A multifunctional stirring device for the production of high-performance sound insulation mortar

Abstract

The present invention discloses a multifunctional stirring device for the production of high-performance sound insulation mortar, which relates to the technical field of mortar production equipment and includes a bottom plate. It also includes a cushion plate arranged on one side of the bottom plate, and an installation rod is arranged at one end of the bottom plate on one side of the cushion plate; a pre-crushing mechanism is arranged on one side of the bottom plate and is used for the preliminary crushing and stirring of the mortar; a stirring mechanism is arranged on one side of the pre-crushing mechanism and includes a transmission component and a stirring rod. The transmission component is used to drive the stirring rod to perform multi-directional stirring. One end of the stirring rod is of a hollow structure, and a stirring cylinder is arranged on one side of the stirring rod; a pressure regulating mechanism is arranged between the stirring mechanism and the pre-crushing mechanism and includes a pressure regulating component and a telescopic hose. One side of the telescopic hose is connected to the water inlet end of the stirring rod, and the regulating component is communicated with the stirring rod and is used for detecting and regulating the viscosity of the mortar; a driving mechanism is arranged on one side of the installation rod and is used to drive the pre-crushing mechanism and the stirring mechanism to crush and stir the mortar.

Description

Technical Field

[0001] The present invention relates to the technical field of mortar production equipment, and specifically to a multi-functional stirring device for the production of high-performance sound insulation mortar. Background Art

[0002] Currently, the method for factories to prepare high-performance sound insulation mortar is as follows: Polyethylene glycol and silicon carbide sand are introduced into a stirring cylinder, and then stirred by a stirrer at a fixed speed. After a certain period of time, the density and viscosity of the high-performance sound insulation mortar are measured. If they are unqualified, stirring is continued and tested again until qualified.

[0003] However, for traditional high-performance sound insulation mortar stirring and mixing devices similar to the above, during the stirring and mixing operation, they cannot adjust the density of the mortar according to the real-time viscosity of the high-performance sound insulation mortar. They can only rely on long-term stirring and mixing, and then detect and adjust. When using this method, when the high-performance sound insulation mortar is mixed evenly in advance, the device is still stirring, which is very energy-consuming, and detecting once in a while greatly reduces the stirring efficiency of the device. Summary of the Invention

[0004] The present invention provides a multi-functional stirring device for the production of high-performance sound insulation mortar, which solves the problems presented in the above background art.

[0005] To achieve the above object, the present invention provides the following technical solutions: [[ID=2C]]

[0006] A multi-functional stirring device for the production of high-performance sound insulation mortar, including a bottom plate, and further including;

[0007] A cushion plate disposed on one side of the bottom plate, and an installation rod is provided at one end of the bottom plate on one side of the cushion plate;

[0008] A pre-crushing mechanism disposed on one side of the bottom plate, for preliminary crushing and stirring of the mortar;

[0009] A stirring mechanism disposed on one side of the pre-crushing mechanism, including a transmission component and a stirring rod. The transmission component is used to drive the stirring rod to perform multi-directional stirring. One end of the stirring rod is a hollow structure, and a stirring cylinder is provided on one side of the stirring rod;

[0010] A pressure regulating mechanism disposed between the stirring mechanism and the pre-crushing mechanism, including a pressure regulating component and a telescopic hose. One side of the telescopic hose is connected to the water inlet end of the stirring rod, and the regulating component is communicated with the stirring rod, for detecting and adjusting the viscosity of the mortar;

[0011] A driving mechanism disposed on one side of the installation rod, for driving the pre-crushing mechanism and the stirring mechanism to crush and stir the mortar.

[0012] As a preferred technical solution of the present invention, the pre-crushing mechanism includes a crushing box, a crushing component is arranged at one end inside the crushing box, a double-layer screening plate is arranged on one side of the crushing component, a diversion plate is arranged on one side of the double-layer screening plate, and a diversion pipe is arranged on the side wall of the crushing box on one side of the diversion plate.

[0013] As a preferred technical solution of the present invention, the crushing component includes a crushing rod, crushing blades are arranged on both sides of the crushing rod, and a driving motor is arranged on the side wall of the crushing box on one axial side of the crushing rod.

[0014] As a preferred technical solution of the present invention, the transmission component includes a driving rod, one side of the driving rod is connected to a stirring rod, a transmission groove is formed at one end of the driving rod, a driving gear is arranged on one side of the transmission groove, a driven gear is arranged on one side of the driving gear, and a linkage component is arranged on one side of the driven gear.

[0015] As a preferred technical solution of the present invention, the linkage component includes a mounting shaft arranged on one side of the driving gear, a mounting arm is arranged at the end of the mounting shaft, a fixing column is arranged on one side of the mounting arm, a fixing shaft is arranged on one side of the driven gear, and a linkage rod is arranged between the fixing shaft and the stirring rod.

[0016] As a preferred technical solution of the present invention, the pressure regulating component includes a telescopic column, a telescopic cylinder is arranged at one end of the telescopic column, a clamping block is arranged on one side of the telescopic cylinder, stop blocks are arranged on the inner walls of the pressure regulating cylinder on both sides of the clamping block, and a limiting block is arranged on one side of the stop block.

[0017] As a preferred technical solution of the present invention, a transmission rod is arranged between the pressure regulating mechanism and the stirring mechanism, a driving arm is arranged on one side of the transmission rod, and the driving arm is connected to the regulating mechanism on one side.

[0018] As a preferred technical solution of the present invention, the driving mechanism includes a driving column, a transmission box is arranged on one axial side of the driving column, a toothed ring is arranged at one end of the stirring cylinder, a threaded shape is arranged at one end of the driving column on one side of the toothed ring, and the driving column is correspondingly matched with the toothed ring.

[0019] The present invention has the following advantages: Before use, a pressure gauge is set at the water outlet end of the installation cylinder, and then the pressure regulating mechanism is repeatedly adjusted until the pressure indication of the pressure gauge is consistent with the standard value of the required standard high-performance mortar pressure viscosity each time the pressure regulating cylinder presses down the water level. Then, the pressure gauge is removed, the driving mechanism is started, one end of the pressure regulating mechanism moves in the mixing cylinder following the mixing mechanism with an all-round mixing function, and at the same time, the adjusting component reciprocates equally, driving the pressure regulating cylinder to move intermittently and equally deeply, pressing the water level in the installation cylinder to provide a standard pressure value. When there is a pressure difference between this pressure value and the pressure in the mixing cylinder, water is automatically fed into the mixing cylinder until the pressure is balanced, thereby realizing the adjustment of the viscosity of the high-performance sound-insulating mortar. When the viscosity of the high-performance sound-insulating mortar reaches the standard uniformity, the water pressure is balanced. Repeating the above steps can achieve the rapid, efficient and uniform mixing and stirring of the high-performance sound-insulating mortar in the mixing cylinder, saving energy while ensuring the mixing and stirring efficiency of the mortar, and having higher practicability. Description of the Drawings

[0020] Figure 1 It is a front view overall structural schematic diagram of a multi-functional stirring device for producing high-performance sound-insulating mortar.

[0021] Figure 2 It is a side view overall structural schematic diagram of a multi-functional stirring device for producing high-performance sound-insulating mortar.

[0022] Figure 3 It is a top view structural schematic diagram of a multi-functional stirring device for producing high-performance sound-insulating mortar.

[0023] Figure 4 It is a front view structural schematic diagram of a multi-functional stirring device for producing high-performance sound-insulating mortar.

[0024] Figure 5 It is an internal structural schematic diagram of the pressure regulating component in a multi-functional stirring device for producing high-performance sound-insulating mortar.

[0025] Figure 6 It is an internal structural schematic diagram of the telescopic cylinder in a multi-functional stirring device for producing high-performance sound-insulating mortar.

[0026] In the figure: 1, bottom plate; 2, crushing box; 3, toothed ring; 4, mixing drum; 5, mounting cylinder; 6, mounting rod; 7, transmission groove; 8, driving gear; 9, mounting shaft; 10, driven gear; 11, fixed shaft; 12, linkage rod; 13, mounting arm; 14, fixed column; 15, driving rod; 16, mixing rod; 17, guide pipe; 18, transmission rod; 19, driving motor; 20, driving arm; 21, telescopic hose; 22, water guide pipe; 23, mixing head; 24, transmission box; 25, driving column; 26, driven wheel; 27, driving wheel; 28, backing plate; 29, pressure regulating cylinder; 30, elastic member; 31, telescopic cylinder; 32, telescopic column; 33, stop block; 34, limit block; 35, counterweight; 36, pressure regulating plate; 37, clamping block; 38, crushing rod; 39, crushing blade; 40, double-layer screening plate; 41, guide plate; 42, first bevel gear; 43, second bevel gear. Detailed implementation manners

[0027] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only for the purpose of illustration and explanation of the present invention, and are not used to limit the present invention.

[0028] It should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0029] Embodiment 1

[0030] Please refer to Figure 1-6 , a multifunctional stirring device for the production of high-performance sound insulation mortar, including a bottom plate 1, and further including;

[0031] A crushing box 2 is provided on one side of the bottom plate 1. A mounting rod 6 is fixedly connected to the bottom plate 1 on one side of the crushing box 2. A mixing drum 4 is rotatably connected to the bottom plate 1 on one side of the mounting rod 6;

[0032] A stirring mechanism with an all-round stirring function is provided on one side of the crushing box 2;

[0033] A pressure regulating mechanism is provided on one side of the crushing box 2, including a mounting cylinder 5. A pressure regulating cylinder 29 is slidably connected in the mounting cylinder 5. An adjusting component is provided in the pressure regulating cylinder 29. The adjusting component reciprocates equally, driving the pressure regulating cylinder 29 to move intermittently and equally deeply, pressing the water level in the mounting cylinder 5 to provide a standard pressure value. When there is a pressure difference between this pressure value and the pressure in the mixing drum 4, water is automatically supplied to the mixing drum 4 until the pressure is balanced, thereby realizing the adjustment of the viscosity of the high-performance sound insulation mortar;

[0034] During the actual stirring process, when the stirring mechanism runs to any position, if the concentration of the mortar meets the standard, it will be balanced with the water pressure in the pressure regulating mechanism. When the mortar concentration does not meet the standard, that is, when the particle size of the mortar is relatively large, it means that the mortar concentration is relatively large. At this time, the water pressure balance is broken. Under the action of the pressure difference, the pressure regulating mechanism sends water to this position, and at the same time, it is stirred and diluted under the action of the stirring mechanism, so as to reach the standard concentration. Repeating the above steps can achieve rapid and efficient stirring and mixing of the mortar.

[0035] The driving mechanism is arranged on one side of the mounting rod 6 and is used to drive the pre-crushing mechanism and the stirring mechanism to crush and stir the mortar.

[0036] Embodiment 2

[0037] Please refer to Figure 1-6 , other contents of this embodiment are the same as those of Embodiment 1. The difference lies in that: the pre-crushing mechanism includes a crushing box 2, one side of the crushing box 2 is fixedly connected to a backing plate 28, a crushing component is arranged at one end inside the crushing box 2, a double-layer screening plate 40 is arranged on one side of the crushing component, one of the screening plates in the double-layer screening plate 40 is fixedly connected to the crushing box 2, and the other extends outside the crushing box 2 and is slidably connected to the crushing box 2. A guide plate 41 is fixedly connected inside the crushing box 2 on one side of the double-layer screening plate 40, and a guide pipe 17 is fixedly connected to the side wall of the crushing box 2 on one side of the guide plate 41. By setting the double-layer screening plate 40, sand block particles that are not thoroughly crushed can be effectively filtered, ensuring the crushing degree and effectively improving the mixing and use effect of the mortar.

[0038] The crushing component includes a crushing rod 38, the crushing rod 38 is rotatably connected to the side wall of the crushing box 2, crushing blades 39 are fixedly connected to both sides of the crushing rod 38, a driving motor 19 is fixedly connected to the side wall of the crushing box 2 on one axial side of the crushing rod 38, and the output shaft of the driving motor 19 is fixedly connected to one side of the crushing rod 38.

[0039] A transmission component and a stirring rod 16, the transmission component is used to drive the stirring rod 16 to perform multi-directional stirring. One end of the stirring rod 16 is of a hollow structure. A stirring head 23 is arranged at one end of the stirring rod 16, and water outlets are arranged on both sides of the stirring head 23. A stirring cylinder 4 is arranged on one side of the stirring rod 16; during operation, under the action of the transmission component, the stirring rod 16 can move up and down while swinging left and right, with a large moving range and better stirring effect.

[0040] The stirring mechanism includes a driving rod 15, one side of the driving rod 15 is rotatably connected to the mounting rod 6, one side of the driving rod 15 is hingedly connected to the stirring rod 16, a transmission groove 7 is opened at one end of the driving rod 15, a driving gear 8 is rotatably connected to one side of the transmission groove 7, a driven gear 10 is rotatably connected to one side of the mounting rod 6 on one side of the driving gear 8, and a linkage component is arranged on one side of the driven gear 10.

[0041] The linkage assembly includes a mounting shaft 9 fixedly arranged on one side of the driving gear 8, the end of the mounting shaft 9 is fixedly connected to the mounting arm 13, one side of the mounting arm 13 is fixedly connected to the fixing column 14, one side of the driven gear 10 is fixedly connected to the fixing shaft 11, and a linkage rod 12 is hinged between the fixed shaft 11 and the stirring rod 16.

[0042] The adjustment assembly includes a telescopic column 32, one end of the telescopic column 32 is slidably sleeved on the telescopic cylinder 31, an elastic member 30 is arranged inside the telescopic cylinder 31, and the elastic member 30 can use a spring or an elastic metal sheet, one side of the telescopic cylinder 31 is fixedly connected to a card block 37, the inner wall of the pressure regulating cylinder 29 on both sides of the card block 37 is hinged to a stop block 33, and the inner wall of the telescopic cylinder 31 below the stop block 33 is fixedly connected to a limit block 34, a water pipe 22 is provided on one side of the water outlet end of the mounting cylinder 5, and a telescopic hose 21 is provided on one side of the water pipe 22, and one end of the telescopic hose 21 is fixedly connected to the water inlet end of one end of the stirring rod 16.

[0043] A transmission rod 18 is provided between the pressure regulating mechanism and the stirring mechanism, one side of the transmission rod 18 is hingedly connected to the driving rod 15, one side of the transmission rod 18 is hingedly connected to the driving arm 20, one side of the driving arm 20 is fixedly connected to the telescopic column 32 in the adjusting mechanism, the bottom of the pressure regulating cylinder 29 is fixedly connected to the pressure regulating plate 36, and counterweight blocks 35 are provided on both sides of the pressure regulating plate 36.

[0044] The driving mechanism includes a driving column 25, one side of the driving column 25 is rotatably connected to the pad 28, a transmission box 24 is provided on the axial side of the driving column 25, and one side of the transmission box 24 is fixedly connected to the base plate 1, one end of the driving column 25 extends into the transmission box 24, and the end is fixedly connected to the second bevel gear 43, the second bevel gear 43 is rotatably connected to the first bevel gear 42 in the transmission box 24, the first bevel gear 42 and the second bevel gear 43 are meshed and driven, and the axial side of the rotating shaft of the first bevel gear 42 passes through the side wall of the transmission box 24 and extends to the mounting rod 6 side, and one end is sleeved with the driving wheel 27, a driven wheel 26 is set on one side of the mounting rod 6 above the driving wheel 27, and the driven wheel 26 and the driving wheel 27 are connected by a transmission belt, wherein the rotating shaft of the driving gear 8 is fixedly connected to the rotating shaft of the driven wheel 26, one end of the mixing drum 4 is fixedly sleeved with the gear ring 3, and one end of the driving column 25 on one side of the gear ring 3 is provided with a threaded shape, and the driving column 25 is meshed with the gear ring 3 for transmission connection, and at the same time, one end of the driving column 25 passes through the pad 28 and extends to one side of the crushing box 2, and the end is connected to the end of the crushing rod 38 through a belt transmission.

[0045] In the process of implementing the present invention, when in use, the mortar raw materials to be stirred are placed in the crushing box 2 through the feed inlet. Under the action of the driving motor 19, the crushing rod 38 and the crushing knife are driven to crush and stir the mortar. After crushing, the double-layer screening plate 40 is pulled. The qualified crushed materials flow through the screening plate to the guide plate 41 and finally enter the mixing drum 4 through the guide pipe 17. Under the action of the driving device, the mixing drum 4 rotates. At the same time, the driving gear 8 rotates and under the action of the mounting arm 13, the driving rod 15 swings reciprocally. At the same time, the driven gear 10, under the action of the linkage rod 12, drives the stirring rod 16 to swing reciprocally. The two are linked and work together to be able to mix the mortar in all directions in the mixing drum 4. Under the action of the stirring head 23 on one side of the stirring rod 16, when the stirring head 23 moves to any position in the mixing drum 4, if the concentration of the mortar meets the standard, it is balanced with the water pressure in the pressure regulating mechanism. When the mortar concentration does not meet the standard, that is, when the particle size of the mortar is larger, it means that the mortar concentration is larger. At this time, the water pressure balance is broken. Under the action of the pressure difference, the pressure regulating mechanism sends water to this position and stirs and dilutes it under the action of the stirring rod 16 to reach the standard concentration. Repeating the above steps can achieve the rapid and efficient mixing of the mortar in the mixing drum 4, saving energy while ensuring the mixing efficiency of the mortar.

[0046] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A multifunctional stirring device for producing high-performance sound-insulating mortar, comprising a bottom plate, characterized in that: Also includes; A crushing box is arranged on one side of the bottom plate, a mounting rod is arranged on one side of the crushing box, and a mixing drum is arranged on one side of the mounting rod; A stirring mechanism with all-round stirring function is installed on one side of the crushing box; The pressure regulating mechanism is arranged on one side of the crushing box and includes a mounting cylinder, a pressure regulating cylinder arranged in the mounting cylinder, and an adjusting component arranged in the pressure regulating cylinder. The adjusting component drives the pressure regulating cylinder to move intermittently and at equal depths by means of equal amplitude reciprocating movement, thereby compressing the water level in the mounting cylinder and providing a standard pressure value. When there is a pressure difference between the standard pressure value and the pressure in the mixing cylinder, the adjusting component automatically supplies water to the mixing cylinder until the pressure is balanced, thereby adjusting the viscosity of the high-performance sound insulation mortar. A driving mechanism, provided on one side of the mounting rod, for driving the stirring mechanism; The adjustment assembly includes a telescopic column, a telescopic cylinder is provided at one end of the telescopic column, a clamping block is provided on one side of the telescopic cylinder, stop blocks are provided on the inner wall of the pressure regulating cylinder on both sides of the clamping block, and a limit block is provided on one side of the stop block; The stirring mechanism includes a stirring rod, one end of which is a hollow structure, a stirring drum is provided on one side of the stirring rod, and a gear ring is provided on one end of the stirring drum; A driving rod is provided on one side of the stirring mechanism, one side of the driving rod is connected to the stirring mechanism, a transmission groove is provided at one end of the driving rod, a driving gear is provided on one side of the transmission groove, a driven gear is provided on one side of the driving gear, and a linkage assembly is provided on one side of the driven gear; The linkage assembly includes a mounting shaft provided on one side of the driving gear, a mounting arm provided at the end of the mounting shaft, a fixing column provided on one side of the mounting arm, a fixing shaft provided on one side of the driven gear, and a linkage rod provided between the fixing shaft and the stirring mechanism; A transmission rod is arranged between the pressure regulating mechanism and the stirring mechanism, a driving arm is arranged on one side of the transmission rod, and one side of the driving arm is connected to the regulating mechanism.

2. A multifunctional stirring device for producing high-performance sound-insulating mortar according to claim 1, characterized in that: A crushing assembly is arranged at one end of the crushing box, a double-layer screening plate is arranged on one side of the crushing assembly, a guide plate is arranged on one side of the double-layer screening plate, and a guide pipe is arranged on the side wall of the crushing box on the side of the guide plate.

3. A multifunctional stirring device for producing high-performance sound-insulating mortar according to claim 2, characterized in that: The crushing assembly comprises a crushing rod, crushing blades are arranged on both sides of the crushing rod, and a driving motor is arranged on the side wall of the crushing box on one axial side of the crushing rod.

4. A multifunctional stirring device for producing high-performance sound-insulating mortar according to claim 1, characterized in that: The driving mechanism includes a driving column, a transmission box is arranged on one axial side of the driving column, a gear ring is arranged at one end of the mixing drum, a thread is arranged on one end of the driving column on one side of the gear ring, and the driving column and the gear ring are correspondingly matched.

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