Calculation Method, System, Medium and Electronic Device for Continuous Casting Billet Length in Continuous Casting Process
By calculating the volume flux and tail end thickness data of the sector segment unit, the problem of large encoder error is solved, the precise calculation of the length of the casting billet is realized, and the quality of continuous casting billet products is improved.
Patent Information
- Application Number
- CN202210853664.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-11
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2042-07-11
AI Technical Summary
In the prior art, there is a large error in the length of the casting blank using an encoder, which affects the accuracy of the continuous casting blank product quality.
By obtaining the thickness, width and motion speed data of each sector section unit, the volume flux is calculated, the incremental length is calculated based on the tail end thickness data, and the cast billet length is accumulated.
It improves the accuracy of the calculation of the length of the casting billet, reduces errors, and improves the accuracy of the quality control of continuous casting billet products.
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Figure CN115854951B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of metallurgy, and particularly relates to a method, system, medium and electronic device for calculating the length of a continuous casting billet during continuous casting. Background Art
[0002] Continuous casting is a process in which liquid steel is cooled into a billet of a certain shape when passing through guiding devices such as a mold and segment, and is continuously pulled out of the segment at a certain speed by driving rolls, as Figure 1 shown. Among them, the tracking of the billet length is related to the control accuracy of the process control model, such as the liquid core tracking of the billet, the control of spray cooling water, the control of dynamic soft reduction, etc., which directly affects the quality of the continuous casting billet product.
[0003] Traditionally, for the tracking of the casting length of the billet, generally an encoder is added to the position of the outlet of the last segment. The encoder rotates synchronously with the driving motor of the corresponding segment and generates counting pulses respectively, which are converted into the length of the billet for casting stream tracking. This scheme has poor accuracy and large cumulative errors due to over-reliance on a single motor device and encoder. Summary of the Invention
[0004] The present invention provides a method, system, medium and electronic device for calculating the length of a continuous casting billet during continuous casting to solve the problem of large errors in collecting the billet length using an encoder in the prior art.
[0005] A method for calculating the length of a continuous casting billet during continuous casting includes:
[0006] Obtaining the thickness data of the continuous casting billet in each segment unit, the moving speed of the continuous casting billet in the segment unit, the width data of the continuous casting billet in the segment unit, and the tail thickness data of the segment unit at the tail end of the segment, where the segment unit is obtained by dividing the segment; a plurality of segment units are arranged in sequence along the moving direction of the continuous casting billet;
[0007] Calculating the volume flux of the continuous casting billet on each segment unit according to the thickness data, the width data, and the moving speed;
[0008] Performing an averaging operation on the volume fluxes of the continuous casting billet in all segment units to obtain an average volume flux;
[0009] Calculating the incremental length of the continuous casting billet passing through the segment unit at the tail end of the segment per unit time according to the average volume flux, the width data, and the tail thickness data;
[0010] Accumulating the incremental lengths to obtain the billet length data.
[0011] In an embodiment of the present invention, obtaining the thickness data of the continuous casting billet located in the segment includes:
[0012] Obtain the thickness measurement data at four different positions of the segment unit in the sector;
[0013] Perform a weighted average operation on multiple thickness measurement data to obtain the thickness data h i , the thickness data h i The mathematical expression of is:
[0014]
[0015] where, is the thickness measurement data of the continuous casting billet on the entrance side of the i-th segment unit in the sector, is the thickness measurement data of the continuous casting billet on the other side of the entrance of the i-th segment unit in the sector, is the thickness measurement data of the continuous casting billet on the exit side of the i-th segment unit in the sector, is the thickness measurement data of the continuous casting billet on the other side of the exit of the i-th segment unit in the sector.
[0016] In an embodiment of the present invention, calculating the volume flux of the continuous casting billet on the segment unit according to the thickness data, the width data, and the moving speed includes:
[0017] Multiply the thickness data, the width data, and the moving speed to obtain the volume flux V i , the volume flux V i The mathematical expression of is:
[0018] V i =h i wv i (2)
[0019] where w is the width data of the continuous casting billet on the i-th segment unit in the sector, h i is the thickness data of the continuous casting billet on the i-th segment unit in the sector, v i is the moving speed of the continuous casting billet on the i-th segment unit in the sector.
[0020] In an embodiment of the present invention, performing an average operation on the volume flux to obtain an average volume flux includes:
[0021] Remove the volume flux with the largest value and the volume flux with the smallest value from n volume fluxes;
[0022] Take the average of the remaining n - 2 volume fluxes to obtain the average volume flux The average volume flux The mathematical expression of is:
[0023]
[0024] Wherein, n is the number of segment units, and V i is the volume flux of the continuous casting billet on the i-th segment unit.
[0025] In an embodiment of the present invention, the mathematical expression of the incremental length Δl is:
[0026]
[0027] Wherein, is the end thickness data, is the average volume flux, w is the width data, and t is the unit time.
[0028] In an embodiment of the present invention, the incremental lengths are accumulated to obtain the billet length data, including:
[0029] Obtain the continuous casting billet length data of the previous calculation cycle;
[0030] Accumulate the incremental length obtained in the current calculation cycle to the continuous casting billet length of the previous calculation cycle to obtain the billet length data l t of the current cycle. The mathematical expression of the billet length data l t of the current cycle is:
[0031] l t = l t-1 + Δl (5)
[0032] Wherein, l t-1 is the continuous casting billet length of the previous calculation cycle, and Δl is the incremental length.
[0033] In an embodiment of the present invention, obtaining the end thickness data includes:
[0034] Obtain two thickness measurement data of the continuous casting billet at the end of the segment unit located at the end of the segment;
[0035] Take the average of the two thickness measurement data of the continuous casting billet at the end of the segment unit located at the end of the segment to obtain the end thickness data The mathematical expression of the end thickness data is:
[0036]
[0037] Wherein is one of the thickness measurement data of the continuous casting billet at the end of the segment unit located at the end of the segment, is the other thickness measurement data of the continuous casting billet at the end of the segment unit located at the end of the segment.
[0038] The present invention also provides a continuous casting billet length calculation system for the continuous casting process. The system includes:
[0039] An acquisition module for obtaining the thickness data of the continuous casting billet in each segment unit, the moving speed of the continuous casting billet in the segment unit, the width data of the continuous casting billet in the segment unit, and the tail thickness data of the segment unit located at the tail end of the segment. The segment unit is obtained by dividing the segment; a plurality of segment units are arranged in sequence along the moving direction of the continuous casting billet;
[0040] A first operation module for calculating the volume flux of the continuous casting billet on each segment unit according to the thickness data, the width data, and the moving speed;
[0041] A second operation module for performing an average operation on the volume fluxes of the continuous casting billets in all segment units to obtain an average volume flux;
[0042] A third operation module for calculating the incremental length of the continuous casting billet passing through the segment unit at the tail end of the segment per unit time according to the average volume flux, the width data, and the tail thickness data;
[0043] An accumulation module for accumulating the incremental length to obtain the billet length data.
[0044] The present invention also provides an electronic device. The electronic device includes:
[0045] One or more processors;
[0046] A storage device for storing one or more programs. When the one or more programs are executed by the one or more processors, the electronic device implements a continuous casting billet length calculation method for the continuous casting process as described above.
[0047] The present invention also provides a computer-readable storage medium, characterized in that a computer program is stored thereon. When the computer program is executed by a processor of a computer, the computer executes a continuous casting billet length calculation method for the continuous casting process as described above.
[0048] The present invention provides a method, system, medium, and electronic device for calculating the length of a continuous casting slab during the continuous casting process, which have the following beneficial effects: by calculating the volume flux of the continuous casting slab on each segment unit according to the thickness data, width data, and movement speed; then performing an average operation on the volume fluxes of the continuous casting slab in all segment units to obtain an average volume flux; calculating the incremental length of the segment unit through which the continuous casting slab passes at the end of the segment per unit time according to the average volume flux, width data, and end thickness data; and accumulating the incremental lengths to obtain the slab length data. By calculating the volume flux of the continuous casting slab on the segment and then calculating the slab length data according to the volume flux and the cross-sectional data of the slab at the end of the segment, the slab length data is made more accurate. BRIEF DESCRIPTION OF THE DRAWINGS
[0049] Figure 1 FIG. is a schematic diagram of the implementation environment of the continuous casting slab length calculation process shown in an exemplary embodiment of the present application;
[0050] Figure 2 FIG. is a flowchart of the continuous casting slab length calculation method shown in an exemplary embodiment of the present application;
[0051] Figure 3 is Figure 2 FIG. is a flowchart of step S210 in the exemplary embodiment shown in FIG. in an exemplary embodiment;
[0052] Figure 4 is Figure 2 FIG. is a flowchart of step S230 in the exemplary embodiment shown in FIG. in an exemplary embodiment;
[0053] Figure 5 is Figure 2 FIG. is a flowchart of step S250 in the exemplary embodiment shown in FIG. in an exemplary embodiment;
[0054] Figure 6 is Figure 2 FIG. is a flowchart of step S210 in another exemplary embodiment of the exemplary embodiment shown in FIG.;
[0055] Figure 7 FIG. is a structural diagram of the continuous casting slab length calculation system shown in an exemplary embodiment of the present application;
[0056] Figure 8 FIG. shows a schematic structural diagram of a computer system of an electronic device suitable for implementing the embodiments of the present application. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0057] The following describes the implementation modes of the present application through specific specific examples. Those skilled in the art can easily understand other advantages and effects of the present application from the content disclosed in this specification. The present application can also be implemented or applied through other different specific implementation modes. Various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present application. It should be noted that, without conflict, the following embodiments and the features in the embodiments can be combined with each other.
[0058] It should be noted that the diagrams provided in the following embodiments only illustrate the basic concept of the present application in a schematic manner. Therefore, only the components related to the present application are shown in the diagrams, rather than being drawn according to the number, shape, and size of the components in actual implementation. The types, quantities, and proportions of the components in actual implementation can be arbitrarily changed, and the component layout type may also be more complex.
[0059] In the following description, a large number of details are explored to provide a more thorough explanation of the embodiments of the present application. However, it is obvious to those skilled in the art that the embodiments of the present application can be implemented without these specific details.
[0060] Figure 1 It is an application scenario diagram of the continuous casting billet length calculation method shown in an exemplary embodiment of the present application. The mold is connected to the continuous casting machine through a vertical section, a bending section, and a segment. In the segment, the continuous casting billet is transported by driving rolls and free rolls; in this embodiment, the segment is pre-divided to obtain 14 segment units, including hardware devices such as an upper frame, a lower frame, a hydraulic cylinder, and a distance measuring sensor. The driving rolls and free rolls are both arranged on the upper frame and the lower frame. Each segment unit includes 1-2 driving rolls, and the others are free rolls; the driving rolls are driven by a driving motor, and an encoder is installed on the driving motor to measure the speed. Distance measuring sensors are arranged on both sides of the entrance and both sides of the exit of each segment unit. The zero point of the distance measuring sensor is adjusted to the roll surface. Therefore, the thickness of the continuous casting billet can be directly obtained through distance measurement.
[0061] As Figure 2 shown, in an exemplary embodiment, the continuous casting billet length calculation method in the continuous casting process at least includes steps S210 to S250, which are introduced in detail as follows, including:
[0062] S210. Obtain the thickness data of the continuous casting billet in each segment unit, the moving speed of the continuous casting billet in the segment unit, the width data of the continuous casting billet in the segment unit, and the tail thickness data of the segment unit located at the tail end of the segment. The segment unit is obtained by dividing the segment; multiple segment units are arranged in sequence along the moving direction of the continuous casting billet;
[0063] In this embodiment, the thickness data of the continuous casting billet in the segment unit is obtained by a ranging sensor arranged on the segment unit; the moving speed of the continuous casting billet in the segment unit is obtained by the encoder on the motor to obtain the rotational speed, and then converted into the moving speed.
[0064] S220. Calculate the volume flux of the continuous casting billet on each segment unit according to the thickness data, width data, and moving speed;
[0065] In step S220, the volume flux is used to measure the volume of the continuous casting billet passing through the segment unit per unit time. The cross-sectional data of the continuous casting billet can be obtained from the thickness data and width data, and then the cross-sectional data is multiplied by the moving data to obtain the volume flux of the continuous casting billet on the segment unit.
[0066] S230. Perform an average operation on the volume fluxes of the continuous casting billets in all segment units to obtain the average volume flux;
[0067] In step S230, when the continuous casting billet moves along the segment, the closer it is to the tail end of the segment (i.e., the end closer to the continuous casting machine), the thinner the continuous casting billet is. Therefore, the thickness of the continuous casting billet in each segment unit is different. In this embodiment, the volume of the continuous casting billet in the segment is represented by the average volume flux for subsequent calculations.
[0068] S240. Calculate the incremental length of the segment unit through which the continuous casting billet passes at the tail end of the segment per unit time according to the average volume flux, width data, and tail-end thickness data;
[0069] In step S240, the cross-sectional data of the continuous casting billet located at the tail end of the segment is calculated by the width data and tail-end thickness data, and then the incremental length of the segment unit through which the continuous casting billet passes at the tail end of the segment per unit time is calculated using the average volume flux. Based on the principle of constant volume of the continuous casting billet, the incremental length per unit time is accurate.
[0070] S250. Accumulate the incremental lengths to obtain the billet length data;
[0071] In step S240, since the incremental length is the length obtained per unit time, accumulation is required to calculate the overall length.
[0072] As Figure 3 shown, in an embodiment of the present application, the process of obtaining the thickness data of the continuous casting billet located in the segment further includes steps S310 to S320, which are introduced in detail as follows:
[0073] S310. Obtain the thickness measurement data at four positions in the segment unit;
[0074] In this embodiment, each sector segment unit is correspondingly provided with 4 ranging sensors, and 4 thickness measurement data are correspondingly collected; the 4 ranging sensors are respectively the left oil cylinder at the entrance of the sector segment unit, the right oil cylinder at the entrance of the sector segment unit, the left oil cylinder at the exit of the sector segment unit, and the right oil cylinder at the exit of the sector segment unit;
[0075] In this embodiment, during the continuous casting production process, the casting blank has a production cross-section of 1650 mm in width and 230 mm in thickness; the data of the 4 ranging sensors are shown in Table 1:
[0076] Table 1. Thickness measurement data table of the sensors
[0077] Segment ID Left Inlet Cylinder mm Right Inlet Cylinder mm Left Outlet Cylinder mm Right Outlet Cylinder mm 1 240.88 240.98 240.11 240.24 2 239.98 240.00 239.21 239.50 3 239.08 239.17 238.31 238.44 4 238.17 238.40 237.41 237.51 5 237.27 237.53 236.51 236.62 6 236.44 236.63 236.08 236.24 7 236.02 236.30 235.69 235.89 8 235.64 235.84 235.31 235.51 9 235.25 235.37 234.92 235.11 10 234.87 235.16 234.54 234.73 11 234.48 234.54 234.15 234.25 12 234.10 234.34 233.77 233.93 13 233.71 233.76 233.38 233.51 14 233.33 233.36 233.00 233.13
[0078] S320. Perform a weighted average operation on multiple thickness measurement data to obtain the thickness data h i , the thickness data h i The mathematical expression of is:
[0079]
[0080] wherein, is the thickness measurement data of the continuous casting blank on the left side at the entrance of the i-th sector segment unit, is the thickness measurement data of the continuous casting blank on the right side at the entrance of the i-th sector segment unit, is the thickness measurement data of the continuous casting blank on the left side at the exit of the i-th sector segment unit, is the thickness measurement data of the continuous casting blank on the right side at the exit of the i-th sector segment unit.
[0081] In step S320, since 4 thickness measurement data are collected, in order to represent the thickness of the continuous casting blank, the 4 thickness measurement data are weighted averaged to obtain data close to the true thickness; the thickness of the continuous casting blank in each sector segment unit after weighted averaging is shown in Table 2:
[0082] Table 2. Thickness data table of the continuous casting blank in each sector segment unit
[0083] Segment ID Billet Thickness at Drive Roll Position mm 1 241.31 2 240.31 3 239.50 4 238.70 5 237.82 6 236.72 7 236.35 8 235.91 9 235.46 10 235.21 11 234.67 12 234.41 13 233.88 14 233.49
[0084] In an embodiment of the present application, the process of calculating the volume flux of the continuous casting blank on the sector segment unit according to the thickness data, width data, and movement speed further includes step S410, which is introduced in detail as follows:
[0085] S410. Multiply the thickness data, width data, and movement speed to obtain the volume flux V i , the volume flux V i The mathematical expression of is:
[0086] V i = hi wv i (2)
[0087] where w is the width data of the continuous casting billet on the i-th segment unit, and h i is the thickness data of the continuous casting billet on the i-th segment unit, and v i is the moving speed of the continuous casting billet on the i-th segment unit.
[0088] In this embodiment, the volume fluxes of the continuous casting billets in each segment unit are shown in Table 3:
[0089] Table 3. Data table of the volume fluxes of the continuous casting billets in each segment unit
[0090]
[0091]
[0092] As Figure 4 shown, in an embodiment of the present application, in the process of averaging the volume fluxes to obtain the average volume flux, steps S510 to S520 are further included, which are introduced in detail as follows:
[0093] S510. Remove the volume flux with the largest value and the volume flux with the smallest value from the n volume fluxes;
[0094] In this embodiment, before calculating the average value of the volume fluxes, it is also necessary to discard the volume flux data with too large volume flux deviation in the segment unit, and then calculate the average value of the remaining volume fluxes.
[0095] S520. Calculate the average value of the remaining n - 2 volume fluxes to obtain the average volume flux Average volume flux The mathematical expression is:
[0096]
[0097] where n is the number of segment units, and V i is the volume flux of the continuous casting billet on the i-th segment unit.
[0098] In this embodiment, segment unit 1 and segment unit 10 are discarded, and then the average value of the volume fluxes of the remaining segment units is calculated. The calculation result is 8632700.8 mm 3 / s.
[0099] In an embodiment of the present application, the mathematical expression of the incremental length Δl is:
[0100]
[0101] Among them, is the tail-end thickness data, is the average volume flux, w is the width data, and t is the unit time.
[0102] In this embodiment, after calculation, the tail-end thickness data has a value of 233.05 mm, the unit time t is taken as 1 s, and actually the cross-sectional area corresponding to the upper continuous casting billet is the average volume increase of the continuous casting billet within 1 s. Dividing the average volume by the cross-sectional area gives the incremental length.
[0103] In an embodiment of the present application, the incremental lengths are accumulated to obtain the billet length data, including:
[0104] As Figure 5 shown, in an embodiment of the present application, the process of accumulating the incremental lengths to obtain the billet length data further includes steps S710 to S720, which are introduced in detail as follows:
[0105] S710. Obtain the continuous casting billet length data of the previous calculation cycle;
[0106] In this embodiment, a calculation cycle is the same as the unit time, both being 1 s. Calculation is performed every 1 s to obtain the incremental length, which is continuously accumulated into the continuous casting billet length data. Therefore, to obtain the complete continuous casting billet length data, in addition to the incremental length of the current calculation cycle, the continuous casting billet length data of the previous calculation cycle is also required.
[0107] S720. Add the incremental length obtained in the current calculation cycle to the continuous casting billet length of the previous calculation cycle to obtain the billet length data l t of the current cycle. The mathematical expression for the billet length data l t of the current cycle is:
[0108] l t = l t-1 + Δl (5)
[0109] where l t-1 is the continuous casting billet length of the previous calculation cycle, and Δl is the incremental length.
[0110] In step S720, for example, if the billet length data l t of the previous calculation cycle is 12500 mm and the incremental length is 22.45 mm, then the billet length of this calculation cycle is 12522.45 mm.
[0111] As Figure 6As shown, in an embodiment of the present application, the process of obtaining the end thickness data further includes steps S810 to S820, which are introduced in detail as follows:
[0112] S810. Obtain two thickness measurement data of the continuous casting billet at the end of the segment unit located at the end of the sector segment;
[0113] In this embodiment, the segment unit located at the end of the sector segment is the segment unit closest to the continuous caster. At the end of this segment unit closest to the continuous caster, the thickness of the continuous casting billet is measured by two distance measuring sensors preset at this end. The continuous casting billet at this place is the thinnest, so the thickness data is the smallest.
[0114] S820. Calculate the average value of the two thickness measurement data of the continuous casting billet at the end of the segment unit located at the end of the sector segment to obtain the end thickness data End thickness data The mathematical expression is:
[0115]
[0116] Where is one of the thickness measurement data of the continuous casting billet at the end of the segment unit located at the end of the sector segment, is the other thickness measurement data of the continuous casting billet at the end of the segment unit located at the end of the sector segment.
[0117] In step S820, is 233.00 mm, is 233.13 mm, and the obtained end thickness is approximately 233.065 mm. For the convenience of calculation, 233.05 mm is directly taken.
[0118] The present application provides a method for calculating the length of a continuous casting billet in the continuous casting process. By calculating the volume flux of the continuous casting billet on each segment unit according to the thickness data, width data, and moving speed; then performing an average operation on the volume fluxes of the continuous casting billets in all segment units to obtain an average volume flux; calculating the incremental length of the continuous casting billet passing through the segment unit at the end of the sector segment per unit time according to the average volume flux, width data, and end thickness data; and accumulating the incremental lengths to obtain the billet length data. The present application calculates the volume flux of the continuous casting billet on the segment, and then calculates the billet length data according to the volume flux and the cross-sectional data of the billet at the end of the segment, making the billet length data more accurate.
[0119] The present application also provides a system for calculating the length of a continuous casting billet in the continuous casting process. The system includes:
[0120] A collection module for obtaining the thickness data of the continuous casting billet in each segment unit, the moving speed of the continuous casting billet in the segment unit, the width data of the continuous casting billet in the segment unit, and the end thickness data of the segment unit at the end of the segment. The segment unit is obtained by dividing the segment; a plurality of segment units are arranged in sequence along the moving direction of the continuous casting billet;
[0121] A first operation module for calculating the volume flux of the continuous casting billet on each segment unit according to the thickness data, the width data, and the moving speed;
[0122] A second operation module for performing an average operation on the volume fluxes of the continuous casting billets in all segment units to obtain an average volume flux;
[0123] A third operation module for calculating the incremental length of the continuous casting billet passing through the segment unit at the end of the segment per unit time according to the average volume flux, the width data, and the end thickness data;
[0124] An accumulation module for accumulating the incremental lengths to obtain the billet length data.
[0125] The present application provides a continuous casting billet length calculation system for the continuous casting process. By calculating the volume flux of the continuous casting billet on each segment unit according to the thickness data, the width data, and the moving speed; then performing an average operation on the volume fluxes of the continuous casting billets in all segment units to obtain an average volume flux; calculating the incremental length of the continuous casting billet passing through the segment unit at the end of the segment per unit time according to the average volume flux, the width data, and the end thickness data; and accumulating the incremental lengths to obtain the billet length data. The present application calculates the volume flux of the continuous casting billet on the segment, and then calculates the billet length data according to the volume flux and the cross-sectional data of the billet at the end of the segment, making the billet length data more accurate.
[0126] It should be noted that the continuous casting billet length calculation system for the continuous casting process provided in the above embodiment and the continuous casting billet length calculation method for the continuous casting process provided in the above embodiment belong to the same concept. The specific ways in which each module and unit perform operations have been described in detail in the method embodiment, and will not be repeated here. The continuous casting billet length calculation system for the continuous casting process provided in the above embodiment can, in actual application, allocate the above functions to different functional modules as needed, that is, divide the internal structure of the device into different functional modules to complete all or part of the functions described above. This is not limited here either.
[0127] Embodiments of the present application further provide an electronic device, including: one or more processors; a storage device for storing one or more programs, which, when executed by the one or more processors, cause the electronic device to implement a method for calculating the length of a continuous casting billet in a continuous casting process provided in the above various embodiments.
[0128] Figure 8 The structural schematic diagram of a computer system suitable for implementing the electronic device in the embodiments of the present application is shown. It should be noted that, Figure 8 The computer system 800 of the shown electronic device is only an example, and should not impose any limitations on the functions and usage scope of the embodiments of the present application.
[0129] As Figure 8 shown, the computer system 800 includes a central processing unit (CPU) 801, which can perform various appropriate actions and processes according to the program stored in the read-only memory (ROM) 802 or the program loaded from the storage section 808 into the random access memory (RAM) 803, such as executing the method described in the above embodiments. In the RAM 803, various programs and data required for system operation are also stored. The CPU 801, ROM 802, and RAM 803 are connected to each other via a bus 804. The input / output (I / O) interface 805 is also connected to the bus 804.
[0130] The following components are connected to the I / O interface 805: an input section 806 including a keyboard, a mouse, etc.; an output section 807 including, for example, a cathode ray tube (CRT), a liquid crystal display (LCD), etc. and a speaker, etc.; a storage section 808 including a hard disk, etc.; and a communication section 809 including a network interface card such as a LAN (Local Area Network) card, a modem, etc. The communication section 809 performs communication processing via a network such as the Internet. A drive 810 is also connected to the I / O interface 805 as required. A removable medium 811, such as a magnetic disk, an optical disk, a magneto-optical disk, a semiconductor memory, etc., is installed on the drive 810 as required, so that the computer program read from it can be installed into the storage section 808 as required.
[0131] In particular, according to an embodiment of the present application, the process described above with reference to the flowchart can be implemented as a computer software program. For example, an embodiment of the present application includes a computer program product that includes a computer program carried on a computer-readable medium, and the computer program includes a computer program for executing the method shown in the flowchart. In such an embodiment, the computer program can be downloaded and installed from the network through the communication section 809 and / or installed from the removable medium 811. When the computer program is executed by the central processing unit (CPU) 801, various functions defined in the system of the present application are executed.
[0132] It should be noted that the computer-readable medium shown in the embodiments of the present application can be a computer-readable signal medium, a computer-readable storage medium, or any combination of the two. A computer-readable storage medium can, for example, be an electrical, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any combination of the above. More specific examples of the computer-readable storage medium may include, but are not limited to: an electrical connection with one or more wires, a portable computer disk, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM), a flash memory, an optical fiber, a portable compact disc read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the above. In the present application, a computer-readable signal medium may include a data signal propagated in a baseband or as part of a carrier wave, which carries a computer-readable computer program. Such a propagated data signal can take various forms, including but not limited to electromagnetic signals, optical signals, or any suitable combination of the above. A computer-readable signal medium can also be any computer-readable medium other than a computer-readable storage medium, which can send, propagate, or transmit a program for use by or in connection with an instruction execution system, apparatus, or device. The computer program included on the computer-readable medium can be transmitted using any appropriate medium, including but not limited to: wireless, wired, etc., or any suitable combination of the above.
[0133] The flowcharts and block diagrams in the accompanying drawings illustrate the possible architectures, functions, and operations of systems, methods, and computer program products according to various embodiments of the present application. Among them, each block in the flowchart or block diagram may represent a module, a program segment, or a part of code, and the above-mentioned module, program segment, or part of code contains one or more executable instructions for implementing the specified logical function. It should also be noted that in some alternative implementations, the functions marked in the blocks may occur in a different order from that marked in the accompanying drawings. For example, two consecutively represented blocks may actually be executed substantially in parallel, and they may sometimes be executed in the reverse order, depending on the functions involved. It should also be noted that each block in the block diagram or flowchart, as well as the combination of blocks in the block diagram or flowchart, can be implemented by a dedicated hardware-based system for performing the specified functions or operations, or can be implemented by a combination of dedicated hardware and computer instructions.
[0134] The units involved in the embodiments described in the present application can be implemented in software or in hardware, and the described units can also be provided in a processor. Among them, the names of these units do not constitute a limitation to the unit itself in some cases.
[0135] Another aspect of the present application also provides a computer-readable storage medium, on which a computer program is stored. When the computer program is executed by a processor of the computer, the computer is caused to execute a method for calculating the length of a continuously cast slab in a continuous casting process as described above. The computer-readable storage medium can be included in the electronic device described in the above embodiments, or can exist alone without being assembled into the electronic device.
[0136] Another aspect of the present application also provides a computer program product or a computer program. The computer program product or the computer program includes computer instructions, and the computer instructions are stored in a computer-readable storage medium. The processor of the computer device reads the computer instructions from the computer-readable storage medium, and the processor executes the computer instructions, so that the computer device executes a method for calculating the length of a continuously cast slab in a continuous casting process provided in the above various embodiments.
[0137] The above embodiments are only used to exemplarily illustrate the principles and effects of the present application, rather than to limit the present application. Any person familiar with this technology can modify or change the above embodiments without departing from the spirit and scope of the present application. Therefore, all equivalent modifications or changes completed by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed in the present application should still be covered by the claims of the present application.
Claims
1. A method for calculating the length of a continuous casting billet in the continuous casting process, characterized in that, The method includes: Obtaining the thickness data of the continuous casting billet in each segment unit of the segment, the moving speed of the continuous casting billet in the segment unit, the width data of the continuous casting billet in the segment unit, and the end thickness data of the segment unit at the end of the segment. The segment unit is obtained by dividing the segment; a plurality of segment units are arranged in sequence along the moving direction of the continuous casting billet; Calculating the volume flux of the continuous casting billet on each segment unit according to the thickness data, the width data, and the moving speed; Performing an average operation on the volume fluxes of the continuous casting billets in all segment units to obtain an average volume flux; Calculating the incremental length of the continuous casting billet passing through the segment unit at the end of the segment per unit time according to the average volume flux, the width data, and the end thickness data; Accumulating the incremental length to obtain the billet length data.
2. The method for calculating the length of a continuous casting billet during continuous casting according to claim 1, characterized in that, Obtaining the thickness data of the continuous casting billet located in the segment includes: Obtaining thickness measurement data at four different positions in the segment unit; Performing a weighted average operation on multiple thickness measurement data to obtain the thickness data h i , the thickness data h i has the following mathematical expression: Among them, is the thickness measurement data of the continuous casting billet on one side of the entrance of the i-th segment unit, is the thickness measurement data of the continuous casting billet on the other side of the entrance of the i-th segment unit, is the thickness measurement data of the continuous casting billet on one side of the exit of the i-th segment unit, is the thickness measurement data of the continuous casting billet on the other side of the exit of the i-th segment unit.
3. The method for calculating the length of a continuous casting billet during the continuous casting process according to claim 1, characterized in that, Calculating the volume flux of the continuous casting billet on the segment unit according to the thickness data, the width data, and the moving speed includes: Multiply the thickness data, the width data, and the moving speed to obtain the volume flux V i , the volume flux V i has the following mathematical expression: V i = h i wv i (2) where w is the width data of the continuous casting billet on the i-th segment unit, h i is the thickness data of the continuous casting billet on the i-th segment unit, v i is the moving speed of the continuous casting billet on the i-th segment unit.
4. A method for calculating the length of a continuous casting billet in a continuous casting process according to claim 1, characterized in that, Performing an average operation on the volume flux to obtain an average volume flux, including: Removing the volume flux with the largest value and the volume flux with the smallest value from n volume fluxes; Average the remaining n - 2 volume fluxes to obtain the average volume flux The average volume flux has the following mathematical expression: where n is the number of segment units of the segment, and V i is the volume flux of the continuous casting billet on the i-th segment unit.
5. A method for calculating the length of a continuous casting billet in a continuous casting process according to claim 1, characterized in that The mathematical expression of the incremental length Δl is: Among them, is the tail-end thickness data, is the average volume flux, w is the width data, and t is the unit time.
6. A method for calculating the length of a continuous casting billet during continuous casting according to claim 1, characterized in that, Accumulating the incremental length to obtain the billet length data includes: Obtaining the billet length data of the previous calculation period; Accumulate the incremental length obtained in the current calculation cycle into the continuous casting billet length of the previous calculation cycle to obtain the billet length data l of the current cycle t , the billet length data l of the current cycle t The mathematical expression is as follows: l t = l t-1 + Δl (5) where l t-1 is the length of the continuous casting billet in the previous calculation cycle, and Δl is the incremental length.
7. A method for calculating the length of a continuous casting billet in a continuous casting process according to claim 1, characterized in that, Obtaining the end thickness data includes: Obtaining two thickness measurement data of the continuous casting billet at the end of the segment unit at the end of the segment; Average the two thickness measurement data of the continuous casting billet at the tail end of the segment unit located at the tail end of the segment to obtain the tail end thickness data The tail end thickness data The mathematical expression is: wherein is one of the thickness measurement data of the continuous casting billet at the end of the segment unit located at the end of the segment is another thickness measurement data of the continuous casting billet at the end of the segment unit located at the end of the segment 8. A continuous casting billet length calculation system for the continuous casting process, characterized in that, The system includes: An acquisition module for obtaining the thickness data of the continuous casting billet in each segment unit, the moving speed of the continuous casting billet in the segment unit, the width data of the continuous casting billet in the segment unit, and the end thickness data of the segment unit at the end of the segment. The segment unit is obtained by dividing the segment; a plurality of segment units are arranged in sequence along the moving direction of the continuous casting billet; A first operation module for calculating the volume flux of the continuous casting billet on each segment unit according to the thickness data, the width data, and the moving speed; A second operation module for performing an average operation on the volume fluxes of the continuous casting billets in all segment units to obtain an average volume flux; A third operation module for calculating the incremental length of the continuous casting billet passing through the segment unit at the end of the segment per unit time according to the average volume flux, the width data, and the end thickness data; An accumulation module for accumulating the incremental length to obtain the billet length data.
9. An electronic device, characterized in that, The electronic device includes: One or more processors; A storage device for storing one or more programs, which when executed by the one or more processors, cause the electronic device to implement a method for calculating the length of a continuous casting billet in a continuous casting process as described in any one of claims 1 to 7.
10. A computer-readable storage medium, characterized in that, A computer program is stored thereon, which when executed by a processor of a computer, causes the computer to execute a method for calculating the length of a continuous casting billet in a continuous casting process as described in any one of claims 1 to 7.
Citation Information
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