A quick cleaning device for grouting ports
By installing a vibratory hole assembly and a circulation drainage assembly inside the side borehole of the grouting hole, combined with the rotation design of the guide vane, the problem of poor cleaning effect of large-diameter grouting holes is solved, achieving a highly efficient hole cleaning effect and ensuring the integrity of the inner wall of the grouting hole.
Patent Information
- Application Number
- CN202211602843.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-13
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2042-12-13
AI Technical Summary
Existing technologies are ineffective at cleaning large-diameter grouting holes due to the poor cleaning effect of auger drill rods, making it difficult to effectively remove broken rock fragments from the grouting holes and affecting the grouting effect.
A side borehole is drilled on one side of the grouting hole, and water is circulated through a vibrating hole assembly and a circulating drainage assembly. Combined with the forward and reverse rotation of the guide vane, broken rock blocks in the grouting hole are removed. The combined effect of vibration and water flow is used to achieve rapid cleaning.
It significantly improves the cleaning efficiency of grouting holes, reduces water waste, ensures the complete removal of broken rock blocks from the inner wall of the hole, and avoids grout shortage and faulting problems in the subsequent grouting process.
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Figure CN115898299B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of grouting hole treatment equipment, specifically a rapid cleaning device for grouting ports. Background Technology
[0002] Currently, grouting is widely used in construction, coal mining and other fields. The formation of grouting holes involves drilling holes to inject grout, which can fill cracks and pores in rock and soil, prevent foundation leakage, and improve the integrity, strength and rigidity of rock and soil. At present, broken rock fragments remain in the holes after the grouting holes are formed. If they are not cleaned in time, they can easily cause missing grout at the corners, extended cracks or even faults during subsequent grouting. In the existing technology, they are mostly removed by spiral drill rods. However, spiral drill rods have high limitations and low cleaning effect in cleaning large-diameter grouting holes.
[0003] Therefore, those skilled in the art have provided a rapid cleaning device for grouting ports to solve the problems mentioned in the background art. Summary of the Invention
[0004] To achieve the above objectives, the present invention provides the following technical solution: a rapid cleaning device for grouting ports, comprising: an embedded ring seat, which is embedded and fixed in the grouting hole at the hole opening position; a side borehole is vertically formed on one side of the grouting hole, the inner diameter of the side borehole is smaller than the diameter of the grouting hole, and the depth of the side borehole is greater than half the depth of the grouting hole; a vibrating hole assembly is provided in the embedded ring seat, the vibrating hole assembly can slide into the grouting hole; a channel is provided laterally between the side borehole and the grouting hole, the channel being two channels arranged vertically; and a circulation drainage assembly is also provided in the side borehole.
[0005] Furthermore, as a preferred embodiment, each of the aforementioned channels is located at a corresponding upper or lower position one-fifth of the length of the grouting hole, and a water supply pipe is also connected to the outside of the grouting hole.
[0006] Furthermore, as a preferred embodiment, the vibrating hole assembly includes: a limiting guide bar, which is symmetrically and vertically slidably disposed on the embedded ring seat; a first vibrating hole device is fixed below the limiting guide bar, and a transmission screw is vertically fixed at the center of the first vibrating hole device; a threaded sleeve is rotatably disposed inside the embedded ring seat; one end of the transmission screw is slidably connected to the threaded sleeve through threaded engagement; a second vibrating hole device is disposed below the first vibrating hole device; and the first vibrating hole device is fixed to the second vibrating hole device through an intermediate column.
[0007] Furthermore, preferably, the first and second vibration hole devices have the same structure and together include: a shaft plate seat, a plurality of side supports distributed circumferentially on the shaft plate seat, each of the side supports being synchronously slidably connected within the shaft plate seat, an inner shaft cylinder vertically fixed in the shaft plate seat, a connecting plug slidably disposed within the inner shaft cylinder, sliding rods symmetrically fixed outside the inner shaft cylinder, a vibration element slidably disposed on the sliding rod, the vibration element being fixed to the inner shaft cylinder, a carrier plate fixed below the sliding rod on the shaft plate seat, an outer spring sleeved on the sliding rod, one end of the inner shaft cylinder being connected to a pulse pump, and a side stop being circumferentially embedded on the inner shaft cylinder.
[0008] Furthermore, as a preferred embodiment, the intermediate column is rotatably sleeved with a flow guide blade, the flow guide blade can rotate alternately in both directions, and the blade plate on the flow guide blade is inclined at 45°.
[0009] Furthermore, as a preferred embodiment, the circulating drainage assembly includes: two sealing support plates arranged vertically, each sealing support plate being sealed and embedded in the side borehole and located between the channels; the sealing support plates are connected and fixed to each other; a flow guide seat is vertically fixed in the lower sealing support plate; a drainage fan blade is rotatably arranged in the flow guide seat; a flow carrier tube is vertically fixed in the upper sealing support plate; a conveying pipe is vertically and symmetrically connected to the flow guide seat; one end of the conveying pipe is connected to the flow carrier tube; the flow carrier tube is provided with multiple flow holes; and a filter cartridge seat is also sleeved around the flow carrier tube.
[0010] Furthermore, as a preferred embodiment, the flow guide seat is provided with a plurality of drainage holes, each drainage hole being connected to the delivery pipe, and a ball shaft is inclinedly arranged in the flow guide seat by means of a support spring, the ball shaft being able to seal and plug the drainage holes.
[0011] Furthermore, as a preferred embodiment, an external connecting pipe is provided inside the side borehole, the external connecting pipe is fixed to the flow-carrying pipe, and a drain pipe is connected below the external connecting pipe.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] In this invention, a side borehole is opened on one side of the grouting hole. By injecting water into the grouting hole, the broken rock blocks are transported to the side borehole through the water flow in the grouting hole via a channel, thereby achieving the effect of cleaning the grouting hole.
[0014] The circulating drainage component in this invention enables water to circulate between the grouting hole and the side borehole, thereby completely removing the broken rock fragments in the grouting hole and achieving a significant hole cleaning effect. In particular, the vibrating hole component can provide a vibration effect to the inner wall of the grouting hole, so that the broken rock fragments on the hole wall can quickly fall off. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of the present invention;
[0016] Figure 2 This is a schematic diagram of the structure of the oscillating hole assembly in this invention;
[0017] Figure 3 This is a schematic diagram of the structure of the first and second vibration hole devices in this invention;
[0018] Figure 4 This is a schematic diagram of the circulating drainage component in this invention;
[0019] Figure 5 This is a schematic diagram of the structure of the ball shaft in this invention;
[0020] In the diagram: 1. Grouting hole; 11. Channel; 12. Embedded ring seat; 2. Side drilling hole; 3. Circulation drainage assembly; 31. Sealing support plate; 32. Flow guide seat; 33. Drainage fan blade; 34. Flow carrier pipe; 35. Filter cartridge seat; 36. External pipe; 37. Drainage pipe; 38. Conveying pipe; 39. Ball shaft; 4. Vibration hole assembly; 41. Limiting guide bar; 42. Transmission screw; 43. Intermediate column rod; 44. Flow guide blade; 45. Second vibration hole device; 5. First vibration hole device; 51. Shaft plate seat; 52. Side support frame; 53. Inner shaft cylinder; 54. Side stop; 55. Sliding rod; 56. Vibration component. Detailed Implementation
[0021] Please see Figure 1 In this embodiment of the invention, a rapid cleaning device for grouting ports includes: an embedded ring seat 12, which is embedded and fixed in the grouting hole 1 at the hole opening position. A side hole 2 is vertically formed on one side of the grouting hole 1. The inner diameter of the side hole 2 is smaller than the diameter of the grouting hole 1, and the depth of the side hole 2 is greater than half the depth of the grouting hole 1. A vibrating hole assembly 4 is provided in the embedded ring seat 12. The vibrating hole assembly 4 can slide into the grouting hole 1. A channel 11 is provided laterally between the side hole 2 and the grouting hole 1. There are two channels 11 arranged vertically. A circulation drainage assembly 3 is also provided in the side hole 2.
[0022] In this embodiment, each of the channels 11 is opened at a corresponding upper or lower position one-fifth of the length of the grouting hole 1. The grouting hole 1 is also connected to a water supply pipe. That is, water is injected into the grouting hole 1 through the water supply pipe, so that it is higher than the channel located above. At this time, in conjunction with the circulation drainage component 3, the water flow can circulate between the grouting hole 1 and the side drill hole 2, thereby achieving the cleaning effect of the grouting hole 1. Compared with opening a drainage trough, the circulation drainage component in this invention can effectively reduce water waste while ensuring the cleaning effect.
[0023] In a preferred embodiment, the vibrating hole assembly 4 includes: a limiting guide bar 41, which is symmetrically and vertically slidably disposed on the embedded ring seat 12; a first vibrating hole device 5 is fixed below the limiting guide bar 41; a transmission screw 42 is vertically fixed at the center of the first vibrating hole device 5; a threaded sleeve is rotatably disposed inside the embedded ring seat 12; one end of the transmission screw 42 is slidably connected to the threaded sleeve through threaded engagement; a second vibrating hole device 45 is disposed below the first vibrating hole device 5; the first vibrating hole device 5 is fixed to the second vibrating hole device 45 through an intermediate column 43; that is, the threaded sleeve drives the transmission screw to slide vertically under rotation, thereby adjusting the mounting positions of the first and second vibrating hole devices.
[0024] In this embodiment, the first vibrating hole device 5 and the second vibrating hole device 45 have the same structure and both include: a shaft plate seat 51, a plurality of side supports 52 are distributed circumferentially on the shaft plate seat 51, each of the side supports 52 is synchronously slidably connected to the shaft plate seat 51, an inner shaft cylinder 53 is vertically fixed in the shaft plate seat 51, a connecting plug is slidably disposed in the inner shaft cylinder 53, and sliding rods 55 are symmetrically fixed outside the inner shaft cylinder 53, with vibration elements 56 slidably disposed on the sliding rods 55. The vibrating element is fixed to the inner shaft cylinder 53. A carrier plate is fixed on the shaft plate seat 51 below the sliding rod 55. An outer spring is sleeved on the sliding rod 55. One end of the inner shaft cylinder 53 is connected to a pulse pump (not shown in the figure). A side stop 54 is also circumferentially embedded on the inner shaft cylinder 53. Under continuous air supply and pressure, the pulse pump can form an impact on the carrier plate through the vibrating element, and the side supports can transmit vibration to the grouting hole 1, thereby realizing the detachment of the broken rock on the hole wall.
[0025] In this embodiment, the intermediate column 43 is externally rotatably sleeved with a flow guide 44. The flow guide 44 can rotate alternately in both directions, and the blades on the flow guide 44 are inclined at 45°. After the grouting hole 1 is filled with water, the circulation drainage component 3 can guide the water flow from top to bottom. On the one hand, when the flow guide 44 rotates in the forward direction, the blades on the flow guide the water flow in the same direction, thereby forming a flow promotion effect, improving the water flow in the early stage of hole cleaning, and facilitating the transportation of broken blocky rocks with large outer diameters. When the water flow completes n cycles (n>5) between the grouting hole and the side borehole, the flow guide 44 rotates in the reverse direction, forming a flow obstruction effect on the water flow. At this time, the water flow diffuses from the hole wall of the grouting hole, which can effectively wash the hole wall thoroughly.
[0026] In this embodiment, the circulating drainage assembly 3 includes two sealing support plates 31, one above the other. Each sealing support plate 31 is sealed and embedded within the side borehole 2 and located between the channels 11, thus dividing the side borehole into three independent chambers. The sealing support plates 31 are connected and fixed together. A guide seat 32 is vertically fixed within the lower sealing support plate 31. Drainage fan blades 33 are rotatably disposed within the guide seat 32, and these fan blades can guide the water flow from bottom to top within the side borehole during rotation. A flow-carrying pipe 34 is vertically fixed inside the sealing support plate 31 located above. A conveying pipe 38 is vertically and symmetrically connected to the flow guide seat 32. One end of the conveying pipe 38 is connected to the flow-carrying pipe 34. The flow-carrying pipe 34 is provided with multiple flow holes, and a filter cartridge seat 35 is also sleeved around the flow-carrying pipe 34. This can effectively filter the broken rocks in the water flow and prevent them from entering the grouting hole. Especially in the initial hole cleaning, rocks with larger outer diameters fail to enter the flow guide seat and instead remain in an independent chamber at the lower part of the side borehole.
[0027] In a preferred embodiment, the flow guide seat 32 is provided with a plurality of drainage holes, each of which is connected to the delivery pipe 38. A ball shaft 39 is inclinedly arranged in the flow guide seat 32 by means of a support spring. The ball shaft 39 can seal and block the drainage holes, thereby realizing unidirectional water flow and avoiding backflow.
[0028] In this embodiment, an external pipe 36 is provided inside the side borehole 2. The external pipe 36 is fixed to the flow-carrying pipe 34, and a drain pipe 37 is connected below the external pipe 36. In particular, after the grouting hole is cleaned, the water flows out through the drain pipe.
[0029] Specifically, a side borehole is drilled on one side of the grouting hole. The side borehole is connected to the grouting hole through a channel. The vibrating hole assembly prioritizes internal vibration of the grouting hole. At the same time, the water supply pipe injects water into the grouting hole and completely submerges the channel. At this time, the drainage fan blades in the circulation drainage assembly rotate to realize the water flow circulation between the grouting hole and the side borehole, thereby realizing the cleaning of the grouting hole. In addition, the forward and reverse rotation of the guide blades further improves the cleaning effect. After the cleaning is completed, the water flow is discharged through the drain pipe.
[0030] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A rapid cleaning device for grouting ports, characterized in that: It includes: An embedded ring seat (12) is embedded and fixed in the grouting hole (1) at the hole opening. A side hole (2) is vertically opened on one side of the grouting hole (1). The inner diameter of the side hole (2) is smaller than the diameter of the grouting hole (1), and the depth of the side hole (2) is greater than half the depth of the grouting hole (1). A vibrating hole assembly (4) is provided in the embedded ring seat (12). The vibrating hole assembly (4) can slide into the grouting hole (1). A channel (11) is provided horizontally between the side hole (2) and the grouting hole (1). There are two channels (11) arranged vertically. A circulation drainage assembly (3) is also provided in the side hole (2). The vibrating hole assembly (4) includes a limiting guide bar (41), which is symmetrically and vertically slidably disposed on the embedded ring seat (12). A first vibrating hole device (5) is fixed below the limiting guide bar (41), and a transmission screw (42) is vertically fixed at the center of the first vibrating hole device (5). A threaded sleeve is rotatably disposed inside the embedded ring seat (12). One end of the transmission screw (42) is slidably connected to the threaded sleeve through thread engagement. A second vibrating hole device (45) is disposed below the first vibrating hole device (5), and the first vibrating hole device (5) is fixed to the second vibrating hole device (45) through an intermediate column (43). The circulating drainage assembly (3) includes a sealing support plate (31), which consists of two plates arranged vertically. The sealing support plates (31) are both sealed and embedded in the side borehole (2) and located between the channels (11). The sealing support plates (31) are connected and fixed to each other. A flow guide seat (32) is vertically fixed in the lower sealing support plate (31). A drainage fan blade (33) is rotatably arranged in the flow guide seat (32). A flow carrier pipe (34) is vertically fixed in the upper sealing support plate (31). A conveying pipe (38) is vertically and symmetrically connected to the flow guide seat (32). One end of the conveying pipe (38) is connected to the flow carrier pipe (34). The flow carrier pipe (34) is provided with multiple flow holes, and a filter cartridge seat (35) is also sleeved around the flow carrier pipe (34).
2. The rapid cleaning device for grouting ports according to claim 1, characterized in that: Each of the channels (11) is located at a corresponding upper or lower position one-fifth of the length of the grouting hole (1), and a water supply pipe is connected to the outside of the grouting hole (1).
3. The rapid cleaning device for grouting ports according to claim 1, characterized in that: The first vibrating hole device (5) and the second vibrating hole device (45) have the same structure and both include a shaft plate seat (51). Multiple side supports (52) are circumferentially distributed on the shaft plate seat (51), and each side support (52) is synchronously slidably connected within the shaft plate seat (51). An inner shaft cylinder (53) is vertically fixed within the shaft plate seat (51), and a connecting plug is slidably disposed within the inner shaft cylinder (53). A sliding rod (55) is fixed symmetrically on the outside. A vibration element (56) is slidably arranged on the sliding rod (55). The vibration element (56) is fixed to the inner shaft cylinder (53). A carrier plate is fixed on the shaft plate seat (51) below the sliding rod (55). An outer spring is sleeved on the sliding rod (55). One end of the inner shaft cylinder (53) is connected to the pulse pump. A side stop (54) is also circumferentially embedded on the inner shaft cylinder (53).
4. The rapid cleaning device for grouting ports according to claim 1, characterized in that: The intermediate column (43) is rotatably sleeved with a flow guide (44), which can rotate alternately in both directions, and the plate on the flow guide (44) is inclined at 45°.
5. The rapid cleaning device for grouting ports according to claim 1, characterized in that: The guide seat (32) is provided with a plurality of drainage holes, each drainage hole being connected to the delivery pipe (38). A ball shaft (39) is inclinedly arranged in the guide seat (32) by means of a support spring, and the ball shaft (39) can seal and block the drainage holes.
6. The rapid cleaning device for grouting ports according to claim 1, characterized in that: An external pipe (36) is provided inside the side borehole (2). The external pipe (36) is fixed to the flow-carrying pipe (34), and a drain pipe (37) is connected below the external pipe (36).
Citation Information
Patent Citations
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CN101713189A
Construction method of gravel grouting pile
CN103590395A