Intelligent electric installation tool for distribution network self-locking gun S-shaped wire clamp

By designing an intelligent electric installation tool, which employs a self-locking function and an adjustable angle connection method, the problem of heavy weight and difficult operation of existing S-type clamp installation tools is solved, achieving fast, safe live-line connection and high work efficiency.

CN115882407BActive Publication Date: 2025-12-09ANHU ELECTRIC TECHNOLOGY(HANGZHOU) CO LTD
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Patent Information

Application Number
CN202211633188.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-19
Publication Date
2025-12-09
Estimated Expiration
2042-12-19

AI Technical Summary

Technical Problem

Existing S-type clamps require heavy installation tools, are difficult to operate, cannot guarantee locking torque, and have limited operating angles on complex lines, thus limiting their applicability.

Method used

An intelligent electric installation tool was designed, comprising a special tool, an insulated operating rod, and a display screen remote control. It employs a self-locking rotating sleeve and a retractable sliding sleeve, combined with a lifting and rotating drive mechanism, to achieve automated locking, clamping, and releasing of S-type wire clamps. The connection angle can be adjusted via a perforated connector to adapt to complex work lines.

Benefits of technology

It enables fast and safe live-line splicing, reduces the workload of personnel, improves work efficiency and safety, adapts to complex lines, simplifies the operation process, and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to an intelligent electric installation tool for a network matching self-locking S-shaped wire clamp, and belongs to the electric power tool field. The application comprises a special tool, an insulating operating rod and a display screen remote controller, the special tool is installed on the insulating operating rod, the special tool is connected with the display screen remote controller, and the structural features are that the special tool comprises a reset spring, a retaining hoop, a limiting block, a sliding sleeve, a rotating sleeve, a lock tongue, a push rod and a driving device, the rotating sleeve is installed in the sliding sleeve, the sliding sleeve and the rotating sleeve are connected with the driving device, the lock tongue and the push rod are installed on the rotating sleeve, the retaining hoop is installed on the rotating sleeve, the two ends of the reset spring are respectively abutted with the retaining hoop and the lock tongue, the push rod is installed on the rotating sleeve through the limiting block, and the two ends of the push rod are respectively matched with the lock tongue and the sliding sleeve.
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Description

TECHNICAL FIELD

[0001] The present application relates to a kind of intelligent electric installation tools for distribution network self-locking S-type wire clamp, belong to electric power tool field. BACKGROUND

[0002] The existing technology S-type wire clamp lead lap installation tool is basically mainly traditional gun type operating lever, tool itself is heavy, and need to be locked by artificial rotating operating lever S-type wire clamp bolt, operation is difficult, locking torque cannot be guaranteed;Traditional gun type operating lever can only be hung on main line in the lower side of wire clamp, operation angle is very limited, cannot carry out operation on numerous complex lines, and the scope of application is limited. SUMMARY

[0003] The present application aims to overcome the above-mentioned deficiencies in the prior art, and provide an intelligent electric installation tool for distribution network self-locking S-type wire clamp, which has reasonable structure design, realizes faster and safer live lap lead, simplifies operation, is safe and reliable, saves time and effort, and improves the efficiency of lap lead.

[0004] The technical scheme adopted by the present application to solve the above problems is: the intelligent electric installation tool for distribution network self-locking S-type wire clamp, comprising a special tool, an insulating operating rod and a display screen remote control, the special tool is installed on the insulating operating rod, and the special tool is connected with the display screen remote control, and the structure features are that: the special tool comprises a sliding sleeve, a rotating sleeve, a lock tongue, a return spring, a push rod, a limiting block, a retaining hoop and a driving device, the rotating sleeve is installed in the sliding sleeve, the sliding sleeve and the rotating sleeve are connected with the driving device, the lock tongue and the push rod are installed on the rotating sleeve, and the two ends of the push rod are matched with the lock tongue and the sliding sleeve respectively, the retaining hoop is installed on the rotating sleeve, the two ends of the return spring are abutted with the retaining hoop and the lock tongue respectively, and the push rod is installed on the rotating sleeve through the limiting block.

[0005] Further, the driving device is connected with the display screen remote control, the driving device comprises a lifting driving mechanism for driving the sliding sleeve to lift, and a rotating driving mechanism for driving the rotating sleeve to rotate.

[0006] Further, the lifting driving mechanism comprises a lifting driving motor and a screw rod, the lifting driving motor is connected with the screw rod, the screw rod penetrates one end of the sliding sleeve and is connected through screw thread, one end of the sliding sleeve is located in the protective cover, and the other end of the sliding sleeve is exposed outside the protective cover.

[0007] Further, the lifting driving mechanism further comprises a guide rod fixed hoop, a guide rod and a retaining frame, the guide rod fixed hoop is arranged at the lower end of the sliding sleeve, the retaining frame is arranged at the upper end of the sliding sleeve, and the two ends of the guide rod are arranged on the guide rod fixed hoop and the retaining frame respectively.

[0008] Further, the rotating driving mechanism comprises an impact head and a rotating driving motor, the rotating driving motor is connected with the impact head, the impact head is connected with the rotating sleeve, the rotating driving motor is installed in the cavity formed by the left motor protection cover and the right motor protection cover, and the rotating driving motor is installed in the protection cover.

[0009] Further, the guide rod fixing hoop is provided with a key joint.

[0010] Further, the driving device further comprises a power socket, a circuit board, a switch key cap and a battery, the lifting driving mechanism, the rotating driving mechanism and the battery are connected with the circuit board, the battery is connected with the power socket, and the circuit board is connected with the switch key cap.

[0011] Further, the circuit board is connected with a display screen remote controller.

[0012] Compared with the prior art, the intelligent electric installation tool for the network matching self-locking S-shaped wire clamp has the rotating sleeve with the self-locking function and the telescopic sliding sleeve, and the multiple main functions of locking, clamping, locking and releasing of the S-shaped wire clamp are realized.

[0013] The special tool in the intelligent electric installation tool is connected with the insulating operating rod through the key joint, which is different from the traditional connection between the gun-shaped operating rod and the insulating rod, the connection angle can be flexibly adjusted, complex operation lines can be adapted, and the applicable occasions and operation efficiency of the lap joint lead operation are greatly improved.

[0014] The S-shaped wire clamp is locked through the special tool, the appropriate torque can be ensured, the labor intensity is greatly reduced, the operation efficiency and safety are improved, and the phenomena of loose S-shaped wire clamp and loose clamping can be eliminated.

[0015] The automatic single-person lap joint lead operation is realized, the operation efficiency is improved, the labor cost is reduced, the installation operation is facilitated, and the operation process is simplified.

[0016] The display screen remote controller provides more intuitive operation perception for the live working personnel, is intuitive and efficient, safe and efficient, and can be remotely controlled to stop in the middle. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is a three-dimensional structure schematic diagram of the intelligent electric installation tool of the embodiment of the application.

[0018] Figure 2 is an exploded structure schematic diagram of the special tool of the embodiment of the application Figure 1 .

[0019] Figure 3 is an exploded structure schematic diagram of the special tool of the embodiment of the applicationFigure 2 .

[0020] Figure 4 is the sectional structure schematic diagram of the special tool of the embodiment of the present application.

[0021] Figure 5 is the three-dimensional structure schematic diagram of the S-shaped wire clamp of the embodiment of the present application.

[0022] Figure 6 is the special tool of the embodiment of the present application in use state reference Figure 1 .

[0023] Figure 7 is the special tool of the embodiment of the present application in use state reference Figure 2 .

[0024] Figure 8 is the special tool of the embodiment of the present application in use state reference Figure 3 .

[0025] Figure 9 is the enlarged structure schematic diagram of A part in Figure 8 .

[0026] Figure 10 is the special tool of the embodiment of the present application in use state reference Figure 4 .

[0027] Figure 11 is the special tool of the embodiment of the present application in use state reference Figure 5 .

[0028] Figure 12 is the special tool of the embodiment of the present application in use state reference Figure 6 .

[0029] Figure 13 is the enlarged structure schematic diagram of B part in Figure 12 .

[0030] Figure 14 is the special tool of the embodiment of the present application in use state reference Figure 7 .

[0031] Figure 15 is the special tool of the embodiment of the present application in use state reference Figure 8 .

[0032] Figure 16 is the enlarged structure schematic diagram of C part in Figure 15 .

[0033] In the figure: special tool 1, insulation operating rod 2, display screen remote controller 3, S-shaped wire clamp 4, lead wire 5, main wire 6,

[0034] Sliding sleeve 1-1, rotating sleeve 1-2, lock tongue 1-3, reset spring 1-4, push rod 1-5, limiting block 1-6, retaining hoop 1-7, impact head 1-8, rotary drive motor 1-9, power socket 1-10, left motor protection cover 1-11, right motor protection cover 1-12, circuit board 1-13, switch key cap 1-14, lifting drive motor 1-15, guide rod fixing hoop 1-16, screw rod 1-17, guide rod 1-18, retainer 1-19, hexagonal connector 1-20, protection cover 1-21, battery 1-22. DETAILED DESCRIPTION

[0035] The application will be further described below in connection with the drawings and by way of examples, which are intended to explain the application but not to limit the application to the examples.

[0036] Examples

[0037] Reference Figures 1 to 16 It is to be understood that the structures, proportions, sizes, etc. shown in the drawings of the present specification are merely intended to facilitate the understanding of the content disclosed in the present specification for those skilled in the art to understand and read, and are not intended to limit the defined conditions under which the present application can be implemented, and therefore do not have substantial technical significance. Any modification of the structure, change of the proportional relationship, or adjustment of the size, without affecting the effects and purposes that can be achieved by the present application, should still fall within the scope of the technical content disclosed by the present application. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" in the present specification are merely for the convenience of clear description, and are not intended to limit the scope of the present application, and the change or adjustment of the relative relationship, without substantially changing the technical content, is also considered as the scope of the present application.

[0038] The intelligent electric installation tool for the network matching self-locking S-shaped gun clamp in the embodiment comprises a special tool 1, an insulating operating rod 2, and a display screen remote controller 3, the special tool 1 is installed on the insulating operating rod 2, and the special tool 1 is connected with the display screen remote controller 3.

[0039] The special tool 1 in the embodiment comprises a sliding sleeve 1-1, a rotating sleeve 1-2, a lock tongue 1-3, a reset spring 1-4, a push rod 1-5, a limiting block 1-6, a retaining hoop 1-7, and a driving device, the driving device is connected with the display screen remote controller 3, and the driving device comprises a power socket 1-10, a circuit board 1-13, a switch key cap 1-14, a battery 1-22, a lifting driving mechanism for driving the sliding sleeve 1-1 to lift, and a rotary driving mechanism for driving the rotating sleeve 1-2 to rotate.

[0040] The rotating sleeve 1-2 in the embodiment is installed in the sliding sleeve 1-1, the sliding sleeve 1-1 and the rotating sleeve 1-2 are connected with the driving device, the lock tongue 1-3 and the push rod 1-5 are both installed on the rotating sleeve 1-2, that is, the retaining hoop 1-7 is installed on the rotating sleeve 1-2, the two ends of the reset spring 1-4 are respectively abutted with the retaining hoop 1-7 and the lock tongue 1-3, the push rod 1-5 is installed on the rotating sleeve 1-2 through the limiting block 1-6, and the two ends of the push rod 1-5 are respectively matched with the lock tongue 1-3 and the sliding sleeve 1-1.

[0041] The lifting driving mechanism in the embodiment includes a lifting driving motor 1-15, a guide rod fixing hoop 1-16, a screw rod 1-17, a guide rod 1-18 and a retainer 1-19, the lifting driving motor 1-15 is connected with the screw rod 1-17, the screw rod 1-17 penetrates one end of the sliding sleeve 1-1 and is connected through threads, one end of the sliding sleeve 1-1 is located in the protective cover 1-21, the other end of the sliding sleeve 1-1 is exposed outside the protective cover 1-21, the guide rod fixing hoop 1-16 is arranged at the lower end of the sliding sleeve 1-1, the guide rod fixing hoop 1-16 is provided with a key joint 1-20, the retainer 1-19 is arranged at the upper end of the sliding sleeve 1-1, and the two ends of the guide rod 1-18 are respectively arranged on the guide rod fixing hoop 1-16 and the retainer 1-19.

[0042] The rotating driving mechanism in the embodiment includes an impact head 1-8 and a rotating driving motor 1-9, the rotating driving motor 1-9 is connected with the impact head 1-8, the impact head 1-8 is connected with the rotating sleeve 1-2, the rotating driving motor 1-9 is installed in a cavity composed of a left motor protective cover 1-11 and a right motor protective cover 1-12, and the rotating driving motor 1-9 is installed in the protective cover 1-21.

[0043] The lifting driving mechanism, the rotating driving mechanism and the battery 1-22 in the embodiment are all connected with a circuit board 1-13, the battery 1-22 is connected with a power socket 1-10, the circuit board 1-13 is connected with a switch button cap 1-14, and the circuit board 1-13 is connected with a display screen remote controller 3.

[0044] Specifically, the assembly process of the intelligent electric installation tool for the network matching self-locking type gun S-shaped wire clamp is as follows.

[0045] Assembly step 1: assemble the locking structure part; insert the lock tongue 1-3 into the rotating sleeve 1-2 from the side, then take the push rod 1-5 and insert it into the rotating sleeve 1-2 from above, and the smooth round head falls into the inclined slot of the lock tongue 1-3, which has the following effects: 1, it can prevent the lock tongue 1-3 from rotating; 2, the up and down sliding of the push rod 1-5 can drive the horizontal movement of the lock tongue 1-3.

[0046] Assembly step 2: Put the reset spring 1-4 into the tail of the lock tongue 1-3, then put the retaining hoop 1-7 on the rotating sleeve 1-2 until it falls on the step outside the rotating sleeve 1-2, and fix it with screws on the side. Not only does it prevent the retaining hoop 1-7 from moving up and down on the outside of the rotating sleeve 1-2, but also the reset spring 1-4 will not fall out.

[0047] Assembly step 3: After the above two steps are completed, press the push rod 1-5 slightly with your hand, insert the limiting block 1-6 into the two side slots of the push rod 1-5, and fix the limiting block 1-6 on the rotating sleeve 1-2 with screws. The function of the limiting block 1-6 is to prevent the push rod 1-5 from bouncing out of the rotating sleeve 1-2 under the action of the reset spring 1-4.

[0048] Assembly step 4: Assemble the drive part; insert the rotating drive motor 1-9 into the lower part of the impact head 1-8, then put the whole into the slot of the left motor protection cover 1-11, then put the power socket 1-10 and the circuit board 1-13 into the specific slots reserved in the left motor protection cover 1-11, connect the circuit line, put the switch key cap 1-14 in the middle position, and finally put the whole right motor protection cover 1-12 together, lock it with fixing screws. In addition, the separate lifting drive motor 1-15 is put into the motor sleeve of the right motor protection cover 1-12 and locked with screws. In this way, the assembly of the drive part is completed.

[0049] Assembly step 5: Connect and fix the assembled lock structure part and the assembled drive part, that is, put the upper end of the impact head 1-8 into the lower end slot of the rotating sleeve 1-2, and fix them together with cylindrical pins.

[0050] Assembly step 6: Lifting part of the sliding sleeve 1-1; put the guide rod fixing hoop 1-16 on the lower part of the impact head 1-8, fix it with top screws on the side, twist the upper end of the screw rod 1-17 into the sliding sleeve 1-1, and the lower end of the screw rod 1-17 is assembled with the lifting drive motor 1-15. Then fix the lower end of the guide rod 1-18 to the guide rod fixing hoop 1-16, and the upper end of the guide rod 1-18 passes through the guide hole of the sliding sleeve 1-1. Then buckle the retainer 1-19 on the upper end of the screw rod 1-17 and the guide rod 1-18 and fix it.

[0051] Assembly step 7: Finally, fix the star joint 1-20 to the guide rod fixing hoop 1-16, and put the protection cover 1-21 on the outside of the lifting part of the sliding sleeve 1-1 to protect the internal system from dust.

[0052] The use process of the intelligent electric installation tool for network matching self-locking type gun S-shaped wire clamp is as follows:

[0053] 1) The S-shaped wire clamp 4 locks the lead wire 5, as shown in Figure 5 .

[0054] 2) Special tool 1 locks the hanging ring of S-shaped clamp 4, as shown in Figure 6 .

[0055] 3) The locked S-shaped clamp 4 is hung on the main line 6, as shown in Figure 7 .

[0056] Working state description: Put the hanging ring of S-shaped clamp 4 into rotating sleeve 1-2, lifting drive mechanism makes sliding sleeve 1-1 rise, push rod 1-5 has no downward pressure, reset spring 1-4 pushes lock tongue 1-3 to move, the hanging ring of S-shaped clamp 4 is buckled in rotating sleeve 1-2, that is, lock tongue 1-3 locks the hanging ring of S-shaped clamp 4, as shown in Figure 8 , 9 .

[0057] 4) Rotating drive mechanism makes rotating sleeve 1-2 rotate, the hanging ring screw of S-shaped clamp 4 starts to tighten, as shown in Figure 10 .

[0058] 5) Main line 6 locking state, Figure 11 .

[0059] Working state description: Lifting drive mechanism makes sliding sleeve 1-1 descend, without contacting push rod 1-5, the hanging ring of S-shaped clamp 4 is still locked in rotating sleeve 1-2, rotating sleeve 1-2 rotates under the work of rotating drive mechanism, the hanging ring screw of S-shaped clamp 4 also rotates, the clamp block of S-shaped clamp 4 locks the main line 6, that is, sliding sleeve 1-1 descends, without contacting push rod 1-5, as shown in Figure 12 , 13 .

[0060] Working state description: Maintain the above motion state, rotating sleeve 1-2 rotates under the work of rotating drive mechanism, the hanging ring screw of S-shaped clamp 4 also rotates, the clamp block of S-shaped clamp 4 locks the main line 6, after the clamp block of S-shaped clamp 4 is locked, the system will judge the locking state, and whether to drive rotating sleeve 1-2 to lock again according to the judgment result, as shown in Figure 12 , 13 .

[0061] 6) Special tool 1 unlocking and taking down state (initial state), as shown in Figure 14 .

[0062] Working state description: Lifting drive mechanism makes sliding sleeve 1-1 descend, sliding sleeve 1-1 descends and contacts push rod 1-5, push rod 1-5 drives lock tongue 1-3 to move backward, the hanging ring of S-shaped clamp 4 is in an unlocked state, that is, lock tongue 1-3 moves backward, the hanging ring of S-shaped clamp 4 is unhooked, as shown in Figure 15 , 16 .

[0063] Furthermore, it should be noted that the specific embodiments described in the specification are merely illustrative of the present application and that changes can be made in the shape, size, and arrangement of parts, as well as in the details of the steps or steps of the method described herein, without departing from the scope of the application. Any equivalent changes or simple changes made to the configuration, features and principles described in the present application are included in the scope of protection of the present application. Those skilled in the art can make various modifications or supplements to the specific embodiments described or use similar ways to replace them, as long as they do not deviate from the structure of the present application or exceed the scope defined by the claims.

Claims

1. An intelligent electric installation tool for a self-locking S-type clamp for a power distribution network gun, comprising a special tool (1), an insulated operating rod (2), and a display screen remote control (3), wherein the special tool (1) is mounted on the insulated operating rod (2), and the special tool (1) is connected to the display screen remote control (3), characterized in that: The special tool (1) includes a sliding sleeve (1-1), a rotating sleeve (1-2), a locking tongue (1-3), a return spring (1-4), a push rod (1-5), a limiting block (1-6), a retaining clamp (1-7), and a driving device. The rotating sleeve (1-2) is installed inside the sliding sleeve (1-1). Both the sliding sleeve (1-1) and the rotating sleeve (1-2) are connected to the driving device. The locking tongue (1-3) and the push rod (1-5) are both installed on the rotating sleeve (1-2), and the two ends of the push rod (1-5) respectively cooperate with the locking tongue (1-3) and the sliding sleeve (1-1). The retaining clamp (1-7) is installed on the rotating sleeve (1-2). The two ends of the return spring (1-4) abut against the retaining clamp (1-7) and the locking tongue (1-3) respectively. The push rod (1-5) is installed on the rotating sleeve (1-2) through the limiting block (1-6). The driving device is connected to the display screen remote control (3). The driving device includes a lifting driving mechanism for driving the sliding sleeve (1-1) to rise and fall, and a rotation driving mechanism for driving the rotating sleeve (1-2) to rotate. The lifting drive mechanism includes a lifting drive motor (1-15), a guide rod fixing hoop (1-16), a screw (1-17), a guide rod (1-18), and a retainer (1-19). The lifting drive motor (1-15) is connected to the screw (1-17). The screw (1-17) passes through one end of the sliding sleeve (1-1) and is connected by a thread. One end of the sliding sleeve (1-1) is located inside the protective cover (1-21), and the other end of the sliding sleeve (1-1) is exposed outside the protective cover (1-21). The guide rod fixing hoop (1-16) is located at the lower end of the sliding sleeve (1-1), and the retainer (1-19) is located at the upper end of the sliding sleeve (1-1). The two ends of the guide rod (1-18) are respectively located on the guide rod fixing hoop (1-16) and the retainer (1-19).

2. The intelligent electric installation tool for the S-type clamp of the self-locking gun in the power distribution network according to claim 1, characterized in that: The rotary drive mechanism includes an impact head (1-8) and a rotary drive motor (1-9). The rotary drive motor (1-9) is connected to the impact head (1-8). The impact head (1-8) is connected to the rotating sleeve (1-2). The rotary drive motor (1-9) is installed in the cavity formed by the left motor protective cover (1-11) and the right motor protective cover (1-12). The rotary drive motor (1-9) is installed in the protective cover (1-21).

3. The intelligent electric installation tool for the S-type clamp of the self-locking gun in a power distribution network as described in claim 1, characterized in that: A perforated joint (1-20) is installed on the guide rod fixing hoop (1-16).

4. The intelligent electric installation tool for the S-type clamp of the self-locking gun in a power distribution network as described in claim 1, characterized in that: The drive device also includes a power socket (1-10), a circuit board (1-13), a switch button cap (1-14), and a battery (1-22). The lifting drive mechanism, the rotating drive mechanism, and the battery (1-22) are all connected to the circuit board (1-13). The battery (1-22) is connected to the power socket (1-10), and the circuit board (1-13) is connected to the switch button cap (1-14).

5. The intelligent electric installation tool for the S-type clamp of the self-locking gun in a power distribution network according to claim 4, characterized in that: The circuit board (1-13) is connected to the display screen remote control (3).

Citation Information

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