Pump station structure with drainage device
By introducing a diversion device into the pump station structure, the municipal pipeline water is diverted to the bottom of the prefabricated cylinder and separated from the submersible sewage pump, which solves the problems of direct flushing and siltation of the submersible sewage pump, and achieves efficient operation and improved safety of the pump station.
Patent Information
- Application Number
- CN202211287096.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-20
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2042-10-20
AI Technical Summary
Existing integrated prefabricated pumping stations suffer from equipment damage, siltation, and the generation of harmful gases due to the direct flushing of submersible sewage pumps and cylinders by municipal pipeline water, which affects drainage efficiency and service life.
Design a pump station structure with a diversion device to divert municipal pipeline water to the bottom of a prefabricated cylinder, which is staggered from the submersible sewage pump. The water inflow potential energy is used to flush the bottom of the cylinder, avoiding direct flushing of the submersible sewage pump. The design of the sludge barrier and water outlet improves the flow pattern and prevents siltation.
It effectively avoids direct scouring by submersible sewage pumps, reduces failure rate, extends service life, protects the environment and personnel safety, and improves drainage efficiency.
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Figure CN115839119B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a municipal pipe network laying technology, more particularly, it relates to a pump station structure with a drainage device. BACKGROUND
[0002] The integrated prefabricated pump station is arranged at the starting point or the middle of the municipal sewage pipeline, the sewage pipe in the pump station flows into the cylinder of the pump station in a gravity flow mode, and then the sewage is lifted and pressurized by the submersible pump in the cylinder and is transported outward. The prefabricated pump station is an important part of the drainage system, and has the characteristics of continuous water flow, small water flow, large change range and high impurity content in the water. According to the above characteristics of the drainage system, the water inflow of the integrated prefabricated pump station is affected by the elevation of the municipal pipe network, the water inflow, and the impurity content of the pollutants. The sewage may directly flush into the integrated prefabricated pump station well shaft or the submersible pump. Long-term flushing of the sewage rich in pollutants may cause damage to the integrated prefabricated pump station cylinder and the submersible pump, and even the sewage pump may be decoupled and dumped, which affects the drainage effect and service life of the integrated prefabricated pump station. SUMMARY
[0003] In order to overcome the above-mentioned defects, the present application provides a pump station structure with a drainage device, which can guide the municipal pipe network water inflow to the bottom of the prefabricated cylinder and stagger with the submersible pump, avoid direct flushing of the submersible pump, and at the same time, the potential energy of the water inflow can be used to flush the bottom of the prefabricated cylinder, avoid the generation of toxic and harmful gases caused by silt accumulation, ensure the drainage effect of the integrated prefabricated pump station, reduce the failure rate, improve the service life, and protect the atmospheric environment around the prefabricated pump station and the life safety of the personnel working in the well.
[0004] In order to solve the above technical problems, the present application adopts the following technical scheme: a pump station structure with a drainage device, comprising a prefabricated cylinder, a water inlet pipe for drainage, a drainage pipe, a submersible pump installed at the bottom of the prefabricated cylinder, the upper end of the water inlet pipe connected to the municipal pipe network, the lower end of the water inlet pipe connected to the shunt head, a plurality of water outlet holes arranged towards the bottom of the prefabricated cylinder are arranged on the shunt head, the opening of the water outlet hole is offset from the submersible pump, and the drainage pipe is connected with the submersible pump.
[0005] The rainwater and sewage of the municipal pipeline network is guided by the inlet pipe to change the inlet flow state, and finally flows into the prefabricated cylinder. The water outlet hole on the shunt head at the lower end of the inlet pipe is oriented away from the submersible sewage pump, so the water flow will not directly scour the submersible sewage pump. The water outlet hole is oriented towards the bottom of the prefabricated cylinder to scour the bottom of the prefabricated cylinder, avoiding sediment accumulation at the bottom of the prefabricated cylinder. The structure of the pump station with a guiding device guides the inlet water of the municipal pipeline network to the bottom of the prefabricated cylinder and offsets the submersible sewage pump, avoiding direct scouring of the submersible sewage pump by the inlet water, while utilizing the potential energy of the inlet water to scour the bottom of the prefabricated cylinder, avoiding the generation of toxic and harmful gases due to sediment accumulation, ensuring the drainage effect of the integrated prefabricated pump station, reducing the failure rate, prolonging the service life, protecting the atmospheric environment around the prefabricated pump station, and ensuring the safety of personnel working in the well.
[0006] As a preferred, the upper end of the inlet pipe is installed with a trash screen. The trash screen can intercept large-particle solid waste, preventing the waste from flowing into the prefabricated cylinder.
[0007] As a preferred, a lowering rod is installed in the prefabricated cylinder, and a sliding seat is installed on the submersible sewage pump and slidably installed on the lowering rod. The submersible sewage pump is lowered by the sliding seat thereon along the lowering rod during installation, and is pulled upward along the lowering rod by the sliding seat during maintenance, which is convenient to operate.
[0008] As a preferred, a coupling joint is connected to the lower end of the drainage pipe, and the outlet of the submersible sewage pump is butted against the end of the coupling joint. The drainage pipe and the submersible sewage pump are connected through the coupling joint, which is convenient and reliable.
[0009] As a preferred, the outlet end of the submersible sewage pump is provided with a water pump coupling surface inclined from top to bottom towards the direction close to the submersible sewage pump, the end of the coupling joint is provided with an inclined joint coupling surface, and the water pump coupling surface and the joint coupling surface are sealingly fitted. The water pump coupling surface and the joint coupling surface are sealingly fitted by being inclined to air, which has good sealing effect.
[0010] As a preferred, a check valve is installed on the drainage pipe. The check valve prevents water hammer phenomenon caused by backflow of water in the drainage pipe, which damages the submersible sewage pump.
[0011] As a preferred, a liquid level meter is installed in the prefabricated cylinder, the liquid level meter is electrically connected to a controller, and the controller is electrically connected to the submersible sewage pump and controls the opening and closing of the submersible sewage pump. The opening and closing of the submersible sewage pump are controlled by the liquid level meter, ensuring that the sewage in the prefabricated cylinder can be discharged in time.
[0012] As preferred, the lower part of the lowering rod is connected with a limiting plate, the limiting plate is arranged below the sliding seat, a limiting pin is arranged on the sewage pump, a positioning spring is arranged between the limiting pin and the sewage pump, one end of the limiting pin is provided with an inclined pushing surface, and the other end of the limiting pin is connected with an unlocking rope; the upper end of the sewage pump is connected with a lifting ring, the lifting ring is connected with a lifting rod, the sewage pump and the lifting rod are correspondingly provided with connecting barrels, the lower end of the lifting rod is provided with a connecting seat, the connecting seat is arranged in the connecting barrel in a sliding manner, a plurality of rollers are arranged on the sewage pump, and the unlocking rope is connected with the connecting seat through the rollers.
[0013] The pulling rope is connected with the lifting ring to pull the sewage pump to rise and fall. When the sewage pump is lowered to the position, the pulling rope is loosened, and the limiting pin is limited on the lower surface of the limiting plate to prevent the sewage pump from moving upward and separating. When the sewage pump is raised, the pulling rope pulls the lifting ring upward, the connecting seat moves upward in the connecting barrel first, the unlocking rope is pulled, the limiting pin connected with the unlocking rope is pulled, the limiting pin is separated from the limiting plate to realize unlocking, and the pulling rope continues to pull upward to pull the whole sewage pump upward.
[0014] As preferred, the coupling joint is provided with a positioning block, the positioning block is provided with a support surface inclined downward and away from the sewage pump, the sewage pump is provided with a positioning head, the positioning head is provided with an inclined abutting surface, and the abutting surface is adapted to the support surface.
[0015] After the sewage pump is installed in place, the positioning head on the sewage pump is supported on the positioning block on the coupling joint, the abutting surface is adapted to the support surface, the sewage pump is prevented from tilting, and the reliable connection between the sewage pump and the coupling joint is ensured.
[0016] As preferred, the outlet hole is provided with a rotating ball ring at the opening end, a rotating shaft is arranged in the outlet hole, a blade driven by water flow is arranged on the rotating shaft, one end of the rotating shaft is connected with a rotating disc, a sliding block is arranged on the rotating disc in a rotating manner, the sliding block is provided with a sliding hole, the sliding hole is connected with a connecting rod in a sliding manner, and the connecting rod is tightly connected with the ball ring; the rotating disc drives the ball ring to swing up and down.
[0017] The water flow in the water inlet pipe is sometimes large and sometimes small. When the water flow is large, the water flow is far away from the outlet hole, and when the water flow is small, the water flow is close to the outlet hole. Therefore, the position of the silt accumulation is far or close, especially after the silt accumulation in the close position, the large water flow cannot impact and the small water flow cannot move. In the technical scheme, when the water flow in the outlet hole is large, the water flow drives the blade to rotate, so that the rotating shaft rotates, the rotating disc rotates with the rotating shaft, the ball ring swings up and down through the sliding block and the connecting rod, the direction of the hole in the ball ring is adjusted, the water flow impact range is increased, and the impact effect on the silt is improved.
[0018] Compared with the prior art, the beneficial effects of the pump station structure with a drainage device are that the municipal pipe network inflow is drained to the bottom of the prefabricated cylinder and is staggered with the submersible sewage pump, avoiding direct inflow scouring of the submersible sewage pump, and at the same time, the inflow potential energy can be used to scour the bottom of the prefabricated cylinder, avoiding the generation of toxic and harmful gases caused by silt accumulation, ensuring the drainage effect of the integrated prefabricated pump station, reducing the failure rate, prolonging the service life, protecting the atmospheric environment around the prefabricated pump station, and ensuring the life safety of the downhole operation personnel. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 is a structural schematic diagram of the present application;
[0020] Figure 2 is a structural schematic diagram of the shunt head of the present application;
[0021] Figure 3 is a local enlarged schematic diagram of the coupling joint position of the present application;
[0022] In the figure: 1, prefabricated cylinder, 2, water inlet pipe, 3, drainage pipe, 4, submersible sewage pump, 5, municipal pipe network, 6, trash screen, 7, shunt head, 8, water outlet hole, 9, check valve, 10, gate valve, 11, liquid level meter, 12, intelligent control box, 13, lowering rod, 14, sliding seat, 15, coupling joint, 16, water pump coupling surface, 17, joint coupling surface, 18, limit plate, 19, limit pin, 20, positioning spring, 21, pushing surface, 22, unlocking rope, 23, lifting ring, 24, lifting rod, 25, connecting cylinder, 26, connecting seat, 27, roller, 28, positioning block, 29, supporting surface, 30, positioning head, 31, fitting surface, 32, ball ring, 33, rotating shaft, 34, blade, 35, rotating disc, 36, sliding block, 37, sliding hole, 38, connecting rod. DETAILED DESCRIPTION
[0023] The technical solutions of the present application will be further specifically described below in combination with the drawings:
[0024] Embodiment: a pump station structure with a drainage device (see attached Figure 1 to the attached Figure 3), including a prefabricated cylinder 1, a water inlet pipe 2 for flow diversion, a drain pipe 3, a submersible sewage pump 4 installed at the bottom of the prefabricated cylinder, the upper end of the water inlet pipe connected to the municipal pipe network 5, the upper end of the water inlet pipe installed with a trash screen 6, the lower end of the water inlet pipe connected to a flow divider 7, the flow divider arranged obliquely, a plurality of water outlet holes 8 provided on the flow divider and directed to the bottom of the prefabricated cylinder, the openings of the water outlet holes directed away from the submersible sewage pump, and the drain pipe connected to the submersible sewage pump. A check valve 9 and a gate valve 10 are installed on the drain pipe. A liquid level meter 11 is installed in the prefabricated cylinder, the liquid level meter electrically connected to a controller, the controller electrically connected to the submersible sewage pump and controlling the opening and closing of the submersible sewage pump, the controller adopting a PLC, and the controller installed in an intelligent control box 12. In the embodiment, the flow divider has a Y-shaped structure, and two water outlet holes are provided, respectively on the left and right sides of the submersible sewage pump.
[0025] Two parallel arranged lower release rods 13 are installed in the prefabricated cylinder, a sliding seat 14 is installed on the submersible sewage pump, two connecting holes are provided on the sliding seat, and the sliding seat is slidingly installed on the lower release rods through the connecting holes. A coupling joint 15 is connected to the lower end of the drain pipe, the coupling joint is tightly installed at the bottom of the prefabricated cylinder, and the outlet of the submersible sewage pump is butted with the end of the coupling joint. The outlet end of the submersible sewage pump is provided with a water pump coupling surface 16 which is obliquely arranged from top to bottom and directed to the submersible sewage pump, the end of the coupling joint is provided with an inclined joint coupling surface 17, and the water pump coupling surface and the joint coupling surface are sealingly fitted.
[0026] The lower part of the lower release rod is connected to a limiting plate 18, the limiting plate is placed below the sliding seat, a limiting pin 19 is installed on the submersible sewage pump, a positioning spring 20 is installed between the limiting pin and the submersible sewage pump, one end of the limiting pin is provided with an inclined pushing surface 21, and the other end of the limiting pin is connected to an unlocking rope 22; a lifting ring 23 is connected to the upper end of the submersible sewage pump, the lifting ring is connected to a lifting rod 24, a connecting cylinder 25 is provided on the submersible sewage pump and the lifting rod in correspondence, a connecting seat 26 is provided at the lower end of the lifting rod, the connecting seat is slidingly installed in the connecting cylinder, a plurality of rollers 27 are connected to the submersible sewage pump, and the unlocking rope is connected to the connecting seat by passing through the rollers. The coupling joint is provided with a positioning block 28, the positioning block is provided with a support surface 29 which is obliquely arranged from top to bottom and directed away from the submersible sewage pump, the submersible sewage pump is provided with a positioning head 30, and the positioning head is provided with an inclined fitting surface 31 which is adaptively fitted with the support surface.
[0027] A rotationally arranged ball ring 32 is installed at the opening end of the water outlet hole, a rotating shaft 33 is installed in the water outlet hole, a blade 34 driven by water flow is installed on the rotating shaft, one end of the rotating shaft is connected to a rotating disc 35, a rotationally arranged sliding block 36 is installed on the rotating disc, a sliding hole 37 is provided on the sliding block, a connecting rod 38 is slidingly connected to the sliding hole, and the connecting rod is tightly connected with the ball ring; the rotating disc drives the ball ring to swing up and down.
[0028] The rainwater and sewage of the municipal pipeline are guided by the inlet pipe to change the inlet flow state and finally flow into the prefabricated cylinder. The water outlet holes on the shunt head at the lower end of the inlet pipe are oriented away from the submersible sewage pump, so the water flow will not directly scour the submersible sewage pump. The water outlet holes are oriented towards the bottom of the prefabricated cylinder to scour the bottom of the prefabricated cylinder and avoid sediment accumulation at the bottom of the prefabricated cylinder. When the water flow in the water outlet holes is large, the water flow drives the blades to rotate, thereby rotating the rotating shaft, rotating the disc with the rotating shaft, and realizing the up-and-down swing of the ball ring through the sliding block, the connecting rod, adjusting the orientation of the inner hole of the ball ring, increasing the water flow impact range, and improving the impact effect on the sediment.
[0029] The above-described embodiments are only the preferred schemes of the present application, and do not limit the present application in any form. Other variants and modifications can be made without exceeding the technical schemes recited in the claims.
Claims
1. A pump station structure with a drainage device, characterized in that The utility model provides a sewage pump station, including prefabricated cylinder, water inlet pipe for drainage, drain pipe, prefabricated cylinder bottom installs the sewage pump, water inlet pipe upper end is connected to municipal pipe network, water inlet pipe lower end is connected to the shunt head, the shunt head is equipped with a plurality of water outlet holes towards the bottom of prefabricated cylinder is arranged, the opening of water outlet hole is towards deviating from the sewage pump, the drain pipe is connected with the sewage pump, the water outlet hole opening end installs the ball ring of rotation setting, installs the rotating shaft in the water outlet hole, installs the vane by the water flow flow drive operation on the rotating shaft, one end of rotating shaft is connected to the turntable, the turntable is installed the sliding block of rotation setting, the sliding block is equipped with sliding hole, sliding hole is connected with connecting rod by sliding, and connecting rod is tightly connected with ball ring, and the turntable rotation drives the ball ring to swing up and down.
2. A pump station structure with a drainage device according to claim 1, characterized in that The water inlet pipe upper end is installed with a dirt screen.
3. The pump station structure with a drainage device according to claim 1, characterized in that, A lowering rod is installed in the prefabricated cylinder, and a sliding seat is installed on the sewage pump.
4. The pump station structure with a drainage device according to claim 1, characterized in that, The drain pipe lower end is connected with a coupling joint, and the sewage pump outlet is butted with the end of the coupling joint.
5. A pump station structure with a drainage device according to claim 4, characterized in that The sewage pump outlet end is provided with a water pump coupling surface inclined from top to bottom towards the direction close to the sewage pump, the end of the coupling joint is provided with an inclined joint coupling surface, and the water pump coupling surface and the joint coupling surface are sealingly attached.
6. The pump station structure with a drainage device according to claim 1, characterized in that, A check valve is installed on the drain pipe.
7. The pump station structure with a drainage device according to claim 1, characterized in that, A liquid level meter is installed in the prefabricated cylinder, the liquid level meter is electrically connected with a controller, the controller is electrically connected with the sewage pump and controls the opening and closing of the sewage pump.
8. The pump station structure with a drainage device according to claim 3, characterized in that, The lowering rod lower part is connected with a limiting plate, the limiting plate is placed below the sliding seat, a limiting pin is installed on the sewage pump, a positioning spring is installed between the limiting pin and the sewage pump, one end of the limiting pin is provided with an inclined pushing surface, and the other end of the limiting pin is connected with an unlocking rope.
9. The pump station structure with a drainage device according to claim 4, characterized in that, A lifting ring is connected with a lifting rod, a connecting cylinder is arranged on the sewage pump and the lifting rod, a connecting seat is arranged on the lower end of the lifting rod, the connecting seat is slidably installed in the connecting cylinder, a plurality of rollers are connected with the sewage pump, and the unlocking rope is connected with the connecting seat through the rollers. A positioning block is arranged on the coupling joint, the positioning block is provided with a support surface inclined from top to bottom towards the direction away from the sewage pump, a positioning head is arranged on the sewage pump, the positioning head is provided with an inclined attaching surface, and the attaching surface and the support surface are adaptively attached.
Citation Information
Patent Citations
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