A fully automatic cantilever single twisting machine for communication cables
By designing an adjustable original wire winding roller and a fully automatic cantilever single winch for communication cables with multi-stage traction mechanisms, the problem of twisted cable bending affecting the quality of finished products is solved, and efficient processing and quality control of communication cables is achieved.
Patent Information
- Application Number
- CN202211615975.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-16
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2042-12-16
AI Technical Summary
During the processing of communication cables, the bending transmission of the twisted cables has an impact on the quality of the finished product, and existing cantilever single winchs are difficult to adapt to the communication cable requirements of different specifications and environments.
A fully automatic cantilever single winch for communication cables is designed, including an adjustable original wire winding roller and a multi-stage traction mechanism. The twisting process is controlled by the servo motor and reducer to ensure the balance of the original wire output and tension. The control panel and LED display are used for precise control.
The number of original wire rolling rollers is adjusted according to the specifications of the communication cable, the bending of the stranded cable is reduced, the quality of the finished communication cable is improved, and the pitch error is ensured through the automatic correction function, and the processing control accuracy is improved.
Smart Images

Figure CN115881367B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cantilever single twister equipment, in particular to a fully automatic cantilever single twister for communication cables. Background Art
[0002] Communication cables are cables used to transmit telephone, telegraph, fax documents, television and radio programs, data and other electrical signals. They are made of one or more pairs of mutually insulated conductors twisted together. Compared with overhead wires, communication cables have the advantages of large communication capacity, high transmission stability, good confidentiality, and less influence from natural conditions and external interference. Therefore, they are widely used in the construction of communication lines.
[0003] In the production process of communication cables, single twisting machines are one of the important cable twisting equipment. Single twisting machines can generally be divided into three types: vertical single twisting machines, cantilever single twisting machines and suspension frame single twisting machines. Cantilever single twisting machines are widely used in the processing of communication cables due to their fast twisting speed. However, due to the different application environments and specifications of various communication cables, the number of twisted original wires required for the processing of communication cables is also different. In addition, when using cantilever single twisting machines for processing communication cables, the bending transmission of the twisted cables will also have a certain impact on the quality of the finished communication cables. Therefore, those skilled in the art have proposed a fully automatic cantilever single twisting machine for communication cables to solve the above-mentioned technical problems. Summary of the Invention
[0004] In view of the shortcomings of the existing technology, the present invention provides a fully automatic cantilever single twisting machine for communication cables, which solves the problem that the quality of the finished communication cables is affected by bending transmission during the processing of twisted cables.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a fully automatic cantilever single twisting machine for communication cables, comprising a base plate and a rotating arm, a hub is provided at the middle of the top of the base plate, a fixing mechanism and an adjustment mechanism are respectively provided near the edge on one side of the middle of the top of the base plate, a front traction mechanism is provided on one side of the middle of the top of the base plate, a middle traction mechanism is provided on the other side of the middle of the top of the base plate, and a rear traction mechanism is provided on the rotating arm;
[0006] The adjustment mechanism includes a connecting ring seat and a mounting ring seat. Several arc grooves are equidistantly arranged on the outer side of the connecting ring seat. The arc grooves are slidably connected to one end of the corresponding ball head connecting rod. The end of the ball head connecting rod away from the connecting ring seat extends to the inside of the corresponding plug-in hole. A threaded hole is provided on the end of the ball head connecting rod away from the connecting ring seat. Fixing bolts are threadedly connected around the middle of the outer side of the mounting ring seat, and the ends of the fixing bolts extend into the threaded holes at corresponding positions.
[0007] Preferably, the adjustment mechanism also includes a rotating shaft, and a plurality of groups of mounting ring seats are fixedly connected to the rotating shaft at equal intervals, and a connecting hole is provided in the middle of the outer wall of the mounting ring seat, and an original line winding roller is provided on the inner side of the mounting ring seat, and the outer middle part of the original line winding roller is fixedly connected to the fixed ring seat, and a plurality of connecting holes are provided in the middle of the outer side of the fixed ring seat at equal intervals, and plug-in columns are slidably connected in the connecting holes, and the outer ends of the plug-in columns are respectively fixedly connected to the corresponding positions in the middle of the inner side of the connecting ring seat on the same side, and the front and rear ends of the middle side of the top of the base plate near the edge are A mounting base is provided, and a rotating connecting seat is provided at the inner middle part of the mounting base. The inner middle part of the rotating connecting seat on one side is fixedly connected to one end of the rotating shaft, and the other end of the rotating shaft is rotatably connected to the inner middle part of the rotating connecting seat on the other side. A reducer is provided at the outer middle part of the mounting base on one side, and the output end of the reducer is fixedly connected to one end of the rotating shaft. A servo motor is fixedly connected to the outer side of the reducer, and the output end of the servo motor is fixedly connected to the output end of the reducer. A fixing mechanism is provided on the mounting base on the other side.
[0008] Preferably, the front traction mechanism includes a bottom rod 1, one side of the middle part of the top of the base plate is fixedly connected to the bottom end of the bottom rod 1, the middle part of the side of the bottom rod 1 away from the mounting base is fixedly connected to one end of the connecting rod 2, the end of the connecting rod 2 away from the bottom rod 1 is fixedly connected to a collecting seat, a plurality of wire threading holes are equidistantly arranged around the middle of the collecting seat, and the wire threading holes all pass through the collecting seat, the middle part of the connecting rod 2 away from the bottom rod 1 is fixedly connected to one end of the connecting rod 1, and the end of the connecting rod 1 away from the connecting rod 2 is fixedly connected to a front lead tube through a support column.
[0009] Preferably, the front traction mechanism also includes a cross bar, the top two ends of the bottom bar are respectively fixedly connected to both sides of the middle of the bottom end of the cross bar, and a number of rotation grooves are equidistantly arranged on the cross bar, and the front guide wheels are rotatably connected in the rotation grooves.
[0010] Preferably, the middle traction mechanism includes a bottom rod two, the base plate is fixedly connected to the bottom end of the bottom rod two on the side of the top middle away from the mounting base, the two ends of the top of the bottom rod two are respectively fixedly connected to the connecting rod three, the connecting rod three is fixedly connected to the rear lead tube through the support column on the side of the top middle close to the hub, and several mounting rods one are fixedly connected to the connecting rod three at equal distances, and the two ends of the mounting rod one are respectively rotatably connected to the middle of both sides of the middle guide wheel.
[0011] Preferably, the rear traction mechanism includes a mounting seat and a mounting rod 2, the mounting seat is fixedly connected to the middle upper part of the side of the rotating arm close to the hub, the inner middle part of the mounting seat is rotatably connected to the traction wheel 1, and the middle sides of the top end of the rotating arm are fixedly connected to the mounting rod 2, and the two ends of the mounting rod 2 on the same side are rotatably connected to the middle parts of the two ends of the traction wheel 2 respectively.
[0012] Preferably, the fixing mechanism includes two movable grooves, two movable grooves are equidistantly provided on one side of the middle part of the substrate near the top of the mounting base, and sliding seats are slidably connected in the two movable grooves, and the tops of the sliding seats are respectively fixedly connected to the middle two sides of the bottom end of the mounting base away from servo motor one, and a plurality of fixing holes are equidistantly provided on one side of the middle part of the top end of the substrate, and a fixing plate is fixedly connected to the middle part of the outer bottom end of one side of the mounting base, and two fixing holes are equidistantly provided on the fixing plate, and limiting bolts are threadedly connected in the fixing holes, and the bottom ends of the limiting bolts extend into the corresponding fixing holes respectively.
[0013] Preferably, the top of the substrate is fixedly connected to the bottom of the control base at the edge of the middle side away from the adjustment mechanism, and a reducer 2 is provided in the middle of the side of the control base away from the hub, and a servo motor 2 is fixedly connected to the reducer 2, and the output end of the servo motor 2 is fixedly connected to the input end of the reducer 2, and a cantilever is provided in the middle of the side of the control base away from the servo motor 2, and the middle of the side of the cantilever close to the control base is fixedly connected to the output end of the reducer 2, and the cantilever is rotatably connected to one end of the rotating arm on the side away from the control base.
[0014] Preferably, the inner middle part of the cantilever is rotatably connected to a transmission shaft, a take-up roller is provided on the transmission shaft, a servo motor three is fixedly connected to the middle part of one side of the cantilever, and the output end of the servo motor three passes through the cantilever and is fixedly connected to one end of the transmission shaft.
[0015] Preferably, a control panel is provided in the middle of one side of the control base, an LED display is provided in the upper middle portion of the control panel, and a plurality of function buttons are provided in the lower middle portion of the control panel, and the control panel is electrically connected to servo motor two and servo motor three respectively.
[0016] Working principle: When processing communication cables, if the number of twisted original wires needs to be increased, first loosen the limit bolts and take them out, then move the mounting base without the servo motor and the sliding seat at the bottom in the moving groove, separate the rotating connecting seat on the mounting base from one end of the rotating shaft, then install the original wire winding roller on the rotating shaft, and install the connecting ring seat again on both sides of the original wire winding roller, insert the plug-in column on the connecting ring seat into the connecting hole on the fixed ring seat to fix the original wire winding roller, and then Slide and adjust the ball head connecting rod on the arc groove so that the other end of the ball head connecting rod enters the socket hole on the mounting ring seat, and then thread the fixing bolts on the mounting ring seat and limit the ball head connecting rod in the socket hole to achieve the purpose of adding the original wire winding roller on the rotating shaft. Then reset the mounting base and use the limit bolts to fix it to the fixing hole on the base plate. If you want to reduce the number of twisted original wires, just reduce the original wire winding roller in the mounting ring seat. When processing the communication stranded wire, the servo motor The output shaft of one drives the reducer one to rotate, and the reducer one drives the rotating shaft to rotate synchronously while rotating. The rotating shaft drives the mounting ring seat and the original wire winding roller inside it to rotate synchronously, and the original wire on the original wire winding roller is rotated and transported. The original wires on the original wire winding roller are first pulled by the front guide wheel on the cross bar, and then the original wires on the front guide wheel are gathered to the middle through the threading hole on the gathering seat, and then they are pulled again by the front lead pipe and gathered into the hub to be gathered into one wire. After the gathering is completed and becomes one wire, it passes through again The rear lead tube on the connecting rod three is pulled again, and then it continues to move forward through the guide wheel on the mounting rod one for guided traction, and finally it is pulled through the traction wheel one on the mounting seat to the traction wheel two of the mounting rod two, and finally it enters the take-up roller after the traction is completed through the traction wheel two. At the same time, the servo motor two drives the cantilever to rotate through the reducer two, thereby rotating the collection line passing through the traction wheel two to form a lay pitch, and at the same time, the servo motor three drives the take-up roller in the cantilever to rotate, so that the twisted wire of the communication cable is arranged left and right on the take-up roller and wound on the take-up roller.
[0017] The present invention provides a fully automatic cantilever single twisting machine for communication cables, which has the following beneficial effects:
[0018] 1. The present invention uses an adjustable original wire winding roller. The number of original wire winding rollers on the rotating shaft can be adjusted and set according to the needs of the user or the specifications of the communication cable. In addition, by using a method of leading multiple wires on one shaft, the output balance of the original wires on the original wire winding rollers of the communication cable is ensured, the tension balance of the communication cable strands is increased, and the processing and use of the communication cable are facilitated.
[0019] 2. The present invention sets a front traction mechanism, a middle traction mechanism and a rear traction mechanism, so that the original wire output by the original wire winding roller passes through the front traction mechanism, the middle traction mechanism and the rear traction mechanism in turn to pull the twisted wire on the same horizontal line, thereby reducing the bending of the original wire cable during the twisting process and improving the quality of the finished communication cable.
[0020] 3. The present invention sets the lay length through the control panel and controls it through the display screen and function buttons on the control panel. At the same time, the computer automatically tracks and corrects the pitch, so the pitch error is small and can be adjusted at any time, which is convenient for the processing and control of communication cables. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the front right side structure of the present invention;
[0022] Figure 2 It is a schematic diagram of the front left side structure of the present invention;
[0023] Figure 3 It is a schematic diagram of the rear structure of the present invention;
[0024] Figure 4 This is an exploded schematic diagram of the local structure of the original wire winding roller of the present invention;
[0025] Figure 5 This is a schematic diagram of the connecting ring seat structure of the present invention;
[0026] Figure 6 It is a schematic structural diagram of the front traction mechanism of the present invention;
[0027] Figure 7 It is a structural schematic diagram of the middle traction mechanism of the present invention;
[0028] Figure 8 For the present invention Figure 1 A magnified schematic diagram of the structure at A;
[0029] Figure 9 This is a schematic diagram of the bottom structure of the mounting base of the present invention;
[0030] Figure 10 It is a schematic diagram of the ball head connecting rod structure of the present invention.
[0031] Among them, 1. Base plate; 2. Fixing mechanism; 201. Fixing hole; 202. Moving groove; 203. Sliding seat; 204. Fixing plate; 205. Limit bolt; 3. Adjusting mechanism; 301. Mounting ring seat; 302. Fixing ring seat; 303. Original line winding roller; 304. Connecting ring seat; 305. Mounting base; 306. Rotating connecting seat; 307. Servo motor 1; 308. Rotating shaft; 309. Reducer 1; 310. Connecting column; 311. Ball joint; 312. Connecting hole; 313. Connecting hole; 314. Arc groove; 315. Threaded hole; 316. Fixing bolt; 4. Front traction mechanism; 401. Front guide wheel; 40 2. Collection seat; 403. Front lead tube; 404. Connecting rod one; 405. Connecting rod two; 406. Cross bar; 407. Threading hole; 408. Rotating groove; 409. Bottom rod one; 5. Middle traction mechanism; 501. Bottom rod two; 502. Mounting rod one; 503. Middle guide wheel; 504. Connecting rod three; 505. Rear lead tube; 6. Rear traction mechanism; 601. Traction wheel one; 602. Mounting seat; 603. Mounting rod two; 604. Traction wheel two; 7. Hub; 8. Rotating arm; 9. Servo motor two; 10. Cantilever; 11. Take-up roller; 12. Servo motor three; 13. Control base; 14. Control panel; 15. Reducer two. DETAILED DESCRIPTION
[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0033] Example 1: Figure 1 、 2 , 3, 4, 5, and 10, an embodiment of the present invention provides a fully automatic cantilever single twisting machine for communication cables, comprising a base plate 1 and a rotating arm 8, a hub 7 is provided at the middle of the top of the base plate 1, a fixing mechanism 2 and an adjustment mechanism 3 are respectively provided at one side of the middle of the top of the base plate 1 near the edge, a front traction mechanism 4 is provided at one side of the middle of the top of the base plate 1, a middle traction mechanism 5 is provided at the other side of the middle of the top of the base plate 1, and a rear traction mechanism 6 is provided on the rotating arm 8;
[0034] The adjusting mechanism 3 includes a rotating shaft 308, on which a plurality of mounting ring seats 301 are fixedly connected at equal intervals. The middle of the outer wall of the mounting ring seat 301 is provided with a connecting hole 313. The inner side of the mounting ring seat 301 is provided with an original line winding roller 303. The middle of the outer side of the original line winding roller 303 is fixedly connected with a fixed ring seat 302. The middle of the outer side of the fixed ring seat 302 is provided with a plurality of connecting holes 313 at equal intervals. The connecting holes 313 are slidably connected with plug-in columns 310. The outer ends of the plug-in columns 310 are respectively fixedly connected to the inner ends of the connecting ring seats 304 on the same side. At the corresponding position in the middle of the side, a number of arc-shaped grooves 314 are evenly spaced on the outside of the connecting ring seat 304, and one end of the corresponding ball head connecting rod 311 is slidably connected in the arc groove 314. The end of the ball head connecting rod 311 away from the connecting ring seat 304 extends to the inside of the corresponding plug-in hole 312, and a threaded hole 315 is provided on the end of the ball head connecting rod 311 away from the connecting ring seat 304. Fixing bolts 316 are threadedly connected around the middle of the outer side of the mounting ring seat 301, and the ends of the fixing bolts 316 extend into the threaded holes 315 at the corresponding positions.
[0035] The adjustment mechanism 3 also includes two mounting bases 305. The mounting bases 305 are provided on the front and rear ends near the edge of one side of the top middle of the substrate 1, and the inner middle parts of the mounting bases 305 are provided. The inner middle part of the rotating connecting seat 306 on one side is fixedly connected to one end of the rotating shaft 308, and the other end of the rotating shaft 308 is rotatably connected to the inner middle part of the rotating connecting seat 306 on the other side. A reducer 1 309 is provided in the outer middle part of the mounting base 305 on one side, and the output end of the reducer 1 309 is fixedly connected to one end of the rotating shaft 308. The outer side of the reducer 1 309 is fixedly connected to a servo motor 1 307, and the output end of the servo motor 1 307 is fixedly connected to the output end of the reducer 1 309. A fixing mechanism 2 is provided on the mounting base 305 on the other side.
[0036] If the number of twisted original wires is to be increased, the original wire winding roller 303 needs to be installed on the rotating shaft 308, and the connecting ring seat 304 needs to be installed again on both sides of the original wire winding roller 303, and the plug-in column 310 on the connecting ring seat 304 is inserted into the connecting hole 313 on the fixed ring seat 302 to fix the original wire winding roller 303, and then the ball head connecting rod 311 is slidably adjusted on the arc groove 314 on the connecting ring seat 304 so that the other end of the ball head connecting rod 311 enters the plug-in hole 312 on the mounting ring seat 301, and then the fixing bolt 316 is threadedly connected on the mounting ring seat 301 and the ball head connecting rod 311 in the plug-in hole 312 is limited and fixed, so as to achieve the purpose of adding the original wire winding roller 303 on the rotating shaft 308. If the number of twisted original wires is to be reduced, the original wire winding roller 303 in the mounting ring seat 301 can be reduced.
[0037] Example 2: Figure 6 As shown, based on the above embodiments, this embodiment of the present invention provides a fully automatic cantilever single twisting machine for communication cables, the front traction mechanism 4 includes a bottom rod 409, one side of the middle of the top of the base plate 1 is fixedly connected to the bottom end of the bottom rod 409, the middle of the side of the bottom rod 409 away from the mounting base 305 is fixedly connected to one end of the connecting rod 2 405, the end of the connecting rod 2 405 away from the bottom rod 409 is fixedly connected to a collecting seat 402, a plurality of threading holes 407 are equidistantly arranged around the middle of the collecting seat 402, and the threading holes 407 all pass through the collecting seat 402, the middle of the connecting rod 2 405 away from the bottom rod 409 is fixedly connected to one end of the connecting rod 1 404, and the end of the connecting rod 404 away from the connecting rod 2 405 is fixedly connected to a front lead tube 403 through a support column.
[0038] The front traction mechanism 4 also includes a cross bar 406, and the top ends of the bottom bar 409 are fixedly connected to the two sides of the middle of the bottom end of the cross bar 406. A number of rotating grooves 408 are equidistantly arranged on the cross bar 406, and the front guide wheels 401 are rotatably connected in the rotating grooves 408.
[0039] Each original wire on the original wire winding roller 303 is first initially pulled by the front guide wheel 401 on the cross bar 406, and then the original wire on the front guide wheel 401 is gathered to the middle through the wire threading hole 407 on the gathering seat 402, and then is pulled and gathered again through the front lead tube 403 into the hub 7 to be gathered into one wire, so as to facilitate the subsequent hub 7 to gather multiple original wires into one wire.
[0040] Example 3: Figure 7 As shown, based on the above embodiments, this embodiment of the present invention provides a fully automatic cantilever single twisting machine for communication cables, wherein the middle traction mechanism 5 includes a bottom rod 2 501, and the base plate 1 is fixedly connected to the bottom end of the bottom rod 2 501 on the side of the top middle portion away from the mounting base 305, and the top two ends of the bottom rod 2 501 are respectively fixedly connected to the connecting rod 3 504, and the connecting rod 3 504 is fixedly connected to the rear lead tube 505 on the side of the top middle portion close to the hub 7 through a support column, and a number of mounting rods 1 502 are fixedly connected to the connecting rod 3 504 at equal distances, and the two ends of the mounting rod 1 502 are respectively rotatably connected to the middle portions of both sides of the middle guide wheel 503.
[0041] After the multiple original wires are gathered into one wire through the hub 7, they enter the middle traction section, and are then pulled again by the rear lead tube 505 on the connecting rod three 504. After that, they are guided and pulled by the middle guide wheel 503 on the mounting rod one 502 to continue moving forward, thus reaching the subsequent rear traction section.
[0042] Example 4: Figure 8As shown, this embodiment is based on the above embodiment. The embodiment of the present invention provides a fully automatic cantilever single twisting machine for communication cables. The rear traction mechanism 6 includes a mounting seat 602 and a second mounting rod 603. The middle and upper part of the rotating arm 8 close to the hub 7 is fixedly connected with the mounting seat 602. The inner middle part of the mounting seat 602 is rotatably connected with the traction wheel 1 601. The middle part of the top of the rotating arm 8 is fixedly connected with the second mounting rod 603 on both sides. The two ends of the second mounting rod 603 on the same side are rotatably connected to the middle of the two ends of the traction wheel 2 604 respectively.
[0043] After the collection line enters the rear traction end, it is pulled by the traction wheel 1 601 on the mounting seat 602 and enters the traction wheel 2 604 on the mounting rod 2 603, and finally enters the take-up roller 11 after being pulled by the traction wheel 2 604.
[0044] Example 5: Figure 1 、 2 As shown in Figures 3 and 9, this embodiment is based on the above embodiments. The embodiment of the present invention provides a fully automatic cantilever single twisting machine for communication cables. The fixing mechanism 2 includes two movable grooves 202. Two movable grooves 202 are equidistantly arranged on the middle side of the substrate 1 near the top of the mounting base 305. Sliding seats 203 are slidably connected in the two movable grooves 202. The tops of the sliding seats 203 are respectively fixedly connected to the middle sides of the bottom of the mounting base 305 away from the servo motor 307. Several fixing holes 201 are equidistantly arranged on one side of the middle of the top of the substrate 1. A fixing plate 204 is fixedly connected to the middle of the outer bottom end of one side of the mounting base 305. Two fixing holes 201 are equidistantly arranged on the fixing plate 204. Limiting bolts 205 are threadedly connected in the fixing holes 201, and the bottom ends of the limiting bolts 205 extend into the corresponding fixing holes 201 respectively.
[0045] When it is necessary to adjust the number of original line winding rollers 303 on the rotating shaft 308, first loosen and remove the limiting bolt 205, then move the mounting base 305 without the servo motor 307 and the sliding seat 203 at the bottom in the movable groove 202, separate the rotating connecting seat 306 on the mounting base 305 from one end of the rotating shaft 308, and then after the adjustment is completed, reset the mounting base 305 and use the limiting bolt 205 to fix it to the fixing hole 201 on the base plate 1, thereby completing the fixation of the mounting base 305.
[0046] Example 6: Figure 1-3As shown, this embodiment is based on the above embodiment. The embodiment of the present invention provides a fully automatic cantilever single twisting machine for communication cables. The top of the substrate 1 is fixedly connected to the bottom end of the control base 13 at the edge of the middle side away from the adjusting mechanism 3. The control base 13 is provided with a reducer 15 in the middle of the side away from the hub 7. The reducer 15 is fixedly connected to the servo motor 9, and the output end of the servo motor 9 is fixedly connected to the input end of the reducer 15. A cantilever 10 is provided in the middle of the side of the control base 13 away from the servo motor 9, and the middle of the side of the cantilever 10 close to the control base 13 is fixedly connected to the output end of the reducer 15. The cantilever 10 is rotatably connected to one end of the rotating arm 8 on the side away from the control base 13.
[0047] When the take-up roller 11 needs to be replaced, the entire equipment adopts an electric hydraulic lifting platform to load and unload the take-up roller 11 reel, and in the event of an emergency failure, the cantilever 10 adopts a pneumatic disc brake for emergency braking.
[0048] The inner middle part of the cantilever 10 is rotatably connected to a transmission shaft, on which a take-up roller 11 is provided. A servo motor 3 12 is fixedly connected to the middle part of one side of the cantilever 10, and the output end of the servo motor 3 12 passes through the cantilever 10 and is fixedly connected to one end of the transmission shaft.
[0049] When the gathering line reaches the front of the take-up roller 11, the servo motor 2 9 drives the cantilever 10 to rotate through the reducer 2 15, thereby rotating the gathering line passing through the traction wheel 2 604 to form a lay pitch, and at the same time, the servo motor 3 12 drives the take-up roller 11 in the cantilever 10 to rotate, thereby arranging the communication cable strands left and right on the take-up roller 11 and winding them onto the take-up roller 11.
[0050] Example 7: Figure 1-3 As shown, based on the above embodiments, this embodiment of the present invention provides a fully automatic cantilever single twisting machine for communication cables, a control panel 14 is provided in the middle of one side of the control base 13, an LED display is provided in the middle and upper part of the control panel 14, and a number of function buttons are provided in the middle and lower part of the control panel 14, and the control panel 14 is electrically connected to the servo motor 2 9 and the servo motor 3 12 respectively.
[0051] The pitch of the entire equipment is set through the control panel 14, and is controlled through the display screen and function buttons on the control panel 14. At the same time, the computer automatically tracks and corrects, the pitch error is small, and the pitch error can be adjusted at any time. The servo motor 2 9 and the servo motor 3 12 are controlled by a servo controller in a one-to-two manner to ensure their synchronization, and the LED display screen uses a 10.4 Weilun color touch screen. The entire equipment is controlled by Huichuan PLC programming, and the pitch error can be controlled within 2%. At the same time, the control panel 14 also has protection measures such as broken wires and belts, and is highly safe to use.
[0052] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A fully automatic cantilever single twisting machine for communication cables, comprising a base plate (1) and a rotating arm (8), characterized in that: A hub (7) is provided at the middle of the top of the base plate (1); a fixing mechanism (2) and an adjustment mechanism (3) are provided on one side of the middle of the top of the base plate (1) near the edge; a front traction mechanism (4) is provided on one side of the middle of the top of the base plate (1); a middle traction mechanism (5) is provided on the other side of the middle of the top of the base plate (1); and a rear traction mechanism (6) is provided on the rotating arm (8); The adjustment mechanism (3) includes a connecting ring seat (304) and a mounting ring seat (301), the outer side of the connecting ring seat (304) is provided with a plurality of arc grooves (314) at equal intervals, the arc grooves (314) are slidably connected to one end of a corresponding ball head connecting rod (311), the end of the ball head connecting rod (311) away from the connecting ring seat (304) extends to the inside of a corresponding plug hole (312), the end of the ball head connecting rod (311) away from the connecting ring seat (304) is provided with a threaded hole (315), and the middle of the outer side of the mounting ring seat (301) is threadedly connected to fixing bolts (316) at four sides, and the ends of the fixing bolts (316) extend into the threaded holes (315) at corresponding positions; The adjusting mechanism (3) further comprises a rotating shaft (308), wherein a plurality of mounting ring seats (301) are fixedly connected to the rotating shaft (308) at equal intervals, a connecting hole (313) is provided in the middle of the outer wall of each mounting ring seat (301), an original line winding roller (303) is provided on the inner side of each mounting ring seat (301), a fixed ring seat (302) is fixedly connected to the middle of the outer side of each original line winding roller (303), a plurality of connecting holes (313) are provided at equal intervals in the middle of the outer side of each fixed ring seat (302), a plug-in column (310) is slidably connected in each of the connecting holes (313), the outer ends of each plug-in column (310) are fixedly connected to the corresponding positions in the middle of the inner side of the connecting ring seat (304) on the same side, and the front and rear ends of the top middle side of the substrate (1) near the edge are both provided with A mounting base (305) is provided with a rotating connecting seat (306) at the inner middle part of each mounting base (305), the inner middle part of the rotating connecting seat (306) on one side is fixedly connected to one end of the rotating shaft (308), and the other end of the rotating shaft (308) is rotatably connected to the inner middle part of the rotating connecting seat (306) on the other side, a reducer (309) is provided at the outer middle part of the mounting base (305) on one side, and the output end of the reducer (309) is fixedly connected to one end of the rotating shaft (308), a servo motor (307) is fixedly connected to the outer side of the reducer (309), and the output end of the servo motor (307) is fixedly connected to the output end of the reducer (309), and a fixing mechanism (2) is provided on the mounting base (305) on the other side.
2. The fully automatic cantilever single twisting machine for communication cables according to claim 1, characterized in that: The front traction mechanism (4) includes a bottom rod (409), a middle side of the top of the base plate (1) is fixedly connected to the bottom end of the bottom rod (409), a middle side of the bottom rod (409) away from the mounting base (305) is fixedly connected to one end of the connecting rod (405), the end of the connecting rod (405) away from the bottom rod (409) is fixedly connected to a collecting seat (402), a plurality of threading holes (407) are equidistantly arranged around the middle of the collecting seat (402), and the threading holes (407) all pass through the collecting seat (402), the middle of the connecting rod (405) away from the bottom rod (409) is fixedly connected to one end of the connecting rod (404), and the end of the connecting rod (404) away from the connecting rod (405) is fixedly connected to a front guide tube (403) through a support column.
3. The fully automatic cantilever single twisting machine for communication cables according to claim 2, characterized in that: The front traction mechanism (4) further comprises a cross bar (406), the top ends of the bottom bar (409) are respectively fixedly connected to the two sides of the middle of the bottom end of the cross bar (406), and a plurality of rotation grooves (408) are equidistantly provided on the cross bar (406), and the front guide wheels (401) are rotatably connected in the rotation grooves (408).
4. The fully automatic cantilever single twisting machine for communication cables according to claim 1, characterized in that: The middle traction mechanism (5) includes a bottom rod 2 (501), the base plate (1) is fixedly connected to the bottom end of the bottom rod 2 (501) on the side of the top middle portion away from the mounting base (305), the top ends of the bottom rod 2 (501) are respectively fixedly connected to the connecting rod 3 (504), the connecting rod 3 (504) is fixedly connected to the rear lead tube (505) through a support column on the side of the top middle portion close to the hub (7), and a plurality of mounting rods 1 (502) are fixedly connected to the connecting rod 3 (504) at equal distances, and the two ends of the mounting rod 1 (502) are respectively rotatably connected to the middle portions of both sides of the middle guide wheel (503).
5. The fully automatic cantilever single twisting machine for communication cables according to claim 1, characterized in that: The rear traction mechanism (6) comprises a mounting seat (602) and a second mounting rod (603), wherein the middle upper portion of the rotating arm (8) close to the hub (7) is fixedly connected to the mounting seat (602), the inner middle portion of the mounting seat (602) is rotatably connected to the first traction wheel (601), and both sides of the middle portion of the top end of the rotating arm (8) are fixedly connected to the second mounting rod (603), and the two ends of the second mounting rod (603) on the same side are rotatably connected to the middle portions of the two ends of the second traction wheel (604).
6. The fully automatic cantilever single twisting machine for communication cables according to claim 1, characterized in that: The fixing mechanism (2) includes two movable grooves (202), and the base plate (1) is equidistantly provided with two movable grooves (202) on one side of the middle portion near the top of the mounting base (305), and a sliding seat (203) is slidably connected in each of the two movable grooves (202), and the tops of the sliding seats (203) are respectively fixedly connected to the middle two sides of the bottom end of the mounting base (305) away from the servo motor (307), and a plurality of fixing holes (201) are equidistantly provided on one side of the middle portion of the top of the base plate (1), and a fixing plate (204) is fixedly connected to the middle portion of the outer bottom end of one side of the mounting base (305), and two fixing holes (201) are equidistantly provided on the fixing plate (204), and the fixing holes (201) are both threadedly connected with limiting bolts (205), and the bottom ends of the limiting bolts (205) extend into the corresponding fixing holes (201).
7. The fully automatic cantilever single twisting machine for communication cables according to claim 1, characterized in that: The top of the substrate (1) is fixedly connected to the bottom of the control base (13) at the edge of the middle part of the side away from the adjustment mechanism (3), and the middle part of the side of the control base (13) away from the hub (7) is provided with a reducer 2 (15), and the reducer 2 (15) is fixedly connected to the servo motor 2 (9), and the output end of the servo motor 2 (9) is fixedly connected to the input end of the reducer 2 (15), and the middle part of the side of the control base (13) away from the servo motor 2 (9) is fixedly connected to the output end of the reducer 2 (15), and the middle part of the side of the cantilever (10) close to the control base (13) is fixedly connected to the output end of the reducer 2 (15), and the side of the cantilever (10) away from the control base (13) is rotatably connected to one end of the rotating arm (8).
8. The fully automatic cantilever single twisting machine for communication cables according to claim 7, characterized in that: The middle part of the inner side of the cantilever (10) is rotatably connected to a transmission shaft, and a take-up roller (11) is provided on the transmission shaft. The middle part of one side of the cantilever (10) is fixedly connected to a servo motor three (12), and the output end of the servo motor three (12) passes through the cantilever (10) and is fixedly connected to one end of the transmission shaft.
9. The fully automatic cantilever single twisting machine for communication cables according to claim 7, characterized in that: A control panel (14) is provided in the middle of one side of the control base (13), an LED display screen is provided in the middle upper portion of the control panel (14), and a plurality of function buttons are provided in the middle lower portion of the control panel (14), and the control panel (14) is electrically connected to the servo motor 2 (9) and the servo motor 3 (12), respectively.
Citation Information
Patent Citations
High-speed wire twisting machine with excellent performance
CN109686506A
Manufacturing device and manufacturing method of wire harness
JP2008192456A
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