 541 drives the second reducer 542 to rotate, and the second reducer 542 drives the second power roller 543 to rotate, wherein the second conveyor belt 545 is wound around the second power roller 543 and the second passive roller 544, thereby enabling the second conveyor belt 545 to operate. For example, the powder falling from the receiving hopper 520 is transported to the side of the guide plate 530 via the second conveyor belt 545, and then enters the first conveyor belt 225 from the guide plate 530.

[0098] Based on the ceramic paving equipment described in the above embodiment, please refer to Figure 10 The present application also provides a paving method for a ceramic paving device, which includes the following steps:

[0099] S100, determining whether the powder material storage hopper in the mobile feeding mechanism is full;

[0100] S200: If yes, drive the mobile spreading mechanism to spread the material, and at the same time drive the mobile feeding mechanism and the mobile spreading mechanism to keep moving synchronously, so as to drive the material pipe assembly to move together with the mobile feeding mechanism and the mobile spreading mechanism.

[0101] The following is combined with Figure 11 , detailing various non-limiting embodiments of the paving method of the ceramic paving equipment in this application.

[0102] S1. Power on and reset: After receiving the power on signal from the mobile spreading mechanism, the machine is turned on and the reset signal from the mobile spreading mechanism is linked to make the mobile feeding mechanism follow the mobile spreading mechanism to perform a reset action and return to the initial position, and then enter step S2;

[0103] S2, switch the ceramic paving equipment to automatic operation state;

[0104] S3. Determine the state of the powder in the storage hopper: Use the material level sensor to determine the state of the powder in the storage hopper. If the powder is in a full state, proceed to step S4; if the powder is less than full, proceed to step S8; if the powder is more than full, proceed to step S9;

[0105] S4. The mobile feeding mechanism follows the mobile spreading mechanism to perform linear motion in the first direction (the direction of the spreading movement): the mobile spreading mechanism spreads the material, and the mobile feeding mechanism follows the mobile spreading mechanism to perform linear motion in the first direction (the direction of the spreading movement), the movement speeds of the mobile feeding mechanism and the mobile spreading mechanism are kept consistent, so that the material pipe mechanism, the mobile feeding mechanism, and the mobile spreading mechanism move together in the first direction;

[0106] S5, judging whether the mobile spreading mechanism has moved to the end position, if so, proceeding to step S6; if not, returning to step S3;

[0107] S6, stop spreading the material, and stop the moving spreading mechanism, and at the same time, the moving feeding mechanism stops, and then proceed to step 7;

[0108] S7, the mobile material spreading mechanism and the mobile material feeding mechanism keep returning to the initial position synchronously: the mobile material spreading mechanism and the mobile material feeding mechanism keep returning to the initial position synchronously, so that the material pipe mechanism follows the mobile material feeding mechanism and the mobile material spreading mechanism to return to the initial position together;

[0109] S8. The mobile paving mechanism pauses paving and replenishes material, and then returns to step S3.

[0110] Specifically, when the powder material in the storage hopper is lower than the full state (has not reached the full state), the mobile spreading mechanism suspends spreading and triggers the refill signal to the previous process. The receiving hopper receives the powder material delivered from the previous process, and the second drive motor is started to drive the second conveyor belt, so that the powder material in the receiving hopper flows to the first conveyor belt along the second conveyor belt. The first drive motor is started to drive the first conveyor belt to operate, thereby transferring the powder material flowing down from the first conveyor belt to the storage hopper. In order to avoid accumulation of powder material on the first conveyor belt, the first conveyor belt is started first, and the second conveyor belt is started after the first conveyor belt has run for a period of time. The second conveyor belt is used to continuously feed the first conveyor belt to achieve feeding of the storage hopper.

[0111] S9, stop feeding, and then proceed to step S4.

[0112] When a manual stop or an emergency stop occurs in any step, the process returns to step S1.

[0113] This embodiment effectively solves the quality problem of powder agglomeration caused by the elongation and fall of the material pipe mechanism, and improves production quality. For example, the material pipe mechanism includes a hose, which can solve the quality problem of powder agglomeration caused by the elongation and fall of the hose in the prior art.

[0114] This embodiment significantly reduces the frequency of pipe mechanism damage, shortens production downtime, and improves production efficiency. It also significantly reduces the frequency of pipe mechanism replacement, saving material costs. For example, it can reduce the frequency of hose damage, shortens production downtime, and significantly reduces the frequency of hose replacement, saving material costs.

[0115] In summary, the present application discloses a ceramic paving device and a paving method thereof, wherein the ceramic paving device comprises: a mobile paving mechanism, a mobile feeding mechanism and a material pipe mechanism, the mobile paving mechanism is movably arranged along a first direction, the mobile paving mechanism is connected to the mobile feeding mechanism, and the mobile feeding mechanism is movably arranged along the first direction, one end of the material pipe mechanism is connected to the mobile feeding mechanism, and the other end is connected to the mobile paving mechanism, and the material pipe mechanism can be moved together with the mobile feeding mechanism and the mobile paving mechanism by means of the movement of the mobile feeding mechanism and the mobile paving mechanism. In the present application, the mobile feeding mechanism is movably arranged along the first direction, and its movement direction is consistent with that of the mobile paving mechanism, and it can drive the material pipe mechanism to move together along the paving direction, and can solve the quality problem of powder agglomeration caused by the elongation and deformation of the feeding hose, and can avoid the clogging or damage of the material pipe mechanism, reduce downtime, improve production efficiency, and at the same time reduce the replacement frequency of the feeding hose, saving the cost of material use.

[0116] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present application should be included in the scope of protection of the present application.

Claims

1. A ceramic paving device, characterized in that: include: A movable material spreading mechanism, wherein the movable material spreading mechanism is movably arranged along a first direction; a movable feeding mechanism, the movable feeding mechanism being movably arranged along the first direction; a material pipe mechanism, one end of the material pipe mechanism being connected to the movable feeding mechanism, and the other end of the material pipe mechanism being connected to the movable material spreading mechanism, and the material pipe mechanism, the movable feeding mechanism and the movable material spreading mechanism being able to move together in the first direction by means of the movement of the movable feeding mechanism and the movable material spreading mechanism; The ceramic paving equipment also includes: A supporting bracket, the supporting bracket being located above the movable paving mechanism; A fixed feeding belt mechanism, wherein the fixed feeding belt mechanism is arranged on the supporting bracket; The mobile feeding mechanism is located below the fixed feeding belt mechanism and is slidably connected to the support bracket, and one end of the mobile feeding mechanism away from the material pipe mechanism is connected to the fixed feeding belt mechanism; The mobile feeding mechanism comprises: A movable feeding bracket, wherein the movable feeding bracket is slidably connected to the supporting bracket; a first feeding belt component, wherein the first feeding belt component is arranged on the movable feeding bracket, and one end of the first feeding belt component is communicated with the fixed feeding belt mechanism, and the other end is communicated with the material pipe mechanism; A storage hopper, the storage hopper being provided on the movable feeding support and being located between the first feeding belt component and the material pipe mechanism; a driving component, wherein the driving component is connected to the supporting bracket and the movable feeding bracket, and the movable feeding bracket is driven by the driving component to move along the first direction; A moving wheel, which is arranged at the bottom of the moving feeding bracket and is used for moving the moving feeding bracket; The fixed feeding belt mechanism comprises: A fixed feeding bracket, wherein the fixed feeding bracket is arranged on the supporting bracket; A receiving hopper, the receiving hopper being arranged on the fixed feeding bracket; A material guide plate, the material guide plate is located at one end of the fixed feeding bracket away from the material receiving hopper, and the material guide plate is connected to the movable feeding mechanism; The second feeding belt component is arranged on the fixed feeding bracket, one end of the second feeding belt component is connected with the receiving hopper, and the other end is connected with the guide plate.

2. The ceramic paving equipment according to claim 1, characterized in that: The driving component includes a fixed base plate, a servo motor, a mobile reducer, a transmission shaft, a gear and a rack. The fixed base plate is connected to the mobile feeding bracket. The servo motor and the mobile reducer are arranged on the fixed base plate. The servo motor is connected to the mobile reducer in a transmission connection. The mobile reducer is connected to the transmission shaft in a transmission connection. The gears are arranged at both ends of the transmission shaft. The gears are engaged with the rack, and the rack is fixed on the supporting bracket.

3. The ceramic paving equipment according to claim 1, characterized in that: The first feeding belt component comprises: a first drive motor, wherein the first drive motor is arranged on the movable feeding bracket; a first reducer, the first reducer being transmission-connected to the first drive motor; a first power roller, the first power roller being transmission-connected to the first reducer; a first passive roller, the first passive roller being arranged in cooperation with the first power roller; The first conveyor belt is wound around the first power roller and the first passive roller. The first drive motor drives the first reducer to rotate, and the first reducer drives the first power roller to rotate, thereby causing the first conveyor belt to rotate on the first power roller and the first passive roller.

4. The ceramic paving equipment according to claim 1, characterized in that: The storage hopper comprises: a trumpet-shaped hopper body, wherein the trumpet-shaped hopper body is larger at the upper end and smaller at the lower end, wherein the upper end is connected to the first feeding belt component, and the lower end is connected to the material pipe mechanism; A material level sensor is provided on the trumpet-shaped hopper body, and is used to detect the material storage situation in the trumpet-shaped hopper body.

5. The ceramic paving equipment according to claim 1, characterized in that: The second feeding belt component includes: a second drive motor, the second drive motor being arranged on the fixed feeding bracket; a second reducer, the second reducer being transmission-connected to the second drive motor; a second power roller, the second power roller being transmission-connected to the second reducer; a second passive roller, the second passive roller being arranged in cooperation with the second power roller; The second conveyor belt is wound around the second power roller and the second passive roller. The second drive motor drives the second reducer to rotate, and the second reducer drives the second power roller to rotate, thereby causing the second conveyor belt to rotate on the second power roller and the second passive roller.

6. The ceramic paving equipment according to claim 1, characterized in that: The guide plate comprises: A material guide body, wherein the upper end of the material guide body is larger than the lower end, the upper end of the material guide body is connected to the second feeding belt component, and the lower end of the material guide body is connected to the movable feeding mechanism; A material guiding connection part is provided with an elongated hole, and the material guiding connection part is fixedly connected to the fixed feeding bracket through the elongated hole.

7. A paving method based on the ceramic paving equipment according to any one of claims 1 to 6, characterized in that: The following steps are involved: Determine whether the powder material storage hopper in the mobile feeding mechanism is full; If so, the mobile material spreading mechanism is driven to perform material spreading movement, and the mobile feeding mechanism is driven to keep moving synchronously with the mobile material spreading mechanism, so as to drive the material pipe assembly to move together with the mobile feeding mechanism and the mobile material spreading mechanism.

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