Rail vehicle partition device
By designing an aluminum profile frame structure for the support bracket and end wall components, combined with diagonal bracing and honeycomb aluminum panel filling layers, the stability, fire resistance and noise protection issues of the rail vehicle partition system are solved, and the safety and comfort of the driver's cab are improved.
Patent Information
- Application Number
- CN202211632626.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-19
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2042-12-19
AI Technical Summary
The existing rail vehicle driver's cab partition device has deficiencies in stability, lightweight, fire resistance and noise protection, which affects the safety and comfort of the driver's operation.
A rail vehicle partition device consisting of a support bracket and an end wall assembly was designed. The device adopts an aluminum profile frame structure, combined with diagonal bracing brackets and a fireproof filling layer. Honeycomb aluminum panels are used as the filling material, and detachable connection components are used to achieve stable connection and lightweight.
The structural stability and fire resistance of the partition wall device are improved, noise interference is reduced, a lightweight design is achieved, and the safety and comfort of the driver's cab are ensured.
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Figure CN115871726B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of rail vehicles, and in particular to a partition wall device for a rail vehicle. Background Art
[0002] The driver's cab partition wall is a critical structural component on rail vehicles. The stability of its structural performance determines the driver's safety and comfort during operation, so the design and production requirements for driver's cab partition walls are relatively high. In response to the development of the rail transit vehicle market, in order to adapt to market demand, it is necessary to optimize the design to meet the stability, lightweight, and fire resistance requirements of rail vehicle partition walls. In addition, it must effectively prevent external noise to ensure the driver's safe operation.
[0003] In summary, there is an urgent need for a rail vehicle partition device to solve the problems existing in the prior art. Summary of the Invention
[0004] The present invention aims to provide a rail vehicle partition wall device to solve the problem of improving the stability of the driver's cab partition wall.
[0005] To achieve the above-mentioned objectives, the present invention provides a rail vehicle partition wall device, comprising a supporting bracket and an end wall assembly arranged on the supporting bracket; the supporting bracket comprises a bottom bracket, a vertical bracket and a diagonal brace bracket; the bottom bracket is a frame structure; the vertical bracket is vertically connected to the bottom bracket; the diagonal brace bracket is connected between the bottom bracket and the vertical bracket.
[0006] Preferably, the bottom bracket, the vertical bracket and the diagonal support bracket are all provided with a connecting beam, and the side surfaces of the connecting beam are all provided with a connecting groove 1.
[0007] Preferably, the end wall assembly includes a top end wall and a side end wall; the top end wall and the side end walls on both sides together form an aisle space in the middle; the top end wall and the side end walls are both provided with a fireproof layer and a filling layer; the filling layer is a honeycomb aluminum panel.
[0008] Preferably, the top end wall and the side end wall are both connected to a vertical bracket, and the vertical bracket is provided with an aisle opening support portion.
[0009] Preferably, an aisle door sealing strip is provided on the vertical bracket.
[0010] Preferably, a detachable connecting assembly is provided between the end wall assembly and the vertical bracket;
[0011] The connecting assembly includes a connecting plate 1 and a fixing seat; the connecting plate 1 is hinged to the fixing seat; the connecting plate 1 is provided with a long hole for connecting with the support bracket, and the fixing seat is provided with a card slot for engaging with the end wall assembly to achieve fixation.
[0012] Preferably, the side end wall includes an end wall body and a cabinet door movably arranged on the end wall body; the cabinet door is provided with a compression door lock and a cabinet door handle; and the edge of the cabinet door is provided with a sealing member.
[0013] Preferably, a door frame is provided on the end wall body, and the door frame includes a plurality of profiles, and each of the profiles is provided with a second connecting groove.
[0014] Preferably, a second connecting plate and an L-shaped connecting piece are further provided on the end wall body; and both the second connecting plate and the L-shaped connecting piece are provided with connecting holes for cooperating with the second connecting groove.
[0015] Preferably, a display mounting seat is provided on the top end wall.
[0016] The application of the technical solution of the present invention has the following beneficial effects:
[0017] (1) In the present invention, by connecting the support bracket to the end wall assembly and providing a diagonal support bracket in the support bracket, the overall structural stability of the support bracket can be improved, thereby improving the driver's driving safety.
[0018] (2) In the present invention, the support bracket is made of standard aluminum profiles, and the connection can be achieved through a connecting groove on the side of the aluminum profile. The production and assembly are simple and the promotion is strong.
[0019] (3) In the present invention, both the top end wall and the side end wall are provided with a fireproof layer and a filling layer; they are used to improve the fireproof performance and noise reduction performance of the rail vehicle partition device and meet the relevant fireproof requirements; the filling layer is a honeycomb aluminum plate, and the sound insulation index can reach 35dB. It has excellent sound insulation performance and can effectively avoid noise from the outside world, ensuring the safe operation of the driver.
[0020] (4) In the present invention, an aisle opening support portion is provided on the vertical bracket. After the aisle wall panels and the partition wall device are assembled, the wall panels on both sides of the aisle can be supported to prevent the middle aisle opening from deforming during use.
[0021] (5) In the present invention, an aisle door sealing strip is provided on the vertical bracket, so as to ensure the sealing performance of the aisle door after the aisle door is installed, realize the separation of the driver's cab and the carriage, and reduce the interference of external factors on the driving of the driver's cab.
[0022] (6) In the present invention, a detachable connecting assembly is provided between the end wall assembly and the vertical bracket, so as to facilitate the fixing and positioning of the end wall assembly and the vertical bracket during the transportation of the partition wall device. After the partition wall device and the train car are assembled, the assembly can be disassembled.
[0023] (7) In the present invention, the connection assembly includes a hinged connection plate and a fixing seat; the connection plate is provided with a long hole for connecting with a connection groove on the support bracket, and the fixing seat is provided with an inverted U-shaped slot for engaging with the top of the end wall assembly to achieve fixation.
[0024] (8) In the present invention, hollow grooves are provided in the end wall body and the profile of the side end wall to achieve a lightweight design of the end wall assembly, thereby reducing the overall weight of the partition wall device by 20%, meeting the lightweight design requirements of the partition wall device.
[0025] (9) In the present invention, the second connecting plate is used to realize a fixed connection between the side end wall and the top end wall; the L-shaped connecting piece is formed by bending a stainless steel plate, and the end wall assembly can be vertically arranged relative to the bottom bracket and the vehicle body bottom plate through the L-shaped connecting piece.
[0026] In addition to the above-described objects, features and advantages, the present invention has other objects, features and advantages. The present invention will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The accompanying drawings, which constitute part of this application, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an undue limitation of the present invention. In the accompanying drawings:
[0028] Figure 1 This is a schematic structural diagram of a rail vehicle partition device according to an embodiment of the present application;
[0029] Figure 2 This is a front view of a rail vehicle partition device according to an embodiment of the present application;
[0030] Figure 3 In the embodiment of this application Figure 1 Local details Figure 1 ;
[0031] Figure 4 In the embodiment of this application Figure 1 Local details Figure 2 ;
[0032] Figure 5 This is an embodiment of the present application Figure 1 Structural diagram of the middle side end wall;
[0033] Figure 6 This is an embodiment of the present application Figure 5 Schematic diagram of the structure of medium profile 1;
[0034] Figure 7 This is an embodiment of the present application Figure 5 Schematic diagram of the structure of medium section 3;
[0035] Figure 8 This is an embodiment of the present application Figure 1 Schematic diagram of the structure of the middle cabinet door;
[0036] Figure 9 This is an embodiment of the present application Figure 1 A partial cross-sectional view of
[0037] Figure 10 In the embodiment of this application Figure 1 Local details Figure 3 ;
[0038] Among them, 1. Support bracket, 1.1. Bottom bracket, 1.1.1. Connecting groove 1, 1.2. Vertical bracket, 1.2.1. Aisle support part, 1.2.2. Aisle door sealing strip, 1.3. Diagonal bracing bracket, 2. Top end wall, 3. Side end wall, 3.1. End wall body, 3.2. Cabinet door, 3.3. Seal, 3.4. Door frame, 3.4.1. Profile 1, 3.4.2. Profile 2, 3.4.3. Profile 3, 3.4.4. Profile 4, 4. Connecting assembly, 4.1. Connecting plate 1, 4.2. Fixing seat, 5. Connecting plate 2, 6. L-shaped connector. DETAILED DESCRIPTION
[0039] The embodiments of the present invention are described in detail below with reference to the accompanying drawings. However, the present invention can be implemented in many different ways as defined and covered by the claims.
[0040] Example:
[0041] See also Figures 1 to 10 , a rail vehicle partition device, this embodiment is applied to the partition wall setting between the driver's cab and the carriage in the rail vehicle.
[0042] A rail vehicle partition device (hereinafter referred to as the partition device), see Figure 1 , including a supporting bracket 1 and an end wall assembly arranged on the supporting bracket 1; the supporting bracket 1 includes a bottom bracket 1.1, a vertical bracket 1.2 and a diagonal bracing bracket 1.3; the bottom bracket 1.1 is a frame structure; the vertical bracket 1.2 is vertically connected to the bottom bracket 1.1; the diagonal bracing bracket 1.3 is connected between the bottom bracket 1.1 and the vertical bracket 1.2, and is used to improve the overall structural stability of the supporting bracket 1.
[0043] The bottom bracket 1.1, vertical bracket 1.2 and diagonal bracket 1.3 are all provided with connecting beams, and the side surfaces of the connecting beams are all provided with connecting grooves 1. In this embodiment, standard aluminum profiles are used as connecting beams, and each side surface of the standard aluminum profiles is provided with connecting grooves 1 for placing connecting bolts. Taking the bottom bracket 1.1 as an example, the four sides of the connecting beam of the bottom bracket 1.1 are all provided with connecting grooves 1.1.1. Figure 3 shown.
[0044] When manufacturing support bracket 1, connecting beams of varying lengths are cut as needed, and adjacent connecting beams are connected using angle fittings. The connecting beams of diagonal bracing brackets 1.3 are beveled at their ends to meet the required support angle. Support bracket 1 is manufactured to the desired dimensions of the partition wall, ensuring a stable installation on support bracket 1 and enhancing the overall structural stability of the partition wall assembly.
[0045] See also Figure 1 and Figure 2 The end wall assembly includes a top end wall 2 and a side end wall 3; the top end wall 2 and the side end walls 3 on the left and right sides together form an aisle space in the middle; the top end wall 2 and the side end walls 3 are both provided with a fireproof layer and a filling layer; they are used to improve the fireproof performance and noise reduction performance of the rail vehicle partition device and meet the relevant fireproof requirements; in this embodiment, the filling layer is a honeycomb aluminum panel with a sound insulation index of up to 35dB. It has excellent sound insulation performance, can effectively avoid noise from the outside, and ensure the safe operation of the driver.
[0046] The top end wall 2 and the side end wall 3 are both connected to the vertical bracket 1.2. The vertical bracket 1.2 is provided with an aisle support part 1.2.1. After the aisle wall panels and the partition wall device are assembled, the wall panels on both sides of the aisle can be supported to prevent the middle aisle opening from deforming during use.
[0047] See also Figure 9 The vertical bracket 1.2 is provided with an aisle door sealing strip 1.2.2, which is convenient for ensuring the sealing performance of the aisle door after the aisle door is installed, separating the driver's cab from the car compartment, and reducing external factors that interfere with the driving of the driver's cab. In this embodiment, the aisle door sealing strip 1.2.2 is installed by clamping.
[0048] See also Figure 1 and Figure 4 A detachable connecting assembly 4 is provided between the end wall assembly and the vertical bracket 1.2, which is convenient for keeping the position between the end wall assembly and the vertical bracket 1.2 fixed and positioned during the transportation of the partition wall device. After the partition wall device and the train car are assembled, it can be disassembled.
[0049] In this embodiment, the connecting assembly 4 includes a connecting plate 4.1 and a fixing seat 4.2; the connecting plate 4.1 is hinged to the fixing seat 4.2; the connecting plate 4.1 is provided with a long hole for connecting with the connecting groove 1 on the support bracket 1, and the fixing seat 4.2 is provided with an inverted U-shaped slot for engaging with the top of the end wall assembly to achieve fixation; in order to further enhance the connection reliability, the fixing seat is also provided with a long strip hole for connecting with the end wall assembly.
[0050] The top end wall 2 is provided with a display mounting seat for setting a carriage display to display information such as the arrival of the vehicle.
[0051] See also Figure 5 The side end wall 3 includes an end wall body 3.1 and a cabinet door 3.2 movably arranged on the end wall body 3.1; the cabinet door 3.2 is provided with a compression door lock and a cabinet door handle, such as Figure 8 As shown, the cabinet door 3.2 is easy and reliable to open and close. The cabinet door handle is made of stainless steel, which is easy to operate and not prone to rust. In addition, the lock on the cabinet door 3.2 can also use a universal square hole lock. After the partition wall device and the train car are assembled, the cabinet door 3.2 serves as a window for inspecting the internal components of the partition wall. The cabinet door 3.2 is filled with a honeycomb aluminum core and has reinforcement ribs and reinforcement blocks at appropriate locations to enhance the structural strength of the cabinet door 3.2. Figure 9 The edge of the cabinet door 3.2 is provided with a seal 3.3, which mainly plays the role of shock absorption and sealing. The sealing gasket is made of EPDM rubber, and its cross-section is a rectangular structure. It has its own glue and is installed by bonding.
[0052] The end wall body 3.1 is provided with a door frame 3.4, which includes a plurality of profiles, each of which is provided with a second connection groove. In this embodiment, the door frame 3.4 includes a first profile 3.4.1, a second profile 3.4.2, a third profile 3.4.3, and a fourth profile 3.4.4. The four profiles are combined to form a rectangular door frame 3.4. The shape of the door frame 3.4 and the cross-section of each profile are designed according to the appearance of the cabinet door 3.2. The cabinet door 3.2 is hinged to the door frame 3.4 by a hinge, and the hinge is fixed to the door frame 3.4 by bolts. Each profile is provided with a second connection groove with a T-shaped cross section for connection with other components, such as Figure 6 and Figure 7 The connection groove 2 of the profile 4 3.4.4 can be used to clamp the aisle door sealing strip 1.2.2, thereby realizing the detachable installation of the aisle door sealing strip 1.2.2.
[0053] Hollow grooves are provided in the end wall body and profile of the side end wall 3 to achieve a lightweight design of the end wall assembly, reducing the overall weight of the partition wall device by 20%, meeting the lightweight design requirements of the partition wall device.
[0054] See also Figure 1 、 Figure 4 and Figure 10The end wall body 3.1 is also provided with a second connecting plate 5 and an L-shaped connector 6. Both the second connecting plate 5 and the L-shaped connector 6 are provided with connection holes for mating with the second connecting groove. The second connecting plate 5 is used to securely connect the side end wall 3 to the top end wall 2. The L-shaped connector is formed by bending a stainless steel plate. The L-shaped connector 6 allows the end wall assembly to be positioned perpendicularly relative to the bottom bracket 1.1 and the vehicle body floor. The gap between the end wall assembly and the bottom bracket 1.1 is also filled with an adhesive. This adhesive not only increases the connection strength between the end wall assembly and the bottom bracket 1.1, but also provides a certain sealing effect. The adhesive must have a certain fireproofing function to ensure the fireproof performance of the partition wall assembly.
[0055] The method of using the above-mentioned rail vehicle partition wall device is as follows: connect the fixing seat 4.2 of the connecting component 4 to the end wall component through T-bolts, then assemble the end wall component with the support bracket 1, and connect it to the end wall component through the connecting groove 1 and T-bolts on the support bracket 1, and then rotate the connecting plate 1 4.1 of the connecting component 4 to the connecting beam of the support bracket 1 to realize the connection between the connecting plate 1 4.1 and the support bracket 1.
[0056] It should be noted that when setting up the connecting assembly 4, if the connecting plate 1 4.1 is connected to the supporting bracket 1 first, the assembly accuracy of the end wall assembly must be ensured during the assembly process so that the fixing seat 2 4.2 can be accurately engaged with the top of the end wall assembly after rotation.
[0057] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be within the scope of protection of the present invention.
Claims
1. A rail vehicle partition device, characterized in that: The invention comprises a support bracket (1) and an end wall assembly arranged on the support bracket (1); the support bracket (1) comprises a bottom bracket (1.1), a vertical bracket (1.2) and a diagonal bracing bracket (1.3); the bottom bracket (1.1) is a frame structure; the vertical bracket (1.2) is vertically connected to the bottom bracket (1.1); the diagonal bracing bracket (1.3) is connected between the bottom bracket (1.1) and the vertical bracket (1.2); The bottom bracket (1.1), the vertical bracket (1.2) and the diagonal bracing bracket (1.3) are all provided with connecting beams, and the sides of the connecting beams are all provided with connecting grooves 1; The end wall assembly comprises a top end wall (2) and a side end wall (3); the top end wall (2) and the side end walls (3) on both sides enclose a central aisle space; the top end wall (2) and the side end wall (3) are both provided with a fireproof layer and a filling layer; the filling layer is a honeycomb aluminum plate; The top end wall (2) and the side end wall (3) are both connected to the vertical support (1.2), and the vertical support (1.2) is provided with an aisle support portion (1.2.1); A detachable connection assembly (4) is provided between the end wall assembly and the vertical bracket (1.2); The connecting assembly (4) comprises a connecting plate 1 (4.1) and a fixing seat (4.2); the connecting plate 1 (4.1) is hinged to the fixing seat (4.2); the connecting plate 1 (4.1) is provided with a long hole for connecting to the support bracket (1); the fixing seat (4.2) is provided with a slot for engaging with the end wall assembly to achieve fixation.
2. A rail vehicle partition wall device according to claim 1, characterized in that: An aisle door sealing strip (1.2.2) is provided on the vertical bracket (1.2).
3. A rail vehicle partition wall device according to claim 1, characterized in that: The side end wall (3) comprises an end wall body (3.1) and a cabinet door (3.2) movably arranged on the end wall body (3.1); the cabinet door (3.2) is provided with a compression door lock and a cabinet door handle; and a sealing member (3.3) is provided on the edge of the cabinet door (3.2).
4. A rail vehicle partition wall device according to claim 3, characterized in that: A door frame (3.4) is provided on the end wall body (3.1), and the door frame (3.4) comprises a plurality of profiles, each of which is provided with a second connection groove.
5. A rail vehicle partition wall device according to claim 3, characterized in that: The end wall body (3.1) is further provided with a second connecting plate (5) and an L-shaped connecting piece (6); both the second connecting plate (5) and the L-shaped connecting piece (6) are provided with connecting holes for cooperating with the second connecting groove.
6. A rail vehicle partition wall device according to claim 1, characterized in that: A display mounting seat is provided on the top end wall (2).
Citation Information
Patent Citations
Railway vehicle partition wall device
CN218661800U