A longitudinal beam automatic riveting and end cover automatic installation machine
By designing a longitudinal beam automatic rivet and an automatic end cover installation machine, the problem of low production efficiency of longitudinal beams is solved, automated processing is realized, and production efficiency is improved.
Patent Information
- Application Number
- CN202211499139.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-28
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2042-11-28
AI Technical Summary
In the prior art, the production efficiency of longitudinal beams is low and relying on manual operations, resulting in slow production speed.
A longitudinal beam automatic rivet and end cover automatic installation machine is designed, including a conveying device, a rivet and end cover installation device, and the longitudinal beam rivet and end cover installation are realized through an automated process.
Automatic processing of longitudinal beams is realized, production efficiency is improved, and the time and cost of manual operation is reduced.
Smart Images

Figure CN115744088B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of automotive component processing equipment, and particularly to an automatic riveting machine for longitudinal beams and an automatic end cap installation machine. Background Art
[0002] Under the strong encouragement and advocacy of the country, the development trend of new energy vehicles is growing day by day, and the new energy vehicle tray, as an important part of new energy vehicles, also plays its important role. Since the longitudinal beam is the main part of the vehicle tray, manual production is relatively slow. Summary of the Invention
[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. For this purpose, the present invention provides an automatic riveting machine for longitudinal beams and an automatic end cap installation machine, which can realize the automatic processing of longitudinal beams and improve production efficiency.
[0004] An automatic riveting machine for longitudinal beams and an automatic end cap installation machine according to an embodiment of the first aspect of the present invention includes: a machine table; a conveying device arranged on the machine table for conveying workpieces to be processed along a conveying direction, and successively provided with one of a pre-placement position, a riveting position, and an end cap position, and the other of the riveting position and the end cap position along the conveying direction, the pre-placement position being used for pre-placing workpieces to be processed; a riveting device arranged at the riveting position for installing riveting nuts to the workpieces to be processed on the conveying device; and at least one group of end cap installation devices arranged at the end cap position for installing end caps to one end of the workpieces to be processed.
[0005] The automatic riveting machine for longitudinal beams and the automatic end cap installation machine according to an embodiment of the present invention has at least the following beneficial effects: An operator places the longitudinal beam to be processed on the pre-placement position of the conveying device. The longitudinal beam on the pre-placement position will be transported by the conveying device. When passing through the riveting position, multiple riveting nuts are installed by the riveting device. When passing through the end cap position, the end cap is installed by the end cap installation device, realizing the automatic processing of the longitudinal beam and improving production efficiency.
[0006] According to some embodiments of the present invention, the conveying device includes a conveying track and a first conveying component. The conveying track is arranged on the machine table, and the conveying track successively passes through the pre-placement position, the riveting position, and the end cap position. The first conveying component can move along the conveying track to clamp the workpiece to be processed at the pre-placement position to the riveting position, and then to the end cap position.
[0007] According to some embodiments of the present invention, the first conveying assembly includes a first chassis, a first conveying drive assembly, a flipping frame, a flipping drive assembly, and a clamping assembly. The first chassis is slidably disposed on the conveying track. The first conveying drive assembly is disposed on the machine table and is in transmission connection with the first chassis to drive the first chassis to slide along the conveying track. The flipping frame is disposed on the first chassis. A flipping shaft is provided on the flipping frame, and the flipping shaft is in transmission connection with the flipping drive assembly to rotate about an axis. The clamping assembly is disposed in the radial direction of the flipping shaft and is used for clamping and fixing the workpiece to be processed.
[0008] According to some embodiments of the present invention, the first conveying drive assembly is a lead screw slider structure.
[0009] According to some embodiments of the present invention, the flipping drive assembly is a pulley structure.
[0010] According to some embodiments of the present invention, the clamping assembly is a plurality of finger cylinders, and the clamping cavities of the finger cylinders are arranged in alignment and communication along the axis of the flipping shaft.
[0011] According to some embodiments of the present invention, the conveying device is provided with a pre-placement seat at the pre-placement position. The pre-placement seat is disposed on the machine table. A placement cavity for placing the workpiece to be processed is provided in the pre-placement seat. The pre-placement seat is provided with an extraction opening for extracting the workpiece to be processed on the side of the placement cavity facing the riveting position. Two opposite pre-positioning members are provided on the pre-placement seat. The two pre-positioning members are respectively disposed at both ends of the extraction opening, and the two pre-positioning members can move towards each other to squeeze the workpiece to be processed located in the placement cavity.
[0012] According to some embodiments of the present invention, the conveying device is provided with an end cap mounting seat at the end cap position. The end cap mounting seat includes a fixed seat, a pressing seat, and two end pressing members. The fixed seat is fixedly disposed on the machine table. A fixed groove is provided on the surface of the fixed seat away from the machine table. The pressing seat is disposed on the machine table, above the fixed seat, and is disposed opposite to the fixed seat for clamping the workpiece to be processed into the fixed groove. The end pressing members are disposed on the machine table at both ends of the end cap position to position both ends of the workpiece to be processed.
[0013] According to some embodiments of the present invention, the edge of the fixed groove is provided with a chamfer.
[0014] According to some embodiments of the present invention, the rivet device includes a rivet fixing table, a rivet sliding table, a nut conveying assembly, a nut clamping assembly and a rivet assembly. The rivet fixing table is arranged on the machine platform and erected above the conveying device. The rivet sliding table is slidably arranged on the rivet fixing table. The rivet sliding table can move along the erection direction of the rivet fixing table. The nut conveying assembly and the rivet assembly are both arranged on the rivet sliding table. A rivet end is provided on the rivet assembly, and the rivet end extends from the side where the conveying device is located to the rivet fixing table and the rivet sliding table. The nut clamping assembly is arranged below the rivet end and can move between the nut conveying assembly and directly below the rivet end to transfer the nut on the nut conveying assembly to directly below the rivet end.
[0015] According to some embodiments of the present invention, the nut conveying assembly includes a vibration plate, a nut loading assembly and an inclined nut conveying track, the top of the vibration plate is connected to the high end of the nut conveying track, the low end of the nut conveying track is provided with a nut loading port, and the nut loading assembly is arranged on the low end face of the nut conveying track to press the nut through the nut loading port.
[0016] According to some embodiments of the present invention, the nut clamping assembly includes a clamping rail, a clamping drive and a clamping base plate, the clamping rail is erected above the conveying device, the clamping base plate is slidably connected to the clamping rail, and is transmission-connected to the clamping drive to drive the clamping base plate to slide along the clamping rail, the clamping base plate is provided with a clamping cavity capable of pulling a rivet nut, the axis of the clamping cavity is arranged toward the side where the rivet end is located, and the clamping cavity can be opened when subjected to axial pressure to loosen the rivet nut.
[0017] According to some embodiments of the present invention, the clamping substrate is provided with a rivet channel in the same direction on the line connecting the rivet end and the rivet position, and two clamps facing each other and capable of closing the rivet channel are provided in the rivet channel, and clamping arc holes are provided on opposite surfaces of the clamps, and the two clamping arc holes are arranged opposite to each other and enclose the clamping cavity, and the side of the clamp away from the other clamp is elastically hingedly connected or elastically telescopically connected to the clamping substrate.
[0018] According to some embodiments of the present invention, a side of the clamping plate away from the other clamping plate is hingedly connected to the clamping base plate, and a torsion spring is sleeved on a hinge axis between the clamping plate and the clamping base plate.
[0019] According to some embodiments of the present invention, the riveting assembly includes a riveting gun and a riveting driving member. The riveting driving member is disposed on the riveting sliding table. The riveting driving member has a stroke of moving towards the machine table. The riveting gun is disposed on the riveting driving member and can move under the drive of the riveting driving member. The riveting gun extends from the side where the conveying device is located and is disposed on the riveting fixing table and the riveting sliding table, and the gun head of the riveting gun is oriented towards the machine table.
[0020] According to some embodiments of the present invention, the number of the end cap mounting devices is two, which are oppositely disposed on both sides of the conveying device.
[0021] According to some embodiments of the present invention, the end cap mounting device is provided with a material storage assembly, a feeding assembly and an end cap mounting assembly. The material storage assembly is provided with a feeding position. The material storage assembly can store a plurality of end caps and convey the end caps to the feeding position. The feeding assembly is provided with a clamping position. The feeding assembly has a stroke of moving between the feeding position and the clamping position to drive the end cap on the feeding position to the clamping position. The end cap mounting assembly has a stroke of moving between the clamping position and the end cap position. The end cap mounting assembly is used for clamping the end cap on the clamping position and mounting it to one end of the longitudinal beam at the end cap position.
[0022] According to some embodiments of the present invention, the material storage assembly includes a material storage frame. The bottom of the material storage frame is provided with a through hole oriented towards the clamping position. The through hole can accommodate the end cap to pass through, forming a feeding position.
[0023] According to some embodiments of the present invention, the feeding assembly includes a pushing member and a squeezing member which are oppositely disposed. The feeding position and the clamping position are sequentially arranged on the line connecting the pushing member and the squeezing member. Both the pushing member and the squeezing member have a stroke of moving between the feeding position and the clamping position. The pushing member and the squeezing member can jointly squeeze the end cap at the feeding position and move to the clamping position after being squeezed and fixed for the end cap mounting assembly to clamp.
[0024] According to some embodiments of the present invention, the end cap mounting device further includes a glue application assembly. The glue application assembly is disposed above the clamping position and can move towards the clamping position for applying glue to the end cap at the clamping position. The end cap mounting assembly can rotate the clamped end cap with the axis in the direction from the clamping position to the end cap position.
[0025] According to some embodiments of the present invention, the end cap mounting assembly includes an end cap mounting track, an end cap mounting driving member, a rotating table, a rotating driving member, and an end cap clamping member. The end cap mounting track is arranged along the direction from the clamping position to the end cap position. The rotating table is slidably arranged on the end cap mounting track. The end cap mounting driving member is in transmission connection with the rotating table to drive the rotating table to move along the end cap mounting track. The rotating driving member is arranged on the rotating table and is in transmission connection with the end cap clamping member to drive the end cap clamping member to rotate about the axis connecting the clamping position and the end cap position. The end cap clamping member is located on the side of the rotating driving member facing the end cap position, and the end cap clamping member can clamp the end cap.
[0026] According to some embodiments of the present invention, the end cap clamping member is a finger cylinder.
[0027] Additional aspects and advantages of the present invention will be given in part in the following description, become apparent in part from the following description, or be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The following further describes the present invention in conjunction with the drawings and embodiments, where:
[0029] Figure 1 is a three-dimensional structural schematic diagram of the first perspective of the longitudinal beam automatic riveting and end cap automatic installation machine according to an embodiment of the present invention;
[0030] Figure 2 is a three-dimensional structural schematic diagram of the second perspective of the longitudinal beam automatic riveting and end cap automatic installation machine according to an embodiment of the present invention;
[0031] Figure 3 is a three-dimensional structural schematic diagram of the machine table and conveying device of the longitudinal beam automatic riveting and end cap automatic installation machine according to an embodiment of the present invention;
[0032] Figure 4 is a three-dimensional structural schematic diagram of the back of the riveting device of the longitudinal beam automatic riveting and end cap automatic installation machine according to an embodiment of the present invention;
[0033] Figure 5 is a three-dimensional structural schematic diagram of the front of the riveting device of the longitudinal beam automatic riveting and end cap automatic installation machine according to an embodiment of the present invention;
[0034] Figure 6 is Figure 5 a partial enlarged view of part A in
[0035] Figure 7 is a three-dimensional cross-sectional schematic diagram of the front of the riveting device of the longitudinal beam automatic riveting and end cap automatic installation machine according to an embodiment of the present invention;
[0036] Figure 8 The front three-dimensional structural schematic diagram of the end cap installation device of the longitudinal beam automatic riveting and end cap automatic installation machine according to an embodiment of the present invention;
[0037] Figure 9 The back three-dimensional structural schematic diagram of the end cap installation device of the longitudinal beam automatic riveting and end cap automatic installation machine according to an embodiment of the present invention;
[0038] Figure 10 The three-dimensional structural schematic diagram of the end cap installation assembly of the longitudinal beam automatic riveting and end cap automatic installation machine according to an embodiment of the present invention.
[0039] Reference numerals in the drawings:
[0040] Machine table 100;
[0041] Conveyor device 200; Pre-placement position 210; Pre-positioning member 211; Riveting position 220; End cap position 230; End cap mounting seat 231; Fixed seat 2311; Pressing seat 2312; End pressing member 2313; Conveyor track 240; First conveying assembly 250; First chassis 251; First conveying drive assembly 252; Flipping frame 253; Clamping assembly 254;
[0042] Riveting device 300; Riveting fixed table 310; Riveting sliding table 320; Nut conveying assembly 330; Vibrating plate 331; Nut feeding assembly 332; Nut conveying track 333; Nut clamping assembly 340; Clamping track 341; Clamping drive member 342; Clamping substrate 343; Clamping cavity 3431; Clamping plate 3432; Riveting assembly 350; Riveting gun 351; Riveting drive member 352;
[0043] End cap installation device 400; Storage assembly 410; Feeding position 411; Feeding assembly 420; Clamping position 421; Pushing member 422; Extruding member 423; End cap installation assembly 430; End cap installation track 431; End cap installation drive member 432; Rotating table 433; Rotating drive member 434; End cap clamping member 435; Gluing assembly 440; Glue scraping plate 441. Detailed implementation manners
[0044] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the drawings, in which the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention and should not be construed as a limitation of the present invention.
[0045] In the description of the present invention, it should be understood that with respect to the orientation description, such as the orientation or positional relationship indicated by up, down, etc., it is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention.
[0046] In the description of the present invention, "a plurality" means more than two. If there is a description of first and second, it is only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features or implicitly specifying the sequence relationship of the indicated technical features.
[0047] In the description of the present invention, unless otherwise clearly defined, terms such as "set", "installed", "connected", etc. should be understood in a broad sense. Those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific content of the technical solution.
[0048] Referring to Figures 1 to 10 As shown, an automatic riveting machine for longitudinal beams and an automatic end cap installing machine according to an embodiment of the present invention includes:
[0049] A machine table 100;
[0050] A conveying device 200, arranged on the machine table 100, for conveying workpieces to be processed along the conveying direction, and successively provided with one of a pre-placement position 210, a riveting position 220 and an end cap position 230, and the other of the riveting position 220 and the end cap position 230 along its conveying direction. The pre-placement position 210 is used for pre-placing workpieces to be processed.
[0051] A riveting device 300, arranged at the riveting position 220, for installing riveting nuts to workpieces to be processed on the conveying device 200.
[0052] At least one group of end cap installing devices 400, arranged at the end cap position 230, for installing end caps to one end of workpieces to be processed.
[0053] It should be understood that an operator manually places the longitudinal beam to be processed on the pre-placement position 210 of the conveying device 200. The longitudinal beam on the pre-placement position 210 will be transported by the conveying device 200. When passing through the riveting position 220, a plurality of riveting nuts are installed by the riveting device 300. When passing through the end cap position 230, end caps are installed by the end cap installing device 400, realizing the automatic processing of the longitudinal beam and improving the production efficiency.
[0054] Referring to Figure 1 、 Figure 2 、 Figure 3 And Figure 4As shown, the conveying device 200 includes a conveying track 240 and a first conveying component 250. The conveying track 240 is arranged on the machine table 100 and sequentially passes through the pre-placement position 210, the riveting position 220, and the end cap position 230. The first conveying component 250 can move along the conveying track 240 to clamp the workpiece to be processed at the pre-placement position 210 to the riveting position 220, and then to the end cap position 230.
[0055] It should be understood that the first conveying component 250 conveys the longitudinal beam along the conveying track 240, so that the longitudinal beam can sequentially pass through the pre-placement position 210, the riveting position 220, and the end cap position 230, realizing the transfer of the longitudinal beam and facilitating the riveting process of the longitudinal beam and the installation of the end cap.
[0056] Refer to Figure 1 、 Figure 2 、 Figure 3 And Figure 4 As shown, the first conveying component 250 includes a first chassis 251, a first conveying drive component 252, a flipping frame 253, a flipping drive component, and a clamping component 254. The first chassis 251 is slidably arranged on the conveying track 240. The first conveying drive component 252 is arranged on the machine table 100 and is in transmission connection with the first chassis 251 to drive the first chassis 251 to slide along the conveying track 240. The flipping frame 253 is arranged on the first chassis 251. A flipping shaft is provided on the flipping frame 253, and the flipping shaft is in transmission connection with the flipping drive component to rotate around the axis. The clamping component 254 is arranged in the radial direction of the flipping shaft and is used to clamp and fix the workpiece to be processed.
[0057] It should be understood that during conveying, the clamping component 254 is located at the pre-placement position 210 to clamp the longitudinal beam at the pre-placement position 210. After clamping, the flipping frame 253 drives the clamping component 254 to flip, so that except for one side of the longitudinal beam being clamped, the other three sides can be rotated to face upward, facilitating the riveting of the riveting nut to three different sides of the longitudinal beam and realizing the riveting of the riveting nut on the longitudinal beam.
[0058] Among them, the first conveying drive component 252 is a lead screw slider structure. The first chassis 251 is connected to the slider of the lead screw slider structure, and the slider moves along the lead screw to realize the drive of the first conveying drive component 252. Its specific structure and installation position are common knowledge for those skilled in the art and will not be elaborated here.
[0059] Among them, the flipping drive component is a pulley structure. The pulley structure includes a driving pulley and a driven pulley. The driving pulley is in transmission connection with the motor and is transmitted to the driven pulley through a belt. The end of the flipping shaft is inserted into the axis of the driven pulley and rotates under the drive of the driven pulley. Its specific structure and installation position are common knowledge for those skilled in the art and will not be elaborated here.
[0060] Among them, the clamping assembly 254 is a plurality of finger cylinders, and the clamping cavities 3431 of the finger cylinders are arranged in alignment and communication along the axis of the flipping shaft. The specific structure and installation position of the finger cylinders are common knowledge to those skilled in the art and will not be elaborated here.
[0061] Among them, the conveying device 200 further includes a second conveying assembly, and the conveying device 200 also passes through a material receiving position. The material receiving position is located behind the end cap position 230 and is used for receiving materials. The second conveying assembly is located between the end cap position 230 and the material receiving position and is used for... The second conveying assembly has the same structure as the first conveying assembly 250, only the installation positions are different, and will not be elaborated here.
[0062] Refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown in, the conveying device 200 is provided with a pre-placement seat at the pre-placement position 210. The pre-placement seat is arranged on the machine table 100. The pre-placement seat is provided with a placement cavity for placing workpieces to be processed. The pre-placement seat is provided with an outlet for taking out the workpieces to be processed on the side facing the riveting position 220 of the placement cavity. The pre-placement seat is provided with two opposite pre-positioning members 211. The two pre-positioning members 211 are respectively arranged at both ends of the outlet. The two pre-positioning members 211 can move towards each other to squeeze the workpieces to be processed located in the placement cavity.
[0063] Among them, both ends of the outlet refer to: the direction perpendicular to the connection line between the placement cavity and the riveting position 220.
[0064] It should be understood that by setting the pre-placement seat, during processing, the longitudinal beam can be manually or mechanically automatically placed in the placement cavity of the placement seat. The two ends of the longitudinal beam located in the outlet are squeezed by the pre-positioning members 211 to achieve the positioning of the two ends of the longitudinal beam in the outlet, and the positioning is more accurate. Among them, when the longitudinal beam is in the vertical direction, it can be positioned by its own gravity; when the clamping assembly 254 moves towards the outlet and clamps the longitudinal beam at the outlet, it will squeeze the longitudinal beam along the direction away from the riveting position 220 of the outlet to achieve the positioning in the direction of the connection line between the placement cavity and the riveting position 220, and achieve the three-dimensional positioning of the longitudinal beam at the pre-placement position 210, which is convenient for taking out.
[0065] Among them, the finger length of the finger cylinder of the clamping assembly 254 is less than the length of the longitudinal beam along the direction away from the riveting position 220 of the outlet, which is convenient for squeezing the longitudinal beam.
[0066] Refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 4As shown in the figure, the conveying device 200 is provided with an end cover mounting seat 231 at the end cover position 230. The end cover mounting seat 231 includes a fixed seat 2311, a pressing seat 2312, and two end pressing members 2313. The fixed seat 2311 is fixedly arranged on the machine table 100. A fixed groove is provided on the surface of the fixed seat 2311 away from the machine table 100. The pressing seat 2312 is arranged on the machine table 100, above the fixed seat 2311, and is arranged opposite to the fixed seat 2311, and is used to clamp the workpiece to be processed into the fixed groove. The end pressing members 2313 are arranged on the machine table 100 at both ends of the end cover position 230 to position both ends of the workpiece to be processed.
[0067] It should be understood that when the longitudinal beam is conveyed to the end cover position 230 by the conveying device 200, the longitudinal beam will be positioned in the conveying direction through the fixed groove on the fixed seat 2311, and the longitudinal beam in the fixed groove will be extruded by the pressing seat 2312, so that the longitudinal beam is fixed. And both ends of the longitudinal beam have been fixed through the pre-placement position 210, realizing the fixation of the overall position of the longitudinal beam, which is convenient for the installation of the end cover.
[0068] It should be understood that the edge of the fixed groove is provided with a chamfer, which is convenient for the longitudinal beam to be smoothly inserted into the fixed groove, and the feasibility is higher.
[0069] Refer to Figure 1 、 Figure 2 、 Figure 4 、 Figure 5 、 Figure 6 And Figure 7 As shown in the figure, the riveting device 300 includes a riveting fixed table 310, a riveting sliding table 320, a nut conveying component 330, a nut clamping component 340, and a riveting component 350. The riveting fixed table 310 is arranged on the machine table 100, erected above the conveying device 200. The riveting sliding table 320 is slidably arranged on the riveting fixed table 310, and the riveting sliding table 320 can move along the erection direction of the riveting fixed table 310. The nut conveying component 330 and the riveting component 350 are both arranged on the riveting sliding table 320. A riveting end is provided on the riveting component 350, and the riveting end extends out of the riveting fixed table 310 and the riveting sliding table 320 from the side where the conveying device 200 is located. The nut clamping component 340 is arranged below the riveting end and can move between directly below the nut conveying component 330 and the riveting end to transfer the nut on the nut conveying component 330 to directly below the riveting end.
[0070] It should be understood that the conveying component conveys the longitudinal beam to the riveting position 220. The nut conveying component 330 on the riveting fixed table 310 conveys the nut to the nut clamping component 340, and the riveting end of the riveting component 350 squeezes the nut on the nut clamping component 340 towards the longitudinal beam at the riveting position 220, so as to realize riveting.
[0071] After processing a rivet nut on the longitudinal beam, the nut conveying assembly 330, the nut clamping assembly 340 and the rivet assembly 350 will move together along the rivet sliding table 320 to move to the next rivet nut on the longitudinal beam for rivet.
[0072] Among them, when constructing the rivet nuts on different surfaces of the longitudinal beam, the clamping assembly 254 will be flipped through the flip frame 253, and then the longitudinal beam will be flipped, so that the rivet device 300 can realize the processing on different surfaces of the longitudinal beam, and when the positions of the rivet nuts on different surfaces of the longitudinal beam are different, the position of the longitudinal beam in the conveying direction can be adjusted by the first conveying drive assembly 252, and the adjustment perpendicular to the conveying direction can be achieved by the rivet sliding table 320, so as to realize the planar positioning of the rivet holes on the same surface of the longitudinal beam, and the processing is more accurate.
[0073] Reference Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, the nut conveying assembly 330 includes a vibration plate 331, a nut loading assembly 332 and an inclined nut conveying track 333. The top of the vibration plate 331 is connected to the high end of the nut conveying track 333. The lower end of the nut conveying track 333 is provided with a nut loading port. The nut loading assembly 332 is arranged on the lower end face of the nut conveying track 333 to press the nut through the nut loading port.
[0074] It is worth understanding that the nuts are automatically arranged and neatly conveyed by the vibration plate 331. After being conveyed to the nut conveying track 333, they are moved along the high end of the nut conveying track 333 to the low end of the nut conveying track 333. After reaching the low end, the nuts can be pressed down by the nut feeding assembly 332 so that the nuts are ejected from the nut feeding port. After one nut is ejected, the next nut is automatically clamped to the top of the nut feeding port under the action of gravity. The structure and installation of the vibration plate 331 are common sense for technicians in this field and will not be described in detail here.
[0075] The nut feeding assembly 332 includes a feeding block and a feeding cylinder, and the feeding cylinder is transmission-connected to the feeding block so as to extrude the nut through the movement of the feeding block.
[0076] Reference Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 6 and Figure 7As shown, the nut clamping assembly 340 includes a clamping track 341, a clamping driving member 342, and a clamping substrate 343. The clamping track 341 is installed above the conveying device 200. The clamping substrate 343 is slidably connected to the clamping track 341 and is in transmission connection with the clamping driving member 342 to drive the clamping substrate 343 to slide along the clamping track 341. A clamping cavity 3431 capable of riveting nuts is provided on the clamping substrate 343. The axis of the clamping cavity 3431 is arranged towards the side where the riveting end is located, and the clamping cavity 3431 can be opened when subjected to axial pressure to release the riveting nut.
[0077] It should be understood that the clamping substrate 343 moves along the clamping track 341 through the clamping driving member 342. When the clamping substrate 343 moves to the low end of the nut conveying track 333, the nut on the nut conveying track 333 will be pushed into the clamping cavity 3431 of the clamping substrate 343 under the action of the nut feeding assembly 332. Through the movement of the clamping substrate 343, the nut moves below the riveting end. And when the riveting end of the riveting assembly 350 presses towards the longitudinal beam direction, the clamping cavity 3431 opens, and the nut is driven by the riveting end to pass through the clamping cavity 3431 and connect with the longitudinal beam for riveting.
[0078] Refer to Figure 1 、 Figure 2 、 Figure 4 、 Figure 5 、 Figure 6 and Figure 7 As shown, the clamping substrate 343 is provided with a riveting channel in the same direction on the connection line between the riveting end and the riveting position 220. Two opposite clamping plates 3432 capable of closing the riveting channel are provided in the riveting channel. Clamping arc holes are provided on the opposite surfaces of the clamping plates 3432. The two clamping arc holes are arranged opposite to each other and enclose the clamping cavity 3431 together. One side of the clamping plate 3432 away from the other clamping plate 3432 is elastically hinged or elastically telescoped to the clamping substrate 343.
[0079] It should be understood that the two clamping plates 3432 are opened when subjected to axial pressure by being elastically hinged or elastically telescoped to the substrate, which is convenient for releasing the nut for riveting.
[0080] Specifically, when the clamping plate 3432 is elastically hinged to the substrate, one side of the clamping plate 3432 away from the other clamping plate 3432 is hinged to the clamping substrate 343, and a torsion spring is sleeved on the hinge axis of the clamping plate 3432 and the clamping substrate 343. After the substrate is elastically deformed and opened under pressure, the two clamping plates 3432 rotate to open the riveting channel, and the torsion spring will be in a compressed or stretched state, accumulating a certain amount of elastic potential energy. When the pressure disappears, the torsion spring releases the elastic potential energy, causing the two clamping plates 3432 to reset and close the riveting channel to receive the riveting nut through the clamping cavity 3431.
[0081] As another implementation, when the clamping plate 3432 is elastically telescopically connected to the substrate, there are two opposite avoidance holes in the clamping substrate 343 and the riveting channel. The two clamping plates 3432 are respectively arranged in the two avoidance holes and are elastically connected to the side away from the clamping plate 3432 in the avoidance holes by springs. When an external force acts on the clamping plate 3432, the spring will be compressed, so that it shrinks into the avoidance hole, realizing that the clamping plate 3432 opens the riveting channel. When the external force disappears, the spring returns to its original state under the action of its own elastic potential energy, thereby driving the clamping plate 3432 to reset, realizing the closing of the riveting channel, and the riveting nut can be received through the clamping cavity 3431.
[0082] Referring to Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 6 and Figure 7 as shown, the riveting assembly 350 includes a riveting gun 351 and a riveting driving member 352. The riveting driving member 352 is arranged on the riveting sliding table 320. The riveting driving member 352 has a stroke of moving towards the machine table 100. The riveting gun 351 is arranged on the riveting driving member 352 and can move under the drive of the riveting driving member 352. The riveting gun 351 extends from the side where the conveying device 200 is located and is arranged on the riveting fixing table 310 and the riveting sliding table 320, and the gun head of the riveting gun 351 is arranged towards the machine table 100.
[0083] It should be understood that after the clamping cavity 3431 of the clamping substrate 343 is aligned with the riveting end, the riveting gun 351 will move towards the longitudinal beam on the riveting position 220 through the riveting driving member 352, so as to realize the extrusion of the two clamping plates 3432 in the riveting channel, and make the riveting nut move away from the riveting position 220 to the longitudinal beam, realizing riveting.
[0084] Among them, the specific structure and installation method of the riveting gun 351 are common knowledge for those skilled in the art and will not be elaborated here.
[0085] Referring to Figure 1 as shown, the number of the end cover installation devices 400 is two, and they are oppositely arranged on both sides of the conveying device 200.
[0086] It should be understood that by setting two end cover installation devices 400, the end covers are installed at both ends of the longitudinal beam, and the installation efficiency is higher.
[0087] Referring to Figure 8 , Figure 9 and Figure 10As shown in the figure, a storage component 410, a feeding component 420, and an end cap mounting component 430 are provided on the end cap mounting device 400. A feeding position 411 is provided on the storage component 410. The storage component 410 can store multiple end caps and convey the end caps to the feeding position 411. A clamping position 421 is provided on the feeding component 420. The feeding component 420 has a stroke of moving between the feeding position 411 and the clamping position 421 to drive the end cap on the feeding position 411 to the clamping position 421. The end cap mounting component 430 has a stroke of moving between the clamping position 421 and the end cap position 230. The end cap mounting component 430 is used to clamp the end cap on the clamping position 421 and mount it to one end of the longitudinal beam at the end cap position 230.
[0088] It should be understood that multiple end caps are pre-placed in the storage component 410. When installation is required, the end caps are conveyed to the feeding position 411. The feeding component 420 conveys the end cap on the feeding position 411 to the clamping position 421, clamps the end cap on the clamping position 421 through the end cap mounting component 430, and mounts the end cap to the end of the longitudinal beam through the end cap mounting component 430, realizing the automatic assembly of the end cap.
[0089] Refer to Figure 8 、 Figure 9 and Figure 10 As shown in the figure, the storage component 410 includes a storage frame. A through hole facing the clamping position 421 is provided at the bottom of the storage frame. The through hole can accommodate the end cap to pass through, forming the feeding position 411.
[0090] It should be understood that multiple end caps are pre-stacked vertically in the storage frame. When the end cap at the bottom of the storage frame is moved to the clamping position 421 by the feeding component 420, the subsequent end caps will be automatically loaded onto the feeding position 411 under the action of their own weight, realizing the automatic feeding of the end caps.
[0091] Refer to Figure 8 、 Figure 9 and Figure 10 As shown in the figure, the feeding component 420 includes a pushing member 422 and a squeezing member 423 arranged oppositely. The feeding position 411 and the clamping position 421 are successively arranged on the connection line between the pushing member 422 and the squeezing member 423. Both the pushing member 422 and the squeezing member 423 have a stroke of moving between the feeding position 411 and the clamping position 421. The pushing member 422 and the squeezing member 423 can jointly squeeze the end cap at the feeding position 411 and move to the clamping position 421 after being squeezed and fixed for the end cap mounting component 430 to clamp.
[0092] It is worth understanding that the end cap located on the feeding position 411 is pressed and fixed by the pushing member 422 and the extruding member 423 together. After the extrusion, the pushing member 422 extends toward the extruding member 423, and the extruding member 423 retracts to transfer the clamped end cap to the clamping position 421. The end cap has been fixed on the feeding position 411, and is also pressed and fixed in the subsequent transfer process, so that the position of the end cap is fixed during the transfer process, so as to improve the subsequent installation accuracy.
[0093] Reference Figure 8 , Figure 9 and Figure 10 As shown, the end cap installation device 400 also includes a gluing assembly 440, which is arranged above the clamping position 421 and can move toward the clamping position 421 to glue the end cap on the clamping position 421. The end cap installation assembly 430 can rotate the clamped end cap with the direction from the clamping position 421 to the end cap position 230 as the axis.
[0094] It is worth understanding that when the end cap position 230 is on the clamping position 421, the gluing assembly 440 will glue the end cap on the clamping position 421. During the gluing, the end cap installation assembly 430 rotates to glue all surfaces of the end cap to facilitate subsequent installation.
[0095] Reference Figure 8 , Figure 9 and Figure 10 As shown, the end cover mounting assembly 430 includes an end cover mounting rail 431, an end cover mounting drive member 432, a rotating table 433, a rotating drive member 434 and an end cover clamping member 435. The end cover mounting rail 431 is arranged along the direction from the clamping position 421 to the end cover position 230, the rotating table 433 is slidably arranged on the end cover mounting rail 431, the end cover mounting drive member 432 is transmission-connected with the rotating table 433 to drive the rotating table 433 to move along the end cover mounting rail 431, the rotating drive member 434 is arranged on the rotating table 433, and is transmission-connected with the end cover clamping member 435 to drive the end cover clamping member 435 to rotate with the line connecting the clamping position 421 to the end cover position 230 as the axis, the end cover clamping member 435 is located on the side of the rotating drive member 434 facing the end cover position 230, and the end cover clamping member 435 can clamp the end cover.
[0096] It should be understood that the end cap installation driving member 432 drives the end cap clamping member 435 on the rotating table 433 to move along the end cap installation track 431. When it moves to the clamping position 421, the end cap clamping member 435 clamps the end cap between the pushing member 422 and the squeezing member 423. After the end cap clamping member 435 clamps and fixes the end cap, the pushing member 422 and the squeezing member 423 move in the reverse direction to reset. The end cap clamping member 435 will rotate driven by the rotation driving member 434. After gluing one side of the end cap is completed, it is flipped to the other side of the end cap without gluing until glue is applied to all four sides of the end cap. After the gluing is completed, the end cap clamping member 435 clamps the end cap and moves it towards the end of the longitudinal beam at the end cap position 230, and inserts the end cap into the end of the longitudinal beam to achieve the installation of the end cap at the end of the longitudinal beam. The installation is automated and the installation efficiency is higher.
[0097] Wherein, on one side of the end cap clamping member 435 facing the longitudinal beam, there are also two opposite and retractable glue scraping plates 441, and the glue scraping plates 441 can scrape off the excess glue on the end cap.
[0098] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the scope of knowledge possessed by those of ordinary skill in the art.
Claims
1. An automatic riveting machine for longitudinal beams and an automatic end cap installing machine, characterized in that, it includes: a machine table (100); a conveying device (200), arranged on the machine table (100), for conveying workpieces to be processed along the conveying direction, and a pre-placement position (210), a riveting position (220), and an end cap position (230) are sequentially arranged along its conveying direction, or a pre-placement position (210), an end cap position (230), and a riveting position (220) are sequentially arranged, and the pre-placement position (210) is used for pre-placing workpieces to be processed; a riveting device (300), arranged at the riveting position (220), for installing riveting nuts to workpieces to be processed on the conveying device (200); at least one group of end cap installing devices (400), arranged at the end cap position (230), for installing end caps to one end of workpieces to be processed; the conveying device (200) includes a conveying track (240) and a first conveying component (250), the conveying track (240) is arranged on the machine table (100), the conveying track (240) sequentially passes through the pre-placement position (210), the riveting position (220), and the end cap position (230), and the first conveying component (250) can move along the conveying track (240) to clamp the workpiece to be processed at the pre-placement position (210) to the riveting position (220), and then to the end cap position (230); the riveting device (300) includes a riveting fixed table (310), a riveting sliding table (320), a nut conveying component (330), a nut clamping component (340), and a riveting component (350), the riveting fixed table (310) is arranged on the machine table (100), erected above the conveying device (200), the riveting sliding table (320) is slidably arranged on the riveting fixed table (310), the riveting sliding table (320) can move along the erection direction of the riveting fixed table (310), the nut conveying component (330) and the riveting component (350) are both arranged on the riveting sliding table (320), a riveting end is arranged on the riveting component (350), and the riveting end extends out of the riveting fixed table (310) and the riveting sliding table (320) from the side where the conveying device (200) is located, and the nut clamping component (340) is arranged below the riveting end and can move between directly below the nut conveying component (330) and directly below the riveting end to transfer the nuts on the nut conveying component (330) to directly below the riveting end; The nut clamping assembly (340) includes a clamping track (341), a clamping driving member (342), and a clamping substrate (343). The clamping track (341) is installed above the conveying device (200). The clamping substrate (343) is slidably connected to the clamping track (341) and is in transmission connection with the clamping driving member (342) to drive the clamping substrate (343) to slide along the clamping track (341). A clamping cavity (3431) capable of riveting nuts is provided on the clamping substrate (343). The axis of the clamping cavity (3431) is arranged towards the side where the riveting end is located, and the clamping cavity (3431) can be opened when subjected to axial pressure to loosen the riveted nut.
2. The longitudinal beam automatic riveting and end cover automatic installation machine according to claim 1, characterized in that: The first conveying assembly (250) includes a first chassis (251), a first conveying driving assembly (252), a flipping frame (253), a flipping driving assembly, and a clamping assembly (254). The first chassis (251) is slidably arranged on the conveying track (240). The first conveying driving assembly (252) is arranged on the machine platform (100) and is in transmission connection with the first chassis (251) to drive the first chassis (251) to slide along the conveying track (240). The flipping frame (253) is arranged on the first chassis (251). A flipping shaft is provided on the flipping frame (253). The flipping shaft is in transmission connection with the flipping driving assembly to rotate around the axis. The clamping assembly (254) is arranged in the radial direction of the flipping shaft and is used for clamping and fixing the workpiece to be processed.
3. The longitudinal beam automatic riveting and end cover automatic installation machine according to claim 1, characterized in that: The conveying device (200) is provided with a pre-placement seat at the pre-placement position (210). The pre-placement seat is arranged on the machine platform (100). A placement cavity for placing the workpiece to be processed is provided in the pre-placement seat. The pre-placement seat is provided with an extraction opening for extracting the workpiece to be processed on the side of the placement cavity facing the riveting position (220). Two opposite pre-positioning members (211) are provided on the pre-placement seat. The two pre-positioning members (211) are respectively arranged at both ends of the extraction opening, and the two pre-positioning members (211) can move towards each other to squeeze the workpiece to be processed located in the placement cavity.
4. The longitudinal beam automatic riveting and end cover automatic installation machine according to claim 1, characterized in that: The conveying device (200) is provided with an end cover mounting seat (231) at the end cover position (230). The end cover mounting seat (231) includes a fixed seat (2311), a pressing seat (2312) and two end pressing members (2313). The fixed seat (2311) is fixedly arranged on the machine table (100). A fixed groove is provided on the surface of the fixed seat (2311) away from the machine table (100). The pressing seat (2312) is arranged on the machine table (100), above the fixed seat (2311), and is arranged opposite to the fixed seat (2311) for clamping the workpiece to be processed into the fixed groove. The end pressing member (2313) is arranged on the machine table (100), at both ends of the end cover position (230), to position both ends of the workpiece to be processed.
5. The longitudinal beam automatic riveting and end cover automatic installation machine according to claim 1, characterized in that: The clamping substrate (343) is provided with a riveting channel in the same direction on the connection line between the riveting end and the riveting position (220). Two opposite clamping plates (3432) that can close the riveting channel are arranged in the riveting channel. Clamping arc holes are provided on the opposite surfaces of the clamping plates (3432). The two clamping arc holes are arranged opposite to each other and enclose the clamping cavity (3431). One side of the clamping plate (3432) away from the other clamping plate (3432) is elastically hinged or elastically telescoped to the clamping substrate (343).
6. The longitudinal beam automatic riveting and end cover automatic installation machine according to claim 1, characterized in that: The end cover installation device (400) is provided with a material storage component (410), a feeding component (420) and an end cover installation component (430). The material storage component (410) is provided with a feeding position (411). The material storage component (410) can store a plurality of end covers and convey the end covers to the feeding position (411). The feeding component (420) is provided with a clamping position (421). The feeding component (420) has a stroke of moving between the feeding position (411) and the clamping position (421) to drive the end cover on the feeding position (411) to the clamping position (421). The end cover installation component (430) has a stroke of moving between the clamping position (421) and the end cover position (230). The end cover installation component (430) is used for clamping the end cover on the clamping position (421) and installing it at one end of the longitudinal beam at the end cover position (230).
7. The longitudinal beam automatic riveting and end cover automatic installation machine according to claim 6, characterized in that: The storage component (410) includes a storage frame, and a through hole facing the clamping position (421) is provided at the bottom of the storage frame. The through hole can accommodate the end cap to pass through, forming a feeding position (411); the feeding component (420) includes a pushing member (422) and a pressing member (423) arranged oppositely. The feeding position (411) and the clamping position (421) are sequentially arranged on the connection line between the pushing member (422) and the pressing member (423). Both the pushing member (422) and the pressing member (423) have a stroke of moving between the feeding position (411) and the clamping position (421). The pushing member (422) and the pressing member (423) can jointly press the end cap at the feeding position (411), and after being pressed and fixed, move to the clamping position (421) for the end cap mounting component (430) to clamp; the end cap mounting device (400) further includes a glue application component (440). The glue application component (440) is arranged above the clamping position (421) and can move towards the clamping position (421) for applying glue to the end cap on the clamping position (421). The end cap mounting component (430) can rotate the clamped end cap with the axis in the direction from the clamping position (421) to the end cap position (230).
Citation Information
Patent Citations
Longitudinal beam automatic rivet pulling and end cover automatic installing machine
CN218878440U