A raw coal and gangue separation system with a heating mechanism
Through the raw coal and coal gangue sorting system with a heating mechanism, heating and infrared scanning technology are used to automatically sort raw coal and coal gangue, solving the problems of high labor intensity, serious environmental pollution and high water resource consumption in traditional methods, and achieving efficient and environmentally friendly sorting effects.
Patent Information
- Application Number
- CN202211284288.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-16
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2042-10-16
AI Technical Summary
In existing coal production, traditional coal preparation methods have problems such as high labor intensity, serious environmental pollution, large water resource consumption, high equipment requirements and harm to the human body, making it difficult to efficiently separate raw coal and coal gangue.
A raw coal and gangue sorting system with a heating mechanism is used to achieve automated sorting through heating, infrared scanning and sorting mechanisms, reducing manual intervention and distinguishing between raw coal and gangue based on the difference in heat absorption.
It realizes efficient and automated separation of raw coal and coal gangue, reduces labor intensity and environmental pollution, saves water resources, protects the health of workers, and reduces production costs.
Smart Images

Figure CN115846227B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of raw coal and gangue separation, and particularly relates to a raw coal and gangue separation system with a heating mechanism. Background Art
[0002] Coal preparation is a crucial step in the coal production process. Excessive gangue mixed into the raw coal can degrade coal quality. Through coal preparation, different qualities of coal can be obtained, leading to comprehensive utilization of the coal. Currently, traditional coal preparation methods include manual sorting, wet separation, and X-ray separation. Wet separation is further divided into heavy medium separation and jigging.
[0003] Manual sorting methods have drawbacks such as high labor intensity, poor working environment, and low sorting efficiency. While heavy medium coal preparation methods offer high sorting efficiency and ease of large-scale coal removal, they place high demands on the performance of materials used in equipment such as pipes and chutes. While jigging coal preparation methods offer a simple process flow and high processing capacity, the equipment used occupies a large area of the main plant, requiring high capital investment. Because both heavy medium and jigging coal preparation methods are wet separation methods, they require a large amount of water and can also cause water pollution. While X-ray coal preparation methods offer simple installation and a small size, their sorting capacity is limited, and X-rays can be harmful to the human body.
[0004] In order to meet the needs of actual production, it is necessary to develop a more efficient raw coal and gangue separation system and process with a heating mechanism. Summary of the Invention
[0005] In response to the shortcomings of the existing technology, the present invention provides a raw coal and coal gangue sorting system with a heating mechanism, which has the advantages of reducing manual labor intensity, effectively filtering dust, and avoiding water resource consumption during the coal preparation process. It solves the problems of high labor intensity and large dust in traditional manual screening methods, as well as the problems of large impact on the working environment and large water resource and energy consumption in wet sorting.
[0006] According to the technical solution of the present invention, a raw coal and coal gangue sorting system with a heating mechanism is provided, which includes a base plate and a heating mechanism, a first conveyor belt is fixedly installed on the top of the base plate, two first support plates are fixedly installed on the top of the base plate, the heating mechanism includes two third support plates, two third support plates are fixedly installed on the top of the base plate, a load-bearing plate is fixedly installed on the top of the two third support plates, and a power supply box is fixedly installed on the top of the load-bearing plate; a screening mechanism is fixedly installed on the opposite surfaces of the two first support plates, a filtering mechanism is fixedly installed on the right side of the screening mechanism, a heating mechanism is fixedly installed on the top of the base plate, an infrared scanning mechanism is fixedly installed on the top of the base plate, and a sorting mechanism is fixedly installed on the top of the base plate.
[0007] Furthermore, a connecting tube is fixedly installed at the bottom of the power supply box, a heating box is fixedly installed at the bottom of the connecting tube, and a heating pipe is movably installed inside the heating box.
[0008] Furthermore, the infrared scanning mechanism includes a fourth support plate, two fourth support plates are fixedly installed on the top of the base plate, a first drive box is fixedly installed on the top of the two fourth support plates, a data transmission box is fixedly installed on the top of the first drive box, a dual-axis motor is fixedly installed on the inner bottom wall of the first drive box, and the output shafts of the dual-axis motors are fixedly connected to rotating rods.
[0009] Preferably, two second support plates are fixedly mounted on the top of the bottom plate, and a second conveyor belt is movably mounted on the left side of the screening mechanism. Furthermore, a third conveyor belt is movably mounted on the left side of the screening mechanism, a fourth conveyor belt is movably mounted inside the sorting mechanism, and a fifth conveyor belt is movably mounted inside the sorting mechanism.
[0010] Preferably, the screening mechanism includes a screening box, the screening box is fixedly mounted on opposite surfaces of the two first support plates, a feed box is fixedly mounted on the top of the screening box, and a motor box is fixedly mounted inside the screening box.
[0011] Furthermore, a vibration motor is movably installed inside the motor box, the output shafts of the two vibration motors are fixedly installed with vibration shafts, the tops of the two vibration shafts are fixedly installed with connecting plates, the right side of the upper vibration plate is fixedly installed with a first screen plate, the right side of the lower connecting plate is fixedly installed with a second screen plate, and the bottom of the screening box is fixedly installed with a discharge box.
[0012] Preferably, the filtering mechanism includes an air inlet pipe, two air inlet pipes are fixedly installed on the right side of the screening box, and the output ends of the two air inlet pipes are fixedly connected to the fan box. Further, the output ends of the two fan boxes are fixedly connected to the air outlet pipe, and the right side of the two air outlet pipes is fixedly installed with a filter box.
[0013] Furthermore, two filter screen plates are movably installed inside the filter box, and pull blocks are fixedly installed on the right sides of the two filter screen plates. Four fixed plates are fixedly installed on the right side of the filter box, and an exhaust pipe is fixedly installed on the bottom of the filter box.
[0014] More preferably, driving gears are fixedly mounted on the outer surfaces of the two rotating rods, driven gears are meshed on the tops of the two driving gears, and screws are fixedly mounted on the bottoms of the two driven gears.
[0015] Compared with the prior art, the technical solution of the raw coal and coal gangue separation system with a heating mechanism in this application has the following beneficial effects:
[0016] 1. The raw coal and gangue separation system with a heating mechanism of the present invention can quickly heat the raw coal and gangue after preliminary screening by setting a heating mechanism, so that the raw coal and gangue absorb heat at the same time. Since the heat absorption of the raw coal and gangue is different, the gangue absorbs less heat, which facilitates subsequent separation.
[0017] 2. The raw coal and gangue sorting system with a heating mechanism of the present invention is further provided with an infrared scanning mechanism, which can scan the raw coal and gangue that have absorbed heat in all directions. Thermal imaging of the raw coal and gangue is performed by the infrared scanning equipment. At this time, the raw coal that absorbs more heat will appear dark hole color, and the gangue that absorbs less heat will appear light red. At the same time, by moving the two first infrared scanning boxes up and down, two layers of raw coal and gangue of different sizes can be effectively scanned at the same time.
[0018] 3. The present invention provides a sorting mechanism to replace manual sorting of raw coal and gangue after infrared thermal imaging. The staff quickly sorts the light red gangue on the thermal imaging through the operating mechanism, and the sorted gangue is transported separately through the fourth conveyor belt and the fifth conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 Schematic diagram of the structure of the raw coal and gangue separation system with a heating mechanism according to the present invention;
[0020] Figure 2 Schematic diagram of the structure of the screening mechanism in the raw coal and gangue separation system with a heating mechanism according to the present invention;
[0021] Figure 3 Schematic diagram of the structure of the sorting mechanism in the raw coal and gangue sorting system with a heating mechanism according to the present invention;
[0022] Figure 4 for Figure 3 Schematic diagram of the partial structure of the sorting mechanism;
[0023] Figure 5 Schematic diagram of the structure of the infrared scanning mechanism in the present invention;
[0024] Figure 6 This is a first structural schematic diagram of the heating mechanism in the present invention;
[0025] Figure 7 2 is a second structural schematic diagram of the heating mechanism in the present invention;
[0026] Figure 8 It is a top view schematic diagram of the sorting mechanism in the present invention.
[0027] In the figure: 1. bottom plate; 2. first conveyor belt; 3. first support plate; 4. screening mechanism; 401. screening box; 402. feeding box; 403. motor box; 404. vibration motor; 405. vibration shaft; 406. connecting plate; 407. first screen plate; 408. second screen plate; 409. unloading box; 5. filtering mechanism; 501. air inlet pipe; 502. fan box; 503. air outlet pipe; 504. filter box; 505. filter plate; 506. pull block; 507. fixing plate; 508. exhaust pipe; 6. heating mechanism; 601. third support plate; 602. load-bearing plate; 603. power supply box; 604. connecting tube; 605. heating box; 606. heating tube; 7. infrared scanning mechanism; 701. fourth support plate; 702. first drive box; 703. 03. Data transmission box; 704. Dual-axis motor; 705. Rotating rod; 706. Driving gear; 707. Driven gear; 708. Screw; 709. First moving block; 710. First connecting block; 711. First infrared scanning box; 712. Connecting seat; 713. Second infrared scanning box; 8. Sorting mechanism; 801. Fifth support plate; 802. Second driving box; 803. Transmission box; 804. Transmission motor; 805. Threaded shaft; 806. Second moving block; 807. Electric box; 808. Electric telescopic rod; 809. Second connecting block; 810. Mounting plate; 811. Cylinder box; 812. Pneumatic rod; 813. Clamp; 9. Second support plate; 10. Second conveyor belt; 11. Third conveyor belt; 12. Fourth conveyor belt; 13. Fifth conveyor belt. DETAILED DESCRIPTION
[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] The present invention provides a raw coal and coal gangue sorting system with a heating mechanism, which includes a bottom plate and a heating mechanism, a first conveyor belt is fixedly installed on the top of the bottom plate, two first support plates are fixedly installed on the top of the bottom plate, the heating mechanism includes two third support plates, two third support plates are fixedly installed on the top of the bottom plate, a load-bearing plate is fixedly installed on the top of the two third support plates, and a power supply box is fixedly installed on the top of the load-bearing plate; a screening mechanism is fixedly installed on the opposite surfaces of the two first support plates, a filtering mechanism is fixedly installed on the right side of the screening mechanism, a heating mechanism is fixedly installed on the top of the bottom plate, an infrared scanning mechanism is fixedly installed on the top of the bottom plate, and a sorting mechanism is fixedly installed on the top of the bottom plate.
[0030] Furthermore, a connecting tube is fixedly installed at the bottom of the power supply box, a heating box is fixedly installed at the bottom of the connecting tube, and a heating pipe is movably installed inside the heating box.
[0031] Furthermore, the infrared scanning mechanism includes a fourth support plate, two fourth support plates are fixedly installed on the top of the base plate, a first drive box is fixedly installed on the top of the two fourth support plates, a data transmission box is fixedly installed on the top of the first drive box, a dual-axis motor is fixedly installed on the inner bottom wall of the first drive box, and the output shafts of the dual-axis motors are fixedly connected to rotating rods.
[0032] Preferably, two second support plates are fixedly mounted on the top of the bottom plate, and a second conveyor belt is movably mounted on the left side of the screening mechanism. Furthermore, a third conveyor belt is movably mounted on the left side of the screening mechanism, a fourth conveyor belt is movably mounted inside the sorting mechanism, and a fifth conveyor belt is movably mounted inside the sorting mechanism.
[0033] The screening mechanism includes a screening box, which is fixedly mounted on the opposing surfaces of the two first support plates. A feed box is fixedly mounted on the top of the screening box, and a motor box is fixedly mounted inside the screening box. Vibration motors are movably mounted inside the motor box, and vibration shafts are fixedly mounted on the output shafts of the two vibration motors. Connecting plates are fixedly mounted on the tops of the two vibration shafts. A first screen plate is fixedly mounted on the right side of the upper vibration plate, and a second screen plate is fixedly mounted on the right side of the lower connecting plate. A discharge box is fixedly mounted on the bottom of the screening box.
[0034] The filtration mechanism includes two air inlet pipes fixedly mounted on the right side of the screening box. The output ends of both inlet pipes are fixedly connected to a fan box. The output ends of both fan boxes are fixedly connected to outlet pipes, and a filter box is fixedly mounted to the right side of both outlet pipes. Two filter screens are movably mounted inside the filter box. Pull blocks are fixedly mounted to the right side of each filter screen. Four fixed plates are fixedly mounted on the right side of the filter box, and an exhaust pipe is fixedly mounted at the bottom of the filter box.
[0035] Furthermore, drive gears are fixedly mounted on the outer surfaces of the two rotating rods, and driven gears mesh with the tops of the two drive gears. Screws are fixedly mounted on the bottoms of the two driven gears, and first moving blocks are sleeved on the outer surfaces of the two screws. First connecting blocks are fixedly mounted on the opposing surfaces of the two first moving blocks, and first infrared scanning boxes are fixedly mounted on the opposing surfaces of the two first connecting blocks. A connecting base is fixedly mounted on the bottom of the first driving box, and a second infrared scanning box is fixedly mounted on the bottom of the connecting base.
[0036] The sorting mechanism includes a fifth support plate. Two fifth support plates are fixedly mounted on the top of the base plate. Second drive boxes are fixedly mounted inside and on the top of each of the fifth support plates. Transmission boxes are fixedly mounted on the front and back of each of the second drive boxes. Transmission motors are fixedly mounted inside each of the transmission boxes. The output shafts of each of the transmission motors are fixedly connected to threaded shafts. Second movable blocks are sleeved on the outer surfaces of the two threaded shafts. Electric boxes are fixedly mounted on the bottoms of the two second movable blocks. Electric telescopic rods are fixedly mounted on the bottoms of the two electric boxes. Second connecting blocks are fixedly mounted on the bottoms of the two electric telescopic rods. Two mounting plates are fixedly mounted on the bottoms of the two second connecting blocks. Cylinder boxes are fixedly mounted on the opposite sides of the two mounting plates. Pneumatic rods are movably mounted on the opposite sides of the two cylinder boxes. Clamps are fixedly mounted on the opposite sides of the two pneumatic rods.
[0037] Furthermore, the right side wall and the left side wall of the screening box are provided with vibration grooves adapted to the first screen plate and the second screen plate, and the right sides of the second conveyor belt and the third conveyor belt extend to the interior of the screening box, and the third conveyor belt is located below the second conveyor belt.
[0038] Furthermore, the left side wall of the filter box is provided with two slots adapted to the two filter screen plates, and the opposite surfaces of the four fixed plates are provided with limiting slots, and limiting blocks are provided on the top and bottom of the two pull blocks, and the back sides of the two limiting blocks are movably connected to the inside of the two limiting slots.
[0039] Furthermore, the first conveyor belt is located below the discharge box, and the first conveyor belt, the second conveyor belt, and the third conveyor belt are all located between the two first support plates, the two second support plates, the two third support plates, the two fourth support plates, and the two fifth support plates. The bottom of the connecting tube passes through the load-bearing plate and extends to the bottom of the load-bearing plate, and the connecting tube, the heating box, and the heating tube are all located between the two third support plates, and the heating box is electrically connected to the power supply box. The opposing surfaces of the two fourth support plates are each provided with a first movable groove, the inner walls of the two fourth support plates are each provided with a first chute, and the interiors of the two first movable blocks are each provided with a first thread groove that matches the outer surfaces of the two screws. The opposite back surfaces of the two first movable blocks are each provided with a first slider, and the opposite back surfaces of the two first sliders are each movably connected to the interiors of the two first chute, the bottom ends of the two screws pass through the first drive box and extend to the interiors of the two fourth support plates, and the bottom ends of the two screws are each movably connected to the inner bottom walls of the two fourth support plates.
[0040] Furthermore, the inner top walls of the two second drive boxes each have two second chute grooves, the bottoms of the two second drive boxes each have two movable grooves, and the interiors of the two second movable blocks each have a second threaded groove that mates with the outer surfaces of the two threaded shafts. The tops of the two second movable blocks each have a second slider, and the tops of the two second sliders are movably connected to the interiors of the two second chute grooves. The two transmission motors are located on the front and back sides of the two second drive boxes, respectively. The opposing ends of the two pneumatic rods each penetrate the two mounting plates and extend to the opposing surfaces of the two mounting plates. The right side of the fourth conveyor belt extends below the upper second drive box, and the left side of the fifth conveyor belt extends below the lower second drive box.
[0041] Furthermore, there are two fourth conveyor belts and two fifth conveyor belts, and partitions are provided on the opposite sides of the two third support plates. There are two heating boxes and two heating tubes, and the lower heating box is located above the third conveyor belt.
[0042] In another aspect, the present invention provides a method for using a raw coal and gangue separation system with a heating mechanism, comprising the following steps:
[0043] Step S1: First, the feed can be screened into different sizes through the screening mechanism, and two vibration motors are started to drive the first screen plate and the second screen plate to screen the feed in two layers;
[0044] Step S2: activating the filtering mechanism to absorb and filter the dust and smoke generated during screening. By activating the two fan boxes, the air containing the smoke and dust is extracted and transported to the filter box, and then discharged again after being filtered by the two filter plates;
[0045] Step S3: activating a heating mechanism to heat the sieved raw coal and gangue simultaneously, so that the raw coal and gangue absorb heat simultaneously, facilitating subsequent infrared scanning and differentiation;
[0046] Step S4: activating an infrared scanning mechanism to simultaneously scan the raw coal and coal gangue that have absorbed heat and perform infrared thermal imaging, thereby distinguishing the raw coal from the coal gangue based on the fact that the raw coal is heated faster and has a greater heat absorption capacity than the coal gangue;
[0047] Step S5: The sorting mechanism is used to sort the distinguished raw coal and gangue at the same time, replacing manual sorting.
[0048] The present invention will be further described and explained below with reference to the accompanying drawings.
[0049] See also Figures 1-8 The present invention provides a raw coal and coal gangue sorting system with a heating mechanism, which includes a bottom plate 1, a first conveyor belt 2 is fixedly installed on the top of the bottom plate 1, two first support plates 3 are fixedly installed on the top of the bottom plate 1, a screening mechanism 4 is fixedly installed on the opposite surfaces of the two first support plates 3, a filtering mechanism 5 is fixedly installed on the right side of the screening mechanism 4, a heating mechanism 6 is fixedly installed on the top of the bottom plate 1, an infrared scanning mechanism 7 is fixedly installed on the top of the bottom plate 1, a sorting mechanism 8 is fixedly installed on the top of the bottom plate 1, two second support plates 9 are fixedly installed on the top of the bottom plate 1, a second conveyor belt 10 is movably installed on the left side of the screening mechanism 4, a third conveyor belt 11 is movably installed on the left side of the screening mechanism 4, a fourth conveyor belt 12 is movably installed inside the sorting mechanism 8, and a fifth conveyor belt 13 is movably installed inside the sorting mechanism 8.
[0050] The screening mechanism 4 includes a screening box 401, the screening boxes 401 are fixedly installed on the opposite surfaces of the two first support plates 3, the feed box 402 is fixedly installed on the top of the screening box 401, the motor box 403 is fixedly installed inside the screening box 401, and the vibration motor 404 is movably installed inside the motor box 403. The output shafts of the two vibration motors 404 are fixedly installed with vibration shafts 405, and the tops of the two vibration shafts 405 are fixedly installed with connecting plates 406. The first screen plate 407 is fixedly installed on the right side of the upper vibration plate 406, and the second screen plate 408 is fixedly installed on the right side of the lower connecting plate 406. The bottom of the screening box 401 is fixedly installed with a discharge box 409.
[0051] The filtering mechanism 5 includes an air inlet pipe 501, and two air inlet pipes 501 are fixedly installed on the right side of the screening box 401. The output ends of the two air inlet pipes 501 are fixedly connected to the fan box 502, and the output ends of the two fan boxes 502 are fixedly connected to the air outlet pipe 503. A filter box 504 is fixedly installed on the right side of the two air outlet pipes 503, and two filter screens 505 are movably installed inside the filter box 504. Pull blocks 506 are fixedly installed on the right side of the two filter screens 505. Four fixed plates 507 are fixedly installed on the right side of the filter box 504, and an exhaust pipe 508 is fixedly installed on the bottom of the filter box 504.
[0052] The heating mechanism 6 includes two third support plates 601, and the two third support plates 601 are fixedly installed on the top of the base plate 1. The top of the two third support plates 601 is fixedly installed with a load-bearing plate 602, and the top of the load-bearing plate 602 is fixedly installed with a power supply box 603. The bottom of the power supply box 603 is fixedly installed with a connecting tube 604, and the bottom of the connecting tube 604 is fixedly installed with a heating box 605. The interior of the heating box 605 is movably installed with a heating tube 606.
[0053] The infrared scanning mechanism 7 includes a fourth support plate 701, two fourth support plates 701 are fixedly installed on the top of the bottom plate 1, a first drive box 702 is fixedly installed on the top of the two fourth support plates 701, a data transmission box 703 is fixedly installed on the top of the first drive box 702, a dual-axis motor 704 is fixedly installed on the inner bottom wall of the first drive box 702, the output shafts of the dual-axis motor 704 are fixedly connected to the rotating rod 705, the outer surfaces of the two rotating rods 705 are fixedly installed with a driving gear 706, and the two driving gears 706 are fixedly installed on the outer surfaces of the two rotating rods 705. The top of 06 is engaged with a driven gear 707, and the bottoms of the two driven gears 707 are fixedly installed with screws 708. The outer surfaces of the two screws 708 are sleeved with the first moving blocks 709. The opposite surfaces of the two first moving blocks 709 are fixedly installed with first connecting blocks 710. The opposite surfaces of the two first connecting blocks 710 are fixedly installed with first infrared scanning boxes 711. The bottom of the first driving box 702 is fixedly installed with a connecting seat 712, and the bottom of the connecting seat 712 is fixedly installed with a second infrared scanning box 713.
[0054] The sorting mechanism 8 includes a fifth support plate 801, two fifth support plates 801 are fixedly installed on the top of the bottom plate 1, the second drive boxes 802 are fixedly installed inside and on the top of the two fifth support plates 801, the front and back of the two second drive boxes 802 are fixedly installed with transmission boxes 803, the interiors of the two transmission boxes 803 are fixedly installed with transmission motors 804, the output shafts of the two transmission motors 804 are fixedly connected to the threaded shafts 805, the outer surfaces of the two threaded shafts 805 are sleeved with second moving blocks 806, and the two second An electric box 807 is fixedly installed on the bottom of the moving block 806, an electric telescopic rod 808 is fixedly installed on the bottom of the two electric boxes 807, a second connecting block 809 is fixedly installed on the bottom of the two electric telescopic rods 808, and two mounting plates 810 are fixedly installed on the bottom of the two second connecting blocks 809. Cylinder boxes 811 are fixedly installed on the opposite sides of the two mounting plates 810, and pneumatic rods 812 are movably installed on the opposite sides of the two cylinder boxes 811, and plywood 813 is fixedly installed on the opposite sides of the two pneumatic rods 812.
[0055] Additionally, the present invention provides a method for using a raw coal and gangue separation system with a heating mechanism, comprising the following steps:
[0056] 1) First, start the two vibration motors 404 so that the two vibration motors 404 drive the first screen plate 407 and the second screen plate 408 to start vibrating at the same time. At this time, the material is added through the feed box 402, the first screen plate 407 screens the large-sized raw coal and coal gangue, and the small-sized raw coal and coal gangue are screened by the second screen plate 408. The remaining coal slag passes through the second screen plate 408 and is discharged through the discharge box 409 and transported by the first conveyor belt 2 for subsequent processing;
[0057] 2) Start the two fan boxes 502 to make the two fan boxes 502 run simultaneously. Through the arrangement of the two air outlet pipes 503 and the two air inlet pipes 501, the two fan boxes 502 can extract the air mixed with smoke and dust from the sub-screening box 401 and transport it to the inside of the filter box 504. After being filtered by the two filter screens 505, the air is discharged through the exhaust pipe 508. Further, through the arrangement of the fixing plate 507 and the pulling block 506 and the arrangement of the slots, the limiting grooves and the limiting blocks, the two filter screens 505 can be pulled out of the interior of the filter box 504 by pulling the two pulling blocks 506, which is convenient for the staff to replace the filter screens 505 without stopping the machine.
[0058] 3) The power supply box 603 can be used to power the two heating boxes 605 so that the two heating tubes 606 can electrically heat the raw coal and the gangue, allowing the raw coal and the gangue to absorb heat simultaneously, facilitating the subsequent scanning process;
[0059] 4) Start the dual-axis motor 704 so that the dual-axis motor 704 drives the two rotating rods 705 to rotate, further drives the two driving gears 706 to rotate, and at the same time drives the two driven gears 707 to rotate. The rotation of the two driven gears 707 drives the two screws 708 to rotate, and then through the setting of the first thread groove, the first slide groove, the first slider, and the first moving groove, the two first moving blocks 709 can move up and down following the two screws 708, and finally drive the two first infrared scanning boxes 711 to move up and down, so as to simultaneously perform infrared scanning on the raw coal and coal gangue on the second conveyor belt 10 and the third conveyor belt 11, so as to facilitate thermal imaging.
[0060] 5) Start the two transmission motors 804 to make them run, and the threaded shaft 805 is driven to rotate by the rotation of the transmission motor 804. Further, due to the setting of the second threaded groove, the second slide groove, the second movable groove, and the second slider, the second movable block 806 can move left and right following the rotation of the threaded shaft 805. The left and right movement of the second movable block 806 drives the second connecting block 809 to move, further drives the two mounting plates 810 to move, and drives the two cylinder boxes 811 to move at the same time. When sorting needs to start, the electric box 807 drives the electric telescopic rod 808 to extend and retract, and then the cylinder box 811 drives the pneumatic rod 812 to move, and the movement of the pneumatic rod 812 drives the clamping plate 813 to move, thereby forming a clamping, and the coal gangue of different sizes is sorted.
[0061] In summary, the raw coal and gangue sorting system with a heating mechanism, by setting up a screening mechanism 4, enables the screening equipment to have multiple types of screening functions, and can effectively screen two kinds of raw coal and gangue and coal slag of different sizes. After the coal slag is screened out, it is transported separately for subsequent processing. A filtering mechanism 5 is further set up, which can strongly adsorb a large amount of smoke and dust generated when screening inside the screening box 401, and filter the adsorbed smoke and dust at the same time. The filtered air is discharged again, and the two filter plates 505 have the function of convenient replacement, so that the staff can quickly replace them. A heating mechanism 6 is further set up, which can quickly heat the raw coal and gangue after preliminary screening, so that the raw coal and gangue absorb heat at the same time. Since the raw coal and gangue have different heat absorption degrees, In this way, the gangue absorbs less heat, which makes it easier to distinguish them later. An infrared scanning mechanism 7 is further provided to scan the raw coal and gangue that have absorbed heat in all directions. Thermal imaging of the raw coal and gangue is performed by the infrared scanning equipment. At this time, the raw coal that absorbs more heat will appear dark hole color, and the gangue that absorbs less heat will appear light red. At the same time, by moving the two first infrared scanning boxes 711 up and down, two layers of raw coal and gangue of different sizes can be effectively scanned at the same time. Further, a sorting mechanism 8 is provided to enable the raw coal and gangue to be sorted instead of manually after infrared thermal imaging. The staff can quickly sort the light red gangue on the thermal imaging through the operating mechanism, and the sorted gangue is transported respectively through the fourth conveyor belt 12 and the fifth conveyor belt 13.
[0062] Furthermore, by setting up a screening mechanism 4, a filtering mechanism 5, a heating mechanism 6, an infrared scanning mechanism 7, and a sorting mechanism 8, the screening equipment has a more comprehensive screening function, and can perform screening according to different needs. At the same time, in the screening process, it avoids the need to use a large amount of water resources and energy in traditional screening methods, effectively saving water resources and other energy consumption, and also absorbs and filters the dust and smoke generated during screening, effectively reducing environmental pollution. Through infrared thermal imaging technology, it replaces traditional X-ray and other screening methods, which not only protects workers from radiation damage, but also allows for accurate identification. Finally, the setting of the sorting mechanism 8 can effectively replace manual sorting, avoids manual sorting on site, effectively protects workers, and also reduces the cost of labor and production costs. Compared with traditional sorting equipment, it is more practical and has better use effect.
[0063] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0064] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A raw coal and gangue separation system with a heating mechanism, comprising a bottom plate (1) and a heating mechanism (6), characterized in that: A first conveyor belt (2) is fixedly mounted on the top of the bottom plate (1), two first support plates (3) are fixedly mounted on the top of the bottom plate (1), the heating mechanism (6) comprises two third support plates (601), two third support plates (601) are fixedly mounted on the top of the bottom plate (1), a load-bearing plate (602) is fixedly mounted on the top of the two third support plates (601), and a power supply box (603) is fixedly mounted on the top of the load-bearing plate (602); the opposite surfaces of the two first support plates (3) are fixed A screening mechanism (4) is installed, a filtering mechanism (5) is fixedly installed on the right side of the screening mechanism (4), a heating mechanism (6) is fixedly installed on the top of the bottom plate (1), an infrared scanning mechanism (7) is fixedly installed on the top of the bottom plate (1), and a sorting mechanism (8) is fixedly installed on the top of the bottom plate (1), and the infrared scanning mechanism (7) includes a fourth support plate (701); the screening mechanism (4) includes a screening box (401), and a discharge box (409) is fixedly installed on the bottom of the screening box (401); A connecting tube (604) is fixedly installed at the bottom of the power supply box (603), a heating box (605) is fixedly installed at the bottom of the connecting tube (604), and a heating pipe (606) is movably installed inside the heating box (605); Two second support plates (9) are fixedly installed on the top of the bottom plate (1); a second conveyor belt (10) is movably installed on the left side of the screening mechanism (4); a third conveyor belt (11) is movably installed on the left side of the screening mechanism (4); a fourth conveyor belt (12) is movably installed inside the sorting mechanism (8); and a fifth conveyor belt (13) is movably installed inside the sorting mechanism (8); The sorting mechanism (8) comprises a fifth support plate (801), two fifth support plates (801) are fixedly mounted on the top of the bottom plate (1), second drive boxes (802) are fixedly mounted inside and on the top of the two fifth support plates (801), transmission boxes (803) are fixedly mounted on the front and back of the two second drive boxes (802), transmission motors (804) are fixedly mounted inside the two transmission boxes (803), the output shafts of the two transmission motors (804) are fixedly connected to threaded shafts (805), the outer surfaces of the two threaded shafts (805) are sleeved with second moving blocks (806), and the two second The bottom of each moving block (806) is fixedly mounted with an electric box (807), the bottom of each of the two electric boxes (807) is fixedly mounted with an electric telescopic rod (808), the bottom of each of the two electric telescopic rods (808) is fixedly mounted with a second connecting block (809), the bottoms of the two second connecting blocks (809) are fixedly mounted with two mounting plates (810), the opposite sides of the two mounting plates (810) are fixedly mounted with a cylinder box (811), the opposite sides of the two cylinder boxes (811) are movably mounted with a pneumatic rod (812), and the opposite sides of the two pneumatic rods (812) are fixedly mounted with a clamping plate (813); The first conveyor belt (2) is located below the unloading box (409), and the first conveyor belt (2), the second conveyor belt (10) and the third conveyor belt (11) are all located between the two first support plates (3) and the two second support plates (9) and the two third support plates (601), the two fourth support plates (701) and the two fifth support plates (801); the bottom of the connecting tube (604) passes through the bearing plate (602) and extends to the bottom of the bearing plate (602), and the connecting tube (604) and the heating box (605) and the heating pipe (606) are all located between the two third support plates (601), and the heating box (605) is electrically connected to the power supply box (603). ); The opposite surfaces of the two fourth support plates (701) are provided with a first moving groove, the inner walls of the two fourth support plates (701) are provided with a first sliding groove, and the interiors of the two first moving blocks (709) are provided with a first threaded groove adapted to the outer surfaces of the two screw rods (708), the opposite back surfaces of the two first moving blocks (709) are provided with a first slider, the opposite back surfaces of the two first sliders are movably connected to the interiors of the two first sliding grooves, the bottom ends of the two screw rods pass through the first drive box (702) and extend to the interiors of the two fourth support plates (701), and the bottom ends of the two screw rods (708) are movably connected to the inner bottom walls of the two fourth support plates (701).
2. The raw coal and gangue separation system with a heating mechanism according to claim 1, characterized in that: Two fourth support plates (701) are fixedly mounted on the top of the base plate (1); a first drive box (702) is fixedly mounted on the top of the two fourth support plates (701); a data transmission box (703) is fixedly mounted on the top of the first drive box (702); a dual-axis motor (704) is fixedly mounted on the inner bottom wall of the first drive box (702); and the output shafts of the dual-axis motor (704) are both fixedly connected to a rotating rod (705).
3. The raw coal and gangue separation system with a heating mechanism according to claim 1, characterized in that: A screening box (401) is fixedly mounted on opposite surfaces of the two first support plates (3), a feed box (402) is fixedly mounted on the top of the screening box (401), and a motor box (403) is fixedly mounted inside the screening box (401).
4. The raw coal and gangue separation system with a heating mechanism according to claim 1, characterized in that: A vibration motor (404) is movably mounted inside the motor box (403), and the output shafts of the two vibration motors (404) are fixedly mounted with vibration shafts (405). The tops of the two vibration shafts (405) are fixedly mounted with vibration plates (406), a first screen plate (407) is fixedly mounted on the right side of the upper vibration plate (406), and a second screen plate (408) is fixedly mounted on the right side of the lower vibration plate (406).
5. The raw coal and gangue separation system with a heating mechanism according to claim 1, characterized in that: The filtering mechanism (5) comprises an air inlet pipe (501), two air inlet pipes (501) are fixedly installed on the right side of the screening box (401), and the output ends of the two air inlet pipes (501) are fixedly connected to a fan box (502).
6. The raw coal and gangue separation system with a heating mechanism according to claim 4, characterized in that: The output ends of the two fan boxes (502) are fixedly connected to the air outlet pipe (503), and the right sides of the two air outlet pipes (503) are fixedly installed with a filter box (504).
7. The raw coal and gangue separation system with a heating mechanism according to claim 5, characterized in that: Two filter screens (505) are movably mounted inside the filter box (504), and pull blocks (506) are fixedly mounted on the right sides of the two filter screens (505). Four fixed plates (507) are fixedly mounted on the right side of the filter box (504), and an exhaust pipe (508) is fixedly mounted on the bottom of the filter box (504).
8. The raw coal and gangue separation system with a heating mechanism according to claim 2, characterized in that: The outer surfaces of the two rotating rods (705) are fixedly mounted with driving gears (706), the tops of the two driving gears (706) are meshed with driven gears (707), and the bottoms of the two driven gears (707) are fixedly mounted with screws (708).
Citation Information
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