A full-weighing filling and stoppering equipment based on a ring conveyor line
By designing full-weight filling and plugging equipment for the circular conveyor line in pharmaceutical equipment, subdividing the process flow and independently setting up each station, the problem of low production capacity of existing equipment is solved, and the double precision and speed of filling of pharmaceutical liquids is achieved satisfy.
Patent Information
- Application Number
- CN202211648492.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-21
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2042-12-21
AI Technical Summary
After the weighing function is equipped with existing pharmaceutical equipment, the production capacity is greatly reduced, making it difficult to meet the requirements of liquid filling accuracy and production speed at the same time.
A full weighing filling and plugging equipment based on the ring conveyor line was designed. Through the subdivided process flow, the front weighing, filling, post weighing, nitrogen filling and plugging systems were set up separately. Each station independently completed the corresponding actions to ensure that Accuracy and production speed of full weighing of medicine bottles.
It has achieved the satisfaction of customers' requirements for full weighing of medicine bottles, while ensuring production speed and improving the production capacity and efficiency of equipment.
Smart Images

Figure CN115959615B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pharmaceutical equipment, in particular to a full-weighing, filling and stoppering device based on a ring conveyor line. Background Art
[0002] In the pharmaceutical industry, medicine bottles mainly include vials, prefilled syringes and cartridges. For liquid medicines with filling accuracy requirements, the bottles need to be weighed after filling to check whether the filling accuracy is met. Currently, if most filling and stoppering equipment on the market needs to be equipped with a weighing function, its production capacity will be greatly reduced. The higher the weighing rate, the lower the production capacity. As customers demand higher product quality, full-weighing filling and stoppering equipment must be the first choice. Summary of the Invention
[0003] The present invention provides a full-weighing filling and stoppering device based on a ring conveyor line, which has the advantages of full-weighing filling and stoppering of medicine bottles and solves the problems raised by the above-mentioned background technology.
[0004] The present invention provides the following technical solution: a full-weighing filling and stoppering equipment based on a ring conveyor line, comprising an equipment table, a ring conveyor mesh belt and a stopper pot are fixedly assembled on the top of the equipment table, a front weighing drive assembly, a rear weighing drive assembly, a plunger pump, and a liquid medicine tank are respectively provided on the side of the ring conveyor mesh belt close to the stopper pot, and a feed star wheel assembly, a front weighing assembly, a filling assembly, a rear weighing assembly, a supplementary filling assembly, a nitrogen charging assembly, a stoppering system, and a discharge star wheel assembly are respectively provided on the side of the ring conveyor mesh belt away from the stopper pot.
[0005] Preferably, the feed star wheel assembly includes motor 1, the output shaft of motor 1 is mechanically connected to reducer 1, the top of reducer 1 is fixedly equipped with a reducer mounting bracket, the reducer mounting bracket is fixedly installed on the inner cavity of the equipment table, the output shaft of reducer 1 is mechanically connected to a coupling, the top of the coupling is fixedly equipped with a transmission shaft, the top of the transmission shaft is respectively fixedly equipped with a rotating bearing support and feed star wheel 2, the outer edge of the transmission shaft is fixedly equipped with a driving gear, the outer edge of the driving gear is meshed with a transmission gear, the number of the transmission shaft and the rotating bearing support are both two groups, and the transmission gear is installed on the outer wall of one of the transmission shafts, the transmission shaft with the transmission gear installed is embedded in one of the rotating bearing supports, the top of the transmission shaft is fixedly equipped with feed star wheel 1, and the outer sides of feed star wheel 1 and feed star wheel 2 are respectively provided with feed guardrail 1 and feed guardrail 2.
[0006] Preferably, the front weighing assembly includes a weighing support frame, a weighing scale is fixedly mounted on the top of the weighing support frame, a weighing bottle loading block is provided on the top of the weighing scale, and a weighing cover is provided on the top of the weighing support frame.
[0007] Preferably, the annular conveyor mesh belt includes a second motor, a support seat, a conveyor mesh belt bracket and a conveyor mesh belt bottle carrying block. The output shaft of the second motor is fixedly equipped with a second reducer. The conveyor mesh belt bottle carrying block is equipped with upper and lower rollers, and a slide rail is connected in the middle. The slide rail is installed on the conveyor mesh belt bracket. The conveyor mesh belt bracket is installed on the support seat. The support seat is installed on the top of the equipment table. The conveyor mesh belt bottle carrying block and the medicine bottle are installed in a hanging fixed manner. A conveyor mesh belt guardrail is provided on the side of the annular conveyor mesh belt close to the plunger pump.
[0008] Preferably, the front weighing drive assembly includes a motor three and a horizontal movable bracket, the bottom of the horizontal movable bracket is fixedly equipped with a horizontal main frame, a slide rail slider is provided between the horizontal movable bracket and the horizontal main frame, and a bottle pushing plate one and a bottle pushing plate two are respectively installed on both sides of the horizontal movable bracket, the output shaft of the motor three is fixedly equipped with a reducer, and the reducer is installed on the reducer mounting bracket, and the reducer mounting bracket is fixed to the inner cavity of the equipment table.
[0009] Preferably, the filling component includes a motor four, the output shaft of the motor four is fixedly equipped with a driving wheel fixed support through a reducer, the driving wheel fixed support is installed in the inner cavity of the equipment table, the output shaft of the motor four is meshed with a driving pulley through the reducer, the outer edge of the driving pulley meshes with a synchronous belt, the end of the synchronous belt away from the driving pulley is meshed with a driven pulley, the outer edge of the driven pulley is fixedly equipped with a driven wheel fixed support, the driven wheel fixed support is installed at the bottom of the equipment, the synchronous belt is connected to the lifting hoop, the outer edge of the lifting hoop is equipped with a small roller, and the small roller can slide on the support guide rod, the lifting hoop is connected to the lifting shaft one, the lifting shaft one is installed and embedded in the lifting bearing support one, the lifting shaft one of the filling component is connected to the filling needle holder above, and the lifting shaft of the nitrogen charging component is connected to the nitrogen charging needle holder above.
[0010] Preferably, the refilling assembly includes a motor five and a lifting drive plate, the motor five is installed on the driving wheel fixed support through a reducer, the driving wheel fixed support is installed in the inner cavity of the equipment table, the two sides of the lifting drive plate are connected with lifting shaft two, the top of the lifting shaft two is provided with a lifting bearing support two, the top of the lifting shaft two is provided with a refilling needle rack, a linear module is installed between the lifting shaft two and the refilling needle rack, and the outer edge of the linear module is fixedly equipped with an outer cover shell, the outer wall of the lifting drive plate is provided with a reducer bracket and a reducer, and the motor six is fixedly equipped below the reducer, and a coupling is connected above the lifting bearing support two.
[0011] Preferably, the stoppering system includes a stopper connecting assembly, a stopper poking assembly, a stopper turning assembly, a stoppering assembly, a stoppering guide assembly, a nitrogen protection assembly and a medicine bottle fixing assembly. The medicine bottle fixing assembly is driven by a cylinder, and the cylinder extends to push the medicine bottle to the stoppering position. The stopper turning assembly is driven by a motor and, through a bevel gear transmission, turns the rubber plug at the stopper connecting assembly to directly above the stoppering station. A detection station is provided in the stoppering system, and a detection assembly is installed on the turning path of the stopper turning assembly.
[0012] Preferably, the discharging star wheel assembly includes a motor seven and a discharging star wheel three, a suction cup is provided on the top of the discharging star wheel three, the top of the motor seven is mechanically connected to the discharging star wheel four, and the outer edges of the discharging star wheel four are respectively engaged with the discharging star wheel one, the discharging star wheel two and the discharging star wheel three.
[0013] The present invention has the following beneficial effects:
[0014] This full-weighing, filling, and stoppering equipment based on a ring conveyor line subdivides the full-weighing, filling, and stoppering process by separately setting up a front-weighing component, a filling component, a post-weighing component, a nitrogen-charging component, and a stoppering system. This allows each workstation to complete its corresponding actions independently without interfering with each other, thus meeting customers' requirements for full-weighing of medicine bottle filling while ensuring production speed. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is an axonometric drawing of the present invention;
[0016] Figure 2 A top view of the present invention;
[0017] Figure 3 This is a structural view of the feed star wheel of the present invention;
[0018] Figure 4 It is a front weighing structure view of the present invention;
[0019] Figure 5 This is a structural view of the endless conveyor belt of the present invention;
[0020] Figure 6 This is a front weighing drive structure view of the present invention;
[0021] Figure 7 A view of the filling structure of the present invention;
[0022] Figure 8 This is a view of the irrigation structure of the present invention;
[0023] Figure 9 A view of the plugging structure of the present invention;
[0024] Figure 10 This is a structural view of the discharge star wheel of the present invention.
[0025] In the figure: 1. Equipment table; 2. Feed star wheel assembly; 201. Motor 1; 202. Reducer 1; 203. Reducer mounting bracket; 204. Coupling; 205. Driving gear; 206. Transmission shaft; 207. Rotating bearing support; 208. Transmission gear; 209. Feed star wheel 1; 210. Feed star wheel 2; 211. Feed guardrail 1; 212. Feed guardrail 2; 3. Front weighing assembly; 301. Weighing bottle block; 302. Weighing cover; 303. Weighing support frame; 4. Ring Conveyor mesh belt; 401, Motor 2; 402, Reducer 2; 403, Support seat; 404, Conveyor mesh belt bracket; 405, Conveyor mesh belt bottle carrying block; 406, Conveyor mesh belt guardrail; 5, Front weighing drive assembly; 501, Motor 3; 502, Horizontal main frame; 503, Horizontal moving bracket; 504, Bottle pusher plate 1; 505, Bottle pusher plate 2; 6, Filling assembly; 601, Motor 4; 602, Lifting hoop; 603, Driving wheel fixed support; 604, Driving pulley; 605, Same Step belt; 606, driven pulley; 607, driven pulley fixed support; 608, support guide rod; 609, lifting shaft 1; 610, lifting bearing support 1; 611, filling needle holder; 7, rear weighing assembly; 8, rear weighing drive assembly; 9, refilling assembly; 901, motor 5; 902, lifting drive plate; 903, lifting shaft 2; 904, lifting bearing support 2; 905, motor 6; 906, outer cover; 907, refilling needle holder; 10, nitrogen charging assembly; 11, plugging system; 1101 , plug assembly; 1102, plugging assembly; 1103, plug turning assembly; 1104, detection assembly; 1105, plugging assembly; 1106, plugging guide assembly; 1107, nitrogen protection assembly; 1108, medicine bottle fixing assembly; 12, stopper pot; 13, discharge star wheel assembly; 1301, motor seven; 1302, discharge star wheel one; 1303, discharge star wheel two; 1304, discharge star wheel three; 1305, discharge star wheel four; 1306, suction cup; 14, plunger pump; 15, medicine liquid tank. DETAILED DESCRIPTION
[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figure 1-10A full weighing filling and stoppering equipment based on a ring conveyor line includes an equipment table 1, on the top of the equipment table 1 is fixedly equipped with a ring conveyor mesh belt 4 and a plug pot 12, the side of the ring conveyor mesh belt 4 close to the plug pot 12 is respectively provided with a front weighing drive component 5, a rear weighing drive component 8, a plunger pump 14, and a liquid medicine tank 15, the side of the ring conveyor mesh belt 4 away from the plug pot 12 is respectively provided with a feed star wheel assembly 2, a front weighing component 3, a filling component 6, a rear weighing component 7, a replenishing component 9, a nitrogen charging component 10, a stoppering system 11, and a discharge star wheel assembly 13, the pitch between each medicine bottle on the feed star wheel assembly 2, the ring conveyor mesh belt 4 and the discharge star wheel assembly 13 is the same, ensuring that the star wheel and the ring conveyor mesh belt 4 can be smoothly docked.
[0028] Among them, the feed star wheel assembly 2 includes a motor 201, the output shaft of the motor 201 is mechanically connected to the reducer 202, the top of the reducer 202 is fixedly equipped with a reducer mounting bracket 203, the reducer mounting bracket 203 is fixedly installed in the inner cavity of the equipment table 1, the output shaft of the reducer 202 is mechanically connected to the coupling 204, the top of the coupling 204 is fixedly equipped with a transmission shaft 206, the top of the transmission shaft 206 is respectively fixedly equipped with a rotating bearing support 207 and a feed star wheel 210, and the outer edge of the transmission shaft 206 is fixedly equipped with a driving gear 205. The outer edge of the driving gear 205 is meshed with a transmission gear 208. There are two groups of transmission shafts 206 and rotating bearing supports 207. The transmission gear 208 is installed on the outer wall of one of the transmission shafts 206. The transmission shaft 206 with the transmission gear 208 is embedded in one of the rotating bearing supports 207. A feed star wheel 1 209 is fixedly installed on the top of the transmission shaft 206. Feed guardrail 1 211 and feed guardrail 2 212 are respectively provided on the outer sides of feed star wheel 1 209 and feed star wheel 2 210 to ensure that the medicine bottles are stably transported on the star wheels.
[0029] Among them, the front weighing component 3 includes a weighing support frame 303, the top of the weighing support frame 303 is fixedly equipped with a weighing scale, the top of the weighing scale is provided with a weighing bottle block 301, and the top of the weighing support frame 303 is provided with a weighing cover 302.
[0030] Among them, the annular conveyor mesh belt 4 includes a second motor 401, a support seat 403, a conveyor mesh belt bracket 404 and a conveyor mesh belt bottle carrying block 405. The output shaft of the second motor 401 is fixedly equipped with a second reducer 402. The second reducer 402 is connected to the pulley, the pulley is connected to the synchronous belt, the synchronous belt is connected to the pulley on the annular conveyor mesh belt, and the other end of the fixed shaft of the pulley is connected to another synchronous belt transmission mechanism. The synchronous belt transmission mechanism is installed on the conveyor mesh belt bracket 404, and the synchronous belt is connected to the conveyor mesh belt bottle carrying block 405. The conveyor mesh belt bottle carrying block 405 is installed with upper and lower rollers, and a slide rail is connected in the middle. The slide rail is installed on the conveyor mesh belt bracket 404, the conveyor mesh belt bracket 404 is installed on the support seat 403, and the support seat 403 is installed on the top of the equipment table 1. The conveyor mesh belt bottle carrying block 405 and the medicine bottle are installed in a suspended fixed manner. A conveyor mesh belt guardrail 406 is provided on the side of the annular conveyor mesh belt 4 close to the plunger pump 14.
[0031] Among them, the front weighing drive assembly 5 includes a motor three 501 and a horizontal moving bracket 503. The bottom of the horizontal moving bracket 503 is fixedly equipped with a horizontal main frame 502. A slide block is provided between the horizontal moving bracket 503 and the horizontal main frame 502. A bottle pushing plate 1 504 and a bottle pushing plate 2 505 are respectively installed on both sides of the horizontal moving bracket 503. The output shaft of the motor three 501 is fixedly equipped with a reducer, and the reducer is installed on the reducer mounting bracket 203. The reducer mounting bracket 203 is fixed to the inner cavity of the equipment table 1. The reducer is connected to the coupling, and the coupling is connected to the rotating shaft. The rotating shaft is installed and embedded in the bearing seat. The bearing seat is fixed to the top of the equipment table 1. A pulley is connected above the rotating shaft, and a synchronous belt is connected to the pulley. The synchronous belt is connected to the horizontal moving bracket 503. The synchronous belt structure is driven by the motor three 501 to enable the bottle pushing plate 1 504 and the bottle pushing plate 2 505 to move in the horizontal direction.
[0032] Among them, the filling component 6 includes a motor 4 601, the output shaft of the motor 4 601 is fixedly equipped with a driving wheel fixed support 603 through a reducer, and the driving wheel fixed support 603 is installed in the inner cavity of the equipment table 1, and the output shaft of the motor 4 601 is meshed with a driving pulley 604 through a reducer, and the outer edge of the driving pulley 604 is meshed with a synchronous belt 605, and the end of the synchronous belt 605 away from the driving pulley 604 is meshed with a driven pulley 606, and the outer edge of the driven pulley 606 is fixedly equipped with a driven wheel fixed support 607, and the driven wheel fixed support 607 is installed Installed at the bottom of the equipment, the synchronous belt 605 is connected to the lifting hoop 602. A small roller is installed on the outer edge of the lifting hoop 602, and the small roller can slide on the support guide rod 608. The lifting hoop 602 is connected to the lifting shaft 1 609. The lifting shaft 1 609 is installed and embedded in the lifting bearing support 1 610. The top of the lifting shaft 1 609 of the filling component is connected to the filling needle holder 611, and the top of the lifting shaft of the nitrogen charging component 10 is connected to the nitrogen charging needle holder. The synchronous belt structure is driven by the motor 4 601 to make the filling needle holder 611 and the nitrogen charging needle holder realize lifting movement.
[0033] Among them, the refilling component 9 includes a motor 5 901 and a lifting drive plate 902. The motor 5 901 is installed on the driving wheel fixed support 603 through a reducer. The driving wheel fixed support 603 is installed in the inner cavity of the equipment table 1. The reducer is connected to the driving pulley, and the driving pulley is connected to the synchronous belt. The other side of the synchronous belt is connected to the driven pulley, and the driven pulley is installed on the driven wheel fixed support. The driven wheel fixed support is installed at the bottom of the equipment. The synchronous belt drives the lifting drive plate 902. The two sides of the lifting drive plate 902 are connected to the lifting shaft 2 903. The top of the lifting shaft 2 903 is provided with a lifting bearing support 2 904. The top of the lifting shaft 2 903 A refilling needle holder 907 is provided in the part, a linear module is installed between the lifting shaft 2 903 and the refilling needle holder 907, and an outer cover shell 906 is fixedly installed on the outer edge of the linear module, a reducer bracket and a reducer are provided on the outer wall of the lifting drive plate 902, and a motor 6 905 is fixedly installed under the reducer, a coupling is connected above the lifting bearing support 2 904, the coupling is respectively connected to the rotating shaft and the linear module, and the rotating shaft is embedded in the lifting shaft 2 903, the motor 5 901 drives the refilling needle holder 907 to move up and down through the synchronous belt transmission, and the motor 6 905 drives the refilling needle holder 907 to move horizontally through the linear module.
[0034] The stoppering system 11 includes a stopper assembly 1101, a plugging assembly 1102, a stoppering assembly 1103, a stoppering assembly 1105, a stoppering guide assembly 1106, a nitrogen protection assembly 1107 and a medicine bottle fixing assembly 1108. In the stoppering system 11, the stoppering assembly 1102, the stoppering assembly 1105 and the stoppering guide assembly 1106 are similar to the filling assembly 6 and are driven by a motor and driven by a synchronous belt to finally complete the lifting action. The medicine bottle fixing assembly 1108 is driven by a cylinder, which extends to push the medicine bottle to the stoppering position. The stoppering assembly 1103 is driven by a motor. Driven by bevel gear transmission, the rubber plug at the plug connection assembly 1101 can be flipped to the top of the stoppering station. The stoppering system 11 is provided with a detection station. On the flipping path of the stopper flipping assembly 1103, a detection assembly 1104 is installed. The detection assembly 1104 can detect whether the rubber plug is missing. In the case of missing rubber plug, it is necessary to flip it back to the plug connection assembly 1101 to remove the plug again. The existence of the detection station reduces the rejection rate of finished medicine bottles. The stoppering system 11 is provided with a nitrogen protection assembly 1107 to ensure that no excessive oxygen enters the medicine bottle before stoppering.
[0035] Among them, the discharging star wheel assembly 13 includes a motor seven 1301 and a discharging star wheel three 1304. A suction cup 1306 is provided on the top of the discharging star wheel three 1304. The top of the motor seven 1301 is mechanically connected to the discharging star wheel four 1305. The outer edges of the discharging star wheel four 1305 are respectively engaged with the discharging star wheel one 1302, the discharging star wheel two 1303 and the discharging star wheel three 1304. The direction of the medicine bottle is controlled by controlling the suction cup 1306. When the medicine bottle is a pre-filled needle or a cartridge bottle, and the discharging direction is the discharging star wheel three 1304, the suction cup 1306 on the discharging star wheel two 1303 is closed, and the suction cup 1306 on the discharging star wheel three 1304 is opened. At this time, when the medicine bottle is transported on the discharging star wheel, it will pass through the discharging star wheel three 1304 and will be sucked by the suction cup 1306 and brought into the discharging star wheel three 1304. When the medicine bottle is a syringe bottle and the discharging direction is the discharging star wheel four 1305, open the suction cup 1306 on the discharging star wheel two 1303, and close the suction cup 1306 on the discharging star wheel three 1304. At this time, when the medicine bottle is transported on the discharging star wheel, it passes through the discharging star wheel three 1304, and the suction cup 1306 on the discharging star wheel two 1303 will suck the medicine bottle, and pass through the star wheel guardrail to transport it to the discharging star wheel four 1305. The fixing method of the discharging star wheel and the medicine bottle is also hanging, and a guardrail is set on the conveying track of the medicine bottle.
[0036] Working principle: medicine bottles enter the feed star wheel 209 from the upstream equipment, and the feed star wheel 209 rotates to transport the medicine bottles to the feed star wheel 2 210. The feed star wheel 2 210 rotates to transport the medicine bottles to the circular conveyor mesh belt 4. There are five workstations on the circular conveyor mesh belt 4, which are the front weighing station, the filling station, the rear weighing station, the nitrogen filling station and the stoppering station. The circular conveyor mesh belt 4 is an intermittent working mode. It stops after transporting the medicine bottles to the designated position, and continues to run after completing the corresponding work. When the medicine bottle is transported on the circular conveyor belt 4, it first arrives at the front weighing station, and the bottle pushing plate 1 504 pushes the medicine bottle to the weighing bottle block 301. The weighing bottle block 301 is connected to a scale to weigh the medicine bottle. After weighing, the bottle pushing plate 2 505 pushes the medicine bottle back to the circular conveyor belt 4; then the circular conveyor belt 4 transports the medicine bottle to the filling station, and the filling needle rack 611 descends to fill the medicine bottle. After filling, the filling needle rack 611 rises. The medicine liquid in the filling needle rack 611 comes from the medicine liquid tank 15. The liquid in the liquid tank 15 is connected to the plunger pump 14, which is then connected to the filling needle rack 611. The plunger pump 14 is used to control the filling amount of the liquid medicine; the annular conveyor belt 4 then conveys the filled medicine bottles to the rear weighing station. The rear weighing station has a similar structure to the front weighing station. The medicine bottles are pushed to the weighing bottle block 301 by the bottle pushing plate to weigh the filled medicine bottles. The medicine bottles are weighed. The rear weighing station is provided with a refilling component 9, which can realize the left and right translation and lifting movement functions. The front end of the refilling component 9 has a refilling The needle rack 907 can be used to refill the medicine bottles with less filling volume after weighing. The refilling needle rack 907 first moves horizontally to the top of the medicine bottles with less filling volume, and then descends to the mouth of the medicine bottles for refilling. After the refilling is completed, the refilling needle rack 907 rises and finally moves horizontally to the origin. The medicine bottles are pushed back to the circular conveyor mesh belt 4 by the bottle pushing plate; then the circular conveyor mesh belt 4 conveys the medicine bottles to the nitrogen filling station, and the nitrogen filling needle rack descends to protect the medicine bottles with nitrogen. After the nitrogen filling is completed, the nitrogen filling needle rack rises; then the medicine bottles are conveyed to the stoppering station by the circular conveyor mesh belt 4 The rubber plug comes from the rubber plug pot 12, and reaches the plug connecting assembly 1101 from the rubber plug pot 12. The rubber plug is lifted up by the plugging assembly 1102 and put into the plug turning assembly 1103. The plug turning assembly 1103 flips the rubber plug over to the top of the plugging station, and the medicine bottle on the circular conveyor belt 4 is fixed by the medicine bottle fixing assembly 1108. The rubber plug is then pushed up to the plugging guide assembly 1106 by the plugging assembly 1105, and finally the plugging assembly 1105 and the plugging guide assembly 1106 are lowered into the medicine bottle together to plug the medicine bottle. After plugging, the annular conveyor belt 4 transports the medicine bottles to the discharge star wheel 1 1302, and the discharge star wheel 1 1302 then transports the medicine bottles to the discharge star wheel 2 1303. Due to the differences in the subsequent processes of the medicine bottles, the syringe bottles are transported from the discharge star wheel 2 1303 to the discharge star wheel 3 1304, and the discharge star wheel 3 1304 is connected to the downstream equipment. The pre-filled needles and cartridge bottles are transported from the discharge star wheel 2 1303 to the discharge star wheel 4 1305, and the discharge star wheel 4 1305 is connected to the downstream equipment.
[0037] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0038] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A full-weighing filling and stoppering device based on a ring conveyor line, comprising a device table (1), characterized in that: The top of the equipment table (1) is fixedly equipped with an annular conveyor mesh belt (4) and a rubber plug pot (12); a front weighing drive component (5), a rear weighing drive component (8), a plunger pump (14), and a liquid medicine tank (15) are respectively arranged on the side of the annular conveyor mesh belt (4) close to the rubber plug pot (12); a feeding star wheel component (2), a front weighing component (3), a filling component (6), a rear weighing component (7), a supplementary filling component (9), a nitrogen filling component (10), a plugging system (11), and a discharging star wheel component (13) are respectively arranged on the side of the annular conveyor mesh belt (4) away from the rubber plug pot (12); The feed star wheel assembly (2) comprises a motor 1 (201), the output shaft of the motor 1 (201) is mechanically connected to a reducer 1 (202), the top of the reducer 1 (202) is fixedly equipped with a reducer mounting bracket (203), the reducer mounting bracket (203) is fixedly installed in the inner cavity of the equipment table (1), the output shaft of the reducer 1 (202) is mechanically connected to a coupling (204), the top of the coupling (204) is fixedly equipped with a transmission shaft (206), the top of the transmission shaft (206) is respectively fixedly equipped with a rotating bearing support (207) and a feed star wheel 2 (210), the outer edge of the transmission shaft (206) A driving gear (205) is fixedly mounted, and a transmission gear (208) is meshed on the outer edge of the driving gear (205). The number of the transmission shaft (206) and the rotating bearing support (207) are both two groups, and the transmission gear (208) is mounted on the outer wall of one of the transmission shafts (206). The transmission shaft (206) mounted with the transmission gear (208) is embedded in one of the rotating bearing supports (207). A feed star wheel 1 (209) is fixedly mounted on the top of the transmission shaft (206). The outer sides of the feed star wheel 1 (209) and the feed star wheel 2 (210) are respectively provided with a feed guardrail 1 (211) and a feed guardrail 2 (212); The front weighing assembly (3) comprises a weighing support frame (303), a weighing scale is fixedly mounted on the top of the weighing support frame (303), a weighing bottle loading block (301) is arranged on the top of the weighing scale, and a weighing cover (302) is arranged on the top of the weighing support frame (303); The annular conveyor mesh belt (4) comprises a second motor (401), a support seat (403), a conveyor mesh belt bracket (404) and a conveyor mesh belt bottle carrying block (405); the output shaft of the second motor (401) is fixedly equipped with a second reducer (402); the conveyor mesh belt bottle carrying block (405) is equipped with upper and lower rollers, and a slide rail is connected in the middle; the slide rail is installed on the conveyor mesh belt bracket (404); the conveyor mesh belt bracket (404) is installed on the support seat (403); the support seat (403) is installed on the top of the equipment table (1); the conveyor mesh belt bottle carrying block (405) and the medicine bottle are installed in a hanging fixed manner; a conveyor mesh belt guardrail (406) is provided on the side of the annular conveyor mesh belt (4) close to the plunger pump (14); The front weighing drive assembly (5) includes a motor three (501) and a horizontal movable bracket (503), the bottom of the horizontal movable bracket (503) is fixedly equipped with a horizontal main frame (502), a slide rail slider is provided between the horizontal movable bracket (503) and the horizontal main frame (502), and a bottle pusher plate one (504) and a bottle pusher plate two (505) are respectively installed on both sides of the horizontal movable bracket (503), the output shaft of the motor three (501) is fixedly equipped with a reducer, and the reducer is installed on a reducer mounting bracket (203), and the reducer mounting bracket (203) is fixed to the inner cavity of the equipment table (1); The filling assembly (6) includes a motor 4 (601), the output shaft of the motor 4 (601) is fixedly equipped with a driving wheel fixing support (603) through a reducer, the driving wheel fixing support (603) is installed in the inner cavity of the equipment table (1), the output shaft of the motor 4 (601) is meshed with a driving pulley (604) through a reducer, the outer edge of the driving pulley (604) is meshed with a synchronous belt (605), the end of the synchronous belt (605) away from the driving pulley (604) is meshed with a driven pulley (606), and the outer edge of the driven pulley (606) is fixedly equipped with a driven wheel fixing support (603). The fixed support (607) is installed at the bottom of the device. The synchronous belt (605) is connected to the lifting hoop (602). A small roller is installed on the outer edge of the lifting hoop (602), and the small roller can slide on the support guide rod (608). The lifting hoop (602) is connected to the lifting shaft (609). The lifting shaft (609) is installed and embedded in the lifting bearing support (610). The lifting shaft (609) of the filling component is connected to the filling needle holder (611) above, and the nitrogen filling needle holder is connected to the lifting shaft of the nitrogen filling component (10); The refilling assembly (9) comprises a motor five (901) and a lifting drive plate (902), wherein the motor five (901) is mounted on a driving wheel fixed support (603) via a speed reducer, and the driving wheel fixed support (603) is mounted in the inner cavity of the equipment table (1), the two sides of the lifting drive plate (902) are connected with lifting shaft two (903), the top of the lifting shaft two (903) is provided with a lifting bearing support two (904), the top of the lifting shaft two (903) is provided with a refilling needle rack (907), a linear module is installed between the lifting shaft two (903) and the refilling needle rack (907), and an outer cover shell (906) is fixedly mounted on the outer edge of the linear module, a speed reducer bracket and a speed reducer are arranged on the outer wall of the lifting drive plate (902), and a motor six (905) is fixedly mounted below the speed reducer, and a coupling is connected above the lifting bearing support two (904); The stoppering system (11) comprises a stoppering assembly (1101), a plugging assembly (1102), a stoppering assembly (1103), a stoppering assembly (1105), a stoppering guiding assembly (1106), a nitrogen protection assembly (1107) and a medicine bottle fixing assembly (1108); the medicine bottle fixing assembly (1108) is driven by a cylinder, the cylinder extends to push the medicine bottle to the stoppering position, the stoppering assembly (1103) is driven by a motor, and through a bevel gear transmission, the rubber stopper at the stoppering assembly (1101) is turned over to the top of the stoppering station; the stoppering system (11) is provided with a detection station, and a detection assembly (1104) is installed on the turning path of the stoppering assembly (1103); The discharge star wheel assembly (13) includes a motor seven (1301) and a discharge star wheel three (1304). A suction cup (1306) is arranged on the top of the discharge star wheel three (1304). The top of the motor seven (1301) is mechanically connected to the discharge star wheel four (1305). The outer edges of the discharge star wheel four (1305) are respectively engaged with the discharge star wheel one (1302), the discharge star wheel two (1303) and the discharge star wheel three (1304). The direction of the medicine bottle is controlled by controlling the suction cup (1306). When the medicine bottle is a pre-filled needle or a cartridge bottle, the discharge direction is the discharge star wheel three (1304), the suction cup (1306) on the discharge star wheel two (1303) is closed, and the discharge is opened. The suction cup (1306) on the star wheel three (1304) is used when the medicine bottle is transported on the discharging star wheel and passes through the discharging star wheel three (1304). The medicine bottle will be sucked by the suction cup (1306) and brought into the discharging star wheel three (1304). When the medicine bottle is a syringe bottle and the discharging direction is the discharging star wheel four (1305), the suction cup (1306) on the discharging star wheel two (1303) is opened and the suction cup (1306) on the discharging star wheel three (1304) is closed. At this time, when the medicine bottle is transported on the discharging star wheel and passes through the discharging star wheel three (1304), the suction cup (1306) on the discharging star wheel two (1303) will suck the medicine bottle and transport it to the discharging star wheel four (1305) through the star wheel guardrail.
