Copper anode mud cleaning device and process

By designing a copper anode mud cleaning device containing components such as cleaning cylinder, base, hatch door, etc., the problems of low cleaning efficiency and environmental pollution in the prior art are solved, and efficient cleaning of titanium basket and copper balls and filtering and collection of anode mud are achieved in one device.

CN115780372BActive Publication Date: 2025-04-01RUIJIN SHENGYUAN METAL NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202211701175.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-29
Publication Date
2025-04-01
Estimated Expiration
2042-12-29

AI Technical Summary

Technical Problem

The existing copper ball cleaning technology requires cleaning at different locations, resulting in waste of manpower and material resources, low cleaning efficiency and poor effect, and the water drop after cleaning is not conducive to the cleanliness of the environment.

Method used

A copper anode mud cleaning device is designed, including a cleaning cylinder, base, hatch door, flip cover, partition, connecting plate, storage rack and bottom plate. By cleaning the titanium basket and copper balls in the cleaning cylinder, thorough cleaning is carried out using water flow and bristles, and filtering and collecting the anode mud through the bus chamber and the slag discharge port.

Benefits of technology

The cleaning of the titanium basket and copper balls is realized in one device, avoiding the problem of water dropping during the combined use and transfer of multiple cleaning devices, improving the cleaning efficiency and effect, reducing manpower and material waste, and improving the tidy production environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a copper anode mud cleaning device, including a partition, a cleaning unit and a plate washing unit, etc.; the lower parts of the two partitions are connected with a cleaning unit for cleaning copper balls; the lower parts of the two partitions are connected with a plate washing unit for cleaning a filter screen; and the plate washing unit is connected to the cleaning unit. The present invention completes the cleaning of the titanium basket and the copper ball in different areas of the same cleaning cylinder, effectively avoiding the combined use of multiple cleaning devices, the transfer between different cleaning devices, and the water dripping everywhere, and by driving the titanium basket to reciprocate up and down in the water, the anode mud of the mesh holes in the corners and bottom of the titanium basket is cleaned, and the bristles on the two baffles clean the side mesh holes of the titanium basket moving up and down, effectively and fully cleaning the titanium basket, and the copper ball is repeatedly cleaned in the process of being put down for washing, picked up for draining, and changing the direction of the copper ball to receive washing, so as to avoid the situation that the copper ball is not thoroughly cleaned.
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Description

Technical Field

[0001] The invention relates to the field of electrolysis, and in particular to a copper anode mud cleaning device and process. Background Art

[0002] In the process of printing circuit boards, copper balls are usually immersed in the electrolyte through a titanium basket. After a period of electroplating, the copper balls often produce anode mud too quickly due to excessive current density, resulting in uneven plating and reduced product quality. When the anode mud produced by the copper balls reaches the middle part of the titanium basket, it is necessary to clean the anode mud produced by the copper balls to wash away the anode mud on the surface of the copper balls so that the copper balls can better participate in the electroplating process.

[0003] At present, for cleaning of copper balls, it is necessary to place the titanium basket and the copper balls in different positions for cleaning. After cleaning, the copper balls need to be loaded with the titanium basket again. The copper balls are loaded into the titanium basket between different cleaning devices. The transfer process wastes a lot of manpower and material resources, and also causes water droplets to fall everywhere after cleaning, which is not conducive to the cleanliness and beauty of the environment. In the process of cleaning the titanium basket and the copper balls, the cleaning efficiency is low, and there is even residue of anode mud, and the cleaning effect is poor, which consumes a lot of time and energy and increases the production cost of the enterprise. Summary of the invention

[0004] The technical problems of the present invention are:

[0005] In order to overcome the shortcomings of cleaning at different positions, wasting a lot of manpower and material resources in the transfer process, causing water droplets to fall everywhere after cleaning, resulting in low cleaning efficiency and poor cleaning effect, the present invention provides a copper anode mud cleaning device.

[0006] In order to solve the above technical problems, the technical implementation scheme adopted by the present invention is:

[0007] A copper anode mud cleaning device comprises a cleaning cylinder, a base, a hatch, a flap, a partition, a connecting plate, a storage rack and a bottom plate; a base is fixedly connected to the left and right parts of the cleaning cylinder; the front and rear parts of the cleaning cylinder are each movably connected with two upper and lower hatches; the left part of the cleaning cylinder is movably connected with a flap; the middle part of the cleaning cylinder is fixedly connected with two front and rear partitions; two left and right connecting plates are fixedly connected between the two partitions; a storage rack is movably connected between the two partitions; the inside of the cleaning cylinder is fixedly connected with the bottom plate; the two partitions will, together with the bottom plate, divide the cleaning cylinder into a first cleaning chamber in the middle, a second cleaning chamber one each at the front and rear, and a confluence chamber; the confluence chamber is located below the first cleaning chamber and the second cleaning chamber; the front and rear parts of the confluence chamber are each connected to a first cleaning chamber The two cleaning chambers are connected; a slag discharge port is provided at the lower part of the confluence chamber; it also includes a reset unit, a power unit, a locking unit, a cleaning unit, a plate washing unit and a dredging unit; the upper part of the two partitions is connected with the reset unit; the reset unit is connected to the storage rack; the two partitions are connected with the power unit; the two partitions are connected with the locking unit for driving the storage rack to move downward; the locking unit is connected to the power unit; the locking unit is connected to the storage rack; the lower part of the two partitions is connected with a cleaning unit for cleaning copper balls; the lower part of the two partitions is connected with a plate washing unit for cleaning the filter; the plate washing unit is connected to the cleaning unit; the left part of the cleaning cylinder is connected with a dredging unit for discharging the cleaned anode mud; the dredging unit is connected to the flip cover.

[0008] Optionally, the reset unit includes a first elastic member and a first supporting plate; a row of grooves are arranged in an array on the upper part of the two partitions; a row of first elastic members is fixedly connected to the lower part of each row of grooves; a first supporting plate is fixedly connected to the upper part of each first elastic member; each first supporting plate is located in a groove; and two rows of first supporting plates are connected to the storage rack together.

[0009] Optionally, the power unit includes an electric actuator, a connecting rod and a support rod; an electric actuator is installed on the upper part of the opposite sides of the two partitions; each of the two electric actuator telescopic parts is fixedly connected to a connecting rod; a row of support rods is fixedly connected to the lower surface of the two connecting rods; each row of support rods is connected to the locking unit; a number of limit grooves are arranged in an array on the upper part of each partition; each support rod corresponds to a limit groove; and each of the two rows of support rods is slidably connected to a partition.

[0010] Optionally, the locking unit includes a limit plate, a slider, a sliding rod, a second elastic member and a connecting plate; a row of limit plates are fixedly connected to each of the two partitions, and an inclined surface is provided on the upper portion of the limit plate; each limit plate is located in a limit groove; a slider is fixedly connected to the lower portion of each support rod; each slider is located in a limit groove; each slider is located to the right of an adjacent limit plate; each row of sliders is slidably connected to a partition; each slider is slidably connected to a sliding rod; each groove is arranged at intervals with a limit groove; each groove is connected to adjacent limit grooves through a straight-line sliding groove; each sliding rod slides in a straight-line sliding groove; the left portion of each sliding rod is in contact with a limit plate for transmission; a second elastic member is fixedly connected to the left portion of each slider; a connecting plate is fixedly connected to the left portion of each second elastic member; each connecting plate is fixed to a sliding rod.

[0011] Optionally, a deformable arc-shaped tip is provided on the left portion of the slide rod.

[0012] Optionally, the cleaning unit includes a second supporting plate, a power assembly, a disturbance plate and a transmission shaft; a second supporting plate is fixedly connected to each of the opposite sides of the lower parts of the two partitions; the two rows of second supporting plates are fixedly connected to the inner surface of the cleaning cylinder; a row of drainage grooves are respectively opened at the front and rear of the bottom plate; each row of drainage grooves is located under a second supporting plate; the upper part of each row of drainage grooves is connected to a second cleaning chamber; the lower parts of the two rows of drainage grooves are connected to the confluence chamber; the front and rear power assemblies are installed on the right connecting plate; the power assembly is a servo motor; the two power assembly output shafts Each is fixedly connected with a transmission shaft; the two transmission shafts are respectively rotatably connected with a partition; the two transmission shafts are respectively fixedly connected with a disturbance plate; the two disturbance plates are commonly connected with the plate washing unit; a filter screen is respectively provided on the opposite sides of the two disturbance plates; three reinforcement plates are respectively provided on the opposite sides of the two disturbance plates; a receiving groove and a sunken groove are respectively opened at the lower part of each partition; the sunken grooves at the lower parts of the two partitions are on the opposite sides; the receiving grooves at the lower parts of the two partitions are on the opposite sides; each sunken groove is connected with a receiving groove through a connecting groove; the two disturbance plates are respectively located in a receiving groove.

[0013] Optionally, the two rows of second supporting plates are arranged in an "eight" shape when viewed from left to right.

[0014] Optionally, the plate washing unit includes a filter frame, a baffle and an inclined plate; each of the two sunken grooves is fixedly connected to a filter frame; a filter screen is provided on the back sides of the two filter frames; each of the upper parts of the two filter frames is fixedly connected to a baffle, which can be bent and deformed; three inclined plates are fixedly connected to the opposite sides of the two baffles; each inclined plate is in contact with and cooperates with a reinforcing plate; each inclined plate passes through a connecting groove.

[0015] Optionally, a plurality of bristles are arranged on the facing sides of the two baffles, and the bristles pass through the filter screen.

[0016] Optionally, the dredging unit includes a transfer tube, a conduit, a third elastic member, a sealing member and a connecting rope; the lower part of the left connecting plate is fixedly connected to the transfer tube; the bottom of the transfer tube is fixedly connected to the bottom plate; the lower part of the transfer tube is connected to the conduit; the lower part of the conduit is connected to the conduit; the left part of the transfer tube is fixedly connected to two front and rear third elastic members; the right parts of the two third elastic members are jointly fixedly connected to a sealing member for sealing the conduit; the sealing member is slidably connected to the transfer tube; the left part of the transfer tube is connected to the connecting rope; the left part of the connecting rope is connected to the flip cover.

[0017] A copper anode mud cleaning process comprises the following steps:

[0018] S1: Preparation, after the titanium basket is taken out from the electrolytic cell, the copper balls are poured out from the titanium basket, and the copper balls and the titanium basket are cleaned in the device;

[0019] S2: Titanium basket cleaning, the titanium basket moves up and down in the water to wash out the anode mud in the titanium basket;

[0020] S3: cleaning of copper balls. The water used for cleaning the titanium basket is filtered and used for cleaning the copper balls. During the cleaning process, the copper balls are stirred.

[0021] S4: dredging, collecting the anode mud produced by cleaning the titanium basket and copper ball, and then filtering and collecting the anode mud;

[0022] S5: Finishing, take out the titanium basket and put the copper ball back into the titanium basket.

[0023] The present invention has the following advantages:

[0024] 1. After the titanium basket and copper ball are cleaned in the cleaning tank, the titanium basket and copper ball are placed in different areas of the cleaning tank and cleaned in sequence, effectively avoiding the combined use of multiple cleaning devices and the transfer process between different cleaning devices. The water droplets generated by cleaning are everywhere, which seriously affects the cleanliness and beauty of the production environment.

[0025] 2. By driving the titanium basket to move up and down in the water, the anode mud in the corners and mesh holes on the bottom of the titanium basket can be cleaned. At the same time, during the up and down reciprocating movement of the titanium basket, the titanium basket reaches between the two filter frames, and the bristles on the two baffles clean the side mesh holes of the titanium basket moving up and down, effectively cleaning the titanium basket.

[0026] 3. The copper ball is washed by being put down, drained, and the direction of the copper ball to be washed is repeated to complete the cleaning of the copper ball. The water sprayed from the connecting tank also washes the mesh on the disturbance plate to clean the anode mud on the disturbance plate, so as to avoid the anode mud on the disturbance plate from adhering to the surface of the copper ball again, resulting in incomplete cleaning of the copper ball. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the three-dimensional structure of the copper anode mud cleaning device of the present invention;

[0028] Figure 2 is a cross-sectional view of a copper anode mud cleaning device of the present invention;

[0029] Figure 3 It is a left side view of the copper anode mud cleaning device of the present invention;

[0030] Figure 4 It is a schematic diagram of the three-dimensional structure of the copper anode mud cleaning device of the present invention;

[0031] Figure 5 It is a cross-sectional view of an open cabin of the copper anode mud cleaning device of the present invention;

[0032] Figure 6 This is a schematic diagram of a first three-dimensional structure of a partition of the copper anode mud cleaning device of the present invention;

[0033] Figure 7 It is a schematic diagram of a second three-dimensional structure of a partition of the copper anode mud cleaning device of the present invention;

[0034] Figure 8 It is an enlarged three-dimensional structural schematic diagram of the A area of ​​the copper anode mud cleaning device of the present invention;

[0035] Fig. 9 It is a schematic diagram of a first combined three-dimensional structure of the copper anode mud cleaning device of the present invention;

[0036] Fig.10 It is a schematic diagram of a second combined three-dimensional structure of the copper anode mud cleaning device of the present invention;

[0037] Fig.11 It is a schematic diagram of a third combined three-dimensional structure of the copper anode mud cleaning device of the present invention;

[0038] Fig.12 It is a schematic diagram of a fourth three-dimensional structure of the copper anode mud cleaning device of the present invention;

[0039] Fig.13 It is a schematic diagram of the three-dimensional structure of the cleaning unit part of the copper anode mud cleaning device of the present invention;

[0040] Fig.14 It is a schematic diagram of the three-dimensional structure of the plate washing unit of the copper anode mud cleaning device of the present invention;

[0041] Fig.15 It is a schematic diagram of a fifth combined three-dimensional structure of the copper anode mud cleaning device of the present invention;

[0042] Fig.16 It is a schematic diagram of the enlarged three-dimensional structure of the B area of ​​the copper anode mud cleaning device of the present invention.

[0043] The meaning of the reference numerals in the figure: 1-cleaning cylinder, 2-base, 3-door, 4-flip cover, 5-partition, 6-connecting plate, 7-shelf, 8-bottom plate, 1001-first cleaning chamber, 1002-second cleaning chamber, 1003-convergence chamber, 5001-limiting groove, 5002-groove, 5003-storage groove, 5004-connecting groove, 5005-slotted slide, 5006-recessed groove, 101-first elastic member, 102-first supporting plate, 201-electric Actuator, 202-connecting rod, 203-support rod, 301-limiting plate, 302-slider, 303-sliding rod, 304-second elastic member, 305-connecting plate, 401-second supporting plate, 402-power assembly, 403-disturbance plate, 404-transmission shaft, 40301-reinforcement plate, 501-filter frame, 502-baffle, 503-inclined plate, 601-transfer tube, 602-conduit, 603-third elastic member, 604-sealing member, 605-connecting rope. DETAILED DESCRIPTION

[0044] In order to make the purpose, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings. It is hereby stated that the directional terms such as up, down, left, right, front, back, inside, outside, etc. that appear or will appear in the text of the present invention are only based on the accompanying drawings of the present invention, and are not specific limitations of the present invention.

[0045] The first specific implementation method

[0046] A copper anode mud cleaning device, according to Figure 1-8 As shown, it includes a cleaning cylinder 1, a base 2, a hatch 3, a flip cover 4, a partition 5, a connecting plate 6, a storage rack 7 and a bottom plate 8; a base 2 is welded to the left and right parts of the cleaning cylinder 1; the front and rear parts of the cleaning cylinder 1 are each hinged with an upper and lower hatch 3; the left part of the cleaning cylinder 1 is hinged with a flip cover 4; the middle part of the cleaning cylinder 1 is welded with front and rear partitions 5; two left and right connecting plates 6 are welded between the two partitions 5; a storage rack 7 is movably connected between the two partitions 5; a bottom plate 8 is welded inside the cleaning cylinder 1; the two partitions 5 will, together with the bottom plate 8, divide the cleaning cylinder 1 into a first cleaning chamber 1001 in the middle, a second cleaning chamber 1002 in the front and rear, and a confluence chamber 1003; the confluence chamber 1003 is located below the first cleaning chamber 1001 and the second cleaning chamber 1002; the front and rear parts of the confluence chamber 1003 are each connected to a second cleaning chamber 1002; a slag discharge port is provided at the lower part of the confluence chamber 1003;

[0047] It also includes a reset unit, a power unit, a locking unit, a cleaning unit, a plate washing unit and a dredging unit; the upper part of the two partitions 5 is connected to the reset unit; the reset unit is connected to the rack 7; the two partitions 5 are connected to the power unit; the two partitions 5 are connected to the locking unit; the locking unit is connected to the power unit; the locking unit is connected to the rack 7; the lower part of the two partitions 5 is connected to the cleaning unit; the lower part of the two partitions 5 is connected to the plate washing unit; the plate washing unit is connected to the cleaning unit; the dredging unit is connected to the left part of the cleaning cylinder 1; the dredging unit is connected to the flip cover 4.

[0048] The second specific implementation method

[0049] On the basis of the first specific implementation method, according to Figure 2 and Figure 9-11 As shown, the reset unit includes a first elastic member 101 and a first supporting plate 102; a row of grooves 5002 are arranged in an array on the upper part of the two partitions 5; a row of first elastic members 101 are fixedly connected to the lower part of each row of grooves 5002; the first elastic members 101 are springs; a first supporting plate 102 is fixedly connected to the upper part of each first elastic member 101; each first supporting plate 102 is located in a groove 5002; two rows of first supporting plates 102 are connected to the storage rack 7 together.

[0050] according to Figure 2 and Figure 9-10 As shown, the power unit includes an electric actuator 201, a connecting rod 202 and a support rod 203; an electric actuator 201 is installed on the upper part of the opposite sides of the two partitions 5; the electric actuator 201 is an electric push rod; the telescopic parts of the two electric actuators 201 are each fixedly connected with a connecting rod 202; a row of support rods 203 are welded on the lower surface of the two connecting rods 202; each row of support rods 203 is connected to the locking unit; a plurality of limit grooves 5001 are arranged in an array on the upper part of each partition 5; each support rod 203 corresponds to a limit groove 5001; two rows of support rods 203 are each slidably connected to a partition 5.

[0051] according to Figure 2 and Figure 9-11As shown, the locking unit includes a limit plate 301, a slider 302, a slide bar 303, a second elastic member 304 and a connecting plate 305; a row of limit plates 301 are welded on each of the two partitions 5, and an inclined surface is provided on the upper part of the limit plates 301; each limit plate 301 is located in a limit groove 5001; a slider 302 is welded on the lower part of each support rod 203; each slider 302 is located in a limit groove 5001; each slider 302 is located on the right side of the adjacent limit plate 301; each row of sliders 302 is slidably connected to a partition 5; each slider ... A slide bar 303 is connected; each groove 5002 is arranged at intervals with a limit groove 5001; each groove 5002 is connected with the adjacent limit groove 5001 through a straight slide groove 5005; each slide bar 303 slides in a straight slide groove 5005; the left part of each slide bar 303 is in contact with a limit plate 301 for transmission; the left part of each slider 302 is fixedly connected to a second elastic member 304; the second elastic member 304 is a spring; the left part of each second elastic member 304 is fixedly connected to a connecting plate 305; each connecting plate 305 is welded to a slide bar 303.

[0052] The left part of the slide bar 303 is provided with a deformable arc-shaped tip, which is used for guiding and buffering when the slide bar 303 contacts the inclined surface of the limiting plate 301, thereby reducing the wear of the slide bar 303 and the limiting plate 301.

[0053] according to Figure 2 and Figure 12-13 As shown, the cleaning unit includes a second supporting plate 401, a power assembly 402, a disturbance plate 403 and a transmission shaft 404; a second supporting plate 401 is welded to each of the opposite sides of the lower parts of the two partitions 5; two rows of second supporting plates 401 are welded to the inner surface of the cleaning cylinder 1; a row of drainage grooves are respectively opened at the front and rear of the bottom plate 8; each row of drainage grooves is located below a second supporting plate 401; the upper part of each row of drainage grooves is connected to a second cleaning chamber 1002; the lower parts of the two rows of drainage grooves are connected to the confluence chamber 1003; the front and rear power assemblies 402 are installed on the right connecting plate 6; the power assembly 402 is a servo motor; the output shafts of the two power assemblies 402 are each fixedly connected to a transmission shaft 404 ; The two transmission shafts 404 are each rotatably connected to a partition 5; a disturbance plate 403 is welded to each of the two transmission shafts 404; the two disturbance plates 403 are commonly connected to the plate washing unit; a filter screen is provided on the opposite sides of the two disturbance plates 403; three reinforcement plates 40301 are provided on the opposite sides of the two disturbance plates 403; a receiving groove 5003 and a sunken groove 5006 are respectively opened at the lower part of each partition 5; the sunken grooves 5006 at the lower parts of the two partitions 5 are on the opposite sides; the receiving grooves 5003 at the lower parts of the two partitions 5 are on the opposite sides; each sunken groove 5006 is connected to a receiving groove 5003 through a connecting groove 5004; the two disturbance plates 403 are each located in a receiving groove 5003.

[0054] The two rows of second supporting plates 401 are arranged in an "eight" shape when viewed from left to right, so that the copper balls automatically gather at the position of the second supporting plates 401 close to the cleaning tank 1.

[0055] according to Figure 2 and Figure 14-15 As shown, the plate washing unit includes a filter frame 501, a baffle 502 and an inclined plate 503; each of the two sunken grooves 5006 is welded with a filter frame 501; a filter screen is provided on the opposite sides of the two filter frames 501; a baffle 502 is welded on the upper part of each of the two filter frames 501, and the baffle 502 can be bent and deformed; three inclined plates 503 are welded on the opposite sides of the two baffles 502; each inclined plate 503 is in contact with a reinforcing plate 40301; each inclined plate 503 passes through a connecting groove 5004.

[0056] A plurality of bristles are arranged on the opposite sides of the two baffles 502, and the bristles pass through the filter screen to scrub the outer surface of the titanium basket.

[0057] according to Figure 2 and Fig.16 As shown, the dredging unit includes a transfer tube 601, a conduit 602, a third elastic member 603, a sealing member 604 and a connecting rope 605; the transfer tube 601 is welded to the lower part of the left connecting plate 6; the bottom of the transfer tube 601 is welded to the bottom plate 8; the lower part of the transfer tube 601 is connected to the conduit 602; the lower part of the conduit 602 is connected to the confluence chamber 1003; the left part of the transfer tube 601 is fixedly connected to two front and rear third elastic members 603; the third elastic member 603 is a spring; the right parts of the two third elastic members 603 are jointly fixedly connected to the sealing member 604; the sealing member 604 is slidably connected to the transfer tube 601; the left part of the transfer tube 601 is connected to the connecting rope 605; the left part of the connecting rope 605 is connected to the flip cover 4.

[0058] Working principle:

[0059] Titanium basket cleaning stage:

[0060] Referring to the accompanying drawings, Figures 1 to 15 The specific implementation process shown is:

[0061] First, the cleaning device is installed in the electrolytic processing workshop and connected to the power supply. Then, the titanium basket is taken out from the electrolytic cell by the robot in the workshop. During the electrolytic process, the anode mud produced by the oxidation of the copper ball preferentially adheres to the surface of the copper ball. When the anode mud on the surface of the copper ball accumulates and increases, part of the anode mud falls off from the surface of the copper ball and falls into the titanium basket. There are multiple copper balls in the titanium basket, so there is more anode mud in the titanium basket than on the surface of each copper ball. Then the operator opens the front and rear two hatches 3 and pours the copper balls in the titanium basket into the two second cleaning chambers 1002 respectively. At this time, the two disturbance plates 403 are in a horizontal state, and the copper balls are located on the disturbance plates 403. Then the front and rear two hatches 3 are closed. At this time, the two second cleaning chambers 1002 are in a sealed state. The second cleaning chamber 1002 is only connected to the confluence chamber 1003, and the slag discharge port at the bottom of the confluence chamber 1003 is connected to the slag collection pipe. The rack 7 is sealed, and then the operator pulls up the rack 7 horizontally, so that the rack 7 withdraws from the two rows of grooves 5002, and stops when the rack 7 contacts the two connecting rods 202. Then the manipulator hangs each titanium basket on the rack 7 in turn, and then the operator puts the rack 7 and the titanium basket thereon downward, and the rack 7 contacts the two rows of first supporting plates 102, and then the two rows of first elastic members 101 are compressed, until the weight of the rack 7 and the titanium basket is balanced with the upward elastic force of the two rows of first elastic members 101, and the rack 7 and the titanium basket no longer fall, and the operator releases the rack 7, so that the titanium basket enters the first cleaning chamber 1001, and then clean water is injected into the first cleaning chamber 1001. The clean water performs a preliminary rinse on the titanium basket, and most of the anode mud in the titanium basket is flushed down until the water level is flush with the top of the cleaning tank 1, and then the water injection is stopped to avoid water splashing out of the first cleaning chamber 1001 when the titanium basket is cleaned.

[0062] The initial flushing can only flush out most of the anode mud in the titanium basket, but the mesh of the titanium basket and the anode mud in the corner cannot be processed together during the initial flushing. At this time, the two electric actuators 201 are controlled to start, and the two electric actuators 201 contract, synchronously driving the connecting rod 202 to drive the support rod 203 to move downward, and the two rows of support rods 203 each drive a row of sliders 302 to move downward, and each slider 302 drives the slide rod 303 to move downward. First, the left part of the slide rod 303 passes through the deformable arc tip and the limit plate 301 The inclined surface of the slide bar 303 contacts the inclined surface of the limit plate 301 to reduce the wear of the slide bar 303 and the limit plate 301. As the slide bar 302 moves downward, the slide bar 303 slides rightward on the slide bar 302 under the limiting action of the limit plate 301, the second elastic member 304 is compressed, and the right part of the slide bar 303 extends into the groove 5002 until the left part of the slide bar 303 moves from the inclined surface of the limit plate 301 to the vertical surface, and the slide bar 303 stops extending into the groove 5002. At this time, the front and rear ends of the rack 7 are located in a row of grooves 5002. Therefore, as the electric actuator 201 contracts, the sliding rod 303 is synchronously driven to move downward in the straight slide groove 5005 until the two rows of sliding rods 303 drive the rack 7 to contact, and then the two rows of sliding rods 303 drive the rack 7 to move downward. At this time, the two rows of first elastic members 101 continue to be compressed, and the rack 7 moves downward with the titanium basket. At this time, there is water for cleaning in the first cleaning chamber 1001. As the titanium basket moves downward in the water, the water cleans the titanium basket. Then the two electric actuators 201 are controlled to extend, and the synchronous belts are moved downward. The movable slide rod 303 moves upward, the first elastic member 101 recovers, the first supporting plate 102 drives the rack 7 to move upward together, and the rack 7 drives the titanium basket to move upward, and the above process is repeated. By driving the titanium basket to move up and down in the water, the anode mud in the mesh holes in the corners and bottom of the titanium basket is cleaned. At the same time, in the process of the titanium basket moving up and down, the titanium basket reaches between the two filter frames 501, and the bristles on the two baffles 502 clean the side mesh holes of the titanium basket moving up and down, so as to effectively clean the titanium basket.

[0063] Copper ball cleaning stage:

[0064] Referring to the accompanying drawings, Figures 12 to 15 The specific implementation process shown is:

[0065] After the titanium basket is cleaned, the anode mud on the surface of the copper ball needs to be cleaned. At this time, the two power components 402 are controlled to start, and the output shafts of the two power components 402 rotate, and the output shafts of the two power components 402 rotate in opposite directions, and each drive shaft 404 is driven to rotate synchronously. The two drive shafts 404 each drive a disturbance plate 403 to rotate, and the two disturbance plates 403 drive the copper balls thereon to move downward until the copper balls contact the two rows of second support plates 401. Since the two rows of second support plates 401 are arranged in an "eight" shape, the copper balls gather near the second support plates 401. The disturbance plate 403 moves to the side close to the cleaning cylinder 1, and then the disturbance plate 403 continues to rotate until the disturbance plate 403 enters the storage groove 5003. At the same time, the three reinforcing plates 40301 are respectively in contact with one inclined plate 503, and as the disturbance plate 403 rotates, the inclined plate 503 drives the lower part of the baffle plate 502 to bend toward the side away from the disturbance plate 403. At this time, after the baffle plate 502 is bent, the baffle plate 502 no longer blocks the connecting groove 5004. Therefore, the water in the first cleaning chamber 1001 is first filtered through the filter frame 501, and then enters the connecting groove 5004 along the gap between the lower part of the baffle plate 502 and the filter frame 501. 4, and then enters the second cleaning chamber 1002. At this time, water is ejected from the connecting groove 5004, and the water washes the copper ball. At this time, the copper ball can only be washed in one direction, so the power component 402 is controlled to reverse, so that the disturbance plate 403 withdraws from the storage groove 5003 again. At the same time, the baffle 502 is deformed and restored, and the baffle 502 blocks the connecting groove 5004 again, so the first cleaning chamber 1001 stops flowing to the second cleaning chamber 1002, and the disturbance plate 403 picks up the copper ball again, and drives the copper ball to move upward, draining the water and anode mud on the copper ball until the disturbance plate 403 is restored. The copper ball is returned to a horizontal state, and the above process is repeated, so that the copper ball is lowered for washing, picked up for draining, and the copper ball is switched to receive the washing direction, and the cleaning of the copper ball is completed until the first cleaning chamber 1001 is drained. At the same time, since the disturbance plate 403 that has the most contact with the copper ball will also be stained with anode mud, when the copper ball is lowered, the water sprayed from the connecting groove 5004 also rinses the mesh on the disturbance plate 403, and the anode mud on the disturbance plate 403 is rinsed clean, so as to prevent the anode mud on the disturbance plate 403 from adhering to the surface of the copper ball again, resulting in incomplete cleaning of the copper ball.

[0066] Desilting stage:

[0067] Referring to the accompanying drawings, Fig.12 and Fig.16 The specific implementation process shown is:

[0068] During the cleaning process of the copper ball, the anode mud cleaned from the copper ball enters the confluence chamber 1003 through the drainage groove on the bottom plate 8, so that the anode mud gathers at the bottom of the confluence chamber 1003. When the titanium basket is cleaned, the anode mud generated gathers at the lower part of the first cleaning chamber 1001 and on the filter screens of the two filter frames 501.

[0069] Therefore, after the cleaning of the titanium basket is completed, the electric actuator 201 is controlled to start extending, and after the electric actuator 201 is reset, the electric actuator 201 is controlled to be closed, and the first elastic member 101 is restored, and the rack 7 is synchronously driven to drive the titanium basket to move upward. When the weight of the titanium basket and the rack 7 is in a balanced state with the elastic force of the first elastic member 101, the operator pulls up the rack 7, and then removes the titanium basket from the rack 7 in turn, and then puts the rack 7 back into the two grooves 5002, and the two rows of first supporting plates 102 support the rack 7.

[0070] Then the operator opens the flap 4 upwards, and the flap 4 drives the connecting rope 605 to drive the sealing member 604 to move to the left. The sealing member 604 moves to the left in the transfer tube 601, and the two third elastic members 603 are compressed. When the sealing member 604 moves to the left, the conduit 602 is connected with the transfer tube 601, and the flap 4 is stopped from being opened. At this time, water is poured into the first cleaning chamber 1001, and the water washes the anode mud at the bottom of the first cleaning chamber 1001 and the anode mud on the filter screen of the filter frame 501 to the transfer tube 601, and the left part of the transfer tube 601 is blocked by the sealing member 604, so the water and the anode mud enter the confluence chamber 1003 through the conduit 602.

[0071] At this time, the anode mud generated by cleaning the titanium basket and the anode mud generated by cleaning the copper ball are all gathered in the confluence chamber 1003. At this time, the slag discharge port at the bottom of the confluence chamber 1003 is opened to discharge the anode mud and the slag in the confluence chamber 1003, and then filter and collect them. After the anode mud in the confluence chamber 1003 is discharged, the operator puts the flip cover 4 back on, and the two third elastic parts 603 are restored, and the sealing part 604 is synchronously driven to move to the right until the sealing part 604 blocks the upper part of the conduit 602.

[0072] A copper anode mud cleaning process comprises the following steps:

[0073] S1: Preparation, after the titanium basket is taken out from the electrolytic cell, the copper balls are poured out from the titanium basket, and the copper balls and the titanium basket are cleaned in the device;

[0074] S2: Titanium basket cleaning, the titanium basket moves up and down in the water to wash out the anode mud in the titanium basket;

[0075] S3: cleaning of copper balls. The water used for cleaning the titanium basket is filtered and used for cleaning the copper balls. During the cleaning process, the copper balls are stirred.

[0076] S4: dredging, collecting the anode mud produced by cleaning the titanium basket and copper ball, and then filtering and collecting the anode mud;

[0077] S5: Finishing, take out the titanium basket and put the copper ball back into the titanium basket.

[0078] Although the present invention is described in detail with reference to the above embodiments, it is obvious to those skilled in the art through this disclosure that various changes or modifications may be made to the present invention without departing from the principle and spirit of the present invention defined by the claims. Therefore, the detailed description of the embodiments of the present disclosure is only used to explain, not to limit the present invention, but the scope of protection is limited by the content of the claims.

Claims

1. A copper anode mud cleaning device, comprising a cleaning cylinder (1), a base (2), a hatch (3), a flip cover (4), a partition (5), a connecting plate (6), a storage rack (7) and a bottom plate (8); the left and right parts of the cleaning cylinder (1) are each fixedly connected to a base (2); the front and rear parts of the cleaning cylinder (1) are each movably connected to two upper and lower hatches (3); the left part of the cleaning cylinder (1) is movably connected to the flip cover (4); the middle part of the cleaning cylinder (1) is fixedly connected to two front and rear partitions (5); two left and right connecting plates (6) are fixedly connected between the two partitions (5); the two partitions (5 ) are movably connected with a storage rack (7); a bottom plate (8) is fixedly connected to the inside of the cleaning cylinder (1); the two partitions (5) and the bottom plate (8) together divide the cleaning cylinder (1) into a first cleaning chamber (1001) in the middle, a second cleaning chamber (1002) at the front and rear, and a confluence chamber (1003); the confluence chamber (1003) is located below the first cleaning chamber (1001) and the second cleaning chamber (1002); the front and rear parts of the confluence chamber (1003) are each connected to a second cleaning chamber (1002); a slag discharge port is provided at the bottom of the confluence chamber (1003); Its characteristics are: It also includes a reset unit, a power unit, a locking unit, a cleaning unit, a plate washing unit and a dredging unit; the upper parts of the two partitions (5) are connected to the reset unit; the reset unit is connected to the storage rack (7); the two partitions (5) are connected to the power unit; the two partitions (5) are connected to the locking unit for driving the storage rack (7) to move downward; the locking unit is connected to the power unit; the locking unit is connected to the storage rack (7); the lower parts of the two partitions (5) are connected to the cleaning unit for cleaning the copper balls; the lower parts of the two partitions (5) are connected to the plate washing unit for cleaning the filter screen; the plate washing unit is connected to the cleaning unit; the left part of the cleaning cylinder (1) is connected to the dredging unit for discharging the cleaned anode mud; the dredging unit is connected to the flip cover (4); The reset unit comprises a first elastic member (101) and a first supporting plate (102); A row of grooves (5002) are formed in an array on the upper part of the two partitions (5); a row of first elastic members (101) are fixedly connected to the lower part of each row of grooves (5002); a first supporting plate (102) is fixedly connected to the upper part of each first elastic member (101); each first supporting plate (102) is located in a groove (5002); the two rows of first supporting plates (102) are connected to the storage rack (7) in common; The power unit comprises an electric actuator (201), a connecting rod (202) and a supporting rod (203); An electric actuator (201) is respectively installed on the upper part of the opposite sides of the two partitions (5); the telescopic parts of the two electric actuators (201) are respectively fixedly connected to a connecting rod (202); a row of supporting rods (203) are respectively fixedly connected to the lower surface of the two connecting rods (202); each row of supporting rods (203) is connected to the locking unit; a plurality of limiting grooves (5001) are arranged in an array on the upper part of each partition (5); each supporting rod (203) corresponds to a limiting groove (5001); and the two rows of supporting rods (203) are respectively slidably connected to a partition (5); The locking unit comprises a limit plate (301), a sliding block (302), a sliding rod (303), a second elastic member (304) and a connecting plate (305); A row of limit plates (301) are fixedly connected to each of the two partitions (5), and an inclined surface is provided on the upper portion of the limit plates (301); each limit plate (301) is located in a limit groove (5001); a slider (302) is fixedly connected to the lower portion of each support rod (203); each slider (302) is located in a limit groove (5001); each slider (302) is located on the right side of an adjacent limit plate (301); each row of sliders (302) is slidably connected to a partition (5); each slider (302) is slidably connected to a slider (303); each groove ( 5002) are arranged at intervals with a limiting groove (5001); each groove (5002) is connected to an adjacent limiting groove (5001) through a straight slide groove (5005); each slide bar (303) slides in a straight slide groove (5005); the left part of each slide bar (303) is in contact with a limiting plate (301) for transmission; the left part of each slider (302) is fixedly connected to a second elastic member (304); the left part of each second elastic member (304) is fixedly connected to a connecting plate (305); each connecting plate (305) is fixedly connected to a slide bar (303); The left portion of the slide bar (303) is provided with a deformable arc-shaped tip; The cleaning unit comprises a second supporting plate (401), a power assembly (402), a disturbance plate (403) and a transmission shaft (404); A second supporting plate (401) is fixedly connected to the opposite sides of the lower parts of the two partitions (5); the two rows of second supporting plates (401) are arranged in an "eight" shape when viewed from left to right; the two rows of second supporting plates (401) are fixedly connected to the inner surface of the cleaning tank (1); a row of drainage grooves is respectively opened at the front and rear of the bottom plate (8); each row of drainage grooves is located below a second supporting plate (401); the upper part of each row of drainage grooves is communicated with a second cleaning chamber (1002); the lower parts of the two rows of drainage grooves are commonly communicated with the confluence chamber (1003); the front and rear power assemblies (402) are installed on the right connecting plate (6); the power assembly (402) is a servo motor; the output shafts of the two power assemblies (402) are respectively fixedly connected to a transmission shaft (404); the two transmission shafts (404) are respectively connected to a The two partitions (5) are rotatably connected; the two transmission shafts (404) are each fixedly connected to a disturbance plate (403); the two disturbance plates (403) are commonly connected to the plate washing unit; a filter screen is respectively provided on the opposite sides of the two disturbance plates (403); three reinforcing plates (40301) are respectively provided on the opposite sides of the two disturbance plates (403); a receiving groove (5003) and a recessed groove (5006) are respectively provided at the lower part of each partition (5); the recessed grooves (5006) at the lower parts of the two partitions (5) are located at the opposite sides; the receiving grooves (5003) at the lower parts of the two partitions (5) are located at the opposite sides; each recessed groove (5006) is connected to a receiving groove (5003) via a connecting groove (5004); and the two disturbance plates (403) are respectively located in a receiving groove (5003).

2. A copper anode mud cleaning device according to claim 1, characterized in that: The plate washing unit comprises a filter frame (501), a baffle (502) and an inclined plate (503); The two sunken grooves (5006) are each fixedly connected to a filter frame (501); a filter screen is respectively provided on opposite sides of the two filter frames (501); a baffle (502) is respectively fixedly connected to the upper part of the two filter frames (501), and the baffle (502) can be bent and deformed; three inclined plates (503) are respectively fixedly connected to the opposite sides of the two baffles (502); each inclined plate (503) is in contact with and cooperates with a reinforcing plate (40301); and each inclined plate (503) passes through a connecting groove (5004).

3. A copper anode mud cleaning device according to claim 2, characterized in that: A plurality of bristles are arranged on the facing sides of the two baffles (502), and the bristles pass through the filter screen.

4. A copper anode mud cleaning device according to claim 3, characterized in that: The dredging unit comprises a transfer tube (601), a conduit (602), a third elastic member (603), a sealing member (604) and a connecting rope (605); The lower part of the left connecting plate (6) is fixedly connected to a transfer tube (601); the bottom of the transfer tube (601) is fixedly connected to the bottom plate (8); the lower part of the transfer tube (601) is connected to a conduit (602); the lower part of the conduit (602) is connected to the confluence chamber (1003); the left part of the transfer tube (601) is fixedly connected to two third elastic members (603) at the front and rear; the right parts of the two third elastic members (603) are commonly fixedly connected to a sealing member (604) for sealing the conduit (602); the sealing member (604) is slidably connected to the transfer tube (601); the left part of the transfer tube (601) is connected to a connecting rope (605); the left part of the connecting rope (605) is connected to the flip cover (4).

5. A copper anode mud cleaning process, characterized in that: The process uses a copper anode mud cleaning device as described in any one of claims 1 to 4, comprising the following steps: S1: Preparation, after the titanium basket is taken out from the electrolytic cell, the copper balls are poured out from the titanium basket, and the copper balls and the titanium basket are cleaned in the device; S2: Titanium basket cleaning, the titanium basket moves up and down in the water to wash out the anode mud in the titanium basket; S3: cleaning of copper balls. The water used for cleaning the titanium basket is filtered and used for cleaning the copper balls. During the cleaning process, the copper balls are stirred. S4: dredging, collecting the anode mud produced by cleaning the titanium basket and copper ball, and then filtering and collecting the anode mud; S5: Finishing, take out the titanium basket and put the copper ball back into the titanium basket.

Citation Information

Patent Citations

  • Stirring type copper ball anode mud cleaning device

    CN108468082A

  • Automatic adding and cleaning device for copper balls

    CN114887975A