Wafer receiving device at the wafer outlet end of a color steel wafer press

Abstract

This application discloses a tile receiving device at the tile outlet of a color steel tile press. When receiving tiles formed by the tile press, the first sensing baffle and the support seat are positioned opposite the tile outlet of the press. The tile output from the outlet is then placed on the support seat. When the tile on the support seat is cut off and detached from the outlet, due to its own inertia, the cut tile maintains a certain movement along the output direction of the outlet until it abuts the first sensing baffle. A first position sensor generates a sensing signal due to the change in the position of the first sensing baffle. Triggered by this signal, the electro-hydraulic telescopic rod retracts until the tile is received at the designated position completely detached from the outlet, thus automatically completing the receiving process. This avoids the low operational efficiency and inefficiency caused by manual tile receiving.

Description

Technical Field

[0001] This application relates to the technical field of building material processing equipment, and in particular to a tile receiving device at the tile outlet end of a color steel roll forming machine. Background Technology

[0002] Color-coated steel roofing sheets are profiled sheets made of color-coated steel plates that are roll-formed into various wave shapes. They are lightweight, high-strength, available in a variety of colors, easy and quick to install, earthquake-resistant, fireproof, rainproof, long-lasting, and maintenance-free, and are now widely used. However, in the production process of color-coated steel roofing sheets, the final step is to cut the formed sheets. During the cutting process, the structure is suspended, and if the sheet is long, it is prone to deformation, affecting its appearance and usability. It can also easily scratch the sheets below, causing damage to the paint. Furthermore, if the sheets are cut and fall directly to the bottom, they can easily become damaged, affecting product quality. Also, the quantity and weight of the finished sheets are unknown during assembly, leading to blind production. Using manual assembly increases production costs. To meet the requirements of modern automated production, reduce costs, and minimize investment, automated equipment is needed to solve these problems. Summary of the Invention

[0003] In view of this, this application provides a tile receiving device at the tile outlet of a color steel tile press, which can automatically receive the tiles output from the tile outlet of the tile press, avoiding the low efficiency caused by manual tile receiving.

[0004] This application provides a tile receiving device at the tile outlet of a color steel roofing sheet press, suitable for receiving the roofing sheets pressed by the press. The tile receiving device includes:

[0005] A mobile measuring car includes a car frame, a first mounting spring disposed on the car frame, a first sensing baffle connected to the first mounting spring, and a first position sensor for acquiring the position of the first sensing baffle.

[0006] A tile support bracket includes a support seat for supporting the tiles output from the tile outlet end of the tile press, and an electro-hydraulic telescopic rod for driving the support seat to rise and fall;

[0007] And a controller is configured such that when a tile supported on the support detaches from the tile outlet, the first sensing baffle is abutted by the tile, a first position sensor generates a sensing signal due to the change in the position of the first sensing baffle, and under the trigger of the sensing signal, controls the electro-hydraulic telescopic rod to generate a retraction drive until the tile is loaded to a designated position.

[0008] Optionally, the bearing bracket is further provided with a limiting component for limiting the retraction movement of the electro-hydraulic telescopic rod. The limiting component includes a fixedly installed second mounting spring, a second sensing baffle connected to the second mounting spring, and a second position sensor for acquiring the position of the second sensing baffle. The second position sensor is configured to generate a sensing signal caused by a change in the position of the second sensing baffle. Under the trigger of the sensing signal, the controller controls the electro-hydraulic telescopic rod to stop retraction.

[0009] Optionally, the bearing bracket further includes a rotary table for driving the electro-hydraulic telescopic rod to rotate, the rotary table being electrically connected to the controller.

[0010] Optionally, the support seat is provided with a plurality of rollers and rollers rotatably mounted on the rollers, the rollers forming a support surface for the tile.

[0011] Optionally, the moving fixed-length carriage further includes a lifting drive component mounted on the carriage frame and a mounting baffle for fixing the power output rod of the lifting drive component, wherein the first mounting spring is mounted on the mounting baffle.

[0012] Optionally, the mobile measuring vehicle also includes a rangefinder and a brake mounted on the vehicle frame. The rangefinder and brake are electrically connected to the controller so that the brake is controlled to generate a braking action when the distance between the vehicle frame and the tile end collected by the rangefinder does not exceed a preset distance.

[0013] Optionally, the movable measuring car also includes movable wheels mounted on the car frame.

[0014] Optionally, it also includes a weighing base for weighing the actual weight of the tile press machine base.

[0015] The tile receiving device at the output end of the color steel tile press machine described above, when receiving the tiles pressed by the tile press machine, firstly positions the first sensing baffle and the bearing seat opposite to the output end of the tile press machine. Then, the tile output from the output end is placed on the bearing seat. When the tile on the bearing seat is cut off and detached from the output end, due to its own inertia, the cut tile maintains a certain movement along the output direction of the output end until it abuts the first sensing baffle. The first position sensor generates a sensing signal due to the change in the position of the first sensing baffle. Triggered by this sensing signal, the electro-hydraulic telescopic rod is controlled to retract until the tile is received at the designated position completely detached from the output end, thus automatically completing the receiving process. This avoids the problems of low operational efficiency caused by manual tile receiving. Attached Figure Description

[0016] The technical solution and other beneficial effects of this application will become apparent from the following detailed description of specific embodiments in conjunction with the accompanying drawings.

[0017] Figure 1 This is a schematic diagram of the structure of the tile receiving device provided in the embodiments of this application.

[0018] Figure 2 This is a schematic diagram of the structure of the tile mounting bracket provided in the embodiment of this application.

[0019] Figure 3 This is a schematic diagram of the structure of the moving measuring vehicle provided in an embodiment of this application.

[0020] Figure 4 This is a structural schematic diagram from another perspective of the mobile measuring vehicle provided in an embodiment of this application.

[0021] Figure 5 This is a schematic diagram of the assembly structure of the first mounting baffle and the first sensing baffle provided in the embodiments of this application.

[0022] Figure 6 This is a structural schematic diagram of the weighing base provided in an embodiment of this application.

[0023] Figure 7 This is a structural schematic diagram of the weighing base provided in an embodiment of this application from another perspective.

[0024] The components in the diagram are labeled as follows:

[0025] 1-Mobile fixed-length cart; 2-Weighing base; 3-Railway; 4-Tile receiving bracket; 5-Roofing tile press; 6-Roofing tile press base;

[0026] 1-1 Drive motor; 1-2 Brake motor; 1-3 Moving wheel; 1-4 Brake; 1-5 First mounting baffle; 1-6 Baffle moving groove; 1-7 Lifting wire rope; 1-8 Lifting motor; 1-9 Rangefinder; 1-10 Controller; 1-11 Vehicle bracket; 1-12 Vehicle underframe; 1-13 First sensing baffle; 1-14 First mounting spring; 1-15 First position sensor;

[0027] 2-1-Weighing sensor; 2-2-Weighing base frame; 2-3-Packaging and forklift transport hole; 2-4-Weighing base cross brace;

[0028] 4-1 Support base; 4-2 Rotary table; 4-3 Electro-hydraulic telescopic rod; 4-5 Bearing seat; 4-6 Roller; 4-7 Stop block; 4-8 Second sensing baffle; 4-9 Second mounting baffle; 4-10 Second mounting spring; 4-11 Second position sensor; 4-12 Rotary table motor; 4-13 Rotary table motor mounting bracket; 4-14 Transmission assembly. Detailed Implementation

[0029] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0030] In the description of this application, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0031] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0032] The following disclosure provides many different embodiments or examples for implementing different structures of this application. To simplify the disclosure, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the scope of this application. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, various specific examples of processes and materials are provided in this application, but those skilled in the art will recognize the application of other processes and / or the use of other materials.

[0033] refer to Figures 1-7 This application provides a tile receiving device at the tile outlet of a color steel tile press, including a movable fixed-length cart 1, a weighing base 2, a track of the movable fixed-length cart 3, a tile receiving bracket 4, a tile press 5, and a tile press base 6.

[0034] The mobile measuring car 1 includes a drive motor 1-1, a brake motor 1-2, a moving wheel 1-3, a brake 1-4, a first mounting baffle 1-5, a baffle moving groove 1-6, a lifting wire rope 1-7, a lifting motor 1-8, a rangefinder 1-9, a controller 1-10, a car support 1-11, a car chassis 1-12, a first sensing baffle 1-13, a first mounting spring 1-14, and a first position sensor 1-15.

[0035] The weighing base 2 includes a weighing sensor 2-12-1, a weighing base frame 2-2, a packaging and forklift transport hole 2-3, and a weighing base cross brace 2-4.

[0036] The tile receiving bracket includes a bracket base 4-1, a rotary table 4-2, an electro-hydraulic telescopic rod 4-3, a bearing seat 4-5, a roller 4-6, a stop block 4-7, a second sensing baffle 4-8, a second mounting baffle 4-9, a second mounting spring 4-10, a second position sensor 4-11, a rotary table motor 4-12, a rotary table mounting bracket 4-13, and a transmission assembly 4-14.

[0037] The movable length carriage 11 is a small carriage that can move on the track 3 and has multiple movable wheels 1-3, such as four. The movable wheels 1-3 are located on the carriage base 1-12 of the carriage support 1-11. The carriage base 1-12 is equipped with a drive motor 1-1 and a brake 1-4. The drive motor 1-1 drives the movable wheels 1-3. After moving into position, the brake motor 1-2 works to activate the brake 1-4, so that the movable length carriage 11 is braked on the track 3, which facilitates operation.

[0038] After receiving the length of the pressed tile, the controller 1-10 starts the distance measuring instrument 1-9 to measure the distance. Based on the measured data and the required length, the controller determines the direction and distance of movement of the moving length measuring car 1. During the operation, the actual position of the moving length measuring car 1 can be adjusted at any time based on the measured data.

[0039] The first mounting baffle 1-5 is a device that prevents the tiles from moving backward after they have been moved into place, ensuring that the tiles are placed neatly. The first mounting baffle 1-5 can move up and down within the baffle moving groove 1-6. When the moving length carriage 1 moves, the lifting motor 1-8 operates, driving the first mounting baffle 1-5 to rise via the lifting wire rope 1-7, facilitating the movement of the moving length carriage 1. After the moving length carriage 1 has moved into place, the lifting motor 1-8 lowers the baffle, thus blocking the movement of the tiles. A first sensing baffle 1-13 is mounted on the front surface of the first mounting baffle 1-5 via a first mounting spring 1-14, and a first position sensor 1-15 is installed between the first sensing baffle 1-13 and the first mounting baffle 1-5. Thus, when the tile on the support 4-5 is cut off and detached from the tile outlet, due to its own inertia, the cut tile maintains a certain movement along the output direction of the tile outlet. At this time, when the tile abuts against the first sensing baffle 1-13, the first mounting spring 1-14 is compressed, thereby enabling the first position sensor 1-15 to sense the position change of the first sensing baffle 1-13. The first position sensor 1-15 transmits the signal to the controller 1-10, and the controller 1-10 initiates the retraction of the electro-hydraulic telescopic rod 4-3 of the bracket (i.e., Figure 2 The descent (represented by the descent) simultaneously causes the rotating platform 4-2 to rotate, thereby causing the bearing seat 4-5 to rotate along with the rotating platform 4-2 (in fact, since the electro-hydraulic telescopic rod 4-3 is installed on the rotating platform 4-2 and the electro-hydraulic telescopic rod 4-3 is fixed to the bearing seat 4-5, the bearing seat 4-5 rotates along with the rotating platform 4-2) and smoothly lowers the tiles to create a stack, which is convenient for manual counting.

[0040] The weighing base 2 is a rectangular frame-shaped base 2-2. A cross brace 2-4 is provided in the middle of the base 2-2 to increase its strength. Packaging and forklift transport holes 2-3 are provided on both sides of the base 2-2. The number of these holes can be appropriately increased for ease of operation. A weighing sensor 2-1 is installed on the bottom surface of the base 2-2 to weigh the tiles on the tile press machine base 6. The signal generated by the weighing sensor 2-1 is transmitted to the controller 1-10 for weight control.

[0041] There are multiple tile receiving brackets 4, whose function is to receive the tiles coming out of the tile press 5. Before the tiles are cut, they are kept on the same plane as the outlet of the tile press 5 to ensure that the tiles do not fall or deform, and that the top of the tile does not fall and scratch the tiles below, causing paint damage. After the tiles are cut (by the tile press), the tiles, under their own inertia (in fact, after the tiles are output from the tile press 5, they are in a conveying state, and even after being cut, they will maintain their original conveying speed for a period of time), will continue to move on the support 4-5. As the tiles continue to move, they will abut against the first sensing baffle 1-13 of the moving fixed-length carriage 1 (as described above). At this time, the controller 1-10 will control the electro-hydraulic telescopic rod 4-3 to retract and descend, and simultaneously control the rotating table 4-2 to rotate, so that the tiles are smoothly lowered. The base of the tile receiving bracket 4 is connected to the rotating base of the bracket, and the rotating base can rotate in both directions under the drive of the motor.

[0042] The upper part of the electro-hydraulic telescopic rod 4-3 can extend and retract under the control of the controller 1-10 to raise and lower the tile from a high position to a low position. The bearing seat 4-5 of the tile receiving bracket 4 is located at the top of the upper part of the electro-hydraulic telescopic rod 4-3, and its plane height is consistent with the outlet height of the tile press machine 5 to ensure that the tile will not fall or deform when it is discharged. A freely rotating roller 4-6 is installed on the bearing seat 4-5 to facilitate the movement of the tile on the bracket. A second sensing baffle 4-8 is fixedly installed below the bearing seat 4-5 relative to the installation position of the electric telescopic rod (i.e., the motor part of the electric telescopic rod). (That is, the second mounting baffle 4-9 will not move with the extension and retraction of the electro-hydraulic telescopic rod 4-3). The second sensing baffle 4-9 is mounted on the second mounting baffle 4-9 by the second mounting spring 4-10. A second position sensor 4-11 is installed between the second mounting baffle 4-9 and the second sensing baffle 4-8. When the power output rod of the electro-hydraulic telescopic rod 4-3 moves downward, the support seat 4-5 moves downward along with it, touching the second sensing baffle 4-8. The second mounting spring 4-10 is compressed, and the second position sensor 4-11 generates a sensing signal due to the positional change of the second sensing baffle 4-8. This signal is sent to the controller 1-10, which then commands the electro-hydraulic telescopic rod 4-3 to stop its descent. The controller then starts the rotary table motor 4-12 on the rotary table motor mounting bracket 4-13, causing the support seat 4-5 to rotate, thus rotating the electro-hydraulic telescopic rod 4-3 and the support seat 4-5 synchronously. In practice, when the rotation angle is greater than 90°, the tile falls from the bracket onto the base or onto a previously fallen tile, completing the tile's receiving and placement. Then controller 1-10 is activated, causing the upper part of the electro-hydraulic telescopic rod 4-3 to extend, starting the rotary table motor 4-12 to rotate and reset the bearing seat 4-5, and returning the rotary table 4-2 to its original height, thus preparing it for the next tile connection.

[0043] Controllers 1-10 serve as the control center. To achieve intelligent control, a computer is selected as the control unit, and electrical components are installed in the control box. The computer can exchange information with the outside world via a network or other input / output devices, receive external commands, output system statistics and operating data, input / output control programs, output data, and implement audible and visual alarms. The control box is connected to the motor measuring instruments within the system via cables to achieve data signal exchange and control. It is also connected to the operating system of the tile pressing machine 5, receiving signals from the tile pressing machine 5 that cut the tiles, and transmitting signals from the tile receiving system to the tile pressing machine 5 for coordinated system control. The signal from the load cell 2-1 is transmitted to the weighing transmitter installed in the control box, which transmits the weight signal to the computer for weight control.

[0044] Equipment operating method: The system is designed according to the operating requirements of the roll forming machine 5 and the roll receiving device, such as... Figure 1 The design and fabrication of the tile pressing machine 5 and the tile receiving device, including the mobile length-fixing cart 1, weighing base 2, and tile receiving bracket 4, are as follows: After the components are fabricated, they are installed according to the system requirements. The center of the crossbar of the tile pressing machine 5 and the tile receiving bracket 4 is on the same straight line as the center of the mobile length-fixing cart 1. There are multiple tile receiving brackets 4, and their installation distance should be evenly distributed, with the brackets installed on the same side. The mobile length-fixing cart 1 has two tracks, installed outside the tile receiving brackets 4, and the track length should be longer than the last tile receiving bracket 4 to avoid affecting the rotation of the tile receiving bracket 4. After all parts of the system are installed, the power supply and signal lines are connected, and after debugging, it can be used.

[0045] The above description is merely a preferred embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this application should be included within the scope of protection of this application.

Claims

1. A tile receiving device at the tile outlet end of a color steel tile press machine, characterized in that, Suitable for receiving tiles pressed by a tile press, the tile receiving device includes: A mobile measuring car includes a car frame, a first mounting spring disposed on the car frame, a first sensing baffle connected to the first mounting spring, and a first position sensor for acquiring the position of the first sensing baffle. A tile receiving bracket includes a support seat for supporting tiles output from the tile outlet end of a tile press, an electro-hydraulic telescopic rod for driving the support seat to rise and fall, and a limiting component for limiting the retraction movement of the electro-hydraulic telescopic rod and a rotating platform for driving the electro-hydraulic telescopic rod to rotate. The limiting component includes a fixedly installed second mounting spring, a second sensing baffle connected to the second mounting spring, and a second position sensor for acquiring the position of the second sensing baffle. The second position sensor is configured to generate a sensing signal caused by a change in the position of the second sensing baffle. Under the trigger of the sensing signal, the controller controls the electro-hydraulic telescopic rod to stop retraction. The rotating platform is electrically connected to the controller. The support seat is provided with a plurality of rollers and rollers rotatably mounted on the rollers. The rollers form a bearing surface for the tile. And a controller is configured such that when a tile supported on the support detaches from the tile outlet, the first sensing baffle is abutted by the tile, a first position sensor generates a sensing signal due to the change in the position of the first sensing baffle, and under the trigger of the sensing signal, controls the electro-hydraulic telescopic rod to generate a retraction drive until the tile is loaded to a designated position.

2. The tile receiving device according to claim 1, characterized in that, The moving fixed-length vehicle also includes a lifting drive component mounted on the vehicle frame and a first mounting baffle fixed to the power output rod of the lifting drive component, wherein the first mounting baffle is mounted with the first mounting spring.

3. The tile receiving device according to claim 1, characterized in that, The mobile measuring vehicle also includes a rangefinder and a brake mounted on the vehicle frame. The rangefinder and brake are electrically connected to the controller so that the brake is controlled to generate a braking action when the distance between the vehicle frame and the tile end collected by the rangefinder does not exceed a preset distance.

4. The tile receiving device according to claim 1, characterized in that, The mobile measuring car also includes movable wheels mounted on the car frame.

5. The tile receiving device according to claim 1, characterized in that, It also includes a weighing base used to weigh the actual weight of the tile press machine base.

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