Low-energy-consumption curing and rapid activation tubular lead-acid batteries and their preparation methods

By employing a preparation method involving alternating hot and warm acid immersion, staggered stacking for curing, and multi-stage charging, the production process of tubular lead-acid batteries has been optimized, solving the problems of long production cycles and high energy consumption, and achieving low-energy-consumption rapid activation and efficient production.

CN115764000BActive Publication Date: 2026-04-03ZIBO TORCH ENERGY
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-09
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

The existing tubular lead-acid battery production process has a long cycle, high energy consumption, and low formation efficiency, making it difficult to meet the requirements of low energy consumption and rapid activation.

Method used

A preparation method employing alternating hot-temperature acid immersion, staggered stacking curing, multi-stage curing and drying, and multi-stage charging is adopted, including short-time high-temperature acid immersion, natural curing in a closed space, and multi-stage constant voltage charging, to optimize the preparation process of the positive and negative plates.

Benefits of technology

It significantly shortens the production cycle and reduces energy consumption, improves production efficiency, ensures the initial performance and high-rate discharge performance of the battery, and meets national standards and customer requirements.

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Abstract

This invention belongs to the technical field of tubular lead-acid batteries, specifically relating to a tubular lead-acid battery with energy-saving curing and rapid activation, and its preparation method. The preparation method includes the following steps: impregnating the positive electrode plate with acid at a density of 1.10–1.15 g / cm³. 3 The positive electrode plate is obtained by soaking the plates in acid using a hot-and-warm alternating immersion method, followed by natural curing in a closed space using a staggered stacking method, resulting in a positive electrode plate. The negative electrode plate is then cured and dried to obtain the negative electrode plate. The positive and negative electrode plates are assembled into a battery. First, constant voltage charging (2.4V) is applied for 10-12 hours, followed by constant current charging (0.18C5) for 10-12 hours, resulting in a tubular lead-acid battery. This invention effectively reduces energy consumption in battery manufacturing, shortens product manufacturing time, and improves the initial performance of the prepared tubular lead-acid battery.
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Description

Technical Field

[0001] This invention belongs to the field of tubular lead-acid battery technology, specifically relating to a low-energy-consumption curing and rapid activation tubular lead-acid battery and its preparation method. Background Technology

[0002] Currently, the commonly used production process for tubular positive electrodes is as follows: acid impregnation, curing and drying, assembly, and acid recycling. The acid impregnation time for the green positive electrode is 8-12 hours, and the acid density is 1.0-1.06 g / cm³. 3 The curing process involves a curing time of 24 hours, humidity control of 70-90%, and temperature of 30-50℃; a drying time of 48 hours and a temperature of 50-60℃; after curing and drying, internal formation charging is performed, with an internal formation time of 40-60 hours. This tube-type cathode production method has a long production cycle, high energy consumption, and low formation efficiency.

[0003] To reduce production energy consumption, shorten process time, and improve industry competitiveness, it is necessary to study a new method for preparing tubular lead-acid batteries. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to provide a method for preparing a tubular lead-acid battery with low energy consumption curing and rapid activation, which effectively reduces the energy consumption in battery preparation and shortens the product preparation time; the present invention also provides a tubular lead-acid battery prepared therefrom with improved initial performance.

[0005] The method for preparing the low-energy-consumption curing and rapid-activation tubular lead-acid battery of the present invention includes the following steps:

[0006] (1) Acid impregnation of the positive electrode plate: The positive electrode plate is impregnated using a hot-temperature alternating impregnation method. First, it is impregnated in an acid impregnation tank at 45~50℃ for 10~15s, and then impregnated in an acid impregnation tank at 25~30℃ for 15~20s. The acid density is 1.10~1.15g / cm³. 3 ;

[0007] (2) Curing and drying of positive electrode plates: The acid-impregnated positive electrode plates are placed in a closed space in a staggered stacking manner for natural curing. The curing time is 10~12h to obtain the positive electrode plate.

[0008] (3) Curing and drying of negative electrode plate: First, cure the negative electrode plate at a humidity of 95~100% for 8~10h, then cure it at a humidity of 70~75% for 10~12h, and finally dry it at 70~80℃ for 10~12h to obtain the negative electrode plate;

[0009] (4) Assembly: Assemble the positive and negative plates into an electrode group and place it in the slot. Heat-seal the battery case cover, press in the sealing ring, and close the liquid filling cap.

[0010] (5) Formation: The assembled battery is first charged with constant voltage at 2.4V for 10-12 hours, and then charged with constant current at 0.05C5 for 10-12 hours to obtain a tubular lead-acid battery.

[0011] In step (1) of this invention, the positive electrode material is mixed evenly and a positive electrode plate is prepared by a powder filling method.

[0012] In step (1) of the present invention, the positive electrode material comprises 5 to 10 parts of lead powder and 90 to 95 parts of lead tetroxide by weight.

[0013] In step (1) of this invention, the apparent density of the active material in the positive electrode plate is 4.05~4.15 g / cm³. 3 .

[0014] (3) The present invention uses a constant temperature precision acid soaking tank during acid soaking. Before acid soaking, the acid density of the two acid soaking tanks is kept constant after conversion. The temperature of the first acid soaking tank is kept constant at 45~50℃ and the acid soaking time is 10~15s. The active material composition structure is changed by short-time high temperature acid soaking. The temperature of the second acid soaking tank is kept constant at 25~30℃ and the acid soaking time is 15~20s. After acid soaking, the inside of the positive electrode plate is paste-like and a shallow layer of lead sulfate is formed on the surface of the active material.

[0015] In step (2) of this invention, a closed space is used for curing, and the plates are stacked in a staggered manner. The temperature of the closed space is not lower than 30°C. During the curing process, oxygen in the air, as well as heat released by the positive electrode and moisture, are gradually evaporated to form corrosion and oxidation reactions.

[0016] In step (3) of this invention, negative electrode material is added to the paste mixing machine and adjusted with pure water to an apparent density of 4.25~4.35 g / cm³. 3 Lead paste is made and applied to the negative plate grid to form the negative electrode plate.

[0017] In step (3) of the present invention, the negative electrode material includes 80-82 parts of lead powder, 13-15 parts of H2SO4 solution, 0.01-0.03 parts of barium sulfate, 0.05-0.08 parts of humic acid and 0.05-0.08 parts of polypropylene fiber.

[0018] This invention employs a multi-stage curing method to cure the negative electrode plate. The first stage is a high-humidity curing stage, the second stage is a curing strengthening stage, and then a high-temperature rapid drying method is used to dry the negative electrode plate, which can effectively shorten the curing and drying time and reduce energy consumption.

[0019] In step (5) of the present invention, the total charging time is 22~24h and the total charging capacity is 5.5~6.0C5.

[0020] The positive and negative plates of this invention are manufactured using a special process, which enables the battery to have high charging efficiency, fast plate conversion rate, and significantly shortened charging time when charged with high current.

[0021] This invention also provides a tubular lead-acid battery prepared by the above-described method. Compared with the prior art, the advantages of this invention are as follows:

[0022] (1) The present invention adopts a low-energy consumption and rapid curing production method. Under constant density and constant temperature, the acid immersion time of the positive electrode green plate is only 20s. Only a lead sulfate layer is generated on the outer surface of the electrode plate. After the acid immersion is completed, it is quickly put into a closed space for natural curing and drying. The oxygen in the air and the heat released by the electrode plate form an oxidation reaction, which shortens the electrode curing time. After curing, a multi-stage constant voltage charging method is used for formation, which also greatly shortens the formation time. This production method greatly shortens the process time of acid immersion, curing and formation. After adopting the low-energy consumption curing method, the process time is shortened by 70% and the energy consumption is reduced by 60%. While improving production efficiency, the energy saving and emission reduction effect is obvious.

[0023] (2) The preparation process of the present invention can effectively reduce the energy consumption of battery preparation, shorten the battery production cycle, and achieve efficient and stable conversion while meeting product performance requirements. Detailed Implementation

[0024] The present invention will be further described below with reference to the embodiments. Unless otherwise specified, the raw materials used in the embodiments are all commercially available conventional raw materials; unless otherwise specified, the process methods used in the embodiments are all conventional methods in the art.

[0025] Example 1

[0026] The preparation of a flooded tubular power lead-acid battery includes the following steps:

[0027] (1) Acid immersion of positive electrode plate:

[0028] By weight, 5 parts lead powder and 95 parts lead tetroxide were mixed evenly, and a positive electrode plate was prepared by a powder filling method. The apparent density of the active material was 4.1 g / cm³. 3 A constant-temperature precision acid immersion bath was used to immerse the filled positive electrode plate in acid. Before immersion, the acid density was ensured to remain constant after conversion between the two acid immersion baths, with an acid density of 1.10 g / cm³. 3 The acid immersion process adopts a hot-temperature alternating acid immersion method. The temperature of the first acid immersion tank is kept constant at 50℃ and the acid immersion time is 10s. By using short-time high-temperature acid immersion, the composition and structure of the active material are changed. The temperature of the second acid immersion tank is kept constant at 30℃ and the acid immersion time is 15s. After the acid immersion is completed, the inside of the positive electrode plate is paste-like and a shallow layer of lead sulfate is formed on the surface of the active material.

[0029] (2) Curing and drying of the positive electrode plate:

[0030] The acid-impregnated positive electrode plates were stacked in a staggered manner and cured in the enclosed space of a curing chamber. The temperature of the curing chamber was maintained at approximately 35°C. The ratio of the active material mass to the volume of the curing chamber was 150 kg / m³. 3 The curing time is 12 hours. During the curing process, oxygen in the air, as well as heat released from the positive electrode plate and moisture gradually evaporate, form a corrosion and oxidation reaction to obtain the positive electrode plate.

[0031] (3) Curing and drying of negative electrode plate:

[0032] By weight, add 82 parts lead powder and 13 parts H2SO4 solution (density 1.40 g / cm³) to the paste mixing machine. 3 0.02 parts barium sulfate, 0.06 parts humic acid, and 0.05 parts polypropylene fiber were mixed with pure water to an apparent density of 4.30 g / cm³. 3 Make lead paste, apply the lead paste to the negative plate grid to make the negative electrode plate;

[0033] The negative electrode plate was cured using a multi-stage curing method. The first stage was a high-humidity curing stage, which was cured for 10 hours at 100% humidity. The second stage was a curing strengthening stage, which was cured for 10 hours at 75% humidity. Finally, high-temperature rapid drying was used, that is, drying at 80℃ for 12 hours to obtain the negative electrode plate.

[0034] (4) Assembly: Assemble the positive and negative plates into an electrode group and place it in the slot. Heat-seal the battery case cover, press in the sealing ring, and close the liquid filling cap.

[0035] (5) Formation: The assembled battery is first charged with constant voltage at a voltage limit of 2.4V for 12 hours, and then charged with constant current at a current of 0.18C5 for 12 hours. The total charging time is 24 hours and the total charge is 6.0C5, thus obtaining a tubular lead-acid battery.

[0036] In this embodiment, the production cycle of acid impregnation, curing and drying of the positive electrode plate is 12 hours, and the internal formation production cycle is 24 hours. After testing, the battery's initial capacity reaches 100%, its high-rate discharge performance is 36 minutes, and its cycle durability is ≥1200 cycles. The main performance of the battery meets national standards and customer requirements.

[0037] Example 2

[0038] The preparation of a flooded tubular power lead-acid battery includes the following steps:

[0039] (1) Acid immersion of positive electrode plate:

[0040] By weight, 10 parts lead powder and 90 parts lead tetroxide were mixed evenly, and a positive electrode plate was prepared by a powder filling method. The apparent density of the active material was 4.15 g / cm³. 3 A constant-temperature precision acid immersion bath was used to immerse the filled positive electrode plate in acid. Before immersion, the acid density was ensured to remain constant after conversion between the two acid immersion baths, with an acid density of 1.15 g / cm³. 3 The acid immersion process adopts a hot-temperature alternating acid immersion method. The temperature of the first acid immersion tank is kept constant at 45℃ and the acid immersion time is 15s. By using short-time high-temperature acid immersion, the composition and structure of the active material are changed. The temperature of the second acid immersion tank is kept constant at 25℃ and the acid immersion time is 15s. After the acid immersion is completed, the inside of the positive electrode plate is paste-like and a shallow layer of lead sulfate is formed on the surface of the active material.

[0041] (2) Curing and drying of the positive electrode plate:

[0042] The acid-impregnated positive electrode plates were stacked in a staggered manner and cured in the enclosed space of a curing chamber. The curing chamber temperature was maintained at approximately 35°C. The ratio of the mass of the active material to the volume of the curing chamber was [missing information].

[0043] 150kg / m 3 The curing time is 11 hours. During the curing process, oxygen in the air, as well as heat released from the positive electrode plate and moisture gradually evaporate, form a corrosion and oxidation reaction to obtain the positive electrode plate.

[0044] (3) Curing and drying of negative electrode plate:

[0045] By weight, add 80 parts lead powder and 14 parts H2SO4 solution (1.40 g / cm³) to the paste mixing machine. 3 0.03 parts barium sulfate, 0.05 parts humic acid, and 0.08 parts polypropylene fiber were mixed with pure water to an apparent density of 4.25 g / cm³. 3 The lead paste is made into lead paste, which is then applied to the negative plate grid to form the negative electrode plate.

[0046] The negative electrode plate was cured using a multi-stage curing method. The first stage was a high-humidity curing stage, which was cured for 8 hours at 95% humidity. The second stage was a curing strengthening stage, which was cured for 12 hours at 70% humidity. Finally, high-temperature rapid drying was used, that is, drying at 70℃ for 10 hours to obtain the negative electrode plate.

[0047] (4) Assembly: Assemble the positive and negative plates into an electrode group and place it in the slot. Heat-seal the battery case cover, press in the sealing ring, and close the liquid filling cap.

[0048] (5) Formation: The assembled battery is first charged with constant voltage at a voltage limit of 2.4V for 10 hours, and then charged with constant current at a current of 0.05C5 for 12 hours. The total charging time is 22 hours and the total charge is 5.6C5, thus obtaining a tubular lead-acid battery.

[0049] In this embodiment, the production cycle of acid impregnation, curing and drying of the positive electrode plate is 11 hours, and the internal formation production cycle is 22 hours. After testing, the battery's initial capacity reaches 100%, its high-rate discharge performance is 33 minutes, and its cycle durability is ≥1200 cycles. The main performance of the battery meets national standards and customer requirements.

[0050] Example 3

[0051] The preparation of a flooded tubular power lead-acid battery includes the following steps:

[0052] (1) Acid immersion of positive electrode plate:

[0053] By weight, 8 parts lead powder and 92 parts lead tetroxide were mixed evenly, and a positive electrode plate was prepared by a powder filling method. The apparent density of the active material was 4.1 g / cm³. 3 A constant-temperature precision acid immersion bath was used to immerse the filled positive electrode plate in acid. Before immersion, the acid density was ensured to remain constant after conversion between the two acid immersion baths, with an acid density of 1.12 g / cm³. 3 The acid immersion process adopts a hot-temperature alternating acid immersion method. The temperature of the first acid immersion tank is kept constant at 45℃ and the acid immersion time is 15s. By using short-time high-temperature acid immersion, the composition and structure of the active material are changed. The temperature of the second acid immersion tank is kept constant at 30℃ and the acid immersion time is 10s. After the acid immersion is completed, the inside of the positive electrode plate is paste-like and a shallow layer of lead sulfate is formed on the surface of the active material.

[0054] (2) Curing and drying of the positive electrode plate:

[0055] The acid-impregnated positive electrode plates were stacked in a staggered manner and cured in the enclosed space of a curing chamber. The temperature of the curing chamber was maintained at approximately 35°C. The ratio of the active material mass to the volume of the curing chamber was 150 kg / m³. 3 The curing time is 10 hours. During the curing process, oxygen in the air, as well as heat released from the positive electrode plate and moisture gradually evaporate, form a corrosion and oxidation reaction to obtain the positive electrode plate.

[0056] (3) Curing and drying of negative electrode plate:

[0057] By weight, add 82 parts lead powder and 15 parts H2SO4 solution (1.40 g / cm³) to the paste mixing machine. 3 0.01 parts barium sulfate, 0.08 parts humic acid, and 0.05 parts polypropylene fiber were mixed with pure water to an apparent density of 4.35 g / cm³.3 The lead paste is made into lead paste, which is then applied to the negative plate grid to form the negative electrode plate.

[0058] The negative electrode plate was cured using a multi-stage curing method. The first stage was a high-humidity curing stage, which was cured for 9 hours at 100% humidity. The second stage was a curing strengthening stage, which was cured for 11 hours at 70% humidity. Finally, high-temperature rapid drying was used, that is, drying at 75℃ for 11 hours to obtain the negative electrode plate.

[0059] (4) Assembly: Assemble the positive and negative plates into an electrode group and place it in the slot. Heat-seal the battery case cover, press in the sealing ring, and close the liquid filling cap.

[0060] (5) Formation: The assembled battery is first charged with constant voltage at a voltage limit of 2.4V for 11 hours, and then charged with constant current at a current of 0.05C5 for 11 hours. The total charging time is 22 hours and the total charge is 5.8C5, thus obtaining a tubular lead-acid battery.

[0061] In this embodiment, the production cycle of acid impregnation, curing and drying of the positive electrode plate is 10 hours, and the internal formation production cycle is 22 hours. After testing, the battery's initial capacity reaches 100%, its high-rate discharge performance is 36 minutes, and its cycle durability is ≥1200 cycles. The main performance of the battery meets national standards and customer requirements.

[0062] Comparative Example 1

[0063] The preparation of a flooded tubular power lead-acid battery includes the following steps:

[0064] (1) Acid immersion of positive electrode plate:

[0065] By weight, 5 parts lead powder and 95 parts lead tetroxide were mixed evenly, and a positive electrode plate was prepared by a powder filling method. The apparent density of the active material was 4.1 g / cm³. 3 A constant-temperature precision acid immersion bath was used to immerse the filled positive electrode plate in acid. Before immersion, the acid density was ensured to remain constant after conversion between the two acid immersion baths, with an acid density of 1.10 g / cm³. 3 The acid immersion process adopts a hot-temperature alternating acid immersion method. The temperature of the first acid immersion tank is kept constant at 50℃ and the acid immersion time is 10s. By using short-time high-temperature acid immersion, the composition and structure of the active material are changed. The temperature of the second acid immersion tank is kept constant at 30℃ and the acid immersion time is 15s. After the acid immersion is completed, the inside of the positive electrode plate is paste-like and a shallow layer of lead sulfate is formed on the surface of the active material.

[0066] (2) Curing and drying of the positive electrode plate:

[0067] The acid-impregnated positive electrode plates were cured and dried in an integrated curing kiln. During curing, the humidity was controlled at 80%, the temperature was controlled at 40℃, and the curing time was 24 hours. During drying, the temperature was controlled at 55℃ and the drying time was 48 hours to obtain the positive electrode plates. When the curing was completed, the surface state of the positive electrode plates in the kiln was inconsistent. The surface of the positive electrode plates stacked inside was wet, and deformation and powder seepage problems were prone to occur during the transfer process.

[0068] (3) Curing and drying of negative electrode plate:

[0069] By weight, add 82 parts lead powder and 13 parts H2SO4 solution (1.40 g / cm³) to the paste mixing machine. 3 0.02 parts barium sulfate, 0.06 parts humic acid, and 0.05 parts polypropylene fiber were mixed with pure water to an apparent density of 4.30 g / cm³. 3 The lead paste is made into lead paste, which is then applied to the negative plate grid to form the negative electrode plate.

[0070] The negative electrode plate was cured using a multi-stage curing method. The first stage was a high-humidity curing stage, which was cured for 10 hours at 100% humidity. The second stage was a curing strengthening stage, which was cured for 10 hours at 75% humidity. Finally, high-temperature rapid drying was used, that is, drying at 80℃ for 12 hours to obtain the negative electrode plate.

[0071] (4) Assembly: Assemble the positive and negative plates into an electrode group and place it in the slot. Heat-seal the battery case cover, press in the sealing ring, and close the liquid filling cap.

[0072] (5) Formation: The assembled battery is charged using an internal formation process. The total charging time is 44 hours. The charging current is in a progressive charging mode. The first stage charging current is 0.05C5, charging for 1 hour; the second stage charging current is 0.15C5, charging for 3 hours; the third stage charging current is 0.32C5, charging for 15 hours; the fourth stage charging current is 0.2C5, charging for 10 hours; and the fifth stage charging current is 0.12C5, charging for 15 hours. The charging current is small in the early stage. As the charging process progresses, the conversion effect of the active material inside the plate is stimulated, thereby completing the internal formation reaction of the battery. The charging cycle is long using this process. The total charge of the battery is 9.0C5, and a tubular lead-acid battery is obtained.

[0073] In this comparative example, the production cycle for acid impregnation, curing, and drying of the positive electrode plate is 72.2 hours, and the internal formation production cycle is 44 hours. After testing, the battery's initial capacity reaches 100%, its high-rate discharge performance is 35 minutes, and its cycle durability is ≥1200 cycles. The main performance of the battery meets national standards and customer requirements.

[0074] Comparative Example 2

[0075] The preparation of a flooded tubular power lead-acid battery includes the following steps:

[0076] (1) Acid immersion of positive electrode plate:

[0077] By weight, 5 parts lead powder and 95 parts lead tetroxide were mixed evenly, and a positive electrode plate was prepared by a powder filling method. The apparent density of the active material was 4.1 g / cm³. 3 A constant-temperature precision acid impregnation bath was used to impregnate the filled positive electrode plates with acid at a constant temperature of 30℃, with an acid density of 1.06 g / cm³. 3 The pickling time is 12 hours;

[0078] (2) Curing and drying of the positive electrode plate:

[0079] The acid-impregnated positive electrode plates were stacked in a staggered manner and cured in the enclosed space of a curing chamber. The temperature of the curing chamber was maintained at approximately 35°C. The ratio of the active material mass to the volume of the curing chamber was 150 kg / m³. 3 The curing time is 12 hours. During the curing process, oxygen in the air, as well as heat released from the positive electrode plate and moisture gradually evaporate, form a corrosion and oxidation reaction to obtain the positive electrode plate.

[0080] (3) Curing and drying of negative electrode plate:

[0081] By weight, add 82 parts lead powder and 13 parts H2SO4 solution (1.40 g / cm³) to the paste mixing machine. 3 0.02 parts barium sulfate, 0.06 parts humic acid, and 0.05 parts polypropylene fiber were mixed with pure water to an apparent density of 4.30 g / cm³. 3 The lead paste is made into lead paste, which is then applied to the negative plate grid to form the negative electrode plate.

[0082] The negative electrode plate was cured using a multi-stage curing method. The first stage was a high-humidity curing stage, which was cured for 10 hours at 100% humidity. The second stage was a curing strengthening stage, which was cured for 10 hours at 75% humidity. Finally, high-temperature rapid drying was used, that is, drying at 80℃ for 12 hours to obtain the negative electrode plate.

[0083] (4) Assembly: Assemble the positive and negative plates into an electrode group and place it in the slot. Heat-seal the battery case cover, press in the sealing ring, and close the liquid filling cap.

[0084] (5) Formation: The assembled battery is first charged with constant voltage at a voltage limit of 2.4V for 8 hours, and then charged with constant current at a current of 0.18C5 for 12 hours. The total charging time is 20 hours and the total charge is 5.2C5, thus obtaining a tubular lead-acid battery.

[0085] In this comparative example, the production cycle for acid impregnation, curing, and drying of the positive electrode plate is 24 hours, and the internal formation production cycle is 20 hours. After testing, the battery's initial capacity is 87%, its high-rate discharge performance is 20 minutes, and its cycle durability is 600 cycles. The main performance characteristics of the battery do not meet national standards and customer requirements.

Claims

1. A method for preparing a low-energy-consumption, curing, and rapidly activated tubular lead-acid battery, characterized in that: Includes the following steps: (1) Acid impregnation of the positive electrode plate: The positive electrode plate is impregnated using a hot-temperature alternating impregnation method. First, it is impregnated in an acid impregnation tank at 45~50℃ for 10~15s, and then impregnated in an acid impregnation tank at 25~30℃ for 15~20s. The acid density is 1.10~1.15g / cm³. 3 ; (2) Curing and drying of positive electrode plates: The acid-impregnated positive electrode plates are placed in a closed space in a staggered stacking manner for natural curing. The curing time is 10~12h to obtain the positive electrode plate. (3) Curing and drying of negative electrode plate: First, cure the negative electrode plate at a humidity of 95~100% for 8~10h, then cure it at a humidity of 70~75% for 10~12h, and finally dry it at 70~80℃ for 10~12h to obtain the negative electrode plate; (4) Assembly: Assemble the positive and negative plates into an electrode group and place it in the slot. Heat-seal the battery case cover, press in the sealing ring, and close the liquid filling cap. (5) Formation: The assembled battery is first charged with constant voltage at 2.4V for 10-12 hours, and then charged with constant current at 0.05C5 for 10-12 hours to obtain a tubular lead-acid battery.

2. The method for preparing a low-energy-consumption, curing, and rapidly activated tubular lead-acid battery according to claim 1, characterized in that: In step (1), the positive electrode material is mixed evenly and the positive electrode plate is prepared by powder filling method.

3. The method for preparing a low-energy-consumption, curing, and rapidly activated tubular lead-acid battery according to claim 2, characterized in that: In step (2), the positive electrode material includes 5 to 10 parts lead powder and 90 to 95 parts lead tetroxide by weight.

4. The method for preparing a low-energy-consumption, curing, and rapidly activated tubular lead-acid battery according to claim 1, characterized in that: In step (1), the apparent density of the active material in the positive electrode plate is 4.05~4.15 g / cm³. 3 .

5. The method for preparing a low-energy-consumption, curing, and rapidly activated tubular lead-acid battery according to claim 1, characterized in that: In step (2), a closed space is used for curing, and the plates are stacked in a staggered manner. The temperature of the closed space is not lower than 30°C.

6. The method for preparing a low-energy-consumption, curing, and rapidly activated tubular lead-acid battery according to claim 1, characterized in that: In step (3), the negative electrode material is added to the paste mixing machine and adjusted with pure water to an apparent density of 4.25~4.35 g / cm³. 3 The lead paste is made and applied to the negative plate grid to form the negative electrode plate.

7. The method for preparing a low-energy-consumption, curing, and rapidly activated tubular lead-acid battery according to claim 6, characterized in that: In step (3), the negative electrode material includes 80-82 parts of lead powder, 13-15 parts of H2SO4 solution, 0.01-0.03 parts of barium sulfate, 0.05-0.08 parts of humic acid and 0.05-0.08 parts of polypropylene fiber.

8. The method for preparing a low-energy-consumption, curing, and rapidly activated tubular lead-acid battery according to claim 1, characterized in that: In step (5), the total charging time is 22~24h and the total charging capacity is 5.5~6.0C5.

9. A tubular lead-acid battery prepared by the method for preparing a low-energy-consumption curing and rapidly activated tubular lead-acid battery according to any one of claims 1-8.

Citation Information

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