Chip removal device for machine tools
By designing a machine tool chip removal and cleaning device, the automated cleaning of machine tool chips is achieved by using components such as a guide box, conveyor belt, and flushing mechanism. This solves the problem of inconvenience in manual cleaning in the existing technology, improves cleaning efficiency, and reduces workpiece damage rate.
Patent Information
- Application Number
- CN202310162074.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-24
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2043-02-24
AI Technical Summary
The debris generated during the processing of existing machine tools needs to be cleaned manually, especially the debris scattered around the machine tool's discharge port, which is inconvenient to clean.
A chip removal and cleaning device for machine tools was designed, including a guide box, a conveyor belt, a motor, a flushing mechanism, a graded filter screen, a rotating mechanism, a fixing mechanism, a scraping mechanism, and a shielding mechanism. The device cleans chips automatically and uses water flow for flushing and cooling.
It achieves automated cleaning of machine tool debris, improves cleaning efficiency, reduces workpiece damage rate, and saves resources through circulating water flow.
Smart Images

Figure CN115971960B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of machine tool equipment, in particular to a machine tool chip removal and chip cleaning device. BACKGROUND
[0002] Machine tool refers to the machine for manufacturing mechanical parts, which plays an indispensable role in the process of national economic modernization.
[0003] Machine tool mainly performs turning machining on rotating workpieces through turning tools, so that a large amount of chips will be generated during machining of machine tool parts, and the generated metal chips need to be cleaned in time. The existing machine tools generally have a brush cleaning function, that is, the finished workpieces will pass through a fixed or rotating brush when being conveyed outward, and the brush will clean the chips on the surface of the workpieces.
[0004] However, in actual machine tool production, the chips not only adhere to the surface of the workpieces, but also scatter on the discharge port of the machine tool, and the staff needs to clean the surrounding area of the machine tool by hand, which is very inconvenient. Therefore, there is an urgent need for a machine tool device that can automatically clean the scattered chips. SUMMARY
[0005] In order to overcome the shortcomings that the chips falling during the operation of the existing machine tool need to be cleaned manually, the present application provides a machine tool chip removal and chip cleaning device that can automatically clean the chips.
[0006] A machine tool chip removal and chip cleaning device, comprising a machine tool, a material guide box, universal wheels, a motor and a conveyor belt, the material guide box is arranged at the discharge port of the machine tool, the universal wheels are uniformly arranged at the bottom of the material guide box, the motor is fixed to the right side of the material guide box through a support, and the conveyor belt is arranged in the material guide box and is powered by the motor. More preferably, it further comprises a flushing mechanism for cleaning the chips on the conveyor belt and the workpieces.
[0007] More preferably, the flushing mechanism comprises a guide water pipe, an adjusting water pipe and a pipe valve, the guide water pipe is arranged on the side of the material guide box in a rotating manner, the adjusting water pipe is hingedly connected with the guide water pipe and is in communication, and the pipe valve is arranged at the terminal end of the adjusting water pipe.
[0008] More preferably, it further comprises a graded filter screen, which is vertically arranged on both sides of the conveyor belt.
[0009] More preferably, it further comprises a rotating mechanism, which comprises a push rod, a fixed block and a torsion spring, the push rod is horizontally arranged and fixed to the lower part of the machine tool, the fixed block is fixed to the lower part of the guide water pipe, and the torsion spring is connected between the fixed block and the material guide box.
[0010] More preferably, it further comprises a fixing mechanism, which comprises a fixing ring and a knob, the fixing ring is fixed in the middle part of the guide water pipe through bolts, and the knob is screwed on the fixing ring.
[0011] More preferably, the scraping mechanism further comprises a gear set, a transmission roller, a flexible scraper and a return spring, the transmission roller is rotatably arranged on the right side of the material guiding box through a support, the gear set is arranged on the side of the conveying belt and the transmission roller, the motor drives the transmission roller through the gear set, the flexible scraper is slidably arranged on the transmission roller, and the return spring is arranged between the flexible scraper and the transmission roller.
[0012] More preferably, the shielding mechanism further comprises a first baffle and a second baffle, the first baffle is fixedly connected to the right end of the material guiding box, and the second baffle is arranged on the gear set and on the side of the material guiding box.
[0013] More preferably, the collecting frame is arranged on the right side of the material guiding box.
[0014] Compared with the prior art, the present application has the following advantages:
[0015] 1. The flushing mechanism is arranged, water flow is pumped into the guide water pipe and the adjusting water pipe, and finally sprayed out by the pipe valve, which not only can flush and clean the debris on the surface of the workpiece and the conveying belt, but also can cool the workpiece, thereby reducing the damage rate of the workpiece due to collision.
[0016] 2. The graded filter screen is arranged, the flushed water flow is returned to the material guiding box through the graded filter screen for recycling, and the workpiece debris is blocked by the graded filter screen.
[0017] 3. The rotating mechanism is arranged, when the material guiding box is pushed to below the discharge port of the machine tool, the push rod will contact and push the fixed block to rotate, and then the guide water pipe will be driven to rotate, without manual rotation and adjustment, thereby improving the automation degree of the device. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a perspective structural schematic view of the present application.
[0019] Figure 2 It is a perspective structural schematic view of the material guiding box, the motor and the like of the present application.
[0020] Figure 3 It is a perspective structural schematic view of the flushing mechanism of the present application.
[0021] Figure 4 It is a perspective structural schematic view of the guide water pipe, the adjusting water pipe and the like of the present application.
[0022] Figure 5 It is a perspective structural schematic view of the graded filter screen and the like of the present application.
[0023] Figure 6 It is a perspective structural schematic view of the rotating mechanism of the present application.
[0024] Figure 7This is a three-dimensional structural diagram of the fixing block and torsion spring of the present invention.
[0025] Figure 8 This is a three-dimensional structural diagram of the fixing mechanism of the present invention.
[0026] Figure 9 This is a three-dimensional structural diagram of the scraping mechanism of the present invention.
[0027] Figure 10 This is a three-dimensional structural diagram of the transmission roller and flexible scraper of the present invention.
[0028] Figure 11 This is a three-dimensional structural diagram of the shielding mechanism and collection frame of the present invention.
[0029] The above-mentioned figures include the following reference numerals: 1. Machine tool, 2. Guide box, 201. Caster wheel, 3. Motor, 4. Conveyor belt, 5. Flushing mechanism, 501. Guide water pipe, 502. Adjusting water pipe, 503. Pipe valve, 6. Grading filter screen, 7. Rotating mechanism, 701. Push rod, 702. Fixing block, 703. Torsion spring, 8. Fixing mechanism, 801. Fixing ring, 802. Knob, 9. Scraping mechanism, 901. Gear set, 902. Transmission roller, 903. Flexible scraper, 904. Return spring, 10. Blocking mechanism, 1001. First baffle, 1002. Second baffle, 11. Collection frame. Detailed Implementation
[0030] The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0031] Example 1
[0032] A machine tool chip removal and debris cleaning device, such as Figures 1-11 As shown, it includes a machine tool 1, a guide box 2, casters 201, a motor 3, and a conveyor belt 4. The guide box 2 is located at the discharge port of the machine tool 1. Casters 201 are evenly arranged at the bottom of the guide box 2. The motor 3 is fixed to the right side of the guide box 2 by a bracket. The conveyor belt 4 is set inside the guide box 2 and is powered by the motor 3. It also includes a flushing mechanism 5 for cleaning debris from the conveyor belt 4 and the workpiece.
[0033] like Figure 1 , Figure 3 and Figure 4As shown, the flushing mechanism 5 includes a guide water pipe 501, an adjusting water pipe 502 and a pipe valve 503, the guide water pipe 501 is rotatably arranged at the side of the material guiding box 2, the adjusting water pipe 502 is hinged and communicated with the guide water pipe 501, and the pipe valve 503 is arranged at the terminal end of the adjusting water pipe 502; the workpiece is guided out of the machine tool 1 and falls into the conveying belt 4, the water flow is pumped into the guide water pipe 501 and the adjusting water pipe 502 by opening the water pump at the bottom of the guide water pipe 501, and finally sprayed out by the pipe valve 503, which not only can flush and clean the surface of the workpiece and the surface of the conveying belt 4, but also can cool the workpiece to reduce the damage rate of the workpiece.
[0034] Embodiment 2
[0035] On the basis of embodiment 1, as shown in Figure 1 and Figure 5 , it further includes a graded filter screen 6 which is vertically arranged at both sides of the conveying belt 4; the water flow of the flushing is backflowed into the material guiding box 2 by the graded filter screen 6, and the graded filter screen 6 can block the debris.
[0036] As shown in Figure 1 , Figure 6 and Figure 7 , it further includes a rotating mechanism 7 which includes a push rod 701, a fixed block 702 and a torsion spring 703, the push rod 701 is horizontally arranged and fixedly connected to the lower part of the machine tool 1, the fixed block 702 is fixedly connected to the lower part of the guide water pipe 501, and the torsion spring 703 is connected between the fixed block 702 and the material guiding box 2; when the material guiding box 2 is pushed to below the discharge port of the machine tool 1, the push rod 701 will contact and push the fixed block 702 to rotate, and then the guide water pipe 501 will be driven to rotate, so as to realize automatic processing without manual rotation and adjustment of the guide water pipe 501, and the degree of automation of the device is improved; when the material guiding box 2 is pushed away from the machine tool 1, the guide water pipe 501 is reset by the action of the torsion spring 703.
[0037] As shown in Figure 1 and Figure 8 , it further includes a fixing mechanism 8 which includes a fixing ring 801 and a knob 802, the fixing ring 801 is fixedly arranged in the middle part of the guide water pipe 501 by bolts, and the knob 802 is screwed on the fixing ring 801; when the guide water pipe 501 is in a vertical state, the knob 802 can be rotated to fix the fixing ring 801 on the side of the material guiding box 2, so as to limit and fix the guide water pipe 501.
[0038] As shown in Figure 1 , Figure 9 and Figure 10As shown, the device further comprises a scraping mechanism 9, the scraping mechanism 9 comprising a gear set 901, a transmission roller 902, a flexible scraper 903 and a return spring 904, the transmission roller 902 being rotatably arranged at the right side of the material guide box 2 through a support, the gear set 901 being arranged at the side of the conveying belt 4 and the transmission roller 902, the motor 3 driving the transmission roller 902 through the gear set 901, the flexible scraper 903 being slidably arranged on the transmission roller 902, and the return spring 904 being arranged between the flexible scraper 903 and the transmission roller 902; the motor 3 drives the conveying belt 4 to rotate at the same time, and drives the transmission roller 902 through the gear set 901, and the transmission roller 902 also rotates correspondingly, when the workpiece is conveyed to the right side of the material guide box 2 by the conveying belt 4, the replaceable flexible scraper 903 on the transmission roller 902 will suck and stick the residual debris on the surface of the conveying belt 4, so as to ensure the cleanliness of the surface of the conveying belt 4.
[0039] As shown in Figure 1 and Figure 11 As shown, the device further comprises a shielding mechanism 10, the shielding mechanism 10 comprising a first baffle 1001 and a second baffle 1002, the first baffle 1001 being fixedly connected to the right end of the material guide box 2, and the second baffle 1002 being arranged on the gear set 901 and at the side of the material guide box 2; the arrangement of the first baffle 1001 and the second baffle 1002 improves the safety of the device.
[0040] As shown in Figure 1 and Figure 11 As shown, the device further comprises a collecting frame 11, the collecting frame 11 being arranged at the right side of the material guide box 2; the collecting frame 11 is used to receive and collect the workpieces.
[0041] Although the present disclosure has been shown and described with respect to certain exemplary embodiments thereof, it should be understood by the skilled in the art that various changes in form and detail can be made without departing from the spirit and scope of the present disclosure as defined by the appended claims and their equivalents. Therefore, the scope of the present disclosure should not be limited to the above-described embodiments, but should be determined by the appended claims and their equivalents.
Claims
1. A machine tool chip removal and debris cleaning device, comprising a machine tool (1), a guide box (2), universal wheels (201), a motor (3) and a conveying belt (4), the guide box (2) is arranged at the discharge port of the machine tool (1), the universal wheels (201) are uniformly arranged at the bottom of the guide box (2), the motor (3) is fixedly connected to the right side of the guide box (2) through a support, and the conveying belt (4) is arranged in the guide box (2) and is powered by the motor (3), characterized in that, The flushing mechanism (5) for removing the scraps from the conveying belt (4) and the workpiece is also included. The flushing mechanism (5) includes a guide water pipe (501), an adjusting water pipe (502) and a pipe valve (503), the guide water pipe (501) is rotatably arranged on the side of the material guiding box (2), the adjusting water pipe (502) is hingedly connected with the guide water pipe (501) and communicates with the guide water pipe (501), and the pipe valve (503) is arranged at the terminal end of the adjusting water pipe (502). The graded filter screen (6) is also included, which is vertically arranged on both sides of the conveying belt (4). The rotating mechanism (7) is also included, which includes a push rod (701), a fixed block (702) and a torsion spring (703), the push rod (701) is horizontally arranged and fixedly connected to the lower part of the machine tool (1), the fixed block (702) is fixedly connected to the lower part of the guide water pipe (501), and the torsion spring (703) is connected between the fixed block (702) and the material guiding box (2). The scraping mechanism (9) is also included, which includes a gear set (901), a transmission roller (902), a flexible scraper (903) and a return spring (904), the transmission roller (902) is rotatably arranged on the right side of the material guiding box (2) through a support, the gear set (901) is arranged on the side of the conveying belt (4) and the transmission roller (902), the motor (3) drives the transmission roller (902) through the gear set (901), the flexible scraper (903) is uniformly arranged on the transmission roller (902) and can slide, and the return spring (904) is arranged between the flexible scraper (903) and the transmission roller (902).
2. A chip and swarf cleaning device for a machine tool as claimed in claim 1, characterised in that, The fixing mechanism (8) is also included, which includes a fixing ring (801) and a knob (802), the fixing ring (801) is fixedly arranged in the middle part of the guide water pipe (501) through bolts, and the knob (802) is screwed on the fixing ring (801).
3. A chip and swarf cleaning device for a machine tool as claimed in claim 2, characterised in that, The shielding mechanism (10) is also included, which includes a first baffle (1001) and a second baffle (1002), the first baffle (1001) is fixedly arranged at the right end of the material guiding box (2), and the second baffle (1002) is arranged on the gear set (901) and on the side of the material guiding box (2).
4. A chip and swarf cleaning device for a machine tool as claimed in claim 3, characterised in that, The collecting frame (11) is also included, which is arranged on the right side of the material guiding box (2).
Citation Information
Patent Citations
Portable lathe chip removal device
CN207900765U
Cooling device for machining mechanical parts
CN216608239U