A positioning clamping tool for a grinding device with automatic loading and unloading

By designing a grinding device for automatic loading and unloading, the grinding jaws, slip mechanisms and waste cleaning devices, the problems of waste collection difficulties and cumbersome movement of workpieces in the prior art are solved, and efficient processing and environmental protection are achieved.

CN115922458BActive Publication Date: 2025-08-08ANHUI SOLID FOUNDRY CO LTD
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Patent Information

Application Number
CN202211655340.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-22
Publication Date
2025-08-08
Estimated Expiration
2042-12-22

AI Technical Summary

Technical Problem

The existing workpiece grinding positioning and clamping tooling is difficult to effectively collect and clean waste, and the movement and loading and unloading of workpieces are complicated.

Method used

A positioning clamping tool for automatic loading and unloading grinding device is designed, including positioning clamps and welding clamps. Combined with material grab jaws, sliding mechanisms, moving rollers, waste boxes and cleaning devices, automatic waste collection and cleaning, and through the coordination of servo motors, linear motors and lifting motors, the rapid positioning and movement of the workpieces are achieved.

Benefits of technology

Improve the processing efficiency and quality of workpieces, keep the workpiece clean, reduce environmental pollution, and simplify the loading and unloading and moving operations of workpieces.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of positioning and clamping tooling, and specifically discloses a positioning and clamping tooling for a grinding device with automatic loading and unloading, comprising a positioning fixture and a welding fixture; the positioning fixture comprises a grabbing claw, which is mounted on a grabbing cylinder, which is mounted on a lifting rail for sliding up and down, and which is mounted on a linear rail for sliding back and forth. The positioning and clamping tooling mainly comprises a positioning fixture and a welding fixture, wherein the positioning fixture is used for automatic loading and unloading operations of steel pipes, and the welding fixture is used to position the steel pipes during welding. Through the coordination of the positioning fixture and the welding fixture, the purpose of rapid welding of steel pipes is achieved, thereby improving the efficiency and quality of steel pipe processing; the present solution also provides a waste box on the tooling, and the waste box is provided with a shovel plate and a rotating brush roller for collecting and cleaning waste, so as to ensure that the positioning and clamping tooling is always kept clean and tidy, thereby reducing environmental pollution.
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Description

Technical Field

[0001] The invention relates to the technical field of positioning and clamping tooling, in particular to a positioning and clamping tooling for a grinding device with automatic loading and unloading. Background Art

[0002] Positioning and clamping tooling refers to a device used to fix the processing object in the mechanical manufacturing process so that it is fixed in the correct position to be processed or tested.

[0003] Most of the existing positioning and clamping tooling used for workpiece grinding only has the function of positioning the workpiece. During the process of grinding the workpiece, it is difficult to collect and clean the waste. At the same time, when the workpiece station needs to be moved or the workpiece needs to be loaded, other mobile equipment is needed to move the workpiece, which is relatively cumbersome. Therefore, it needs to be improved. Summary of the Invention

[0004] The object of the present invention is to provide a positioning and clamping tool for a grinding device with automatic loading and unloading, so as to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a positioning and clamping tool for a grinding device with automatic loading and unloading, comprising a positioning fixture and a welding fixture; the positioning fixture comprises a grabbing claw, which is mounted on a grabbing cylinder, which is mounted on a lifting slide rail for up and down sliding movement, and the lifting slide rail is mounted on a linear slide rail for forward and backward sliding movement; the welding fixture comprises a front end chuck and a rear end chuck, which are both fixed on a sliding mechanism; the sliding mechanism comprises a push-pull rod connected to the front end chuck and the rear end chuck, which is fixed on a moving seat, and moving rollers are mounted on both sides of the bottom of the moving seat, which are connected to a servo motor; the moving roller is rotatably mounted on a moving rail, which is fixed on the bottom of the linear slide rail, and a waste box is provided in the moving rail at the bottom end of the lifting slide rail.

[0006] As a preferred solution of the present invention, a lifting screw is installed inside the lifting slide rail, a lifting slide is transmission-connected to the lifting screw, the lifting slide is connected to the lifting slide rail, and the lifting screw is connected to the lifting motor.

[0007] As a preferred solution of the present invention, the linear slide rails are arranged on the left and right sides of the lifting slide rails, a linear screw is installed inside the linear slide rails, a linear slide is connected to the linear screw rails for transmission, the linear slide is installed on the linear slide rails for sliding back and forth, and the linear slide rails are connected to a linear motor.

[0008] As a preferred solution of the present invention, the front end chuck and the rear end chuck are both provided with a workpiece clamping groove adapted to the workpiece end structure, the workpiece end is clamped in the workpiece clamping groove, and a pressure sensor is installed on the workpiece clamping groove.

[0009] As a preferred solution of the present invention, the waste box is fixed on a moving seat located at the front end of the moving track, and a collecting hopper is provided at the top of the waste box, and the bottom of the collecting hopper is connected to the cooling chamber.

[0010] As a preferred solution of the present invention, a cooling baffle is provided at the bottom of the cooling chamber, a cooling water pipe is installed at the bottom of the cooling baffle, the cooling water pipe is connected to the water supply tank through a circulating water pump, and the water supply tank is fixed on one side of the waste box.

[0011] As a preferred solution of the present invention, a waste pushing plate is installed on the front side of the moving seat located at the rear end of the moving track, and a cleaning brush is installed on the bottom of the waste pushing plate.

[0012] As a preferred solution of the present invention, a shoveling plate is installed at the rear end of the waste box, and the shoveling plate is connected to the collection box.

[0013] As a preferred solution of the present invention, a rotating brush roller is rotatably mounted on the shovel plate, rotating brush filaments are arranged in an annular array on the circumferential outer wall of the rotating brush roller, and the rotating brush roller is connected to a rotating motor.

[0014] As a preferred solution of the present invention, the servo motor, the linear motor, the lifting motor, the rotary motor, the circulating water pump, and the pressure sensor are all connected to a PLC controller.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. The present invention provides a positioning and clamping tool for a grinding device with automatic loading and unloading. The positioning and clamping tool mainly includes a positioning fixture and a welding fixture. The positioning fixture is used for automatic loading and unloading operations of steel pipes, and the welding fixture is used to position the steel pipes during the welding process. Through the cooperation of the positioning fixture and the welding fixture, the purpose of rapid welding of steel pipes is achieved, thereby improving the processing efficiency and quality of steel pipes.

[0017] 2. The present invention provides a positioning and clamping tool for a grinding device with automatic loading and unloading. This solution also provides a waste box on the tool, and a shovel plate and a rotating brush roller for collecting and cleaning waste are provided on the waste box, so that it can ensure that the positioning and clamping tool is always kept clean and reduce environmental pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 Schematic diagram of the specific structure of the welding fixture of the present invention;

[0020] Figure 3It is a schematic diagram of the specific structure of the waste box of the present invention;

[0021] Figure 4 It is a schematic diagram of the specific structure of the material grabbing claw of the waste box of the present invention.

[0022] In the figure: 1. Grabbing claw; 2. Grabbing cylinder; 3. Lifting slide; 4. Linear slide; 5. Front chuck; 6. Rear chuck; 7. Push-pull rod; 8. Moving seat; 9. Moving roller; 10. Servo motor; 11. Moving track; 12. Waste box; 13. Lifting screw; 14. Lifting slide; 15. Lifting motor; 16. Linear screw; 17. Linear slide; 18. Linear motor; 19. Workpiece slot; 20. Pressure sensor; 21. Collecting hopper; 22. Cooling chamber; 23. Cooling partition; 24. Cooling water pipe; 25. Circulating water pump; 26. Waste push plate; 27. Cleaning brush wire; 28. Shovel plate; 29. Collecting box; 30. Rotating brush roller; 31. Rotating brush wire; 32. Rotating motor; 33. PLC controller; 34. Water supply tank. DETAILED DESCRIPTION

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limiting the present invention.

[0025] In the description of the present invention, it should also be noted that, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0026] The following is combined with Figures 1 to 4 Describe any one embodiment of the present invention for further explanation:

[0027] Example 1: The present invention provides a technical solution: a positioning and clamping tool for a grinding device with automatic loading and unloading, including a positioning fixture; the positioning fixture includes a grabbing claw 1, the grabbing claw 1 is installed on a grabbing cylinder 2, the grabbing cylinder 2 is installed on a lifting slide rail 3 for sliding up and down, and the lifting slide rail 3 is installed on a linear slide rail 4 for sliding back and forth.

[0028] As a further solution of the present invention, a lifting screw 13 is installed inside the lifting rail 3, and a lifting slide 14 is transmission-connected to the lifting screw 13. The lifting slide 14 is installed on the lifting rail 3 for sliding up and down. The lifting screw 13 is connected to a lifting motor 15.

[0029] As a further solution of the present invention, the linear slide rail 4 is arranged on the left and right sides of the lifting slide rail 3, and a linear screw rod 16 is installed inside the linear slide rail 4. The linear screw rod 16 is connected to a linear slide 17 for transmission. The linear slide 17 is connected to the lifting slide rail 3, and the linear slide rail 4 is connected to a linear motor 18.

[0030] In this embodiment: when clamping the steel pipe to be welded, the linear motor 18 is started, so that the linear motor 18 drives the linear screw 16 to rotate, and the linear screw 16 is connected to the linear slide 17 through a transmission connection, so that the linear slide 17 drives the lifting slide 3 to move to the position of the workpiece, and then the lifting motor 15 is started, so that the lifting motor 15 drives the lifting screw 13 to rotate, and the lifting screw 13 is connected to the lifting slide 14 through a transmission connection, so that the lifting slide 14 drives the grabbing cylinder 2 to move to a suitable height, and then the grabbing cylinder 2 is started, so that the grabbing cylinder 2 controls the grabbing claw 1 to grab the workpiece, and then the lifting motor 15 and the linear motor 18 are controlled to rotate in the opposite direction, thereby driving the workpiece to the welding station.

[0031] Example 2: A positioning and clamping tool for a grinding device with automatic loading and unloading, also includes a welding fixture, the welding fixture includes a front end chuck 5 and a rear end chuck 6, the front end chuck 5 and the rear end chuck 6 are both fixed on a sliding mechanism; the sliding mechanism includes a push-pull rod 7 connected to the front end chuck 5 and the rear end chuck 6, the push-pull rod 7 is fixed on a moving seat 8, and moving rollers 9 are installed on the left and right sides of the bottom of the moving seat 8, and the moving rollers 9 are connected to a servo motor 10; the moving rollers 9 are rotatably installed on a moving rail 11, and the moving rail 11 is fixed to the bottom of the linear slide rail 4.

[0032] As a further solution of the present invention, a workpiece clamping groove 19 adapted to the workpiece end structure is provided on the front end chuck 5 and the rear end chuck 6. The workpiece end is clamped in the workpiece clamping groove 19, and a pressure sensor 20 is installed on the workpiece clamping groove 19.

[0033] In this embodiment: when the workpiece moves to the welding station under the control of the positioning fixture, the servo motor 10 is started, so that the servo motor 10 drives the moving roller 9 to rotate, and the moving seat 8 is driven by the moving roller 9 to move to a suitable position on the moving track 11, so that the front and rear ends of the workpiece are respectively embedded in the workpiece clamping grooves 19 on the front end chuck 5 and the rear end chuck 6, and the pressure sensor 20 is used to detect whether the workpiece is clamped in place.

[0034] When the workpiece is clamped in place, the servo motors 10 on the moving seats 8 at the front and rear ends of the workpiece are controlled to rotate at the same speed, so that the moving seat 8 pushes the workpiece to slide horizontally on the moving track 11 through the push-pull rod 7, and then cooperates with the corresponding grinding equipment to grind the surface of the workpiece.

[0035] Example 3: A waste box 12 is provided in the movable track 11 at the bottom end of the lifting slide rail 3; the waste box 12 is fixed on the movable seat 8 located at the front end of the movable track 11, and a collecting hopper 21 is provided at the top of the waste box 12, and the bottom of the collecting hopper 21 is connected to the cooling chamber 22; a waste push plate 26 is installed on the front side of the movable seat 8 located at the rear end of the movable track 11, and a cleaning brush filament 27 is installed at the bottom of the waste push plate 26; a shovel plate 28 is installed at the rear end of the waste box 12, and the shovel plate 28 is connected to the collecting box 29; a rotating brush roller 30 is rotatably installed on the shovel plate 28, and a rotating brush filament 31 is provided in a ring array on the circumferential outer wall of the rotating brush roller 30, and the rotating brush roller 30 is connected to a rotating motor 32.

[0036] As a further solution of the present invention, a cooling baffle 23 is provided at the bottom of the cooling chamber 22, and a cooling water pipe 24 is installed at the bottom of the cooling baffle 23. The cooling water pipe 24 is connected to the water supply tank 34 through a circulating water pump 25, and the water supply tank 34 is fixed on one side of the waste box 12.

[0037] In this embodiment, while the workpiece surface is being polished, the movable seat 8 drives the collecting box 29, the scraping plate 28, and the waste pushing plate 26 to move synchronously, and the collecting hopper 21 at the top of the collecting box 29 collects the high-temperature waste generated during the polishing process;

[0038] At the same time, the circulating water pump 25 is started so that the circulating water pump 25 pumps the cooling water in the water supply tank 34 into the cooling chamber 22 through the cooling water pipe 24, thereby continuously cooling the cooling baffle 23, and then cooling the waste through the cooling baffle 23.

[0039] While the waste push plate 26 moves, the waste in the moving track 11 is cleaned by the cleaning brush 27 at the bottom thereof, and the cleaned waste is accumulated at the tail end of the moving stroke of the waste push plate 26 .

[0040] While the shovel plate 28 moves, the rotating brush roller 30 is driven to rotate by the rotating motor 32, and the rotating brush roller 30 drives the rotating brush wire 31 to rotate, thereby cleaning the waste accumulated in the moving track 11 into the shovel plate 28, collecting the waste, and achieving the purpose of cleaning the moving track 11.

[0041] It is worth noting that the entire device is controlled by a controller. Since the controller is a commonly used device and belongs to existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.

[0042] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A positioning and clamping fixture for a grinding device with automatic loading and unloading, characterized in that: The invention comprises a positioning fixture and a welding fixture; the positioning fixture comprises a material grabbing claw (1), the material grabbing claw (1) is mounted on a material grabbing cylinder (2), the material grabbing cylinder (2) is mounted on a lifting slide rail (3) for sliding up and down, and the lifting slide rail (3) is mounted on a linear slide rail (4) for sliding forward and backward; the welding fixture comprises a front end chuck (5) and a rear end chuck (6), both of which are fixed on a sliding mechanism; the sliding mechanism comprises a front end chuck (5) and a rear end chuck (6) for sliding; the front end chuck (5) and the rear end chuck (6) are fixed on a sliding mechanism; the sliding mechanism comprises a front end chuck (6 ... 5) A push-pull rod (7) connected to the rear end chuck (6), the push-pull rod (7) is fixed on the moving seat (8), and moving rollers (9) are installed on both the left and right sides of the bottom of the moving seat (8), and the moving rollers (9) are connected to a servo motor (10); the moving rollers (9) are rotatably installed on a moving rail (11), and the moving rail (11) is fixed to the bottom of the linear slide rail (4), and a waste box (12) is provided in the moving rail (11) at the bottom end of the lifting slide rail (3); The waste box (12) is fixed on a moving seat (8) located at the front end of the moving track (11), and a collecting hopper (21) is provided at the top of the waste box (12), and the bottom of the collecting hopper (21) is connected to the cooling chamber (22); A cooling baffle (23) is provided at the bottom of the cooling chamber (22), a cooling water pipe (24) is installed at the bottom of the cooling baffle (23), the cooling water pipe (24) is connected to a water supply tank (34) through a circulating water pump (25), and the water supply tank (34) is fixed to one side of the waste box (12); A waste pushing plate (26) is installed on the front side of the moving seat (8) at the rear end of the moving track (11), and a cleaning brush (27) is installed on the bottom of the waste pushing plate (26); A scraping plate (28) is installed at the rear end of the waste box (12), and the scraping plate (28) is connected to the collection box (29); A rotating brush roller (30) is rotatably mounted on the shoveling plate (28), rotating brush filaments (31) are arranged in an annular array on the circumferential outer wall of the rotating brush roller (30), and the rotating brush roller (30) is connected to a rotating motor (32).

2. The positioning and clamping fixture for an automatic loading and unloading grinding device according to claim 1 is characterized in that: A lifting screw rod (13) is installed inside the lifting rail (3), and a lifting slide seat (14) is connected to the lifting screw rod (13) in a transmission manner. The lifting slide seat (14) is installed on the lifting rail (3) for sliding up and down. The lifting screw rod (13) is connected to a lifting motor (15).

3. The positioning and clamping fixture for an automatic loading and unloading grinding device according to claim 1 is characterized in that: The linear slide rail (4) is arranged on the left and right sides of the lifting slide rail (3); a linear screw rod (16) is installed inside the linear slide rail (4); a linear slide seat (17) is connected to the linear screw rod (16); the linear slide seat (17) is connected to the lifting slide rail (3); and the linear slide rail (4) is connected to a linear motor (18).

4. The positioning and clamping fixture for an automatic loading and unloading grinding device according to claim 1 is characterized in that: The front end chuck (5) and the rear end chuck (6) are both provided with a workpiece clamping groove (19) adapted to the workpiece end structure. The workpiece end is clamped in the workpiece clamping groove (19), and a pressure sensor (20) is installed on the workpiece clamping groove (19).

5. The positioning and clamping fixture for an automatic loading and unloading grinding device according to claim 1 is characterized in that: The servo motor (10), the linear motor (18), the lifting motor (15), the rotating motor (32), the circulating water pump (25), and the pressure sensor (20) are all connected to a PLC controller (33).

Citation Information

Patent Citations

  • Large -scale welding spare position changing mechanism

    CN207464590U

  • Efficient full-automatic laser welding system

    CN212652878U