Pulley device for a stair form
By designing a pulley device for the side formwork of stairs, the problem of large and heavy prefabricated stair components was solved, enabling convenient installation and disassembly, and improving production efficiency and quality.
Patent Information
- Application Number
- CN202211523937.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-30
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2042-11-30
AI Technical Summary
The existing prefabricated stair components are large and heavy, making installation and disassembly during the hoisting process quite troublesome.
Design a pulley device for staircase side molds, including a front mold part and a rear mold part. Through the combination of pulleys and telescopic support, the staircase model can be conveniently closed and disassembled. The matching of teeth and grooves improves the mold closing accuracy.
This technology enables convenient installation and disassembly of prefabricated stair components, improving production efficiency and quality, reducing hoisting steps, and enhancing the production efficiency and quality of prefabricated staircases.
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Figure CN115972362B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of mold device technology, and particularly relates to a pulley device for stair side molds. Background Technology
[0002] Prefabricated construction refers to the transfer of a large amount of on-site work from traditional construction methods to factories. It is a new type of building production method characterized by standardized design, factory production, assembly construction, integrated decoration, and information management, based on the model of prefabricated component production in factories and on-site assembly installation. The main types of prefabricated concrete components used in prefabricated buildings include: exterior wall panels, interior wall panels, composite slabs, balconies, air conditioning panels, stairs, prefabricated beams, and prefabricated columns.
[0003] Because the precast staircase components are large and heavy, the installation and dismantling process is quite troublesome. Therefore, there is an urgent need for an improved technology to solve the problems existing in the current technology. Summary of the Invention
[0004] The purpose of this invention is to provide a pulley device for the side formwork of stairs, which is proposed to solve the problem that the existing prefabricated stair components are large and heavy, making the installation and disassembly process cumbersome.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a pulley device for a staircase side mold, comprising a front mold and a rear mold, wherein the front mold comprises a front mold, a first connecting frame, a first pulley connector, and a first pulley, the front mold and the first pulley connector being respectively connected to the upper and lower ends of the first connecting frame, and the first pulley being connected to the first pulley connector; the rear mold comprises a rear mold, a second connecting frame, a second pulley connector, and a second pulley, the rear mold and the second pulley connector being respectively connected to the upper and lower ends of the second connecting frame; telescopic support members are respectively provided on the first connecting frame and the second connecting frame; a staircase model cavity is formed between the front mold and the rear mold by a barrier; a plurality of teeth are provided on the inner sidewall of the front mold; a plurality of tooth grooves are provided on the inner sidewall of the rear mold; and the teeth and tooth grooves are mutually matched.
[0006] As a further description of the above technical solution:
[0007] The top of the front mold and the rear mold are provided with casting holes.
[0008] As a further description of the above technical solution:
[0009] Both sides of the front mold and the rear mold are provided with fixing plates, and the fixing plates on the front mold and the rear mold are connected by bolts.
[0010] As a further description of the above technical solution:
[0011] The first pulley and the second pulley are set perpendicularly to each other in their sliding directions.
[0012] As a further description of the above technical solution:
[0013] The first connecting frame is provided with a first limiting groove, the second connecting frame is provided with a second limiting groove, the front mold is provided with a first limiting body, and the rear mold is provided with a second limiting body. The first limiting body matches the first limiting groove, and the second limiting body matches the second limiting groove.
[0014] As a further description of the above technical solution:
[0015] The first limiting body is provided with a protrusion, and the second limiting body is provided with a groove, wherein the protrusion and the groove are matched.
[0016] As a further description of the above technical solution:
[0017] Both the first connecting frame and the second connecting frame are provided with connecting grooves, and the telescopic support is connected to the connecting grooves.
[0018] As a further description of the above technical solution:
[0019] The telescopic support includes a connecting rod, a sleeve, and an abutment body, with the connecting rod and the abutment body respectively screwed to the upper and lower ends of the sleeve.
[0020] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0021] 1. In this invention, a first connecting frame is set at the bottom of the front mold, a first pulley connector is set at the bottom of the first connecting frame, and a first pulley is set at the bottom of the first pulley connector. A second connecting frame is set at the bottom of the rear mold, a second pulley connector is set at the bottom of the second connecting frame, and a second pulley is set at the bottom of the second pulley connector. The sliding directions of the first and second pulleys are perpendicular. When prefabricating stair components, it is only necessary to slide the first pulley and the second slide rail, and then use bolts to pass through the fixing plate to close the front and rear molds, and then pour the concrete to form a stair model. When disassembling, it is only necessary to remove the bolts, slide the first pulley and the second pulley, and take out the prefabricated stair component. This structure makes it convenient to manufacture the prefabricated stair component mold when making stairs, without the need for hoisting, and it is also easy to disassemble, which greatly improves the production efficiency of prefabricated stairs.
[0022] 2. In this invention, by setting a number of teeth on the inner wall of the front mold and a number of tooth grooves on the inner wall of the rear mold, the teeth and tooth grooves are matched, which further improves the mold closing accuracy and the quality of the prefabricated staircase.
[0023] 3. In this invention, by setting up a telescopic support, when the mold is being poured, the sleeve needs to be rotated so that the abutment body abuts against the ground, so that the mold will not shake during pouring, thereby improving the production quality of the precast stair components. Attached Figure Description
[0024] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0025] Figure 1 This is a bottom view of a pulley device used for stair side formwork.
[0026] Figure 2 This is a connection structure between the front and rear molds in a pulley device used for stair side molds.
[0027] Figure 3 This is a side view of a pulley device used for staircase side formwork.
[0028] Figure 4 This is a schematic diagram of the structure of the stair model cavity in a pulley device used for stair side molds.
[0029] Figure 5 This is a structural schematic diagram of a telescopic support component in a pulley device used for stair side formwork.
[0030] Figure 6 This is a schematic diagram of the connection structure between the front and rear molds in a pulley device for stair side molds, viewed from above.
[0031] Legend:
[0032] 1-Front mold; 1a-Front mold; 1b-First connecting frame; 1c-First pulley connector; 1d-First pulley; 2-Rear mold; 2a-Rear mold; 2b-Second connecting frame; 2c-Second pulley connector; 2d-Second pulley; 3-Telescopic support; 31-Connecting rod; 32-Sleeve; 33-Abutting body; 4-Staircase model cavity; 5-Tooth; 6-Tooth groove; 7-Pouring hole; 8-Fixing plate; 9-First limiting groove; 10-Second limiting groove; 11-First limiting body; 12-Second limiting body; 13-Protrusion; 14-Groove. Detailed Implementation
[0033] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0034] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0035] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.
[0036] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0037] In the description of the embodiments of the present invention, it should be noted that the terms "upper" and "inner" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of the invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the present invention.
[0038] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0039] Please see Figure 1-6This invention provides a technical solution: a pulley device for a staircase side mold, comprising a front mold 1 and a rear mold 2. The front mold 1 includes a front mold 1a, a first connecting frame 1b, a first pulley connector 1c, and a first pulley 1d. The front mold 1a and the first pulley connector 1c are respectively connected to the upper and lower ends of the first connecting frame 1b, and the first pulley 1d is connected to the first pulley connector 1c. The rear mold 2 includes a rear mold 2a, a second connecting frame 2b, a second pulley connector 2c, and a second pulley 2d. The rear mold 2a and the second pulley connector 2c are respectively connected to the upper and lower ends of the second connecting frame 2b. Telescopic support members 3 are respectively provided on the first connecting frame 1b and the second connecting frame 2b. A staircase model cavity 4 is formed between the front mold 1a and the rear mold 2a by a barrier. A plurality of teeth 5 are provided on the inner sidewall of the front mold 1a, and a plurality of tooth grooves 6 are provided on the inner sidewall of the rear mold 2a. The teeth 5 and the tooth grooves 6 are matched with each other.
[0040] The top of the front mold 1a and the rear mold 2a are provided with casting holes 7.
[0041] Both sides of the front mold 1a and the rear mold 2a are provided with fixing plates 8, and the fixing plates 8 on the front mold 1a and the rear mold 2a are connected by bolts.
[0042] The sliding directions of the first pulley 1d and the second pulley 2d are perpendicular.
[0043] The first connecting frame 1b is provided with a first limiting groove 9, the second connecting frame 2b is provided with a second limiting groove 10, the front mold 1a is provided with a first limiting body 11, and the rear mold 2a is provided with a second limiting body 12. The first limiting body 11 matches the first limiting groove 9, and the second limiting body 12 matches the second limiting groove 10.
[0044] The first limiting body 11 is provided with a protrusion 13, and the second limiting body 12 is provided with a groove 14, wherein the protrusion 13 and the groove 14 are matched.
[0045] Both the first connecting frame 1b and the second connecting frame 2b are provided with connecting grooves, and the telescopic support 3 is connected to the connecting grooves.
[0046] The telescopic support 3 includes a connecting rod 31, a sleeve 32, and an abutment body 33, with the connecting rod 31 and the abutment body 33 respectively screwed to the upper and lower ends of the sleeve 32.
[0047] Working principle: A first connecting frame is set at the bottom of the front mold, a first pulley connector is set at the bottom of the first connecting frame, and a first pulley is set at the bottom of the first pulley connector. A second connecting frame is set at the bottom of the rear mold, a second pulley connector is set at the bottom of the second connecting frame, and a second pulley is set at the bottom of the second pulley connector. The sliding directions of the first and second pulleys are perpendicular. When prefabricating stair components, it is only necessary to slide the first pulley and the second slide rail, and then use bolts to pass through the fixing plate to close the front and rear molds, and then pour the concrete to form a stair model. When disassembling, it is only necessary to remove the bolts, slide the first pulley and the second pulley, and take out the prefabricated stair component. This structure makes it convenient to manufacture prefabricated stair component molds for stairs, without the need for hoisting, and disassembly is also convenient, which greatly improves the production efficiency of prefabricated stairs.
[0048] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A pulley device for a staircase side formwork, characterized in that, The system includes a front mold (1) and a rear mold (2). The front mold (1) includes a front mold (1a), a first connecting frame (1b), a first pulley connector (1c), and a first pulley (1d). The front mold (1a) and the first pulley connector (1c) are respectively connected to the upper and lower ends of the first connecting frame (1b), and the first pulley (1d) is connected to the first pulley connector (1c). The rear mold (2) includes a rear mold (2a), a second connecting frame (2b), a second pulley connector (2c), and a second pulley (2d). The rear mold (2a) and the second pulley connector (2c) are respectively connected to the upper and lower ends of the second connecting frame (2b). Telescopic support members (3) are respectively provided on the first connecting frame (1b) and the second connecting frame (2b). A staircase model cavity (4) is formed between the front mold (1a) and the rear mold (2a) by a barrier. The inner sidewall is provided with a number of teeth (5), and the inner sidewall of the rear mold (2a) is provided with a number of tooth grooves (6). The teeth (5) and the tooth grooves (6) are matched with each other. The top of the front mold (1a) and the rear mold (2a) are provided with casting holes (7). The front mold (1a) and the rear mold (2a) are provided with fixing plates (8) on both sides. The fixing plates (8) on the front mold (1a) and the rear mold (2a) are connected by bolts. The sliding direction of the first pulley (1d) and the second pulley (2d) is perpendicular. The first connecting frame (1b) and the second connecting frame (2b) are provided with connecting grooves. The telescopic support (3) is connected to the connecting groove. The telescopic support (3) includes a connecting rod (31), a sleeve (32) and an abutment (33). The connecting rod (31) and the abutment (33) are respectively screwed to the upper and lower ends of the sleeve (32).
2. The pulley device for staircase side formwork according to claim 1, characterized in that, The first connecting frame (1b) is provided with a first limiting groove (9), the second connecting frame (2b) is provided with a second limiting groove (10), the front mold (1a) is provided with a first limiting body (11), and the rear mold (2a) is provided with a second limiting body (12). The first limiting body (11) matches the first limiting groove (9), and the second limiting body (12) matches the second limiting groove (10).
3. A pulley device for a staircase side formwork according to claim 2, characterized in that... The first limiting body (11) is provided with a protrusion (13), and the second limiting body (12) is provided with a groove (14), the protrusion (13) and the groove (14) are matched.
Citation Information
Patent Citations
Pulley device for stair side form
CN219171226U