Gypsum slurry constant temperature production device and method
By designing a constant temperature production device for gypsum slurry, the problems of material waste and uneven mixing are solved, loss-free feeding, uniform mixing and accurate water-to-paste ratio are achieved, and the efficiency and quality of gypsum slurry production are improved.
Patent Information
- Application Number
- CN202211523310.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-01
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2042-12-01
AI Technical Summary
The existing gypsum slurry production process has problems such as material waste, inaccurate water-to-cement ratio and uneven mixing, resulting in the mixture quality not meeting the requirements.
A constant temperature production device for gypsum slurry is designed, which includes a support plate, a processing bucket, a mixing mechanism, an angle mechanism and a discharge mechanism. The discharge mechanism avoids material waste, the mixing mechanism ensures uniform mixing, the angle mechanism uses gravity to transport materials, the discharge mechanism prevents water overflow, and the water supply mechanism controls the temperature.
It achieves loss-free feeding, uniform mixing, accurate water-paste ratio, stable mixture quality, shortens processing time, and improves production efficiency and mixture quality.
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Figure CN115845665B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of gypsum slurry production equipment, in particular to a gypsum slurry constant temperature production equipment and method. Background Art
[0002] Gypsum is a very common building material, often mixed with other materials for interior decoration. When making gypsum slurry, special attention should be paid to the slurry temperature. Practice has shown that it is more reasonable to control the slurry temperature within the range of 25-40℃. In addition, there are also requirements for the time required to make the mixed slurry. If the stirring time is too short, the mixing will be uneven, affecting the permeability between the slurry and the wall, thereby affecting the adhesion between the gypsum and the wall.
[0003] In the prior art, in the process of preparing a mixed slurry by mixing gypsum with other materials, when breaking the bag to take out the material, the traditional practice is to first lift the bag onto the equipment, then cut a discharge hole on the top of the bag, and then rotate the bag to deflect the discharge hole toward the bottom. In this process, a considerable amount of gypsum material is spilled, causing waste; and the discharge barrel of traditional equipment is mostly horizontally set, so that the discharge hole is lower than the height of the processing bucket. At this time, if the sealing component is damaged, the excess water that does not participate in the mixing can easily overflow from the discharge hole, causing the water-to-paste ratio to be inaccurate, and the mixed product does not meet the requirements for wall application, which directly causes the material to be scrapped; in order to better solve the above problems, it is urgent to propose a gypsum slurry constant temperature production device and method. Summary of the Invention
[0004] The object of the present invention is to provide a gypsum slurry constant temperature production device and method to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A gypsum slurry constant temperature production device includes a support plate, a universal wheel is installed around the bottom end of the support plate, a processing bucket is provided at the top of the support plate, an angle mechanism is provided between the support plate and the processing bucket, one end of the processing bucket is connected to a discharge mechanism, the angle mechanism and the discharge mechanism cooperate with each other, a mixing mechanism is provided inside the processing bucket, a water supply mechanism for supplying constant temperature water to the processing bucket is provided at the top of the support plate, and a discharge mechanism is provided at the top of the processing bucket.
[0007] In a further embodiment, the discharging mechanism includes a limiting protrusion, a plurality of limiting protrusions are provided inside the processing bucket, a grid plate is provided on the top of the limiting protrusion, one side of the grid plate is rotatably connected to the processing bucket, and a limiting plate is provided in the middle of the grid plate, the internal rotatable connection of the limiting plate is provided with a pulley, a pull rope is wrapped around the pulley, two limiting grooves are opened inside the limiting plate, a second slider is provided inside the limiting plate, the pull rope drives the second slider, and a cutting knife is installed at the bottom end of the second slider, and two limiting slide bars are fixedly connected to the second slider, and the limiting slide bar is slidably connected to the limiting plate through the limiting groove, and one end of the pull rope inside the limiting plate is connected to a tension spring, and the other end of the tension spring is connected to the inner wall of the limiting plate, and the pull rope is located at an end outside the limiting plate and is connected to a handle.
[0008] In a further embodiment, the mixing mechanism includes a first rotating shaft, the interior of the processing bucket is rotatably connected to the first rotating shaft, one end of the first rotating shaft is fixedly connected to an extension shaft, a sleeve is rotatably connected to the extension shaft, the outer diameters of the sleeve and the first rotating shaft are equal, stirring blades with the same spiral direction are welded on the first rotating shaft and the sleeve, the end of the sleeve located outside the processing bucket is fixedly connected to the third gear, and the end of the extension shaft located outside the processing bucket is fixedly connected to the first gear.
[0009] In a further embodiment, a drive motor is provided on one side of the mixing mechanism, a second rotating shaft is fixedly connected to the motor shaft of the drive motor, a second gear and a fifth gear are fixedly connected to the second rotating shaft, the second gear and the first gear are the same size and mesh with each other, a third rotating shaft is provided on one side of the third gear, a fourth gear is fixedly connected to the third rotating shaft, the third gear, the fourth gear and the fifth gear are the same size, and the third gear and the fourth gear are meshed with each other.
[0010] In a further embodiment, the mixing mechanism also includes a ring track, a ring track is provided at the top of the second rotating shaft, a third slider is slidably connected to the ring track, one side of the third slider is rotatably connected to a sixth gear, the sixth gear and the fifth gear are meshed with each other, and the sixth gear can be meshed with the third gear or the fourth gear according to the rotation direction of the fifth gear. A gear box is provided on one side of the processing bucket, the first gear, the second gear, the third gear, the fourth gear, the fifth gear and the sixth gear are all installed inside the gear box, the extension shaft, the shaft sleeve, the second rotating shaft and the third rotating shaft are respectively rotatably connected to the gear box, and the ring track is fixedly connected to the inner wall of the gear box.
[0011] In further embodiments, the angle mechanism comprises a docking block, the bottom side of the processing hopper is fixedly connected with two symmetrically arranged docking blocks, the bottom end of the docking block is rotatably connected with a support column, the bottom end of the support column is fixedly connected with the top end of the support plate, the processing hopper is deflected by the docking block on the support column, the other side of the bottom end of the processing hopper is provided with a placement bracket, the placement bracket is fixedly connected with the support plate, and the placement bracket is in contact with the bottom side of the processing hopper.
[0012] In further embodiments, the angle mechanism further comprises a straight rail, the top end of the support plate is provided with two symmetrically arranged straight rails, the inside of the straight rail is slidably connected with a first sliding block, the two first sliding blocks are fixedly connected with a connecting rod, the connecting rod and the processing hopper are rotatably connected with two support rods, the support plate and the connecting rod are provided with a telescopic motor, and the telescopic motor drives the first sliding block to move in the inside of the straight rail through the connecting rod.
[0013] In further embodiments, the discharging mechanism comprises a discharging cylinder, one side of the processing hopper is provided with a discharging cylinder, the discharging cylinder is arranged at an inclined angle, the inside of the discharging cylinder is rotatably connected with a connecting shaft, the connecting shaft is provided with a screw blade, the connecting shaft and the first rotating shaft are connected with a universal joint, and the top end of the discharging cylinder is provided with a discharging port.
[0014] In further embodiments, the water supply mechanism comprises a water pump, the top end of the support plate is provided with a water pump, one end of the water pump is connected with a heater and a cooler in parallel, a switching valve is arranged between the heater and the cooler, the processing hopper is provided with a spray pipe, and the spray pipe and the water pump are connected with a spiral connecting hose.
[0015] In further embodiments, a gypsum slurry constant-temperature production device and method, comprising the following steps:
[0016] a: First, the bagged gypsum package is placed on the grid plate, the handle is pulled to drive the cutter to move and tear the packaging bag, so that the gypsum material can be conveniently put into the processing hopper;
[0017] b: Then, the water pump is started to supply water to the inside of the processing hopper, the switching valve is operated to make the water pass through the heater for heating or pass through the cooler for cooling, so that the temperature of the gypsum slurry is controlled between -℃, which is convenient for subsequent construction;
[0018] c: Then, the driving motor is started, the rotating direction of the driving motor is adjusted, the rotating directions of the shaft sleeve and the first rotating shaft are opposite, the stirring blade always has a tendency to push the slurry to the middle part of the processing hopper, the slurry mixing is more uniform, the processing time is shortened, and the stirring efficiency is improved;
[0019] d: Then, when discharging, the telescopic motor is started, and the support rod is driven by the first slider to support one end of the processing bucket, so that the processing bucket is set at an inclined angle. At this time, the discharge port of the discharge barrel is also changed to the lowest end position, and the slurry is transported by gravity;
[0020] e: Finally, the driving motor is started to reverse, so that the first rotating shaft and the sleeve rotate in the same direction, and the two stirring blades rotate in the same direction, which has the function of driving the slurry toward the discharge barrel. The connecting shaft rotates synchronously with the first rotating shaft through the universal joint, and the auger blades and the stirring blades rotate in the same direction, thereby relaying the slurry to the discharge port for discharge.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] (1) In the present invention, the discharge mechanism is set up, which makes it convenient to directly slide the bottom of the bag to discharge the material, without the need for manual flipping of the packaging bag, thereby avoiding the waste of materials caused by flipping; the inclined discharge barrel design makes the discharge port higher than the height of the mixing material in the processing bucket, avoiding water overflow, ensuring the accuracy of the water-paste ratio, and ensuring the quality of the mixed material; the mixing mechanism is set up, so that the two stirring blades rotate in opposite directions to drive the slurry to collide with each other, making the mixing more complete and shortening the processing time; the angle mechanism is set up, the angle of the processing bucket and the discharge barrel is deflected, so that the discharge port is transformed into the bottom position, and the material is conveniently transported by gravity. The drive motor is switched to reverse, so that the two stirring blades and the auger blades drive the mixed material in the same direction synchronously, making the material transportation smoother and reducing residue. It is also convenient to clean the equipment after use. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A schematic structural diagram of the overall structure of a preferred embodiment of a gypsum slurry constant temperature production device and method provided by the present invention;
[0024] Figure 2 for Figure 1 Another angle diagram shown;
[0025] Figure 3 for Figure 1 Schematic diagram of the connection structure of the discharge mechanism, mixing mechanism and discharge mechanism shown;
[0026] Figure 4 for Figure 3 The structural diagram of the discharge mechanism shown in FIG.
[0027] Figure 5 for Figure 3 A half-section view of the mixing mechanism and the discharging mechanism shown;
[0028] Figure 6 for Figure 5 The structural diagram of the mixing mechanism shown;
[0029] Figure 7 for Figure 6 A partial structural diagram of the mixing mechanism shown;
[0030] Figure 8 for Figure 7 A partial structural diagram of the mixing mechanism shown;
[0031] Figure 9 for Figure 1 The structural diagram of the water supply mechanism is shown.
[0032] In the figure: 1. Support plate; 2. Universal wheel; 3. Processing bucket; 4. Angle mechanism; 41. Docking block; 42. Support column; 43. Placement bracket; 44. Straight track; 45. First slider; 46. Connecting rod; 47. Telescopic motor; 48. Support rod; 5. Discharging mechanism; 51. Grid plate; 52. Limiting protrusion; 53. Limiting plate; 54. Pulley; 55. Pull rope; 56. Tension spring; 57. Handle; 58. Second slider; 59. Limiting slide bar; 591. Cutter; 592. Limiting slot; 6. Mixing mechanism; 61. First rotating shaft; 62. Bushing; 63. Agitating blade; 64. Extension shaft; 65. First gear; 66. Drive motor; 67. Second rotating shaft; 68. Second gear; 69. Third gear; 691. Third rotating shaft; 692. Fourth gear; 693. Fifth gear; 694. Annular track; 695. Third slider; 696. Sixth gear; 697. Gearbox; 7. Discharging mechanism; 71. Discharging barrel; 72. Connecting shaft; 73. Auger blade; 74. Universal joint; 75. Discharging port; 8. Water supply mechanism; 81. Water pump; 82. Heater; 83. Cooler; 84. Switching valve; 85. Spray pipe; 86. Connecting hose. DETAILED DESCRIPTION
[0033] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0034] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0035] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0036] like Figure 1 - Figure 9 As shown, a gypsum slurry constant temperature production device described in the present invention includes a support plate 1, a universal wheel 2 is installed around the bottom end of the support plate 1, a processing bucket 3 is provided at the top of the support plate 1, an angle mechanism 4 is provided between the support plate 1 and the processing bucket 3, one end of the processing bucket 3 is connected to a discharge mechanism 7, the angle mechanism 4 and the discharge mechanism 7 cooperate with each other, a mixing mechanism 6 is provided inside the processing bucket 3, a water supply mechanism 8 for supplying constant temperature water to the processing bucket 3 is provided at the top of the support plate 1, and a discharge mechanism 5 is provided at the top of the processing bucket 3.
[0037] Specifically, the discharge mechanism 5 includes a limiting protrusion 52, a plurality of limiting protrusions 52 are provided inside the processing bucket 3, a grid plate 51 is provided on the top of the limiting protrusion 52, one side of the grid plate 51 is rotatably connected to the processing bucket 3, a limiting plate 53 is provided in the middle of the grid plate 51, the limiting plate 53 is rotatably connected to the pulley 54, a pull rope 55 is wound around the pulley 54, two limiting grooves 592 are opened inside the limiting plate 53, a second slider 58 is provided inside the limiting plate 53, and the pull rope 55 drives the second slider 58, the bottom end of the second slider 58 is installed with a cutting knife 591, and the second slider 58 is fixedly connected to two limiting slide bars 59, and the limiting slide bars 59 are slidably connected to the limiting plate 53 through the limiting groove 592. The end of the pull rope 55 inside the limiting plate 53 is connected to the tension spring 56, and the other end of the tension spring 56 is connected to the inner wall of the limiting plate 53. The end of the pull rope 55 outside the limiting plate 53 is connected to the handle 57; first, place the gypsum material bag on the top of the grid plate 51, as shown in FIG. Figure 4 As shown, the handle 57 is held to pull the pull rope 55, and the pull rope 55 is guided by the pulley 54 to pull the second slider 58 connected thereto, and the limiting slide bar 59 slides inside the limiting plate 53 through the limiting groove 592, that is, the second slider 58 moves along the trajectory of the limiting groove 592. During the movement, the second slider 58 will change direction, and the cutting knife 591 will change from the bottom position to the top position. The cutting knife 591 contacts and cuts the packaging bag, and then resets under the pull of the tension spring 56, and the gypsum material enters the processing bucket 3 from the broken opening, which makes it convenient for the raw materials to be put into the processing bucket 3 without loss, avoiding waste. Normally, the cutting knife 591 is hidden at the bottom end of the limiting plate 53 and will not be exposed, thereby ensuring safety in use.
[0038] Specifically, the mixing mechanism 6 includes a first rotating shaft 61, the interior of the processing bucket 3 is rotatably connected to the first rotating shaft 61, one end of the first rotating shaft 61 is fixedly connected to an extension shaft 64, a shaft sleeve 62 is rotatably connected to the extension shaft 64, the outer diameter of the shaft sleeve 62 and the first rotating shaft 61 are equal, the first rotating shaft 61 and the shaft sleeve 62 are welded with stirring blades 63 with the same spiral direction, the end of the shaft sleeve 62 located outside the processing bucket 3 is fixedly connected to a third gear 69, the end of the extension shaft 64 located outside the processing bucket 3 is fixedly connected to a first gear 65, the motor shaft of the driving motor 66 is fixedly connected to a second rotating shaft 67, the second rotating shaft 67 is fixedly connected to a second gear 68 and a fifth gear 693, the second gear 68 and the first gear 65 are of the same size and mesh with each other, a third rotating shaft 69 is provided on one side of the third gear 69, the third rotating shaft 691 is fixedly connected to a fourth gear 692, the third gear 69, the fourth gear 692 and the fifth gear 693 are of the same size, the third gear 69 and the fourth gear 692 are meshed with each other, and a ring track 694 is provided at the top of the second rotating shaft 67, on which a third slider 695 is slidably connected, and a sixth gear 696 is rotatably connected on one side of the third slider 695, and the sixth gear 696 is meshed with the fifth gear 693, and the sixth gear 696 can mesh with the third gear 69 or the fourth gear 692 according to the rotation direction of the fifth gear 693. A gear box 697 is provided on one side of the processing bucket 3, and the first gear 65, the second gear 68, the third gear 69, the fourth gear 692, the fifth gear 693 and the sixth gear 696 are all installed inside the gear box 697, and the extension shaft 64, the shaft sleeve 62, the second rotating shaft 67 and the third rotating shaft 691 are respectively rotatably connected to the gear box 697, and the ring track 694 is fixedly connected to the inner wall of the gear box 697; Figure 5-8 As shown, the drive motor 66 is then started, and the drive motor 66 drives the second rotating shaft 67 to rotate, that is, drives the second gear 68 and the fifth gear 693 to rotate synchronously, and the second gear 68 drives the extension shaft 64 to rotate by engaging the first gear 65, that is, drives the first rotating shaft 61 fixed thereto to rotate in the opposite direction, and the fifth gear 693 drives the third slider 695 to move to the other end of the ring track 694 through the rotation direction, and the fifth gear 693 directly engages with the third gear 69 through the sixth gear 696, driving the sleeve 62 to rotate in the same direction. At this time, the first rotating shaft 61 and the sleeve 62 rotate in the same direction, and the two stirring blades 63 follow to stir the slurry, driving the slurry to offset, so that the materials are mixed more evenly, shortening the stirring time and improving the stirring efficiency.
[0039] Specifically, the angle mechanism 4 includes a docking block 41, and two symmetrically arranged docking blocks 41 are fixedly connected to the bottom side of the processing bucket 3. The bottom end of the docking block 41 is rotatably connected to a support column 42, and the bottom end of the support column 42 is fixedly connected to the top of the support plate 1. The processing bucket 3 is deflected on the support column 42 by the docking block 41. The bottom end of the other side of the processing bucket 3 is provided with a placement bracket 43, and the placement bracket 43 is fixedly connected to the support plate 1. The placement bracket 43 contacts the bottom side of the processing bucket 3. Two symmetrical straight rails 44 are installed on the top of the support plate 1, and a first slider 45 is slidably connected to the inside of the straight rail 44. A connecting rod 46 is fixedly connected between the two first sliders 45. Two support rods 48 are rotatably connected between the connecting rod 46 and the processing bucket 3. A telescopic motor 47 is installed between the support plate 1 and the connecting rod 46. The telescopic motor 47 drives the first slider 45 to move inside the straight rail 44 through the connecting rod 46; Figure 2 As shown, when discharging, the telescopic motor 47 is started, and the telescopic motor 47 drives the first slider 45 to move along the straight track 44 through the connecting rod 46, and adjusts the angle between the support rod 48 and the straight track 44, thereby supporting the height of one end of the processing bucket 3, causing the processing bucket 3 to deflect, thereby lowering the horizontal height of the discharge port 75, making it convenient to use gravity to convey materials, achieving better material conveying effects, reducing material residues, and also facilitating subsequent water injection to flush the processing bucket 3.
[0040] Specifically, the discharging mechanism 7 includes a discharging cylinder 71, and a discharging cylinder 71 is installed on one side of the processing bucket 3. The discharging cylinder 71 is set at an inclined angle. The internal rotation of the discharging cylinder 71 is connected to a connecting shaft 72, and the connecting shaft 72 is provided with an auger blade 73. A universal joint 74 is connected between the connecting shaft 72 and the first rotating shaft 61, and a discharging port 75 is opened on one side of the top of the discharging cylinder 71; Figure 1-3 As shown, the discharge barrel 71 is set at an inclined angle, and the height of the discharge port 75 is set higher than the horizontal height of the mixed slurry, so that the water and the like will not overflow, thereby ensuring the water-paste ratio during mixing and ensuring the quality of the mixture; Figure 5As shown, after the processing bucket 3 is tilted, the drive motor 66 is started to reverse, and the fifth gear 693 drives the third slider 695 to deflect to the opposite position of the previous one. At this time, the fifth gear 693 engages the third gear 69 through the sixth gear 696 and the fourth gear 692, and the rotation directions of the sleeve 62 and the drive motor 66 are opposite. At this time, the first rotating shaft 61 and the sleeve 62 are synchronized in the same direction, and the two stirring blades 63 jointly drive the slurry into the discharge barrel 71, and then discharged through the discharge port 75. In addition, through the connection of the universal joint 74, the auger blade 73 is synchronously driven to assist in conveying materials, making the conveying smoother and convenient to control the discharge speed of the slurry.
[0041] Specifically, the water supply mechanism 8 includes a water pump 81, a water pump 81 is installed on the top of the support plate 1, a heater 82 and a cooler 83 are connected in parallel at one end of the water pump 81, a switching valve 84 is provided between the heater 82 and the cooler 83, a spray pipe 85 is provided on the processing bucket 3, and a spiral connecting hose 86 is connected between the spray pipe 85 and the water pump 81; Figure 9 As shown, the water pump 81 is started, and according to the on-site water temperature, the switching valve 84 is operated to switch the water to the heater 82 or the cooler 83 for heating or cooling, so that the water temperature is maintained within the required range, and then the water is transported to the spray pipe 85 through the connecting hose 86 and sprayed out to participate in the mixing and production of slurry. The connecting hose 86 is spiral and can ensure the connection effect between the spray pipe 85 and the water pump 81 according to the activity of the processing bucket 3.
[0042] Specifically, a gypsum slurry constant temperature production device and method includes the following steps:
[0043] a: First, place the bagged gypsum material on the grid plate 51, pull the handle 57, and drive the cutter 591 to move and cut the bag, so that the gypsum material can be put into the processing bucket 3;
[0044] b: Then start the water pump 81 to supply water to the interior of the processing bucket 3, operate the switching valve 84 so that the water is heated by the heater 82 or cooled by the cooler 83, so that the temperature of the gypsum slurry is controlled between 25-40°C, which is convenient for subsequent construction;
[0045] c. Then, the drive motor 66 is started and the rotation direction of the drive motor 66 is adjusted so that the rotation directions of the sleeve 62 and the first rotating shaft 61 are opposite. Then, the stirring blade 63 always has a tendency to push the slurry to the middle of the processing bucket 3, so that the slurry is mixed more evenly, the processing time is shortened, and the stirring efficiency is improved;
[0046] d: Later, when discharging, the telescopic motor 47 is started, and the support rod 48 is driven by the first slider 45 to support one end of the processing bucket 3, so that the processing bucket 3 is set at an inclined angle. At this time, the discharge port 75 of the discharge cylinder 71 is also changed to the lowest end position, and the slurry is transported by gravity;
[0047] e: Finally, the drive motor 66 is started to reverse, so that the first rotating shaft 61 and the shaft sleeve 62 rotate in the same direction, and the two stirring blades 63 rotate in the same direction, and have the function of driving the slurry toward the discharge barrel 71. The connecting shaft 72 rotates synchronously with the first rotating shaft 61 through the universal joint 74, and the auger blade 73 and the stirring blade 63 rotate in the same direction, thereby relaying the slurry to the discharge port 75 for discharge.
[0048] The working principle of the present invention is: first, place the gypsum bag on the top of the grid plate 51, as shown in FIG. Figure 4 As shown, the handle 57 is held to pull the pull rope 55, and the pull rope 55 is guided by the pulley 54 to pull the second slider 58 connected thereto, and the limiting slide bar 59 slides inside the limiting plate 53 through the limiting groove 592, that is, the second slider 58 moves along the track of the limiting groove 592. During the movement, the second slider 58 will reverse direction, and the cutting knife 591 will turn from the bottom end position to the top end, and the cutting knife 591 will contact and cut the packaging bag, and then reset under the pull of the tension spring 56, and the gypsum material will enter the processing bucket 3 from the broken hole, so that the raw material can be put into the processing bucket 3 without loss and waste. Usually, the cutting knife 591 is hidden at the bottom end of the limiting plate 53 and will not be exposed, thereby ensuring safety in use. Figure 9 As shown, the water pump 81 is then started, and according to the on-site water temperature, the switching valve 84 is operated to switch the water to the heater 82 or the cooler 83 for heating or cooling, so that the water temperature is maintained within the required range. The water is then transported to the spray pipe 85 through the connecting hose 86 and sprayed out to participate in the mixing and production of slurry. The connecting hose 86 is spiral and can ensure the connection effect between the spray pipe 85 and the water pump 81 according to the movement of the processing bucket 3; Figure 5-8 As shown, the driving motor 66 is then started, and the driving motor 66 drives the second rotating shaft 67 to rotate, that is, drives the second gear 68 and the fifth gear 693 to rotate synchronously, and the second gear 68 drives the extension shaft 64 to rotate by meshing with the first gear 65, that is, drives the first rotating shaft 61 fixed thereto to rotate in the opposite direction, and the fifth gear 693 drives the third slider 695 to move to the other end of the ring track 694 through the rotation direction, and the fifth gear 693 directly meshes with the third gear 69 through the sixth gear 696, driving the shaft sleeve 62 to rotate in the same direction. At this time, the first rotating shaft 61 and the shaft sleeve 62 rotate in the same direction, and the two stirring blades 63 follow and stir the slurry, driving the slurry to offset, so that the materials are mixed more evenly, shortening the stirring time and improving the stirring efficiency; Figure 1-3As shown, the discharge barrel 71 is set at an inclined angle, and the height of the discharge port 75 is set higher than the horizontal height of the mixed slurry, so that the water and the like will not overflow, thereby ensuring the water-paste ratio during mixing and ensuring the quality of the mixture; Figure 2 As shown, when discharging, the telescopic motor 47 is started, and the telescopic motor 47 drives the first slider 45 to move along the straight track 44 through the connecting rod 46, and adjusts the angle between the support rod 48 and the straight track 44, thereby supporting the height of one end of the processing bucket 3, causing the processing bucket 3 to deflect, thereby lowering the horizontal height of the discharge port 75, making it easier to use gravity to transport materials, improve the material transportation effect, reduce material residue, and also facilitate the subsequent water injection and flushing of the processing bucket 3; Figure 5 As shown, after the operation processing bucket 3 is tilted, the drive motor 66 is started to reverse, and the fifth gear 693 drives the third slider 695 to deflect to the opposite position of the previous one. At this time, the fifth gear 693 engages the third gear 69 through the sixth gear 696 and the fourth gear 692, and the rotation directions of the sleeve 62 and the drive motor 66 are opposite. At this time, the first rotating shaft 61 and the sleeve 62 are synchronized in the same direction, and the two stirring blades 63 jointly drive the slurry into the discharge barrel 71, and then discharged through the discharge port 75. In addition, through the connection of the universal joint 74, the auger blade 73 is synchronously driven to assist in conveying the material, making the conveying smoother and convenient to control the discharge speed of the slurry.
[0049] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0050] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A gypsum slurry constant temperature production device, characterized in that: The invention comprises a support plate, wherein a universal wheel is respectively installed around the bottom end of the support plate, a processing bucket is provided at the top of the support plate, an angle mechanism is provided between the support plate and the processing bucket, one end of the processing bucket is connected to a discharging mechanism, the angle mechanism and the discharging mechanism cooperate with each other, the discharging mechanism comprises an inclined discharging cylinder, a discharging port is provided on one side of the upper end of the discharging cylinder, the height of the discharging port is higher than the highest liquid level of the stirred slurry in the processing bucket; when the processing bucket is tilted, the discharging port is at the lowest end position of the processing bucket to discharge the slurry by gravity; a mixing mechanism is provided inside the processing bucket, and the mixing mechanism comprises two stirring blades arranged opposite to each other and a stirring member for driving the stirring blades to rotate A mixing shaft assembly, wherein the mixing shaft assembly has a coaxially arranged first rotating shaft and a shaft sleeve and is respectively connected to the two mixing blades. During the mixing process, the first rotating shaft and the shaft sleeve rotate in opposite directions so that the two mixing blades push the slurry in opposite directions to converge to the middle of the processing bucket. During the discharge process, the first rotating shaft and the shaft sleeve rotate in the same direction; the top of the support plate is provided with a water supply mechanism for supplying constant temperature water to the processing bucket, the water supply mechanism includes a water pump and a heater and a cooler connected in parallel with the water pump, and a switching valve arranged between the heater and the cooler; a spray pipe connected to the water outlet end of the water pump is arranged in the processing bucket for spraying the constant temperature water into the processing bucket; a discharge mechanism is provided at the top of the processing bucket.
2. A gypsum slurry constant temperature production device according to claim 1, characterized in that: The discharging mechanism includes a limiting protrusion, a plurality of limiting protrusions are provided inside the processing bucket, a grid plate is provided on the top of the limiting protrusion, one side of the grid plate is rotatably connected to the processing bucket, and a limiting plate is provided in the middle of the grid plate, the internal rotatable connection of the limiting plate is connected to a pulley, and a pull rope is wrapped around the pulley, two limiting grooves are opened inside the limiting plate, and a second slider is provided inside the limiting plate, and the pull rope drives the second slider, and a cutting knife is installed at the bottom end of the second slider, and two limiting slide bars are fixedly connected to the second slider, and the limiting slide bar is slidably connected to the limiting plate through the limiting groove, and one end of the pull rope inside the limiting plate is connected to a tension spring, and the other end of the tension spring is connected to the inner wall of the limiting plate, and the pull rope is connected to a handle at one end outside the limiting plate.
3. A gypsum slurry constant temperature production device according to claim 2, characterized in that: The mixing mechanism includes a first rotating shaft, the interior of the processing bucket is rotatably connected to the first rotating shaft, one end of the first rotating shaft is fixedly connected to an extension shaft, a shaft sleeve is rotatably connected to the extension shaft, the outer diameters of the shaft sleeve and the first rotating shaft are equal, stirring blades with the same spiral direction are welded to the first rotating shaft and the shaft sleeve, the end of the shaft sleeve located outside the processing bucket is fixedly connected to the third gear, and the end of the extension shaft located outside the processing bucket is fixedly connected to the first gear.
4. A gypsum slurry constant temperature production device according to claim 3, characterized in that: A driving motor is provided on one side of the mixing mechanism, a second rotating shaft is fixedly connected to the motor shaft of the driving motor, a second gear and a fifth gear are fixedly connected to the second rotating shaft, the second gear and the first gear are the same size and mesh with each other, a third rotating shaft is provided on one side of the third gear, a fourth gear is fixedly connected to the third rotating shaft, the third gear, the fourth gear and the fifth gear are the same size, and the third gear and the fourth gear are meshed with each other.
5. A gypsum slurry constant temperature production device according to claim 4, characterized in that: The mixing mechanism also includes a ring track, a ring track is provided at the top of the second rotating shaft, a third slider is slidably connected to the ring track, one side of the third slider is rotatably connected to the sixth gear, the sixth gear is meshed with the fifth gear, and the sixth gear can be meshed with the third gear or the fourth gear according to the rotation direction of the fifth gear. A gear box is provided on one side of the processing bucket, the first gear, the second gear, the third gear, the fourth gear, the fifth gear and the sixth gear are all installed inside the gear box, the extension shaft, the shaft sleeve, the second rotating shaft and the third rotating shaft are respectively rotatably connected to the gear box, and the ring track is fixedly connected to the inner wall of the gear box.
6. A gypsum slurry constant temperature production device according to claim 5, characterized in that: The angle mechanism includes a docking block, and two symmetrically arranged docking blocks are fixedly connected to the bottom side of the processing bucket. The bottom end of the docking block is rotatably connected to a support column, and the bottom end of the support column is fixedly connected to the top of the support plate. The processing bucket is deflected on the support column through the docking block. A placement bracket is provided at the bottom end of the other side of the processing bucket, and the placement bracket is fixedly connected to the support plate. The placement bracket contacts the bottom side of the corresponding processing bucket.
7. A gypsum slurry constant temperature production device according to claim 6, characterized in that: The angle mechanism also includes a straight track, and two straight tracks in a symmetrical relationship are installed on the top of the support plate. The inside of the straight track is slidably connected to a first slider, and a connecting rod is fixedly connected between the two first sliders. Two support rods are rotatably connected between the connecting rod and the processing bucket, and a telescopic motor is installed between the support plate and the connecting rod. The telescopic motor drives the first slider to move inside the straight track through the connecting rod.
8. A gypsum slurry constant temperature production device according to claim 7, characterized in that: The discharging mechanism includes a discharging barrel, which is installed on one side of the processing bucket and is set at an inclined angle. The internal rotation of the discharging barrel is connected to a connecting shaft, and the connecting shaft is provided with an auger blade. A universal joint is connected between the connecting shaft and the first rotating shaft, and a discharging port is opened on one side of the top end of the discharging barrel.
9. A gypsum slurry constant temperature production device according to claim 8, characterized in that: The water supply mechanism includes a water pump, a water pump is installed on the top of the support plate, a heater and a cooler are connected in parallel at one end of the water pump, a switching valve is provided between the heater and the cooler, the processing bucket cloth is provided with a spray pipe, and a spiral connecting hose is connected between the spray pipe and the water pump.
10. The method for using the gypsum slurry constant temperature production device according to any one of claim 9, characterized in that: The following steps are involved: a: First, place the bagged gypsum material on the grid plate, pull the handle to drive the cutter to move and cut the bag, so that the gypsum material can be put into the processing bucket; b: Then start the water pump to supply water to the interior of the processing bucket, operate the switching valve so that the water is heated by the heater or cooled by the cooler, so that the temperature of the gypsum slurry is controlled between 25-40°C, which is convenient for subsequent construction; c. Then, the drive motor is started and the rotation direction of the drive motor is adjusted so that the rotation directions of the shaft sleeve and the first rotating shaft are opposite. Then, the stirring blade always has a tendency to push the slurry to the middle of the processing bucket, so that the slurry is mixed more evenly, the processing time is shortened, and the stirring efficiency is improved; d: Then, when discharging, the telescopic motor is started, and the support rod is driven by the first slider to support one end of the processing bucket, so that the processing bucket is set at an inclined angle. At this time, the discharge port of the discharge barrel is also changed to the lowest end position, and the slurry is transported by gravity; e: Finally, the driving motor is started to reverse, so that the first rotating shaft and the sleeve rotate in the same direction, and the two stirring blades rotate in the same direction, which has the function of driving the slurry toward the discharge barrel. The connecting shaft rotates synchronously with the first rotating shaft through the universal joint, and the auger blade and the stirring blade rotate in the same direction, thereby relaying the slurry to the discharge port for discharge.
Citation Information
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