A connecting rod plate automatic assembly device

By designing an automatic assembly equipment for connecting rod plates, and utilizing a feeding mechanism, a bearing assembly mechanism, and a snap ring assembly mechanism, the automatic positioning and flipping of connecting rod plates are achieved. This solves the problems of low assembly quality and efficiency caused by manual operation in existing technologies, and improves assembly quality and efficiency.

CN115816067BActive Publication Date: 2026-02-24XIAMEN EVERE SPORTS GOODS
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Patent Information

Application Number
CN202211636444.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-20
Publication Date
2026-02-24
Estimated Expiration
2042-12-20

AI Technical Summary

Technical Problem

The existing method of assembling connecting rod plates relies on manual operation, which makes it difficult to meet the assembly quality and efficiency requirements. Existing equipment cannot meet the quality and efficiency requirements of automated production.

Method used

Design an automatic assembly equipment for connecting rod plates, including a feeding mechanism, a bearing assembly mechanism, a translation and flipping mechanism, and a snap ring assembly mechanism. The automatic positioning, flipping, and snap ring assembly of the connecting rod plates are achieved through cylinders and gripper assemblies, reducing human intervention.

Benefits of technology

This improved the quality and efficiency of connecting rod assembly, enabled automated production, and reduced the need for manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a connecting rod plate automatic assembly equipment, which comprises a rack and a feeding mechanism, a bearing assembly mechanism, a translation and turnover mechanism, a clamping spring assembly mechanism and a discharging mechanism which are respectively installed on the rack; the feeding mechanism is installed above the bearing assembly mechanism through a front mounting frame and is used for grabbing the connecting rod plate from a standby material bin to the bearing assembly mechanism through a front jaw group; the bearing assembly mechanism comprises a bearing assembly group and a bearing feeding group; the translation and turnover mechanism comprises a turnover clamp and a turnover cylinder; the clamping spring assembly mechanism comprises a clamping spring assembly group and a clamping spring feeding group; the discharging mechanism is installed above the clamping spring assembly mechanism through a rear mounting frame and is used for grabbing the connecting rod plate from a clamping spring pressing jig to a discharging bin through a rear jaw group. The application improves the assembly quality and the assembly efficiency, and realizes the automatic assembly of the connecting rod plate in the automatic production without manual operation correction.
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Description

Technical Field

[0001] This invention relates to the field of connecting rod plate production equipment technology, and in particular to an automatic assembly equipment for connecting rod plates. Background Technology

[0002] Connecting rod plates are commonly used in fitness equipment. These plates have assembly holes at their ends, into which bearings and retaining rings are installed. The necessary equipment for assembly includes bearing assembly machines and retaining ring assembly machines. The assembly process requires assembling the bearings first, followed by the retaining rings. Current assembly methods often involve manually grasping the connecting rod plate and placing it on the corresponding assembly fixture. Connecting rod plates typically require assembly at both ends, and positioning on the fixture necessitates adjustment to ensure accurate placement of the bearings or retaining rings. However, manual placement requires experienced workers, is highly subjective, and cannot meet the demands of extended operation. Bearing assembly machines and retaining ring assembly machines are located in different positions, often requiring manual grasping and movement, followed by recalibration on the corresponding fixture. This results in assembly quality and efficiency that fail to meet production requirements. Therefore, it is necessary to design an automated connecting rod plate assembly machine that can improve assembly quality and efficiency and achieve automated production. Summary of the Invention

[0003] The purpose of this invention is to provide an automatic assembly equipment for connecting rod plates.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] An automatic assembly equipment for connecting rod plates includes a frame and a feeding mechanism, a bearing assembly mechanism, a translation and flipping mechanism, a snap ring assembly mechanism, and a unloading mechanism respectively mounted on the frame. The feeding mechanism is mounted above the bearing assembly mechanism via a front mounting frame and grabs the connecting rod plate from the material storage bin onto the bearing assembly mechanism via a front gripper assembly.

[0006] The bearing assembly mechanism includes a bearing assembly group and a bearing feeding group installed on each other. The bearing assembly group is equipped with a bearing pressing fixture for placing the connecting rod plate and the bearing, and the bearing is assembled onto the connecting rod plate by a bearing assembly machine. The bearing feeding group is equipped with a bearing feeding cylinder and a bearing hopper. The bearing feeding cylinder is installed at the bottom of the bearing hopper and pushes a bearing pusher plate to push the bearing at the bottom of the bearing hopper onto the connecting rod plate of the bearing pressing fixture.

[0007] The translation and flipping mechanism includes a flipping clamp and a flipping cylinder. The flipping clamp is mounted on the flipping cylinder to clamp the connecting rod plate on the bearing fixture. The flipping cylinder flips the flipping clamp and places the connecting rod plate on the snap ring assembly mechanism.

[0008] The snap ring assembly mechanism includes a snap ring assembly group and a snap ring feeding group. The snap ring assembly group is equipped with a snap ring pressing fixture for placing the connecting rod plate and the snap ring, and a snap ring assembly machine assembles the snap ring onto the bearing of the connecting rod plate. The snap ring feeding group is equipped with a snap ring feeding cylinder and a snap ring hopper. The snap ring feeding cylinder is installed at the bottom of the snap ring hopper and pushes a snap ring pusher to push the snap ring at the bottom of the snap ring hopper onto the connecting rod plate of the snap ring pressing fixture.

[0009] The feeding mechanism is mounted above the snap ring assembly mechanism via a rear mounting bracket, and uses a rear gripper assembly to grab the connecting rod plate from the snap ring clamping fixture and place it into the feeding bin.

[0010] Furthermore, both the front mounting bracket and the rear mounting bracket are two symmetrically arranged L-shaped vertical plates, the bottom of which are mounted on the frame by a base and bolts. A first rodless cylinder is installed between the two L-shaped vertical plates and a first slide block is slidably mounted on its slide rail. The front gripper assembly / rear gripper assembly is mounted on the first slide block and moves with it.

[0011] Furthermore, both the front gripper assembly and the rear gripper assembly include a lifting cylinder, a parallel gripper, and two left and right grippers. The lifting cylinder is mounted on the first slide block via a plate and bolts, with its output section facing downwards and connected to the parallel grippers via bolts. The parallel grippers are driven by compressed air to open and close the two grippers for gripping or placing the connecting rod plate.

[0012] Furthermore, the bearing assembly assembly includes a bearing mounting frame, a bearing pusher, and a first hopper mounting frame. The bearing mounting frame has a pusher hole at the top and a fixture hole at the bottom. The bearing assembly machine is mounted on the top of the bearing mounting frame, and its output part passes through the pusher hole and is installed with the bearing pusher to push it up and down to assemble the bearing onto the connecting rod plate. The bearing pressing fixture is mounted on the bearing mounting frame, and a positioning cylinder for driving the bearing pressing fixture to cooperate with the bearing assembly machine is installed through the fixture hole. The first hopper mounting frame is bolted to the bearing mounting frame. The bearing feeding cylinder and the bearing hopper are respectively mounted on the first hopper mounting frame. The bearing hopper has a bearing discharge rack at the bottom and an opening for the bearing to fall into the bearing discharge rack. The bearing feeding cylinder pushes the bearing pusher plate to push the bearing from the bearing discharge rack to the bearing pressing fixture.

[0013] Furthermore, the bearing assembly machine is a cylinder, and the bearing pressing fixture includes a base plate, an assembly seat, a positioning block, and a mandrel. The base plate is fixed to the bearing mounting bracket by bolts. The assembly seat is mounted on the base plate and has a positioning groove that communicates with the base plate vertically. The positioning block is embedded in the positioning groove and has a positioning hole. The mandrel is movably mounted in the positioning hole and is pushed by a positioning cylinder to move within the positioning hole to position the bearing.

[0014] Furthermore, the translational flipping mechanism also includes a sliding assembly, which is mounted on the frame between the bearing assembly mechanism and the snap ring assembly mechanism via a fixed seat and bolts. The sliding assembly includes a second rodless cylinder and a second slide block slidably mounted on its slide rail. The flipping cylinder is mounted on the second slide block via a mounting seat and bolts, and the flipping clamp is mounted on the output part of the flipping cylinder.

[0015] Furthermore, the flipping fixture includes a drive cylinder and two clamping blocks arranged vertically. The drive cylinder is mounted on the output part of the flipping cylinder via a rotating connecting plate and bolts. The drive cylinder is provided with a clamping block seat and has a vertically arranged sliding groove. The two clamping blocks are slidably installed in the sliding groove and driven by the drive cylinder to move the two clamping blocks closer to or away from the connecting rod plate.

[0016] Furthermore, the snap ring assembly includes a snap ring mounting bracket, a snap ring guide block, a snap ring pressure sleeve, and a second hopper mounting bracket. The snap ring mounting bracket is bolted to the frame between the bearing assembly mechanism and the unloading mechanism. The snap ring assembly machine is mounted on the snap ring mounting bracket via a fixed connecting plate and bolts. Its output part is mounted to the snap ring pressure sleeve. The snap ring pressure sleeve has a downward-facing mounting cavity for mounting the snap ring guide block. The output part of the snap ring assembly machine moves downward to place the snap ring guide block on the connecting rod plate of the snap ring pressing fixture, or to retract the snap ring guide block from the snap ring pressing fixture. The second hopper mounting bracket is bolted to the snap ring mounting bracket for mounting the snap ring feeding assembly.

[0017] Furthermore, the circlip feeding cylinder and the circlip hopper are respectively installed on the second hopper mounting frame. The bottom of the circlip hopper is provided with a circlip discharge rack and an opening for circlip discharge. The circlip feeding cylinder pushes the circlip pusher plate to push the circlip from the circlip discharge rack to the circlip guide block on the circlip pressing fixture. The circlip assembly machine pushes the circlip pressing sleeve down to push the circlip along the circlip guide block to assemble it onto the connecting rod plate.

[0018] Furthermore, the snap ring assembly machine is a cylinder, the snap ring guide block has an insertion hole at the top, the snap ring sleeve has an installation groove communicating with the installation cavity on its side wall and a switching cylinder is installed thereon, the output part of which is equipped with a plug rod that passes through the installation groove to insert or withdraw from the insertion hole for placing or retracting the snap ring guide block.

[0019] By adopting the above technical solution, the present invention has the following advantages compared with the prior art:

[0020] This invention uses a feeding mechanism to pick up the connecting rod plate to be assembled from the material preparation bin and place it on the bearing pressure fixture of the bearing assembly mechanism. The bearing is then transported to the bearing pressure fixture by the bearing feeding group, and then assembled onto the connecting rod plate by the bearing assembly group. Subsequently, the connecting rod plate is clamped by the flipping fixture of the translation and flipping mechanism, and flipped onto the snap ring assembly mechanism by the flipping cylinder for snap ring assembly. After the snap ring assembly mechanism completes the snap ring assembly, the connecting rod plate is placed into the unloading bin by the unloading mechanism, which improves the assembly quality and assembly efficiency. Automated production realizes the automatic assembly of the connecting rod plate without the need for manual operation and correction. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 This is an overall schematic diagram of the feeding / unloading mechanism of the present invention;

[0023] Figure 3 This is an exploded view of the feeding / unloading mechanism of the present invention;

[0024] Figure 4 This is an exploded view of the bearing assembly mechanism of the present invention;

[0025] Figure 5 This is a schematic diagram of the overall translation and flipping mechanism of the present invention;

[0026] Figure 6 This is an exploded view of the translation and flipping mechanism of the present invention;

[0027] Figure 7 This is a schematic diagram of the overall assembly mechanism of the snap ring of the present invention;

[0028] Figure 8 This is an exploded view of the snap ring assembly mechanism of the present invention.

[0029] Explanation of reference numerals in the attached figures:

[0030] Frame 1; Feeding mechanism 2; Bearing assembly mechanism 3; Translation and flipping mechanism 4; Snap ring assembly mechanism 5; Unloading mechanism 6; Material preparation bin 7; Unloading bin 8; Front mounting frame 21; Front gripper assembly 22; First rodless cylinder 23; First slide 24; Lifting cylinder 25; Parallel gripper 26; Gripper 27; Bearing assembly assembly 31; Bearing feeding assembly 32; Bearing mounting frame 33; Bearing pusher 34; First material bin mounting frame 35; Positioning cylinder 36; Bearing pressing fixture 311; Bearing assembly machine 312; Base plate 313; Assembly seat 314; Positioning block 315; Mandrel 316; Bearing feeding cylinder 321; Bearing material Container 322; Bearing push plate 323; Bearing discharge rack 324; Tilting fixture 41; Tilting cylinder 42; Sliding assembly 43; Adjusting cylinder 44; Fixed seat 431; Second rodless cylinder 432; Second slide 433; Mounting seat 434; Snap ring assembly assembly 51; Snap ring feeding assembly 52; Snap ring mounting bracket 53; Snap ring guide block 54; Snap ring pressure sleeve 55; Second hopper mounting bracket 56; Switching cylinder 57; Snap ring pressing fixture 511; Snap ring assembly machine 512; Snap ring feeding cylinder 521; Snap ring hopper 522; Snap ring push plate 523; Snap ring discharge rack 524; Rear mounting bracket 61; Rear gripper assembly 62. Detailed Implementation

[0031] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0032] It should be noted that in this invention, the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are all based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this invention and simplifying the description, and are not intended to indicate or imply that the device or element of this invention must have a specific orientation, and therefore should not be construed as a limitation of this invention.

[0033] Example

[0034] Cooperate Figures 1 to 8 As shown, the present invention discloses an automatic assembly equipment for connecting rod plates, including a frame 1 and a feeding mechanism 2, a bearing assembly mechanism 3, a translation and flipping mechanism 4, a snap ring assembly mechanism 5, and a discharging mechanism 6 respectively mounted on the frame. The feeding mechanism 2 is mounted above the bearing assembly mechanism 3 via a front mounting frame 21, and grabs the connecting rod plate from the material storage bin 7 onto the bearing assembly mechanism 3 via a front gripper assembly 22.

[0035] In this embodiment, the feeding mechanism 2 and the unloading mechanism 6 preferably have the same structure. They grip and move the connecting plate through their gripper group and place it accurately according to a predetermined program. They can also be equipped with corresponding detection cameras or sensors. This embodiment does not limit them and they are all controlled by the background control terminal.

[0036] In this embodiment, the bearing assembly mechanism 3 is preferably two and symmetrically arranged on the frame 1 to meet the assembly requirements of having two assembly ports at both ends of the connecting rod plate. At least two positioning rods for placing the connecting rod plate are provided between the two bearing assembly mechanisms 3. The bottom of the positioning rod can be directly inserted into the positioning hole opened in the frame 1, and the top of the positioning rod can be provided with a seat and have a slot adapted to the structure of the connecting rod plate for placing the connecting rod plate.

[0037] Similarly, the snap ring assembly mechanism 5 is preferably two and symmetrically arranged on the frame 1. A positioning rod is also required between the two snap ring assembly mechanisms 5 so that the assembly port of the connecting rod plate can be quickly aligned with the corresponding fixture after the connecting rod plate is placed on the positioning rod, thereby improving work efficiency and assembly quality.

[0038] The positioning rod can be adjusted according to different connecting rod plate specifications to meet the assembly requirements of different connecting rod plates.

[0039] The bearing assembly mechanism 3 includes a bearing assembly group 31 and a bearing loading group 32 that are installed together. The bearing assembly group 31 is provided with a bearing pressing fixture 311 for placing the connecting rod plate and the bearing, and the bearing is assembled onto the connecting rod plate by a bearing assembly machine 312. The bearing loading group 32 is provided with a bearing loading cylinder 321 and a bearing hopper 322. The bearing loading cylinder 321 is installed at the bottom of the bearing hopper 322 and pushes a bearing pusher plate 323 to push the bearing at the bottom of the bearing hopper 322 onto the connecting rod plate of the bearing pressing fixture 311.

[0040] The translation and flipping mechanism 4 includes a flipping clamp 41 and a flipping cylinder 42. The flipping clamp 41 is mounted on the flipping cylinder 42 to clamp the connecting rod plate on the bearing fixture 311. The flipping clamp 41 is flipped by the flipping cylinder 42 and the connecting rod plate is placed on the snap ring assembly mechanism 5.

[0041] The snap ring assembly mechanism 5 includes a snap ring assembly group 51 and a snap ring feeding group 52. The snap ring assembly group 51 is provided with a snap ring pressing fixture 511 for placing the connecting rod plate and the snap ring, and a snap ring assembly machine 512 assembles the snap ring onto the bearing of the connecting rod plate. The snap ring feeding group 52 is provided with a snap ring feeding cylinder 521 and a snap ring hopper 522. The snap ring feeding cylinder 521 is installed at the bottom of the snap ring hopper 522 and pushes a snap ring pusher plate 523 to push the snap ring at the bottom of the snap ring hopper 522 onto the connecting rod plate of the snap ring pressing fixture 511.

[0042] The unloading mechanism 6 is mounted above the snap ring assembly mechanism 5 via a rear mounting bracket 61, and uses a rear gripper assembly 62 to grab the connecting rod plate from the snap ring clamp 511 and place it into the unloading bin 8.

[0043] The material preparation bin 7 and the material unloading bin 8 are connected to the frame 1 by four columns through insertion or welding to form an area for placing connecting rod plates.

[0044] In this embodiment, the material preparation bin 7 and the unloading bin 8 are located at the front and rear ends of the frame 1 to place connecting rod plates, which facilitates the replenishment of connecting rod plates to be assembled and the unloading of assembled connecting rod plates by the operators to meet the usage requirements. When there is a shortage of materials or the material is full, an automatic alarm is triggered to remind the operators to prepare materials or remove the assembled connecting rod plates. Specifically, the control is performed by the background control terminal, which is not limited in this embodiment.

[0045] The frame 1 has pusher chutes at the positions of the material preparation bin 7 and the unloading bin 8, which are used to push the connecting rod plates in the corresponding bins to move. There are two pusher chutes arranged in parallel to each other. A U-shaped pusher plate is installed in the pusher chutes. A pusher cylinder is installed on the U-shaped pusher plate to control its movement. The pusher cylinder is installed at the bottom of the frame by a cylinder seat and bolts. The installation method of the cylinder is existing technology and will not be described in detail in this example. The pusher cylinder is preferably a cylinder of model TCM32X150S. Its output part has 3 push rods and is installed with the U-shaped pusher plate through a connecting plate.

[0046] Both the front mounting bracket 21 and the rear mounting bracket 61 are two symmetrically arranged L-shaped vertical plates. Their bottoms are mounted on the frame 1 by a base and bolts. A first rodless cylinder 23 is installed between the two L-shaped vertical plates, and a first slide block 24 is slidably mounted on its slide rail. The front gripper assembly 22 / rear gripper assembly 62 is mounted on the first slide block 24 and moves with it.

[0047] Both the front gripper assembly 22 and the rear gripper assembly 62 include a lifting cylinder 25, a parallel gripper 26, and two left and right grippers 27. The lifting cylinder 25 is mounted on the first slide block 24 by a plate and bolts. Its output part is set downward and is connected to the parallel gripper 26 by bolts. The parallel gripper 26 has a sliding groove. The two grippers are slidably installed in the sliding groove and are arranged opposite to each other. The two grippers 27 can be driven to move closer or further apart along the sliding groove by a drive device built into the parallel gripper to grip or place the connecting rod plate. Alternatively, the parallel gripper can be an existing pneumatic gripper and the two grippers can be opened and closed by compressed air to grip or place the connecting rod plate.

[0048] In this embodiment, the lifting cylinder 25 is preferably a cylinder of model TR16X100S, which drives the front gripper group 22 / rear gripper group 62 to move up and down. The driving device for the parallel gripper 26 is preferably a gripper cylinder of model MCHS-SD-100, which drives the gripper 27 to move for gripping the connecting rod plate.

[0049] The bearing assembly group 31 includes a bearing mounting frame 33, a bearing pusher 34, and a first hopper mounting frame 35. The bearing mounting frame 33 has a pusher hole at the top and a fixture hole at the bottom. The bearing assembly machine 312 is bolted to the top of the bearing mounting frame 33. Its output part passes through the pusher hole and is installed with the bearing pusher 34 to push it up and down to assemble the bearing on the connecting rod plate. The bearing pressing fixture 311 is installed on the bearing mounting frame 33, and a positioning cylinder 36 is installed through the fixture hole to drive the bearing pressing fixture 311 to cooperate with the bearing assembly machine 312.

[0050] The first hopper mounting frame 35 is bolted to the bearing mounting frame 33. The bearing feeding cylinder 321 and the bearing hopper 322 are respectively mounted on the first hopper mounting frame 35. The bottom of the bearing hopper 322 is provided with a bearing discharge frame 324 and an opening for the bearing to fall into the bearing discharge frame 324. The bearing feeding cylinder 321 pushes the bearing push plate 323 through the bearing discharge frame 324, pushing the bearing from the bearing discharge 324 onto the bearing pressing fixture 311.

[0051] In this embodiment, the positioning cylinder is preferably a cylinder of model SDA32X15SB, and the bearing assembly machine 312 is preferably a cylinder of model SC125X25S.

[0052] The bearing assembly machine 312 is a cylinder. The bearing pressing fixture 311 includes a base plate 313, an assembly seat 314, a positioning block 315, and a mandrel 316. The base plate 313 is fixed to the bearing mounting bracket 33 by bolts. The assembly seat 314 is installed on the base plate 313 and has a positioning groove that communicates with the base plate 313 vertically. The positioning block 315 is embedded in the positioning groove and has a positioning hole. The mandrel 316 is movably installed in the positioning hole and is pushed by the positioning cylinder 36 to move in the positioning hole to position the bearing. The mandrel 316 extends upward and passes through the assembly opening. The bearing falls on the connecting rod plate and cooperates with the mandrel 316 to position it in a fixed position, making it less prone to displacement.

[0053] The translation and flipping mechanism 4 also includes a sliding assembly 43. The sliding assembly 43 is mounted on the frame 1 between the bearing assembly mechanism 3 and the snap ring assembly mechanism 5 via a fixed seat 431 and bolts. The sliding assembly 43 includes a second rodless cylinder 432 and a second slide block 433 slidably mounted on its slide rail. The flipping cylinder 42 is mounted on the second slide block 433 via a mounting seat 434 and bolts. The flipping clamp 41 is mounted on the output part of the flipping cylinder 42.

[0054] The flipping clamp 41 includes a drive cylinder and two clamping blocks arranged vertically. The drive cylinder is mounted on the output part of the flipping cylinder 42 via a rotating connecting plate and bolts. The drive cylinder is provided with a clamping block seat and a vertically arranged slide groove. The two clamping blocks are slidably installed in the slide groove and driven by the drive cylinder to move the two clamping blocks closer to or away from the connecting rod plate.

[0055] In this embodiment, the driving cylinder is preferably a cylinder of model HFZ32N. The driving cylinder drives the two clamping blocks to open and close on the clamping block seat to clamp the connecting rod plate. The flipping cylinder 42 is preferably a cylinder of model HRQ20A. The flipping cylinder 42 flips the flipping fixture 41 180 degrees. Then, the second rodless cylinder 432 drives the second slide block 433 to move the flipping fixture 41, thereby moving the connecting rod plate. In this embodiment, an adjusting cylinder 44 is bolted to the mounting base 434. The adjusting cylinder is preferably a cylinder of model HLQ16X10S. Its output part is installed with the flipping cylinder 42 through a connecting plate. The purpose is to adjust the height of the flipping cylinder 42 and the flipping fixture 41 by adjusting the adjusting cylinder 44, so that the connecting rod plate can be engaged or disengaged from the corresponding positioning fixture, so as to meet the usage requirements of different connecting rod plates, fixtures and positioning rods.

[0056] The snap ring assembly 51 includes a snap ring mounting bracket 53, a snap ring guide block 54, a snap ring pressure sleeve 55, and a second hopper mounting bracket 56. The snap ring mounting bracket 53 is bolted to the frame 1 between the bearing assembly mechanism 3 and the unloading mechanism 6. The snap ring assembly machine 512 is mounted on the snap ring mounting bracket 53 via a fixed connecting plate and bolts. Its output part is mounted to the snap ring pressure sleeve 55. The snap ring pressure sleeve 55 has a downward-facing mounting cavity for mounting the snap ring guide block 54. The output part of the snap ring assembly machine 512 moves downward to place the snap ring guide block 54 onto the connecting rod plate on the snap ring pressing fixture 511, or to retract the snap ring guide block 54 from the snap ring pressing fixture 511. The snap ring guide block 54 has a tapered structure that is smaller at the top and larger at the bottom. Its bottom is adapted to the size of the bearing, so that the snap ring can move along the snap ring guide block 54 and be assembled on the bearing. The second hopper mounting bracket 56 is bolted to the snap ring mounting bracket 53 for mounting the snap ring feeding assembly 52.

[0057] The circlip feeding cylinder 521 and the circlip hopper 522 are respectively bolted to the second hopper mounting frame 56. The bottom of the circlip hopper 522 is provided with a circlip discharge rack 524 for mounting the circlip hopper 522. The circlip discharge rack 524 and the second hopper mounting frame 56 are provided with a circlip groove for placing the circlip coming out of the hopper. The circlip feeding cylinder 521 pushes the circlip push plate 523 to push the circlip from the circlip groove at the bottom of the circlip discharge rack 524 to the circlip guide block 54 on the circlip pressing fixture 511. The circlip assembly machine 512 pushes the circlip pressing sleeve down to push the circlip along the circlip guide block to assemble it onto the connecting rod plate.

[0058] In this embodiment, the circlip feeding cylinder 521 is preferably a cylinder of model TN10X70S, and its output part is connected to the circlip push plate 523 by bolts or welding. The circlip assembly machine 512 is preferably a cylinder of model TN20X80S, and its output part is connected to the circlip pressure sleeve by bolts or welding.

[0059] The snap ring assembly machine 512 is a cylinder. The snap ring guide block 54 has an insertion hole at the top. The snap ring pressure sleeve 55 has an installation groove on its side wall that communicates with the installation cavity and is equipped with a switching cylinder 57. The output part is equipped with a plug rod that passes through the installation groove to insert or withdraw from the insertion hole for placing or retracting the snap ring guide block 54. When the snap ring pressure sleeve 53 moves downward, the switching cylinder 57 inserts into the insertion hole and retracts the snap ring guide block 54. When the switching cylinder 57 withdraws from the insertion hole, the restriction on the snap ring guide block 54 is released, and it is then placed on the snap ring pressing fixture 511.

[0060] In this embodiment, after the snap ring is assembled, the snap ring guide block 54 is retracted into the installation cavity by the snap ring pressure sleeve 53, at which point the unloading mechanism can unload it.

[0061] The switching cylinder 57 is preferably a cylinder of model MPG10X5SN.

[0062] In this embodiment, both the first rodless cylinder 23 and the second rodless cylinder 432 are preferably mechanical rodless cylinders of model PRUT20X200. By using a linear slide rail as support, they can bear a greater load or be used in situations with offset loads. They are equipped with pneumatic buffers to reduce piston impact force and contain inductive magnets, which can be used with sensors for control. The sensors are not limited in this embodiment.

[0063] In this embodiment, the connecting rod plate to be assembled is picked up from the preparation bin 7 by the feeding mechanism 2 and placed on the bearing pressing fixture 311 of the bearing assembly mechanism 3. The bearing is then transported to the bearing pressing fixture 311 by the bearing feeding group 32, and then assembled onto the connecting rod plate by the bearing assembly group 31. Subsequently, the connecting rod plate is clamped by the flipping fixture 41 of the translation and flipping mechanism 4, and flipped onto the snap ring assembly mechanism 5 by the flipping cylinder 42 for snap ring assembly. After the snap ring assembly mechanism 5 completes the snap ring assembly, the connecting rod plate is placed into the unloading bin 8 by the unloading mechanism 6, which improves the assembly quality and assembly efficiency. The automated production realizes the automatic assembly of the connecting rod plate without the need for manual operation and correction.

[0064] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims

1. An automatic assembly equipment for connecting rod plates, characterized in that: It includes a frame and a feeding mechanism, a bearing assembly mechanism, a translation and flipping mechanism, a snap ring assembly mechanism, and a unloading mechanism, which are respectively installed on the frame. The feeding mechanism is installed above the bearing assembly mechanism via a front mounting frame and grabs the connecting rod plate from the material storage bin onto the bearing assembly mechanism via a front gripper assembly. The bearing assembly mechanism includes a bearing assembly group and a bearing feeding group installed on each other. The bearing assembly group is equipped with a bearing pressing fixture for placing the connecting rod plate and the bearing, and the bearing is assembled onto the connecting rod plate by a bearing assembly machine. The bearing feeding group is equipped with a bearing feeding cylinder and a bearing hopper. The bearing feeding cylinder is installed at the bottom of the bearing hopper and pushes a bearing pusher plate to push the bearing at the bottom of the bearing hopper onto the connecting rod plate of the bearing pressing fixture. The translation and flipping mechanism includes a flipping clamp and a flipping cylinder. The flipping clamp is mounted on the flipping cylinder to clamp the connecting rod plate on the bearing fixture. The flipping cylinder flips the flipping clamp and places the connecting rod plate on the snap ring assembly mechanism. The snap ring assembly mechanism includes a snap ring assembly group and a snap ring feeding group. The snap ring assembly group is equipped with a snap ring pressing fixture for placing the connecting rod plate and the snap ring, and a snap ring assembly machine assembles the snap ring onto the bearing of the connecting rod plate. The snap ring feeding group is equipped with a snap ring feeding cylinder and a snap ring hopper. The snap ring feeding cylinder is installed at the bottom of the snap ring hopper and pushes a snap ring pusher to push the snap ring at the bottom of the snap ring hopper onto the connecting rod plate of the snap ring pressing fixture. The feeding mechanism is mounted above the snap ring assembly mechanism via a rear mounting bracket, and uses a rear gripper assembly to grab the connecting rod plate from the snap ring clamping fixture and place it into the feeding bin.

2. The automatic assembly equipment for connecting rod plates as described in claim 1, characterized in that: Both the front mounting bracket and the rear mounting bracket are two symmetrically arranged L-shaped vertical plates. Their bottoms are mounted on the frame via a base and bolts. A first rodless cylinder is installed between the two L-shaped vertical plates, and a first slide block is slidably mounted on its slide rail. The front gripper assembly / rear gripper assembly is mounted on the first slide block and moves with it.

3. The automatic assembly equipment for connecting rod plates as described in claim 2, characterized in that: Both the front gripper group and the rear gripper group include a lifting cylinder, a parallel gripper, and two left and right grippers. The lifting cylinder is mounted on the first slide block by a plate and bolts, and its output part is set downward and connected to the parallel gripper by bolts. The parallel gripper is driven by compressed air to open and close the two grippers for gripping or placing the connecting rod plate.

4. The automatic assembly equipment for connecting rod plates as described in claim 1, characterized in that: The bearing assembly assembly includes a bearing mounting frame, a bearing pusher, and a first hopper mounting frame. The bearing mounting frame has a pusher hole at the top and a fixture hole at the bottom. The bearing assembly machine is mounted on the top of the bearing mounting frame, and its output part passes through the pusher hole and is installed with the bearing pusher to move it up and down to assemble the bearing onto the connecting rod plate. The bearing pressing fixture is mounted on the bearing mounting frame, and a positioning cylinder for driving the bearing pressing fixture to cooperate with the bearing assembly machine is installed through the fixture hole. The first hopper mounting frame is bolted to the bearing mounting frame. The bearing feeding cylinder and the bearing hopper are respectively mounted on the first hopper mounting frame. The bottom of the bearing hopper has a bearing discharge rack with an opening for the bearing to fall into the bearing discharge rack. The bearing feeding cylinder pushes the bearing pusher plate to push the bearing from the bearing discharge rack to the bearing pressing fixture.

5. The automatic assembly equipment for connecting rod plates as described in claim 4, characterized in that: The bearing assembly machine is a cylinder. The bearing pressing fixture includes a base plate, an assembly seat, a positioning block, and a mandrel. The base plate is fixed to the bearing mounting bracket by bolts. The assembly seat is mounted on the base plate and has a positioning groove that communicates with the base plate vertically. The positioning block is embedded in the positioning groove and has a positioning hole. The mandrel is movably mounted in the positioning hole and is pushed by a positioning cylinder to move within the positioning hole to position the bearing.

6. The automatic assembly equipment for connecting rod plates as described in claim 1, characterized in that: The translation and flipping mechanism also includes a sliding assembly, which is mounted on the frame between the bearing assembly mechanism and the snap ring assembly mechanism by means of a fixed seat and bolts. The sliding assembly includes a second rodless cylinder and a second slide block slidably mounted on its slide rail. The flipping cylinder is mounted on the second slide block by means of a mounting seat and bolts. The flipping clamp is mounted on the output part of the flipping cylinder.

7. The automatic assembly equipment for connecting rod plates as described in claim 6, characterized in that: The flipping fixture includes a drive cylinder and two clamping blocks arranged vertically. The drive cylinder is mounted on the output part of the flipping cylinder via a rotating connecting plate and bolts. The drive cylinder is provided with a clamping block seat and a vertically arranged sliding groove. The two clamping blocks are slidably installed in the sliding groove and driven by the drive cylinder to move the two clamping blocks closer to or away from the connecting rod plate.

8. The automatic assembly equipment for connecting rod plates as described in claim 1, characterized in that: The snap ring assembly includes a snap ring mounting bracket, a snap ring guide block, a snap ring pressure sleeve, and a second hopper mounting bracket. The snap ring mounting bracket is bolted to the frame between the bearing assembly mechanism and the unloading mechanism. The snap ring assembly machine is mounted on the snap ring mounting bracket via a fixed connecting plate and bolts. Its output part is mounted to the snap ring pressure sleeve. The snap ring pressure sleeve has a downward-facing mounting cavity for mounting the snap ring guide block. The output part of the snap ring assembly machine moves downward to place the snap ring guide block on the connecting rod plate of the snap ring pressing fixture, or to retract the snap ring guide block from the snap ring pressing fixture. The second hopper mounting bracket is bolted to the snap ring mounting bracket for mounting the snap ring feeding assembly.

9. The automatic assembly equipment for connecting rod plates as described in claim 8, characterized in that: The circlip feeding cylinder and the circlip hopper are respectively installed on the second hopper mounting frame. The bottom of the circlip hopper is provided with a circlip discharge rack and an opening for circlip discharge. The circlip feeding cylinder pushes the circlip pusher plate to push the circlip from the circlip discharge rack to the circlip guide block on the circlip pressing fixture. The circlip assembly machine pushes the circlip pressing sleeve down to push the circlip along the circlip guide block to assemble it onto the connecting rod plate.

10. The automatic assembly equipment for connecting rod plates as described in claim 9, characterized in that: The snap ring assembly machine is a cylinder. The snap ring guide block has an insertion hole at its top. The snap ring sleeve has an installation groove on its side wall that communicates with the installation cavity and is equipped with a switching cylinder. Its output part is equipped with a plug rod that passes through the installation groove to insert or exit the insertion hole for placing or retracting the snap ring guide block.

Citation Information

Patent Citations

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