A semi-automatic container railway loading and unloading line safety system and operation method
By introducing a semi-automatic container railway loading and unloading line safety system into the port automated container terminal, the conflict between railway rolling stock and automatic loading and unloading equipment operation is solved, safe and coordinated operation of railway loading and unloading lines is realized, and the safety and efficiency of operations are improved.
Patent Information
- Application Number
- CN202211545187.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-30
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2042-11-30
AI Technical Summary
In the prior art, there is a space and time conflict between the operation of railway loading and unloading lines in the port of railway rolling stock and the operation of automated loading and unloading equipment. It is necessary to establish a set of container railway loading and unloading safety systems and operating methods to ensure the safety of railway operations and automated loading and unloading operations.
A semi-automatic container railway loading and unloading line safety system is provided, including a yard bridge safety system and a station interlocking system. The field bridge safety system controls the opening and closing of the automatic field bridge and access control in the loading and unloading operation area through the access control subsystem and the field bridge operation subsystem, and the station interlocking system monitors and controls the status of railway switches and rail sections through turntable control, signal machine opening and closing control, track circuit device and vehicle operation direction detection device.
Through an interoperable and interlocking safety system, we ensure the safe and coordinated operation of the automated yard bridge of the port automated container terminal and the railway pick-up and delivery vehicle transfer locomotive, avoiding conflicts between railway operations and automated loading and unloading operations, and improving the safety and efficiency of the overall operation.
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Figure CN115892128B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of port automation, and in particular to a semi-automatic container railway loading and unloading line safety system and an operation method. Background Art
[0002] The dedicated railway line is introduced into the port's automated container terminal yard for loading and unloading operations, and related facilities for train arrival, departure and automated loading and unloading operations are built in the port. The port yard loading and unloading line can independently complete train arrival and departure and loading and unloading operations, or cooperate with the docking stations around the port to complete the operation.
[0003] In the prior art, the railway locomotives and rolling stock entering and exiting the railway loading and unloading line of the port have many conflicts with the operation of the automated loading and unloading equipment in terms of space and time. It is necessary to establish a set of container railway loading and unloading line safety system and operation method to ensure the safety of railway operation and automated loading and unloading operation. In view of the above defects, the present invention has made improvements. Summary of the invention
[0004] In order to overcome the shortcomings of the background technology, the present invention provides a semi-automatic container railway loading and unloading line safety system, which can ensure the safe coordinated operation of the automated yard bridge of the port automated container terminal and the railway pickup and delivery locomotive.
[0005] The present invention provides a semi-automatic container railway loading and unloading line safety system, including a yard bridge safety system and a station interlocking system, which is used for the safe operation protection of the railway loading and unloading line of the port automated container terminal;
[0006] The field crane safety system includes an access control subsystem and a field crane operation subsystem. The access control subsystem is used to control the opening and closing of the railway access control. The field crane operation subsystem is used to control the lifting operation of the automated field crane in the loading and unloading operation area. The field crane operation subsystem is also used to control the automated field crane to stop the loading and unloading operation in the loading and unloading operation area and lock it to a safe position.
[0007] The station interlocking system is used for railway turnout control, signal opening and closing control, and also for monitoring the track section status, railway locomotive and vehicle position and running direction;
[0008] The yard crane safety system and the station interlocking system exchange information, send each other equipment working status, send each other operation requests, lock each other, lock the yard crane operation track during shunting operations, and block the shunting operation approach and related tracks during yard crane loading and unloading operations.
[0009] Preferably, the access control subsystem includes access control and access control opening and closing control devices, the loading and unloading operation area is provided with a protective net for isolating it from the outside world, a yard bridge track is provided on each side of the loading and unloading operation area, the yard bridge trolley straddles the two yard bridge tracks, a container yard is provided on one side between the two yard bridge tracks, and a railway loading and unloading line parallel to the yard bridge track is provided on the other side, the access control and access control opening and closing control devices are installed at the entrance protective net of the railway loading and unloading line, a railway switch is provided outside the protective net, and a transition section is provided between the railway switch and the railway loading and unloading line.
[0010] Preferably, the station interlocking system includes a switch machine, a signal machine, a track circuit device, a vehicle running direction detection device and an interlocking operation control device. Railway switch control is achieved by controlling the switch machine, and the safety of railway switches, access control and loading and unloading operation areas is protected by the signal machine. The track section status and the position of railway locomotives and vehicles are monitored by the track circuit device, the running direction of railway locomotives and vehicles is monitored by the vehicle running direction detection device, and interlocking operation control is achieved by the interlocking operation control device.
[0011] Preferably, the field bridge operation subsystem includes an automated field bridge and a field bridge locking device. The automated field bridge includes a field bridge trolley, a transverse trolley and a hoist. The field bridge operation subsystem is used for controlling the longitudinal operation of the field bridge trolley, the transverse operation of the transverse trolley and the lifting and lowering of the hoist, thereby realizing the lifting operation. The field bridge locking device is used to lock the transverse trolley and the hoist to a safe position.
[0012] Preferably, the signal includes a switch signal and a access control signal. The switch signal is set at the railway switch, and the access control signal is set at the access control. The switch signal and the access control signal are used to protect the safety of the railway switch, access control and loading and unloading operation areas.
[0013] Preferably, a locomotive parking sign is provided on one side of the railway loading and unloading line, and the locomotive parking sign is provided at the boundary of the operating area of the automated yard bridge and the boundary of the operating area is close to the access control.
[0014] Preferably, the railway loading and unloading line includes a first section and a second section, one end of the first section is connected to the transition section, and the other end is connected to the second section, and the locomotive parking area is between the boundary between the first section and the second section and the locomotive parking mark.
[0015] Preferably, the transition section, the first section and the second section are all provided with the track circuit device, the track circuit device is used to monitor the track section status and the position of the railway locomotive vehicle, and the vehicle running direction detection device is arranged at the boundary between the first section and the second section.
[0016] The present invention also provides a semi-automatic container railway loading and unloading line vehicle delivery operation method, according to the vehicle delivery operation plan, the shunting locomotive pushes the railway container vehicle through the railway switch to the target railway loading and unloading line in the loading and unloading operation area, comprising the following steps:
[0017] (1) The access control is closed, the switch signal lights up red, the vehicle stops at the track section in front of the switch signal, and the train waits in front of the switch signal to enter the loading and unloading operation area;
[0018] (2) The station interlocking system notifies the yard bridge safety system that a railway locomotive needs to enter the target railway loading and unloading line. The yard bridge safety system receives the information that a railway locomotive needs to enter the target railway loading and unloading line, and controls the automated yard bridge to stop the operation according to the operation progress, and locks the automated yard bridge in the loading and unloading operation area in a safe position;
[0019] (3) After the automated yard bridge is locked to a safe position, the yard bridge safety system controls the door access at the entrance of the target railway loading and unloading line to be opened. The yard bridge safety system also transmits the information of the door access being opened and the yard bridge being locked to a safe position to the station interlocking system. The station interlocking system receives the information, checks the interlocking relationship and the door access being in an open state, and processes the shunting route from the railway turnout to the target railway loading and unloading line, allowing the shunting locomotive to push the railway container vehicle into the loading and unloading operation area. The station interlocking system transmits the access locking state and the open state of the turnout signal to the yard bridge safety system. After receiving the state, the yard bridge safety system locks the door access at the entrance of the target railway loading and unloading line in an open state, thereby ensuring the safety of the door access for locomotives and vehicles entering and leaving the locomotives and vehicles.
[0020] (4) The switch signal lights up white, and the shunting locomotive pushes the railway container vehicle into the loading and unloading operation area. The station interlocking system detects the track section status and route unlocking information, proving that the shunting locomotive vehicle has crossed the transition section and entered the railway loading and unloading line. The switch signal automatically turns off and lights up red. At the same time, the route unlocking, transition section idle, and switch signal closing status are transmitted to the yard bridge safety system. After receiving the information, the yard bridge safety system controls the automatic closing of the access control at the entrance of the target railway loading and unloading line;
[0021] (5) The shunting locomotive continues to push the railway container vehicle. The station interlocking system detects that the locomotive vehicle enters the target railway loading and unloading line. The shunting locomotive stops at the locomotive stop mark. All railway container vehicles enter the loading and unloading operation area and brake to a stable stop. The shunting locomotive is uncoupled from the railway container vehicle and the vehicle delivery operation is completed.
[0022] (6) After the shunting locomotive is unhooked, it moves backward and prepares to exit the railway loading and unloading line. The station interlocking system detects the direction, number of axles, and track section occupancy status of the shunting locomotive, automatically determines that the shunting locomotive has exited the shunting parking area, and notifies the yard bridge safety system that the locomotive needs to exit the railway loading and unloading line, and requests to open the access control at the entrance of the target railway loading and unloading line. The yard bridge safety system receives the information and opens the access control, and transmits the information to the station interlocking system. The station interlocking system checks the transition section status, railway turnout status, and access control status, and then handles the entry and opens the access control signal to light the white light. The station interlocking system transmits the entry lock and access control signal open status to the yard bridge safety system. After receiving the status, the yard bridge safety system locks the access control in the open state to ensure the safety of the locomotive and vehicle entering and exiting the access control. The shunting locomotive drives according to the access control signal display, exits the railway loading and unloading line, and crosses the access control to enter the transition section;
[0023] (7) When a shunting locomotive enters and clears the transition section, the station interlocking system detects the track section clearance information and the approach unlocking information, controls the access control signal to close and lights up the red light, and transmits the shunting locomotive approach unlocking and section clearance information to the yard bridge safety system. The yard bridge safety system receives the information and controls the access control to close, and at the same time controls the yard bridge locking device to release, so that automated loading and unloading operations can be carried out in the loading and unloading operation area. During the automated yard bridge operation, all access control points are closed and all signals are turned on to prohibit the shunting locomotive from entering.
[0024] The present invention also provides a semi-automatic container railway loading and unloading line vehicle picking operation method, according to the vehicle picking operation plan, a shunting locomotive alone goes to the target railway loading and unloading line to pick up the vehicle, comprising the following steps:
[0025] (1) The access control is closed, the switch signal lights up red, the shunting locomotive stops at the track section in front of the switch signal, and the shunting locomotive waits to enter the loading and unloading operation area;
[0026] (2) The station interlocking system notifies the yard bridge safety system that a shunting locomotive needs to enter the target railway loading and unloading line to pick up a car. The yard bridge safety system receives the information that a railway locomotive needs to enter the target railway loading and unloading line, and controls the automated yard bridge to stop the operation according to the operation progress, and at the same time locks the automated yard bridge in the loading and unloading operation area in a safe position;
[0027] (3) After the automated yard bridge is locked to a safe position, the yard bridge safety system controls the door access at the entrance of the target railway loading and unloading line to be opened. The yard bridge safety system also transmits the door access opening and yard bridge locking to a safe position information to the station interlocking system. The station interlocking system receives the information, checks the interlocking relationship and the door access is in an open state, and processes the shunting route from the railway turnout to the target railway loading and unloading line, allowing the shunting locomotive to enter the loading and unloading operation area. The station interlocking system transmits the route locking and the open state of the turnout signal to the yard bridge safety system. After receiving the status, the yard bridge safety system locks the door access at the entrance of the target railway loading and unloading line in an open state, ensuring the safety of the door access for locomotives and vehicles entering and leaving the locomotives;
[0028] (4) The turnout signal lights up white, and the shunting locomotive enters the loading and unloading operation area. The station interlocking system detects the track section status and route unlocking information, proving that the shunting locomotive has crossed the transition section and entered the railway loading and unloading line. The turnout signal automatically turns off and lights up red, and transmits the information to the yard bridge safety system. After the yard bridge safety system receives the information that the shunting locomotive has entered the railway loading and unloading line, it controls the access control at the entrance of the target railway loading and unloading line to automatically close;
[0029] (5) The shunting locomotive continues to move forward. The station interlocking system detects that the locomotive vehicle has entered the target railway loading and unloading line. The shunting locomotive stops at the locomotive stop sign and connects the shunting locomotive with the railway container vehicle to prepare for the vehicle pickup operation. The yard bridge safety system determines that the shunting locomotive is in place based on the locomotive stop information sent by the shunting locomotive personnel and is ready to start the vehicle pickup operation;
[0030] (6) After the shunting locomotive is coupled with the railway container vehicle, it starts to move backward and prepares to exit the railway loading and unloading line. The station interlocking system detects the direction, number of axles, and track section occupancy status of the shunting locomotive, automatically determines that the shunting locomotive has started to pick up the vehicle, and notifies the yard bridge safety system that the locomotive vehicle needs to exit the target railway loading and unloading line, and requests the system to open the access control at the entrance of the target railway loading and unloading line. The yard bridge safety system receives the information and opens the access control, and transmits the information to the station interlocking system. The station interlocking system checks the transition section status, railway turnout status, and access control status, and then handles the entry and opens the access control signal to light the white light. The station interlocking system transmits the entry lock and access control signal open status to the yard bridge safety system. After receiving the status, the yard bridge safety system locks the access control in the open state to ensure the safety of the locomotive vehicle entering and exiting the access control. The shunting locomotive vehicle drives according to the access control signal display, exits the railway loading and unloading line, and crosses the access control to enter the transition section;
[0031] (7) When a shunting locomotive enters the transition section and continues to exit, the station interlocking system detects the track section clearing information and the approach unlocking information, controls the access control signal to close and lights up the red light, and transmits the shunting locomotive approach unlocking and section clearing information to the yard bridge safety system. The yard bridge safety system receives the information and controls the access control to close, and at the same time controls the yard bridge locking device to release, so that automated loading and unloading operations can be carried out in the loading and unloading operation area. During the automated yard bridge operation, all access control points are closed and all signals are turned on to prohibit the shunting locomotive from entering.
[0032] In summary, the beneficial effects of the present invention are:
[0033] 1. The safety system includes the crane safety system and the station interlocking system. The crane safety system includes the access control subsystem and the crane operation subsystem. The crane safety system and the station interlocking system communicate with each other, send each other equipment working status, send each other operation requests, and lock each other. During shunting operations, the crane operation track is locked, and during loading and unloading operations, the shunting operation route and related tracks are blocked, thereby ensuring the safe coordinated operation of the automated crane at the port automated container terminal and the railway locomotive for picking up and delivering vehicles;
[0034] 2. The loading and unloading operation area is isolated from the outside by setting up a protective net. By installing automatic control access control at the railway entrance and exit of the loading and unloading operation area protective net, the isolation between the inside and the outside can be well achieved, thereby achieving fully enclosed operation;
[0035] 3. The yard bridge locking device can lock the transverse trolley and the hoisting device to a safe position. Locking the transverse trolley and the hoisting device to a safe position can protect the shunting locomotive from being hit by the lifting trolley and the hoisting device of the automated yard bridge during the process of picking up and delivering vehicles, thereby meeting the safe and coordinated operation requirements of the shunting locomotive and the automated yard bridge.
[0036] The present invention will be further described below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0038] Figure 1 A schematic diagram of a system structure of the present invention;
[0039] Figure 2 The figure is a schematic diagram of the overall arrangement of a system of the present invention. DETAILED DESCRIPTION
[0040] The following will be combined with the embodiments of the present invention Figure 1 to Figure 2 , the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] In order to make the purpose, technical solution and advantages of the implementation of the present invention clearer, the technical solution in the embodiment of the present invention will be described in more detail below with reference to the accompanying drawings in the embodiment of the present invention.
[0042] like Figure 1 to Figure 2 As shown, this embodiment discloses a semi-automatic container railway loading and unloading line safety system, which is used for the safe operation protection of the railway loading and unloading line of the port automated container terminal. The shunting locomotive pushes the railway vehicle to the railway loading and unloading line in the port automated container terminal, and cooperates with the automated yard crane to complete the automated loading and unloading operation mode of the port railway loading and unloading line. The automated yard crane and the railway vehicle can realize safe operation. The safety system includes a yard crane safety system and a station interlocking system.
[0043] The yard crane safety system includes an access control subsystem and a yard crane operation subsystem. The access control subsystem is used to control the opening and closing of the railway access control. The yard crane operation subsystem is used to control the lifting operation of the automated yard crane in the loading and unloading operation area. The yard crane operation subsystem is also used to control the automated yard crane to stop the loading and unloading operation in the loading and unloading operation area and lock it to a safe position.
[0044] The station interlocking system is used for railway turnout control, signal opening and closing control, and also for monitoring the track section status, railway locomotive and vehicle position and running direction;
[0045] The yard crane safety system and the station interlocking system exchange information, send each other equipment working status, send each other operation requests, and lock each other. The yard crane operation track is locked during shunting operations, and the shunting operation approach and related tracks are blocked during yard crane loading and unloading operations.
[0046] Preferably, the access control subsystem includes an access control and an access control opening and closing control device. The access control is an automatic control access control, which is convenient for controlling opening and closing. By installing an automatic control access control at the railway entrance and exit of the loading and unloading operation area protection net, the automated terminal railway loading and unloading operation area and the terminal external railway operation area can be well isolated.
[0047] Preferably, the yard bridge operation subsystem includes an automated yard bridge and a yard bridge locking device. The automated yard bridge includes a yard bridge trolley, a transverse trolley and a hoist. The yard bridge operation subsystem is used for the longitudinal operation control of the yard bridge trolley, the transverse operation control of the transverse operation control and the lifting and lowering of the hoist, thereby realizing the lifting operation. The yard bridge locking device is used to lock the transverse operation control and the lifting control to a safe position. Locking the transverse operation control and the lifting control to a safe position can protect the shunting locomotive from being hit by the automated yard bridge lifting trolley and the lifting control during the process of picking up and delivering vehicles, thereby meeting the requirements for safe coordinated operation of shunting locomotives and automated yard bridges. An automated yard bridge (automated yard bridge crane, referred to as an automated yard bridge or yard bridge) is a loading and unloading machine that moves longitudinally along the track in an automated railway loading and unloading line, directly transferring container cargo between railway vehicles and horizontal transport vehicles inside the terminal. Railway locomotives push or pull vehicles in and out of the automated terminal railway loading and unloading lines, and automated yard cranes realize automated loading and unloading operations of railway containers. This can reduce port transshipment, reduce the number of handling times, reduce transshipment time, and reduce connection costs, thereby building a highly efficient integrated transportation system for rail-water transport.
[0048] Preferably, the station interlocking system includes a switch machine, a signal machine, a track circuit device, a vehicle running direction detection device and an interlocking operation control device. The signal machine includes a switch signal machine and a access control signal machine. The switch signal machine is set at the railway switch, and the access control signal machine is set at the access control machine. The switch signal machine and the access control signal machine are used to protect the safety of the railway switch, access control and loading and unloading operation areas. The track circuit device is set to facilitate the monitoring of the track section status and the position of the railway locomotive and vehicle. The vehicle running direction detection device is set to facilitate the monitoring of the vehicle running direction.
[0049] In this embodiment, the signal D1 is a turnout signal, and the signal DM1 and DM2 are access control signals. The signal D1, DM1, and DM2 are used to protect the safety of the loading and unloading operation area, access control, and 1# turnout. The signal D1, DM1, and DM2 are controlled by the station interlocking system. When the access control is closed, the red light is on to prohibit railway vehicles from passing through. When the access control is open, the white light is on to allow railway vehicles to pass. The field bridge safety system is equipped with an access control device to control the opening and closing of the access control. The access control status information is transmitted from the field bridge safety system to the station contact system. The station interlocking system obtains the access control status information and controls the opening and closing of the signal D1, DM1, and DM2 after checking the interlocking relationship. The opening and closing of the signal D1 is controlled by the station interlocking system and the access control subsystem. The opening and closing of the DM1 and DM2 signal machines are also controlled by the station interlocking system and the access control subsystem, which can effectively protect safety. Taking signal D1 as an example, the station interlocking system can control the opening of D1 signal only after the access control is opened; after D1 is opened, the access control cannot be closed; after the D1 signal is closed, the access control can be closed. In this embodiment, D1 signal is also the protection signal of 1# turnout, and DM1 and DM2 signals are also the protection signals of 1# turnout.
[0050] The shunting locomotive and vehicle completely withdraw from the loading and unloading operation area, the station interlocking system shunting approach is unlocked, and the DM1 and DM2 signals are closed. The station interlocking system transmits the approach unlocking signal closure control information to the yard bridge safety system. The yard bridge safety system notifies the access control system to close the access control, and access control 1 and access control 2 are closed. After the access control is closed, the yard bridge safety system notifies the yard bridge operation subsystem to release the locked state of the track, and the automated yard bridge performs automatic container loading and unloading operations within the automated yard protection net of the railway loading and unloading line.
[0051] Automated yard crane loading and unloading operations are given priority. The signal equipment within the control range of the station interlocking system is controlled by the station control center, which is the external interface of this system; the access control subsystem and yard crane operation subsystem are controlled by the yard crane safety system. During the automatic operation of the automated yard crane, the access control is closed, the D1, DM1, and DM2 signal machines are closed, and the lights at the signal points are prohibited.
[0052] In this embodiment, the field bridge safety system controls the horizontal and vertical lifting operations of the field bridge hoisting trolley in the loading and unloading operation area, and the longitudinal operation of the field bridge trolley along the field bridge track. The operation is stopped according to the command of the field bridge safety system. During the railway pick-up and delivery operation, the field bridge hoisting trolley is locked to a safe position where it does not come into contact with the railway vehicles on the track; and the access control system is controlled to be opened and closed. The field bridge safety system and the station interlocking system can transmit control information to each other. The interlocking system sends a request to enter the network 1G1 or 2G1 from outside the closed network and the open or closed status of the D1 signal to the field bridge safety system, and sends a request from the closed network 1G1 or 2G1 to go out of the closed network and the open and closed status of the DM1 and DM2 signals; the field bridge safety system sends the door control and door control 2 opening or closing to the interlocking system.
[0053] Preferably, the loading and unloading operation area is provided with a protective net for isolation from the outside world, a field bridge track is provided on each side of the loading and unloading operation area, the field bridge trolley straddles the two field bridge tracks, a container yard is provided on one side between the two field bridge tracks, and a railway loading and unloading line parallel to the field bridge track is provided on the other side, and a door access control and a door access control opening and closing control device are installed at the entrance protective net of the railway loading and unloading line, a railway turnout is provided outside the protective net, and a transition section is provided between the railway turnout and the railway loading and unloading line. In this embodiment, the automated container railway loading and unloading line is fully enclosed and isolated from the outside world. When the automated loading and unloading equipment is in operation, personnel and railway locomotives are prohibited from staying and moving in the operation area. The railway vehicles use container flat cars or open cars, and automated rail-type container gantry cranes are provided for loading and unloading operations. When the automated rail-type field bridge in the railway loading and unloading area loads and unloads containers, it operates in an automated manner, and the field bridge trolley can move longitudinally on the two field bridge tracks, which can facilitate loading and unloading operations.
[0054] The following is a further explanation of the example of setting a railway turnout outside the protective net and setting two railway loading and unloading lines inside the protective net. The overall layout of the system during specific implementation can be adjusted with reference to this embodiment. In this embodiment, the railway turnout is 1# turnout, and a D1 signal is set in front of the turnout. The transition section between the first railway loading and unloading line and the railway turnout is the 1DG section, and the transition section between the second railway loading and unloading line and the railway turnout is the 1DG1 section. Furthermore, in this embodiment, access control 1 and DM1 signal are set at the entrance of the first railway loading and unloading line, access control 2 and DM2 signal are set at the entrance of the second railway loading and unloading line, and axle counting equipment JZ11 is set at the boundary between the 1G1 section and the 1G section, and axle counting equipment JZ21 is set at the boundary between the 2G1 section and the 2G section.
[0055] Preferably, locomotive stop signs are set on one side of the two railway loading and unloading lines. The locomotive stop signs are used to indicate the parking position of the shunting locomotive during vehicle picking and delivering operations, to avoid collision safety accidents caused by the shunting locomotive invading the operating area of the automated yard bridge, and to coordinate the interactive operations of the shunting locomotive and the automated yard bridge within the railway loading and unloading line. The locomotive stop sign is set at the boundary of the operating area of the automated yard bridge near the access control, that is, the railway loading and unloading line is provided with a locomotive stop sign at the boundary of the automated yard bridge operating area (the boundary where the yard crane can carry out railway vehicle loading and unloading operations and will not collide with the shunting locomotive). For the safety of the locomotive, the shunting locomotive enters the boundary stop sign position of the loading and unloading line and stops, and shall not cross it. However, all railway container vehicles are required to cross the locomotive stop sign position to enter the yard bridge loading and unloading operation area.
[0056] Preferably, the railway loading and unloading line includes a first section and a second section. In this embodiment, the first railway loading and unloading line includes 1G1, 1G track sections arranged on the inner side of access control 1, and 1DG section is arranged on the outer side of access control 1. The second railway loading and unloading line includes 2G1, 2G track sections arranged on the inner side of access control 2, and 1DG1 section is arranged on the outer side of access control 2. The boundary between the first section and the second section is located at the position of the shunting locomotive parking area added outside the operating boundary of the automated yard crane hoist (the shunting locomotive parking area is about 30m, the length of a locomotive), that is, the shunting locomotive parking area is between the boundary between the first section and the second section and the locomotive parking sign, which is convenient for parking shunting locomotives.
[0057] Preferably, each track section, such as the transition section, the first section and the second section, is provided with a track circuit device, which is used to monitor the track section status and the position of the railway locomotive and vehicle. The 1DG, 1G1 and 1G track sections are all controlled by the station interlocking system, and the 1DG1, 2G1 and 2G track sections are also controlled by the station interlocking system. A vehicle running direction detection device is provided at the boundary between the first section and the second section. In this embodiment, the vehicle running direction detection device adopts an axle counting device. The track section can be used to detect the position and timing of trains, shunting locomotives and trains entering and exiting the loading and unloading line station, and to judge the vehicle running direction, etc., and to judge the position and progress of railway operations. During specific implementation, the railway vehicle position monitoring device of the track section may be a track circuit device, an axle counting device, a vehicle number recognition device, a radar device, a video image recognition device, etc. In this embodiment, the railway vehicle position monitoring device is preferably a track circuit device. A track circuit device is set in each track section, and an axle counting device (i.e., an axle counting device) is set at the boundary between the first section and the second section, thereby being able to well detect the position, number and running direction of railway vehicles in a section.
[0058] The D1, DM1, DM2 signal machines, 1# turnout, 1DG, 1DG1, 1G1, 2G1, 1G, 2G track circuit devices and other equipment are all controlled by the station interlocking system. In normal conditions, the D1, DM1, DM2 signal machines light up red lights, prohibiting railway vehicles from crossing. The station interlocking system and the yard bridge safety system are adjacent control systems, with control information being transmitted and interlocked.
[0059] by Figure 2 Take the axle counting device JZ11 in the railway loading and unloading line as an example. When a railway locomotive passes through the axle counting device JZ11 from the 1G1 section and enters the 1G section, the two magnetic head sensors of the axle counting device from left to right can record the running direction of the following train from left to right and the number of vehicle wheels passing through the device from 1G1 to the adjacent section 1G. Conversely, when a railway locomotive passes through the axle counting device JZ11 from the 1G section and enters the 1G1 section, the two magnetic head sensors of the axle counting device from right to left can record the running direction of the following train from right to left and the number of vehicle wheels passing through the device from 1G to the adjacent section 1G1. The axle counting device JZ11 can detect the arrival of vehicles, calculate the number of vehicle axles, determine the vehicle running direction information, and detect the occupied or idle status of the track section 1G.
[0060] This embodiment also discloses a semi-automatic container railway loading and unloading line vehicle delivery operation method, according to the vehicle delivery operation plan (taking 1G vehicle delivery as an example), the shunting locomotive pushes the railway container vehicle through the 1# turnout to the 1G loading and unloading area, that is, the shunting locomotive pushes the railway container vehicle through the railway turnout to the target railway loading and unloading line in the loading and unloading operation area, including the following steps:
[0061] (1) Gate 1 is closed, the D1 signal turns red, the vehicle stops in the track section before the D1 signal, and the train waits in front of the D1 signal to enter the loading and unloading area;
[0062] (2) The station interlocking system notifies the yard crane safety system that a railway rolling stock needs to enter the 1G section. The yard crane safety system receives the information that a railway rolling stock needs to enter the 1G section, and according to the operation progress, controls the yard crane to stop the operation, and locks the automated yard crane in the loading and unloading operation area in a safe position (the transverse trolley and hoist leave the 1G railway system operation range and are locked).
[0063] (3) After the automated yard bridge is locked to a safe position, the yard bridge safety system controls the opening of door 1. The yard bridge safety system also transmits the information of door 1 opening and the yard bridge being locked to a safe position to the station interlocking system. The station interlocking system receives the information, checks the interlocking relationship and that door 1 is in an open state, and processes the D1 to 1G shunting route, allowing the shunting locomotive to push the container vehicle into the railway loading and unloading operation area. The station interlocking system transmits the access lock and D1 signal open status to the yard bridge safety system. After receiving the status, the yard bridge safety system locks door 1 in an open state to ensure the safety of locomotives and vehicles entering and leaving the door;
[0064] (4) The D1 signal turns on the white light, and the railway shunting locomotive pushes the train into the loading and unloading operation area. The station interlocking system detects the 1DG section is idle, the 1G1 section is occupied, and the access is unlocked. After the shunting locomotive passes the D1 signal, the 1DG section, and enters the 1G1 section, the D1 signal automatically turns off and turns on the red light. At the same time, the access is unlocked, 1DG is idle, and the D1 signal is closed. The status is transmitted to the yard bridge safety system. After receiving the information, the yard bridge safety system controls the automatic closing of door access 1.
[0065] (5) The shunting locomotive continues to push the container vehicle. The axle counter JZ11 detects that the locomotive vehicle has cleared the 1G1 section and entered the 1G section. The shunting locomotive stops at the locomotive stop sign. All the container vehicles enter the loading and unloading area and are braked to a stop. The shunting locomotive is uncoupled from the vehicle and the vehicle delivery operation is completed. However, the shunting locomotive has not yet exited the loading and unloading operation area. It is necessary to prepare for the subsequent shunting locomotive exit operation process.
[0066] (6) After the shunting locomotive is unhooked, it moves backwards past the axle counter JZ11 and enters the 1G1 section. The station interlocking system detects the direction, number of axles, and section occupancy status of the shunting locomotive, automatically determines that the shunting locomotive exits the shunting parking area and enters 1G1, and notifies the yard bridge safety system that the locomotive needs to exit the loading and unloading line and requests to open door 1. The yard bridge safety system receives the information and opens door 1, and transmits the information to the station interlocking system. The station interlocking system checks that 1DG is idle, the turnout is in position, and door 1 is open. The DM1 signal turns on the white light to open the route. The station interlocking system transmits the route locking and DM1 signal opening status to the yard bridge safety system. The yard bridge safety system receives the status and locks door 1 in the open state to ensure the safety of locomotives and vehicles entering and leaving the door. The shunting locomotive drives according to the DM1 signal, exits the 1G1 section, and passes door 1 to enter the 1DG section.
[0067] (7) When the shunting locomotive enters and clears the 1DG section, the station interlocking system detects that the 1G1 and 1DG sections are cleared, the approach is unlocked, and the DM1 signal is controlled to close and turn on the red light. At the same time, the shunting locomotive approach is unlocked and the section is cleared. The yard bridge safety system receives the information and controls the closing of door 1, and at the same time controls the release of the yard bridge locking device, so that automated loading and unloading operations can be carried out in the 1G section of the operation area. During the automated yard bridge operation, door 1 and door 2 are closed, and the D1, DM1, and DM2 signals turn on the prohibition signal, prohibiting the shunting locomotive from entering.
[0068] This embodiment also discloses a semi-automatic container railway loading and unloading line vehicle picking operation method, according to the vehicle picking operation plan (taking 1G vehicle picking as an example), the shunting locomotive alone goes to the 1G loading and unloading area to pick up the vehicle, that is, the shunting locomotive alone goes to the target railway loading and unloading line to pick up the vehicle, including the following steps:
[0069] (1) Gate 1 is closed, the D1 signal turns red, the locomotive stops at the track section in front of the D1 signal, and the locomotive waits to enter the loading and unloading area;
[0070] (2) The station interlocking system notifies the yard crane safety system that a railway shunting locomotive needs to enter the 1G section to pick up the car. The yard crane safety system receives the information that a railway locomotive needs to enter the 1G section, and according to the operation progress, controls the yard crane to stop the 1G loading and unloading operation, and locks the automated yard crane in the loading and unloading operation area in a safe position (the lateral trolley and hoist leave the 1G railway system operation range and are locked).
[0071] (3) After the automated yard bridge is locked to a safe position, the yard bridge safety system controls the opening of door 1. The yard bridge safety system also transmits the information that door 1 is open and the yard bridge is locked to a safe position to the station interlocking system. The station interlocking system obtains the door status information, checks the interlocking relationship and that door 1 is in an open state, and processes the D1 to 1G shunting route, allowing the shunting locomotive to enter the railway loading and unloading operation area. The station interlocking system transmits the route locking and D1 signal opening status to the yard bridge safety system. After receiving the status, the yard bridge safety system locks door 1 in an open state to ensure the safety of locomotives and vehicles entering and leaving the door.
[0072] (4) The D1 signal turns on the white light, and the railway shunting locomotive enters the loading and unloading operation area. The station interlocking system detects the 1DG section of the loading and unloading line is idle, the 1G1 section is occupied, and the access is unlocked. After proving that the shunting locomotive passes the D1 signal and 1DG and enters the 1G1 section, the D1 signal automatically turns off and turns on the red light, and at the same time transmits the information to the yard bridge safety system. After the yard bridge safety system receives the information that the shunting locomotive enters the loading and unloading line, it controls the automatic closure of door access 1.
[0073] (5) The shunting locomotive continues to move towards the 1G section. The axle counter JZ11 detects that the locomotive vehicle has cleared the 1G1 section and entered the 1G section. The shunting locomotive stops at the locomotive stop sign and connects with the vehicle in the 1G section to prepare for the vehicle pickup operation. The yard bridge safety system determines that the shunting locomotive is in place based on the locomotive stop information sent by the shunting locomotive personnel and is ready to start the vehicle pickup operation.
[0074] (6) After the shunting locomotive is coupled with the vehicle, it starts to move backwards, passes the axle counter JZ1 1, and enters the 1G1 section. The station interlocking system detects the direction, number of axles, and section occupancy status of the shunting locomotive, automatically determines that the shunting locomotive has started to pick up the vehicle, and notifies the yard bridge safety system that the locomotive needs to exit the loading and unloading line, and requests the system to open access control 1. The yard bridge safety system receives the information and opens access control 1, and transmits the information to the station interlocking system. The station interlocking system checks that 1DG is idle, the turnout is in position, and access control 1 is open. The DM1 signal turns on the white light to process the route opening. The station interlocking system transmits the access lock and DM1 signal open status to the yard bridge safety system. The yard bridge safety system receives the status and locks access control 1 in the open state to ensure the safety of the locomotive and vehicle entering and leaving the access control. The shunting locomotive and vehicle drive according to the DM1 signal display, exit the 1G1 section, and pass access control 1 to enter the 1DG section.
[0075] (7) When the shunting locomotive enters the 1DG section and continues to exit, the station interlocking system detects that the 1G1 and 1DG sections are cleared, the approach is unlocked, and the DM1 signal is controlled to close and light up red. At the same time, the shunting locomotive approach is unlocked and the section is cleared information is transmitted to the yard bridge safety system. The yard bridge safety system receives the information and controls the closing of door control 1, and at the same time controls the release of the yard bridge locking device, so that automated loading and unloading operations can be carried out in the 1G section of the operation area. During the automated yard bridge operation, door control 1 and door control 2 are closed, and the D1, DM1, and DM2 signals light up prohibition signals, prohibiting shunting locomotives from entering.
[0076] The present invention is used for the safe operation protection of the railway loading and unloading line of the port automated container terminal. The shunting locomotive pushes the railway vehicle to the railway loading and unloading line in the port automated container terminal, and cooperates with the automated yard bridge to complete the automated loading and unloading operation mode of the port railway loading and unloading line. The automated yard bridge and the railway vehicle can well realize safe operation.
[0077] Introducing railway loading and unloading lines directly into the port yard to carry out loading and unloading operations for intermodal containers avoids over-reliance on external road vehicles for short-haul transportation outside the terminal, which is conducive to reducing intermodal transport costs and alleviating road congestion and emission pollution problems around the port.
[0078] The safety system of the present invention proposes a system and operation method for realizing safe operation based on the automated yard bridge and the shunting locomotive of the railway loading and unloading line in the automated container terminal under the operation mode of railway entering the automated container terminal for loading and unloading, and the railway loading and unloading line is introduced into the port automated container terminal, and the relevant facilities for train arrival, departure and loading and unloading operations are built in the port automated container terminal. The system and operation method can ensure the safe coordinated operation of the automated yard bridge and the railway shunting locomotive of the port automated container terminal.
[0079] Parts not involved in this embodiment are the same as the prior art or can be implemented by using the prior art, and will not be further described here.
[0080] Technical personnel should note that: Although the present invention has been described according to the above specific implementation methods, the inventive concept of the present invention is not limited to this invention, and any modification using the inventive concept will be included in the scope of protection of this patent right.
Claims
1. A semi-automatic container railway loading and unloading line safety system, characterized in that: It includes the yard crane safety system and station interlocking system, which are used for the safe operation protection of the railway loading and unloading line of the port automated container terminal; The field crane safety system includes an access control subsystem and a field crane operation subsystem. The access control subsystem is used to control the opening and closing of the railway access control. The field crane operation subsystem is used to control the lifting operation of the automated field crane in the loading and unloading operation area. The field crane operation subsystem is also used to control the automated field crane to stop the loading and unloading operation in the loading and unloading operation area and lock it to a safe position; the access control subsystem includes access control and access control opening and closing control devices. The loading and unloading operation area is provided with a protective net for isolation from the outside world. A field crane track is provided on each side of the loading and unloading operation area. The field crane trolley straddles the two field crane tracks. A container yard is provided on one side between the two field crane tracks, and a railway loading and unloading line parallel to the field crane track is provided on the other side. The access control and access control opening and closing control devices are installed at the entrance protective net of the railway loading and unloading line. A railway turnout is provided outside the protective net, and a transition section is provided between the railway turnout and the railway loading and unloading line. The station interlocking system is used for railway turnout control, signal opening and closing control, and also for monitoring the track section status, railway locomotive and vehicle position and running direction; The yard crane safety system and the station interlocking system exchange information, send each other equipment working status, send each other operation requests, lock each other, lock the yard crane operation track during shunting operations, and block the shunting operation approach and related tracks during yard crane loading and unloading operations.
2. A semi-automatic container railway loading and unloading line safety system according to claim 1, characterized in that: The station interlocking system includes a switch machine, a signal machine, a track circuit device, a vehicle running direction detection device and an interlocking operation control device. The railway switch control is realized by controlling the switch machine, the safety of the railway switch, access control and loading and unloading operation area is protected by the signal machine, the track section status and the position of the railway locomotive and vehicle are monitored by the track circuit device, the running direction of the railway locomotive and vehicle is monitored by the vehicle running direction detection device, and the interlocking operation control is realized by the interlocking operation control device.
3. A semi-automatic container railway loading and unloading line safety system according to claim 1, characterized in that: The field bridge operation subsystem includes an automated field bridge and a field bridge locking device. The automated field bridge includes a field bridge trolley, a transverse trolley and a hoist. The field bridge operation subsystem is used for longitudinal operation control of the field bridge trolley, transverse operation control of the transverse trolley and lifting and lowering of the hoist, thereby realizing lifting operations. The field bridge locking device is used for locking the transverse trolley and the hoist to a safe position.
4. A semi-automatic container railway loading and unloading line safety system according to claim 2, characterized in that: The signal machine includes a switch signal machine and a gate control signal machine. The switch signal machine is arranged at the railway switch machine, and the gate control signal machine is arranged at the gate control machine. The switch signal machine and the gate control signal machine are used to protect the safety of the railway switch machine, the gate control machine and the loading and unloading operation area.
5. A semi-automatic container railway loading and unloading line safety system according to claim 2, characterized in that: A locomotive parking sign is arranged at one side of the railway loading and unloading line, and the locomotive parking sign is arranged at the boundary of the operation area of the automated yard bridge, and the boundary of the operation area is close to the access control.
6. A semi-automatic container railway loading and unloading line safety system according to claim 5, characterized in that: The railway loading and unloading line includes a first section and a second section, one end of the first section is connected to the transition section, and the other end is connected to the second section, and the boundary between the first section and the second section and the locomotive parking mark is a locomotive shunting parking area.
7. A semi-automatic container railway loading and unloading line safety system according to claim 6, characterized in that: The transition section, the first section and the second section are all provided with the track circuit device, which is used to monitor the track section status and the position of the railway locomotive vehicle. The vehicle running direction detection device is provided at the boundary between the first section and the second section.
8. A semi-automatic container railway loading and unloading line vehicle delivery operation method, characterized in that: According to the vehicle delivery operation plan, the shunting locomotive pushes the railway container vehicle through the railway switch to the target railway loading and unloading line in the loading and unloading operation area, including the following steps: (1) The access control is closed, the switch signal lights up red, the vehicle stops at the track section in front of the switch signal, and the train waits in front of the switch signal to enter the loading and unloading operation area; (2) The station interlocking system notifies the yard bridge safety system that a railway locomotive needs to enter the target railway loading and unloading line. The yard bridge safety system receives the information that a railway locomotive needs to enter the target railway loading and unloading line, and controls the automated yard bridge to stop the operation according to the operation progress, and locks the automated yard bridge in the loading and unloading operation area in a safe position; (3) After the automated yard bridge is locked to a safe position, the yard bridge safety system controls the door access at the entrance of the target railway loading and unloading line to be opened. The yard bridge safety system also transmits the information of the door access being opened and the yard bridge being locked to a safe position to the station interlocking system. The station interlocking system receives the information, checks the interlocking relationship and the door access being in an open state, and processes the shunting route from the railway turnout to the target railway loading and unloading line, allowing the shunting locomotive to push the railway container vehicle into the loading and unloading operation area. The station interlocking system transmits the access locking state and the open state of the turnout signal to the yard bridge safety system. After receiving the state, the yard bridge safety system locks the door access at the entrance of the target railway loading and unloading line in an open state, thereby ensuring the safety of the door access for locomotives and vehicles entering and leaving the locomotives and vehicles. (4) The switch signal lights up white, and the shunting locomotive pushes the railway container vehicle into the loading and unloading operation area. The station interlocking system detects the track section status and route unlocking information, proving that the shunting locomotive vehicle has crossed the transition section and entered the railway loading and unloading line. The switch signal automatically turns off and lights up red. At the same time, the route unlocking, transition section idle, and switch signal closing status are transmitted to the yard bridge safety system. After receiving the information, the yard bridge safety system controls the automatic closing of the access control at the entrance of the target railway loading and unloading line; (5) The shunting locomotive continues to push the railway container vehicle. The station interlocking system detects that the locomotive vehicle enters the target railway loading and unloading line. The shunting locomotive stops at the locomotive stop sign. All railway container vehicles enter the loading and unloading operation area and brake to a stable stop. The shunting locomotive is uncoupled from the railway container vehicle and the vehicle delivery operation is completed. (6) After the shunting locomotive is unhooked, it moves backward and prepares to exit the railway loading and unloading line. The station interlocking system detects the direction, number of axles, and track section occupancy status of the shunting locomotive, automatically determines that the shunting locomotive has exited the shunting parking area, and notifies the yard bridge safety system that the locomotive needs to exit the railway loading and unloading line, and requests to open the access control at the entrance of the target railway loading and unloading line. The yard bridge safety system receives the information and opens the access control, and transmits the information to the station interlocking system. The station interlocking system checks the transition section status, railway turnout status, and access control status, and then handles the entry and opens the access control signal to light the white light. The station interlocking system transmits the entry lock and access control signal open status to the yard bridge safety system. After receiving the status, the yard bridge safety system locks the access control in the open state to ensure the safety of the locomotive and vehicle entering and exiting the access control. The shunting locomotive drives according to the access control signal display, exits the railway loading and unloading line, and crosses the access control to enter the transition section; (7) When a shunting locomotive enters and clears the transition section, the station interlocking system detects the track section clearance information and the approach unlocking information, controls the access control signal to close and lights up the red light, and transmits the shunting locomotive approach unlocking and section clearance information to the yard bridge safety system. The yard bridge safety system receives the information and controls the access control to close, and at the same time controls the yard bridge locking device to release, so that automated loading and unloading operations can be carried out in the loading and unloading operation area. During the automated yard bridge operation, all access control points are closed and all signals are turned on to prohibit the shunting locomotive from entering.
9. A semi-automatic container railway loading and unloading line vehicle picking operation method, characterized in that: According to the vehicle pickup operation plan, the shunting locomotive goes to the target railway loading and unloading line to pick up the vehicle, including the following steps: (1) The access control is closed, the switch signal lights up red, the shunting locomotive stops at the track section in front of the switch signal, and the shunting locomotive waits to enter the loading and unloading operation area; (2) The station interlocking system notifies the yard bridge safety system that a shunting locomotive needs to enter the target railway loading and unloading line to pick up a car. The yard bridge safety system receives the information that a railway locomotive needs to enter the target railway loading and unloading line, and controls the automated yard bridge to stop the operation according to the operation progress, and at the same time locks the automated yard bridge in the loading and unloading operation area in a safe position; (3) After the automated yard bridge is locked to a safe position, the yard bridge safety system controls the door access at the entrance of the target railway loading and unloading line to be opened. The yard bridge safety system also transmits the door access opening and yard bridge locking to a safe position information to the station interlocking system. The station interlocking system receives the information, checks the interlocking relationship and the door access is in an open state, and processes the shunting route from the railway turnout to the target railway loading and unloading line, allowing the shunting locomotive to enter the loading and unloading operation area. The station interlocking system transmits the route locking and the open state of the turnout signal to the yard bridge safety system. After receiving the status, the yard bridge safety system locks the door access at the entrance of the target railway loading and unloading line in an open state, ensuring the safety of the door access for locomotives and vehicles entering and leaving the locomotives; (4) The turnout signal lights up white, and the shunting locomotive enters the loading and unloading operation area. The station interlocking system detects the track section status and route unlocking information, proving that the shunting locomotive has crossed the transition section and entered the railway loading and unloading line. The turnout signal automatically turns off and lights up red, and transmits the information to the yard bridge safety system. After the yard bridge safety system receives the information that the shunting locomotive has entered the railway loading and unloading line, it controls the access control at the entrance of the target railway loading and unloading line to automatically close; (5) The shunting locomotive continues to move forward. The station interlocking system detects that the locomotive vehicle has entered the target railway loading and unloading line. The shunting locomotive stops at the locomotive stop sign and connects the shunting locomotive with the railway container vehicle to prepare for the vehicle pickup operation. The yard bridge safety system determines that the shunting locomotive is in place based on the locomotive stop information sent by the shunting locomotive personnel and is ready to start the vehicle pickup operation; (6) After the shunting locomotive is coupled with the railway container vehicle, it starts to move backward and prepares to exit the railway loading and unloading line. The station interlocking system detects the direction, number of axles, and track section occupancy status of the shunting locomotive, automatically determines that the shunting locomotive has started to pick up the vehicle, and notifies the yard bridge safety system that the locomotive vehicle needs to exit the target railway loading and unloading line, and requests the system to open the access control at the entrance of the target railway loading and unloading line. The yard bridge safety system receives the information and opens the access control, and transmits the information to the station interlocking system. The station interlocking system checks the transition section status, railway turnout status, and access control status, and then handles the entry and opens the access control signal to light the white light. The station interlocking system transmits the entry lock and access control signal open status to the yard bridge safety system. After receiving the status, the yard bridge safety system locks the access control in the open state to ensure the safety of the locomotive vehicle entering and exiting the access control. The shunting locomotive vehicle drives according to the access control signal display, exits the railway loading and unloading line, and crosses the access control to enter the transition section; (7) When a shunting locomotive enters the transition section and continues to exit, the station interlocking system detects the track section clearing information and the approach unlocking information, controls the access control signal to close and lights up the red light, and transmits the shunting locomotive approach unlocking and section clearing information to the yard bridge safety system. The yard bridge safety system receives the information and controls the access control to close, and at the same time controls the yard bridge locking device to release, so that automated loading and unloading operations can be carried out in the loading and unloading operation area. During the automated yard bridge operation, all access control points are closed and all signals are turned on to prohibit the shunting locomotive from entering.
Citation Information
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