Glue erasing cleaning device and cleaning method thereof
By designing a glue cleaning equipment that imitates manual rubbing, the existing equipment has been solved with high cost, poor cleaning effect, low compatibility and inconvenient material replacement, and efficient and convenient cleaning of 3C electronic products has been achieved.
Patent Information
- Application Number
- CN202211612574.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-15
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2042-12-15
AI Technical Summary
The existing 3C electronic products have high cost, poor cleaning effect, low compatibility and inconvenient material replacement.
A glue cleaning equipment is designed, including a base, a vehicle module and a glue polishing machine module. It adopts an eccentric drive assembly and a rotating motor to mimic the effect of manual rubbing, and to achieve convenient fabric replacement through adjustable distance loading carrier and material guide assembly.
It achieves low cost, efficient cleaning, high compatibility and convenience of replacing fabrics, and can effectively clean the complex surfaces of 3C electronic products.
Smart Images

Figure CN115846263B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of cleaning processing of 3C electronic products, and in particular to a glue erasing cleaning device and a cleaning method thereof. Background Art
[0002] In the field of 3C electronic product production, as people's demand for electronic products such as mobile phones, televisions, and tablets is growing, manufacturers need more efficient and convenient processing equipment to continuously replace manual operations, thereby improving their processing efficiency and quality. In the production process of 3C electronic products, it is necessary to clean the product's shell, screen and other structures to reduce the impact of dust and residual glue. Special automated cleaning equipment is often required to replace manual cleaning.
[0003] However, the traditional cleaning equipment cleaning method is to use a simple device to drive the cleaning tool to rotate and move back and forth. Although this cleaning method is simple, it requires more position driving structures and the manufacturing cost will also increase. If the position driving structure is reduced, the area of rotation and cleaning of the cleaning tool will be greatly limited, and only a smaller area can be cleaned. In addition, the surface of some 3C products needs to be rubbed repeatedly to effectively clean some stubborn stains. Therefore, whether a wiping device with a rubbing effect is needed, rather than just contact and friction cleaning of the surface with a wiping cloth.
[0004] When using the equipment for cleaning, a cleaning cloth soaked in alcohol is required, but the cleaning cloth needs to be loaded and unloaded in time during use to ensure continuous cleaning. When replacing the cleaning cloth, the existing cleaning equipment needs to disassemble and assemble the loading structure, and the disassembly and assembly process is often not convenient. In addition, the loading structure often cannot adapt to cleaning cloths of different widths, so the compatibility is relatively low.
[0005] For example, a Chinese patent with the patent number CN107369608B discloses a wiping mechanism. The application uses a first pressing component that can be driven to move up and down and is provided with a movable wiping head; a wiping material component is provided with a fixed frame on which a strip of wiping material is wound; the first pressing component can be driven to press the movable wiping head against the wiping material against the surface of the workpiece to be cleaned, but this solution cannot imitate manual manipulation to perform clockwise and counterclockwise rotational wiping, and cannot achieve an ideal cleaning effect for products that require repeated rubbing.
[0006] For example, a Chinese patent with patent number CN109174525A discloses a glue erasing device, in which the driving part can control the movement of the clamping surface and enable the erasing tape to fit the side wall of the needle to be erased. During operation, the needle to be erased is placed between the erasing tapes. After the driving part controls the clamping surface to clamp, the erasing tapes fit and clamp the needle in the middle; then the needle is controlled to move axially away from the erasing tape, thereby achieving glue erasing. However, this solution cannot imitate manual rotary rubbing cleaning, nor can it change the rubbing scheme clockwise and counterclockwise. Therefore, it cannot complete the comprehensive cleaning of 3C products with higher requirements. Summary of the invention
[0007] The technical problem to be solved by the present application is to overcome the deficiencies of the prior art and to provide a rubber erasing cleaning device and a cleaning method thereof that simulates manual kneading, has low cost, high compatibility, and is very convenient for taking and changing materials, so as to solve the problems of the existing cleaning equipment such as high cost, poor cleaning effect, low compatibility, and inconvenient material changing.
[0008] The technical solution adopted in the present application is: the glue cleaning equipment includes a base and a carrier module and a glue erasing machine module arranged on the base, the glue erasing machine module includes a mounting frame arranged on the base, the mounting frame is provided with a downward pressure component, an eccentric glue erasing component, a material distribution component and a material guide component, the eccentric glue erasing component includes an eccentric driving component and a glue erasing head arranged at the movable end of the eccentric driving component, the material distribution component includes two adjustable distance feeding carriers, the two adjustable distance carriers are respectively rotatably provided with an upper material distribution disc and a lower material distribution disc, the mounting frame is provided with a rotating motor, the rotating motor is transmission-connected to the lower material distribution disc, the upper material distribution disc and the lower material distribution disc are connected by a glue erasing cloth, the glue erasing cloth is wound around the material guide component, and when the downward pressure component is pressed down, the glue erasing head cooperates with the glue erasing cloth.
[0009] A preferred solution is that the carrier module includes a linear slide, a Y-axis cylinder and a pneumatic carrier plate, the linear slide is arranged on the base, the Y-axis cylinder is arranged at the movable end of the linear slide, the pneumatic carrier plate is arranged at the movable end of the Y-axis cylinder, and the pneumatic carrier plate is provided with a plurality of air nozzles.
[0010] A preferred solution is that the eccentric drive assembly includes a drive motor and an eccentric rotating shaft, the drive motor is arranged at the movable end of the downward pressure cylinder, the eccentric rotating shaft is arranged in transmission connection with the output shaft of the drive motor, and the rubber erasing head is eccentrically arranged on the eccentric rotating shaft.
[0011] A preferred solution is that the erasing head includes a pressing block and an erasing block, a pressure sensor is provided between the pressing block and the erasing block, and when the pressing assembly is pressed downward, the erasing block cooperates with the erasing cloth.
[0012] A preferred solution is that an alcohol processing component is also provided on the mounting frame, and the alcohol processing component includes an alcohol valve and an alcohol nozzle, the alcohol valve is connected to an external alcohol bottle, the alcohol valve is connected to the alcohol nozzle, and the alcohol nozzle is in contact with the eraser cloth.
[0013] A preferred solution is that the adjustable distance feeding carrier includes a feeding shaft, a feeding baffle, a feeding limit plate and an adjustable limit cap, the feeding shaft is arranged on the mounting frame, the feeding baffle is arranged on the feeding shaft, the feeding limit plate is slidably arranged on the feeding shaft, the adjustable limit cap is floatingly connected to the feeding limit plate, and the feeding shaft is provided with a plurality of equidistant adjustment holes that cooperate with the adjustable limit cap.
[0014] A preferred solution is that the material guide assembly includes a plurality of clamping cylinders, a plurality of clamping blocks and a plurality of guide shafts, the clamping cylinders and the clamping blocks are correspondingly arranged on the mounting frame, the erasing cloth is arranged between the clamping cylinders and the clamping blocks, the guide shafts are rotatably arranged on the mounting frame, and the erasing cloth is wound around the guide shafts.
[0015] A cleaning method based on the eraser cleaning device comprises the following steps:
[0016] S1. First, open the adjustable distance carrier, respectively install the upper material distribution plate and the lower material distribution plate into the adjustable distance carrier, and sequentially wind the eraser cloth along the installation position of the material guide assembly to complete the equipment preparation work;
[0017] S2, placing the 3C electronic product material to be cleaned on the carrier module, fixing the 3C electronic product material through the carrier module, and moving it to the position to be cleaned, and then proceeding to the next step;
[0018] S3, then, the pressing assembly arranged on the mounting frame drives the eccentric erasing assembly to move downward, and when it approaches the 3C electronic product to be cleaned, the eccentric driving assembly drives the erasing head to rotate eccentrically, and the erasing head keeps rotating eccentrically during the pressing process, and first contacts the erasing cloth, and presses down the erasing cloth to clean the 3C electronic product, and then proceeds to the next step;
[0019] S4, the eccentric driving component first rotates eccentrically clockwise, and the eraser head follows the eccentric driving component and rotates eccentrically at the same time. At the same time, the eraser cloth moves at a constant speed under the drag of the lower cloth plate, and the eraser head presses down to make the eraser cloth close to the surface of the 3C electronic product. After 1 minute of clockwise cleaning process, the eccentric driving component rotates eccentrically counterclockwise again, driving the eraser head to perform a counterclockwise cleaning process for 1 minute, and then proceed to the next step;
[0020] S5, after cleaning is completed, the eccentric eraser assembly stops working, the pressing assembly drives the eccentric eraser assembly to reset upward, the carrier module drives the cleaned 3C electronic products to move to the unloading position, and the carrier module is reset;
[0021] S6. Repeat steps S2-S5 to complete the cleaning of 3C electronic products.
[0022] A preferred solution is that an encoder is provided on the mounting frame, and the encoder is drivingly connected to one of the guide shafts.
[0023] Beneficial effects of the present invention:
[0024] During use, the present invention needs to load the upper material tray and the lower material tray into the adjustable distance carrier, and wind the eraser cloth along the clamping block, the guide shaft and the installation position of the alcohol nozzle in sequence, and finally connect the eraser cloth to the lower material tray, the adjustable limit cap can be adjusted according to different cloth sizes, and the adjustable limit cap is floatingly connected with the upper material limit plate, which can prevent the eraser cloth from being subjected to greater pressure, and then place the 3C electronic product materials to be cleaned on the carrier module, and fix the 3C electronic product materials by sucking them tightly through the several air nozzles arranged on the pneumatic carrier plate, and move them to the position to be cleaned, and the downward pressing component arranged on the mounting frame drives the materials to be cleaned. The eccentric erasing assembly moves downward, and when it approaches the 3C electronic product to be cleaned, the eccentric driving assembly drives the erasing head to rotate eccentrically. The erasing head maintains eccentric rotation during the downward pressing process, and first contacts the erasing cloth, and presses down the erasing cloth to clean the 3C electronic product. At the same time, the rotating motor drives the lower cloth plate to rotate, drags the erasing cloth to move, and the clamping cylinder and the clamping block cooperate to press the erasing cloth to make it better fit on the 3C electronic product. During the movement of the erasing cloth, the alcohol spray pipe continuously releases alcohol onto the erasing cloth, and the encoder constantly records the rotation distance of the guide shaft, thereby recording the amount of the erasing cloth used, so as to facilitate timely replacement.
[0025] The present application also has the characteristic of imitating manual rubbing through structural coordination, and the rubbing method in the present application is to rub in two different directions, clockwise and counterclockwise. This method can clean stains from different directions with high repeatability and repeated cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the working method of the present invention;
[0027] Figure 2 It is a three-dimensional structural schematic diagram of the present invention;
[0028] Figure 3 is a schematic diagram of the three-dimensional structure of the vehicle module;
[0029] Figure 4 This is a first-view perspective diagram of the three-dimensional structure of the glue eraser module;
[0030] Figure 5 is a second viewing angle diagram of the three-dimensional structure of the glue eraser module;
[0031] Figure 6 It is a schematic diagram of the three-dimensional structure of the eccentric eraser assembly. DETAILED DESCRIPTION
[0032] In order to more clearly understand the features and advantages of the present application, the following examples are given in conjunction with the attached Figure 1 To Attachment Figure 5 The present application is further described. In this embodiment, the eraser cleaning device comprises a base 1 and a carrier module 2 and an eraser module 3 arranged on the base 1. The eraser module 3 comprises a mounting frame 31 arranged on the base 1. The mounting frame 31 is provided with a pressing component 32, an eccentric eraser component 33, a cloth component 34 and a material guide component 35. The eccentric eraser component 33 comprises an eccentric drive component 331 and an eraser head 332 arranged at the movable end of the eccentric drive component 331. The cloth component 34 comprises a The present invention comprises two adjustable distance carriers, on which an upper material dispensing disc 342 and a lower material dispensing disc 343 are rotatably arranged respectively, and a rotating motor 36 is arranged on the mounting frame 31, and the rotating motor 36 is transmission-connected with the lower material dispensing disc 343, and the upper material dispensing disc 342 and the lower material dispensing disc 343 are connected by a rubber-wiping cloth 37, and the rubber-wiping cloth 37 is wound around the material guide assembly 35, and when the pressing assembly 32 is pressed down, the rubber-wiping head 332 cooperates with the rubber-wiping cloth 37;
[0033] In this embodiment, the carrier module 2 includes a linear slide 21, a Y-axis cylinder 22 and a pneumatic carrier plate 23. The linear slide 21 is arranged on the base 1, the Y-axis cylinder 22 is arranged at the movable end of the linear slide 21, the pneumatic carrier plate 23 is arranged at the movable end of the Y-axis cylinder 22, and the pneumatic carrier plate 23 is provided with a plurality of air nozzles 24.
[0034] In this embodiment, the eccentric driving assembly 331 includes a driving motor 3311 and an eccentric rotating shaft 3312. The driving motor 3311 is arranged at the movable end of the pressing assembly 32. The eccentric rotating shaft 3312 is arranged to be transmission-connected with the output shaft of the driving motor 3311. The rubber erasing head 332 is eccentrically arranged on the eccentric rotating shaft 3312.
[0035] In this embodiment, the erasing head 332 includes a pressing block 3321 and an erasing block 3322 , a pressure sensor 3323 is provided between the pressing block 3321 and the erasing block 3322 , and when the pressing assembly 32 is pressed down, the erasing block 3322 cooperates with the erasing cloth 37 .
[0036] In this embodiment, an alcohol processing component is also provided on the mounting frame 31, and the alcohol processing component includes an alcohol valve 38 and an alcohol nozzle 39. The alcohol valve 38 is connected to an external alcohol bottle, and the alcohol valve 38 is connected to the alcohol nozzle 39. The alcohol nozzle 39 is in contact with the eraser cloth 37.
[0037] In this embodiment, the adjustable distance carrier includes a feeding shaft, a feeding baffle, a feeding limit plate and an adjustable limit cap. The feeding shaft is arranged on the mounting frame 31, the feeding baffle is arranged on the feeding shaft, the feeding limit plate is slidably arranged on the feeding shaft, the adjustable limit cap is floatingly connected to the feeding limit plate, and the feeding shaft is provided with a plurality of equidistant adjustment holes that cooperate with the adjustable limit cap.
[0038] In this embodiment, the material guiding assembly 35 includes a plurality of clamping cylinders 351, a plurality of clamping blocks 352 and a plurality of guide shafts 353. The clamping cylinders 351 and the clamping blocks 352 are correspondingly arranged on the mounting frame 31. The eraser cloth 37 is arranged between the clamping cylinders 351 and the clamping blocks 352. The guide shaft 353 is rotatably arranged on the mounting frame 31. The eraser cloth 37 is wound around the guide shaft 353.
[0039] A cleaning method based on the eraser cleaning device comprises the following steps:
[0040] S1. First, open the adjustable distance carrier, respectively install the upper material distribution plate 342 and the lower material distribution plate 343 into the adjustable distance carrier, and sequentially wind the eraser cloth 37 along the installation position of the material guide assembly 35 to complete the equipment preparation work;
[0041] S2, placing the 3C electronic product material to be cleaned on the carrier module 2, fixing the 3C electronic product material through the carrier module 2, and moving it to the position to be cleaned, and then proceeding to the next step;
[0042] S3, then, the pressing assembly 32 disposed on the mounting frame 31 drives the eccentric erasing assembly 33 to move downward, and when approaching the 3C electronic product to be cleaned, the eccentric driving assembly 331 drives the erasing head 332 to rotate eccentrically, and the erasing head 332 keeps rotating eccentrically during the pressing process, and first contacts the erasing cloth 37, and presses down the erasing cloth 37 to clean the 3C electronic product, and then proceeds to the next step;
[0043] S4, the eccentric driving component 331 first rotates eccentrically clockwise, and the eraser head 332 follows the eccentric driving component 331 and rotates eccentrically at the same time. At the same time, the eraser cloth 37 moves at a constant speed under the drag of the lower cloth plate 343, and the eraser head 332 presses down to make the eraser cloth 37 close to the surface of the 3C electronic product. After a clockwise cleaning process of 1 minute, the eccentric driving component 331 rotates eccentrically counterclockwise again, driving the eraser head 332 to perform a counterclockwise cleaning process of 1 minute, and then proceed to the next step;
[0044] S5, after cleaning is completed, the eccentric eraser assembly 33 stops working, the pressing assembly 32 drives the eccentric eraser assembly 33 to reset upward, the carrier module 2 drives the cleaned 3C electronic products to move to the unloading position, and the carrier module 2 is reset;
[0045] S6. Repeat steps S2-S5 to complete the cleaning of 3C electronic products.
[0046] In this embodiment, an encoder 4 is disposed on the mounting frame 31 , and the encoder 4 is transmission-connected to one of the guide shafts 353 .
[0047] How this application works:
[0048] The present application also has the characteristic of imitating manual rubbing through structural coordination, and the rubbing method in the present application is to rub in two different directions, clockwise and counterclockwise. This method can clean stains from different directions with high repeatability and repeated cleaning effect.
[0049] During use of the present invention, the upper material tray 342 and the lower material tray 343 need to be loaded into the adjustable distance carrier, and the eraser cloth 37 is wound along the clamping block 352, the guide shaft 353 and the installation position of the alcohol nozzle 39 in sequence, and finally the eraser cloth 37 is connected to the lower material tray 343. The adjustable limit cap can be adjusted according to different cloth sizes, and the adjustable limit cap is floatingly connected to the upper material limit plate to prevent the eraser cloth 37 from being subjected to greater pressure. Then, the 3C electronic product material to be cleaned is placed on the carrier module 2, and the 3C electronic product material is sucked and fixed by the several air nozzles arranged on the pneumatic carrier plate 23, and is moved to the position to be cleaned, and the eccentric eraser is driven by the downward pressing component 32 arranged on the mounting frame 31. The component 3 moves downward, and when it is close to the 3C electronic product to be cleaned, the eccentric driving component 331 drives the erasing head 332 to rotate eccentrically. The erasing head 332 keeps eccentric rotation during the pressing process, and first contacts the erasing cloth 37, and presses down the erasing cloth 37 to clean the 3C electronic product. At the same time, the rotating motor 36 drives the lower cloth plate 343 to rotate, drags the erasing cloth 37 to move, and the clamping cylinder 351 and the clamping block 352 cooperate to press the erasing cloth 37 to make it better fit on the 3C electronic product. During the movement of the erasing cloth 37, the alcohol nozzle 39 continuously releases alcohol onto the erasing cloth 37, and the encoder 4 always records the rotation distance of the guide shaft 353, thereby recording the amount of the erasing cloth 37, so as to facilitate timely replacement.
[0050] Although the embodiments of the present application are described with practical solutions, they do not constitute limitations on the meaning of the present application. For those skilled in the art, it is obvious to modify the implementation scheme and combine it with other solutions based on this specification.
Claims
1. A glue erasing cleaning device, comprising a base, a carrier module and a glue erasing machine module arranged on the base, the glue erasing machine module comprising a mounting frame arranged on the base, the mounting frame being provided with a pressing component, an eccentric glue erasing component, a cloth component and a material guiding component, characterized in that: The eccentric eraser assembly includes an eccentric drive assembly and an eraser head arranged at the movable end of the eccentric drive assembly, the cloth assembly includes two adjustable distance carriers, the two adjustable distance carriers are respectively rotatably provided with an upper cloth disc and a lower cloth disc, the mounting frame is provided with a rotating motor, the rotating motor is transmission-connected with the lower cloth disc, the upper cloth disc and the lower cloth disc are connected by an eraser cloth, the eraser cloth is wound around the material guide assembly, and when the pressing assembly is pressed down, the eraser head cooperates with the eraser cloth; the eccentric drive assembly includes a drive motor and an eccentric The eccentric rotating shaft, the driving motor is arranged at the movable end of the pressing component, the eccentric rotating shaft is arranged in transmission connection with the output shaft of the driving motor, and the rubber erasing head is eccentrically arranged on the eccentric rotating shaft; the adjustable distance carrier includes a feeding shaft, a feeding baffle, a feeding limit plate and an adjustable limit cap, the feeding shaft is arranged on the mounting frame, the feeding baffle is arranged on the feeding shaft, the feeding limit plate is slidably arranged on the feeding shaft, the adjustable limit cap is floatingly connected with the feeding limit plate, and the feeding shaft is provided with a plurality of equidistant adjustment holes which cooperate with the adjustable limit cap.
2. The eraser cleaning device according to claim 1, characterized in that: The carrier module includes a linear slide, a Y-axis cylinder and a pneumatic carrier plate. The linear slide is arranged on the base, the Y-axis cylinder is arranged at the movable end of the linear slide, the pneumatic carrier plate is arranged at the movable end of the Y-axis cylinder, and the pneumatic carrier plate is provided with a plurality of air nozzles.
3. The eraser cleaning device according to claim 1, characterized in that: The eraser head comprises a pressing block and an eraser block, a pressure sensor is arranged between the pressing block and the eraser block, and when the pressing assembly is pressed downward, the eraser block cooperates with the eraser cloth.
4. The eraser cleaning device according to claim 1, characterized in that: The material guide assembly includes a plurality of clamping cylinders, a plurality of clamping blocks and a plurality of guide shafts. The clamping cylinders and the clamping blocks are correspondingly arranged on the mounting frame, the eraser cloth is arranged between the clamping cylinders and the clamping blocks, the guide shafts are rotatably arranged on the mounting frame, and the eraser cloth is wound around the guide shafts.
5. The eraser cleaning device according to claim 4, characterized in that: An encoder is arranged on the mounting frame, and the encoder is transmission-connected to one of the guide shafts.
6. A cleaning method, using the eraser cleaning device as claimed in claim 1, characterized in that: The cleaning method comprises the following steps: S1. First, open the adjustable distance carrier, respectively install the upper material distribution plate and the lower material distribution plate into the adjustable distance carrier, and sequentially wind the eraser cloth along the installation position of the material guide assembly to complete the equipment preparation work; S2, placing the 3C electronic product material to be cleaned on the carrier module, fixing the 3C electronic product material through the carrier module, and moving it to the position to be cleaned, and then proceeding to the next step; S3, then, the pressing assembly arranged on the mounting frame drives the eccentric erasing assembly to move downward, and when it approaches the 3C electronic product to be cleaned, the eccentric driving assembly drives the erasing head to rotate eccentrically, and the erasing head keeps rotating eccentrically during the pressing process, and first contacts the erasing cloth, and presses down the erasing cloth to clean the 3C electronic product, and then proceeds to the next step; S4, the eccentric driving component first rotates eccentrically clockwise, and the eraser head follows the eccentric driving component and rotates eccentrically at the same time. At the same time, the eraser cloth moves at a constant speed under the drag of the lower cloth plate, and the eraser head presses down to make the eraser cloth close to the surface of the 3C electronic product. After 1 minute of clockwise cleaning process, the eccentric driving component rotates eccentrically counterclockwise again, driving the eraser head to perform a counterclockwise cleaning process for 1 minute, and then proceed to the next step; S5, after cleaning is completed, the eccentric eraser assembly stops working, the pressing assembly drives the eccentric eraser assembly to reset upward, the carrier module drives the cleaned 3C electronic products to move to the unloading position, and the carrier module is reset; S6. Repeat steps S2-S5 to complete the cleaning of 3C electronic products.
Citation Information
Patent Citations
Wiping mechanism
CN107369608B
Glue wiping device
CN109174525A
Glue wiping mechanism of automatic injection valve
CN210474517U
Glue wiping mechanism and dispensing production line
CN212370455U