A data line automatic shell assembling module device
By designing an automated plastic casing module, a clamping mechanism consisting of a sliding plastic casing clamp and a fixture is adopted. Combined with a telescopic cylinder and a controller, the automated plastic casing of data cables is achieved, solving the inefficiency problem caused by manual operation, improving production efficiency, and detecting empty clamps to ensure the safety of equipment and products.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-28
- Publication Date
- 2026-03-17
AI Technical Summary
In current data cable production, the installation of plastic or metal casings relies on manual labor, resulting in low production efficiency and high human resource costs.
Design a module device for automatically loading plastic shells onto data cables. The device uses a clamping mechanism consisting of a sliding plastic shell clamp and a fixture, combined with a telescopic cylinder and a controller to achieve automated loading of plastic shells, and uses an alarm whistle to detect whether the fixture is empty.
It enables automated packaging of data cables, reducing manpower consumption, improving production efficiency, and enhancing the accuracy of fixtures through empty clamp detection, thus preventing damage to equipment and products.
Smart Images

Figure CN115986524B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of plastic shell mounting technology, specifically relating to a module device for automatically mounting plastic shells on data cables. Background Technology
[0002] Most data cables now use plastic or metal shells instead of traditional molded outer molds. Because plastic or metal shells need to be inserted before wire pretreatment, this is currently mostly done manually, resulting in low production efficiency and high labor costs. Summary of the Invention
[0003] The purpose of this invention is to provide a module device for automatically attaching plastic shells to data cables, so as to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a module device for automatically attaching plastic shells to data cables, comprising a base, a plastic shell, and a data cable. The plastic shell is slidably connected to the data cable. A fixing frame is fixedly connected to the base. A telescopic cylinder is fixedly connected to the fixing frame. A push-pull rod is mounted on the telescopic cylinder. The push-pull rod is fixedly connected to a connecting block. The connecting block is fixedly connected to a suspension. A slide rail is provided on the suspension. The telescopic cylinder is slidably connected to the slide rail. Multiple plastic shell clamps are fixedly connected to the suspension. Each plastic shell clamp has an installation clamp at its lower end. The installation clamp consists of a first clamp and a second clamp. The first clamp and the second clamp are matched with the data cable, and the plastic shell clamp is matched with the plastic shell.
[0005] Preferably, the base integrates a controller, which is electrically connected to the plastic shell clamp, the mounting clamp, and the telescopic cylinder.
[0006] Preferably, both the first and second clamps consist of two matching clamping mechanisms. Each clamping mechanism has trapezoidal protrusions and trapezoidal grooves staggered at both ends, and the trapezoidal protrusions and grooves match each other. A semi-circular groove matching the data cable is provided in the middle of each clamping mechanism. A first sliding groove is provided within the clamping mechanism, and a first slider is slidably connected within the first sliding groove. A limiting piece is fixedly connected to the end of the first slider away from the first sliding groove, and the limiting piece matches the semi-circular groove within the clamping mechanism. A first spring is provided within the first sliding groove, and its two ends are fixedly connected to the inner wall of the first sliding groove and the first slider, respectively. A second sliding groove is provided within the clamping mechanism, and a second slider is slidably connected within the second sliding groove. The second slider matches the trapezoidal groove on the clamping mechanism. A second spring is provided within the second sliding groove, and its two ends are fixedly connected to the inner wall of the second sliding groove and the second slider, respectively. A connecting cavity is provided within the clamping mechanism, communicating with both the first and second sliding grooves. An alarm whistle is provided at the middle of the connecting cavity.
[0007] Preferably, the surface of the limiting piece is provided with a buffer layer.
[0008] The technical effects and advantages of this invention are: it realizes automatic data cable threading through plastic shell, reduces labor costs, improves production efficiency, and at the same time, it detects whether the clamp is empty when holding the data cable. When the clamp is empty, an alarm is triggered by an alarm whistle, which improves the accuracy of the clamp. Attached Figure Description
[0009] Figure 1 This is a schematic diagram of the structure of the present invention;
[0010] Figure 2 This is a top view of the present invention;
[0011] Figure 3 This is the front view of the present invention;
[0012] Figure 4 This is a schematic diagram of the finished product structure of the present invention;
[0013] Figure 5 This is a schematic diagram of the clamping and loading structure of the present invention;
[0014] Figure 6 This is a schematic diagram of the clamping mechanism of the present invention in the released state.
[0015] Figure 7 This is a schematic diagram of the clamping mechanism of the present invention in the clamping state.
[0016] Figure 8 For the present invention Figure 6 Enlarged view of part A in the middle;
[0017] Figure 9 For the present invention Figure 7 Enlarged view of part B in the middle section.
[0018] In the diagram: 101, base; 102, suspension; 103, plastic housing clamp; 104, first clamp; 105, second clamp; 106, mounting clamp; 107, plastic housing; 108, data cable; 109, slide rail; 201, fixing frame; 202, telescopic cylinder; 203, connecting block; 204, push-pull rod; 301, clamping mechanism; 302, first slide groove; 303, first slider; 304, limiting piece; 305, first spring; 306, connecting cavity; 307, second slide groove; 308, second slider; 309, second spring; 401, alarm whistle. Detailed Implementation
[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0020] This invention provides, for example Figure 1-9 The module device shown includes an automatic plastic shell mounting device for a data cable, comprising a base 101, a plastic shell 107, and a data cable 108, wherein the plastic shell 107 is slidably connected to the data cable 108.
[0021] Specifically, a fixing frame 201 is fixedly connected to the base 101, a telescopic cylinder 202 is fixedly connected to the fixing frame 201, a push-pull rod 204 is installed on the telescopic cylinder 202, the push-pull rod 204 is fixedly connected to the connecting block 203, the connecting block 203 is fixedly connected to the suspension 102, the suspension 102 is provided with a slide rail 109, the telescopic cylinder 202 is slidably connected to the slide rail 109, and a plurality of plastic shell clips 103 are fixedly connected to the suspension 102. Each plastic shell clip 103 is provided with an installation clip 106 at its lower end. The installation clip 106 is composed of a first clamp 104 and a second clamp 105. The first clamp 104 and the second clamp 105 are matched with the data cable 108, and the plastic shell clip 103 is matched with the plastic shell 107.
[0022] Specifically, the base 101 integrates a controller, which is electrically connected to the plastic shell clip 103, the mounting clip 106, and the telescopic cylinder 202.
[0023] Specifically, both the first clamp 104 and the second clamp 105 consist of two matching clamping mechanisms 301. Each clamping mechanism 301 has trapezoidal protrusions and trapezoidal grooves staggered at both ends, and the trapezoidal protrusions and grooves match each other. The clamping mechanism 301 has a semi-circular groove in the middle that matches the data cable 108. A first sliding groove 302 is provided within the clamping mechanism 301, and a first slider 303 is slidably connected within the first sliding groove 302. A limiting piece 304 is fixedly connected to the end of the first slider 303 away from the first sliding groove 302. The limiting piece 304 matches the semi-circular groove within the clamping mechanism 301. A first spring 3 is provided within the first sliding groove 302. 05. The two ends of the first spring 305 are respectively fixedly connected to the inner wall of the first slide groove 302 and the first slider 303. The clamping mechanism 301 is provided with a second slide groove 307. The second slider 308 is slidably connected in the second slide groove 307. The second slider 308 matches the trapezoidal groove provided on the clamping mechanism 301. The second spring 309 is provided in the second slide groove 307. The two ends of the second spring 309 are respectively fixedly connected to the inner wall of the second slide groove 307 and the second slider 308. The clamping mechanism 301 is provided with a connecting cavity 306. The connecting cavity 306 communicates with the first slide groove 302 and the second slide groove 307 respectively. An alarm whistle 401 is provided in the middle of the connecting cavity 306.
[0024] Specifically, the surface of the limiting piece 304 is provided with a buffer layer.
[0025] Working principle:
[0026] When the equipment is in use, the operator controls the robotic arm to load the plastic casing 107 onto the plastic casing clamp 103, while simultaneously loading the data cable 108. When loading is complete, the controller controls the mounting clamp 106, i.e., the first clamp 104 and the second clamp 105, to sequentially clamp the incoming data cable 108. At this time, the controller controls the plastic casing clamp 103 and the first clamp 104 to open, and the second clamp 105 secures the data cable 108. The plastic casing 107 then falls from the plastic casing clamp 103, slides along the upper end of the data cable 108, and is secured to the upper end of the second clamp 105. The controller then controls the first clamp 104 to close. Once the first clamp 104 has secured the main data cable 108, the second clamp 105 is opened. The two clamps 105 simultaneously activate the telescopic cylinder 202. At this time, the telescopic cylinder 202 pushes the push-pull rod 204 to reciprocate, that is, the push-pull rod 204 drives the connecting block 203 and the suspension 102 to reciprocate. At this time, the telescopic cylinder 202 slides on the slide rail 109. Under the left and right swaying of the suspension 102, the data cable 108 held on the first clamp 104 sways, causing the plastic shell 107 on the data cable 108 to slide down, preventing the plastic shell 107 from not being able to slide down due to the bending of the data cable 108. When the plastic shell 107 has completely fallen down, the plastic shell 107 and the data cable 108 are installed. The staff can then use the material handling equipment to pick up the data cable 108, and the next set of materials can be loaded and installed.
[0027] Simultaneously, when the first clamp 104 and the second clamp 105 are working, that is, the two matching clamping mechanisms 301 reciprocate to clamp the data cable 108. When the two clamping mechanisms 301 clamp each other, they move closer to each other. At this time, the data cable 108 is slid to the central arc-shaped groove of the clamping mechanism 301 by the trapezoidal protrusions and trapezoidal grooves that are staggered at both ends of the clamping mechanism 301. It is then limited and clamped by the clamping mechanism 301. At this time, the limiting piece 304 slides into the first slide groove 302 by the action of the data cable 108. At the same time, the second slider 308 slides into the second slide groove 307 by the action of its matching trapezoidal protrusion. At this time, the first slide groove 302 and the second slide groove 307 at both ends are compressed at the same time. The air pressure in the first slide groove 302 and the second slide groove 307 increases and the air pressure at both ends is similar, that is, the connection is complete. The air pressure at both ends of the alarm whistle 401 on the connecting cavity 306 is similar, so the alarm whistle 401 does not sound. When the equipment is in a state of empty clamping, that is, the data cable 108 is not positioned and clamped by the two clamping mechanisms 301, when the clamping mechanisms 301 clamp each other, the limiting piece 304 is not pressed by the data cable 108, and the second slider 308 is limited by its corresponding trapezoidal protrusion. At this time, the second slider 308 slides in the second slide groove 307, so the air pressure in the second slide groove 307 increases, while the air pressure in the first slide groove 302 remains unchanged. At this time, the air pressure in the second slide groove 307 is introduced into the first slide groove 302 through the connecting cavity 306. At this time, the alarm whistle 401 on the connecting cavity 306 sounds an alarm through the air pressure, indicating that an empty clamping state has occurred, so that the staff can correct it in time and prevent further damage to the equipment and products.
[0028] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A module device for automatically attaching a plastic shell to a data cable, comprising a base (101), a plastic shell (107), and a data cable (108), wherein the plastic shell (107) is slidably connected to the data cable (108), characterized in that: The base (101) is fixedly connected with a fixing frame (201), the fixing frame (201) is fixedly connected with a telescopic cylinder (202), the telescopic cylinder (202) is installed with a push-pull rod (204), the push-pull rod (204) is fixedly connected with a connecting block (203), the connecting block (203) is fixedly connected with a suspension (102), the suspension (102) is provided with a slide rail (109), the telescopic cylinder (202) is slidably connected with the slide rail (109), the telescopic cylinder (202) drives the push-pull rod (204) to reciprocate, the suspension (102) is fixedly connected with a plurality of plastic shell clamps (103), each plastic shell clamp (103) is provided with a mounting clamp (106) at the lower end, the mounting clamp (106) is composed of a first clamp (104) and a second clamp (105), the first clamp (104) and the second clamp (105) are matched with a data line (108), the first clamp (104) and the second clamp (105) sequentially clamp the conveyed data line (108), the plastic shell clamp (103) is matched with a plastic shell (107); The base (101) is integrated with a controller, the controller is electrically connected with the plastic shell clamp (103), the mounting clamp (106) and the telescopic cylinder (202); The controller controls the plastic shell clamp (103) and the first clamp (104) to open, fixes the data line (108) through the second clamp (105), the plastic shell (107) falls from the plastic shell clamp (103), slides into the upper end of the data line (108) and is clamped on the upper end of the second clamp (105); The controller controls the first clamp (104) to close, when the first clamp (104) clamps the main data line (108), the second clamp (105) is opened, and the telescopic cylinder (202) is started, the telescopic cylinder (202) drives the push-pull rod (204) to reciprocate, that is, the push-pull rod (204) drives the connecting block (203) and the suspension (102) to reciprocate, at this time, the telescopic cylinder (202) slides on the slide rail (109), under the left and right shaking of the suspension (102), the data line (108) clamped on the first clamp (104) shakes, and the plastic shell (107) on the data line (108) slides down.
2. The module equipment for automatic casing of data line according to claim 1, characterized in that: The first clamp (104) and the second clamp (105) are both composed of two matched clamping mechanisms (301), each of which is provided with trapezoidal protrusions and trapezoidal grooves staggered at two ends, and the trapezoidal protrusions and the trapezoidal grooves are matched and fitted with each other, and a semicircular groove matched with the data line (108) is arranged in the middle of the clamping mechanism (301), a first sliding groove (302) is arranged in the clamping mechanism (301), a first sliding block (303) is slidably connected in the first sliding groove (302), a limiting sheet (304) is fixedly connected to one end of the first sliding block (303) away from the first sliding groove (302), the limiting sheet (304) is matched with the semicircular groove arranged in the clamping mechanism (301), a first spring (305) is arranged in the first sliding groove (302), two ends of the first spring (305) are fixedly connected to the inner wall of the first sliding groove (302) and the first sliding block (303) respectively, a second sliding groove (307) is arranged in the clamping mechanism (301), a second sliding block (308) is slidably connected in the second sliding groove (307), the second sliding block (308) is matched with the trapezoidal groove arranged on the clamping mechanism (301), a second spring (309) is arranged in the second sliding groove (307), two ends of the second spring (309) are fixedly connected to the inner wall of the second sliding groove (307) and the second sliding block (308) respectively, a connecting cavity (306) is arranged in the clamping mechanism (301), the connecting cavity (306) is communicated with the first sliding groove (302) and the second sliding groove (307) respectively, and an alarm whistle (401) is arranged in the middle of the connecting cavity (306).
3. The module apparatus for automatic casing of data line according to claim 2, wherein: A buffer layer is arranged on the surface of the limiting sheet (304).
Citation Information
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