Graphic hollow printing method, graphic hollow film plate and printing scraper
By simultaneously developing hollow and graphic developing patterns on the blank film plate, combined with the design of photosensitive adhesive exposure and printing scraper, hollow and graphic printing of raw ceramic sheets is achieved in one printing, solving the problem of low efficiency in the prior art and improving production efficiency and printing quality.
Patent Information
- Application Number
- CN202211730084.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-30
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2042-12-30
AI Technical Summary
In the prior art, the printing efficiency of raw ceramic sheets is low and the equipment production capacity is seriously wasted, making it impossible to achieve hollow printing and graphic printing at the same time.
Hollow development and graphic development are performed simultaneously on the blank film plate to obtain a graphic hollow film plate. By applying photosensitive adhesive on the screen plate and exposing it, the printed screen plate is formed on the screen plate after cleaning, and the printing paste is restricted to the through groove of the printing scraper. Hollow and graphic printing are achieved by printing with a printing scraper.
It improves the printing efficiency of raw ceramic flakes, ensures printing quality, reduces the number of times the equipment is used, and improves production efficiency.
Smart Images

Figure CN116001461B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of green porcelain sheet printing, in particular to a graphic hollow printing method, a graphic hollow film plate and a printing scraper. Background Art
[0002] Green tile printing includes hollow printing and pattern printing. Hollow printing involves coating the sidewalls of the green tile with metal to connect the upper and lower layers of green tile. Pattern printing involves patterning the surface of the green tile to connect different locations on the same layer of green tile.
[0003] When the same raw porcelain sheet requires both hollow printing and graphic printing, the existing technology performs hollow printing and graphic printing on the raw porcelain sheet separately. However, this method of printing the raw porcelain sheet twice results in low printing efficiency of the raw porcelain sheet, reduces the production efficiency of the raw porcelain sheet, and wastes the production capacity of the equipment.
[0004] Therefore, there is an urgent need for a method that can improve the printing efficiency of green ceramic sheets. Summary of the Invention
[0005] The embodiments of the present invention provide a graphic hollow printing method, a graphic hollow film plate and a printing scraper to solve the problem of low printing efficiency of raw ceramic sheets in the prior art.
[0006] In a first aspect, an embodiment of the present invention provides a method for printing a hollow pattern, comprising:
[0007] Performing hollow development and pattern development on a blank film plate to obtain a pattern hollow film plate;
[0008] Apply photosensitive glue evenly on the screen;
[0009] Place the patterned hollow film plate on the screen and expose it to solidify the photosensitive adhesive in the exposed area of the screen;
[0010] Cleaning the exposed screen to obtain a printing screen;
[0011] Place the printing paste on the printing screen and confine the printing paste in the through groove at the bottom of the printing scraper;
[0012] The target green ceramic sheet placed under the printing screen is printed by a printing scraper.
[0013] In one possible implementation, hollow development and pattern development are performed on a blank film plate to obtain a pattern hollow film plate, including:
[0014] Simultaneously, hollow development is performed at a hollow preset position of the blank film plate, and pattern development is performed at a pattern preset position to obtain a pattern hollow film plate;
[0015] The hollow preset position and the graphic preset position are located at different positions on the blank film plate.
[0016] In one possible implementation, printing is performed on a target green tile placed below a printing screen by a printing scraper, including:
[0017] Determine the printing direction;
[0018] The printing blade is moved on the printing screen in the printing direction so that the printing paste is applied to the target green ceramic sheet through the uncured area on the screen.
[0019] In a possible implementation, before printing the target green ceramic sheet placed under the printing screen by using a printing scraper, the method further includes:
[0020] Place the printing squeegee and printing screen vertically.
[0021] In a second aspect, an embodiment of the present invention provides a graphic hollow film plate, comprising a film plate body, a hollow developing pattern provided at a hollow preset position on the film plate body, and a graphic developing pattern provided at a graphic preset position.
[0022] In a possible implementation, the shape of the hollow development pattern includes any one of the following: square, rectangle, circle, and ellipse.
[0023] In a third aspect, an embodiment of the present invention provides a printing scraper, comprising a scraper body and a through groove;
[0024] The bottom of the scraper body is provided with a through groove running through the left and right surfaces of the scraper body, and the through groove is used to store printing paste;
[0025] During use, the printing paste stored in the through groove is coated on the target green ceramic sheet through the printing screen, and the remaining printing paste is stored in the through groove by moving the scraper body.
[0026] In a possible implementation, the longitudinal section of the through slot is triangular or trapezoidal;
[0027] The height of the longitudinal section of the through groove is 2 mm to 6 mm.
[0028] In a possible implementation, one side of the bottom of the scraper body is further provided with an inclined cross section;
[0029] The inclined section is adjacent to the through groove and forms a tip at the bottom of the scraper body.
[0030] In a possible implementation, the angle between the bottom surface of the scraper body and the inclined surface of the through groove is 20° to 40°.
[0031] The embodiment of the present invention provides a method for printing a pattern hollow, a pattern hollow film plate and a printing scraper, wherein hollow development and pattern development are performed on a blank film plate to obtain a pattern hollow film plate, and the hollow development pattern and the pattern development pattern can be developed on the film plate at the same time; photosensitive adhesive is evenly coated on the screen, the pattern hollow film plate is placed on the screen plate for exposure, the photosensitive adhesive in the exposed area of the screen plate is solidified, and the exposed screen plate is cleaned to obtain a printing screen plate, and a pattern corresponding to the hollow development pattern and the pattern development pattern can be exposed on the screen plate at the same time, which is convenient for subsequent simultaneous printing. Perform hollow printing and graphic printing; place the printing paste on the printing screen, and confine the printing paste in the through groove at the bottom of the printing scraper to store enough printing paste, ensuring that the corresponding position of the target raw porcelain piece can be filled during hollow printing, so as to smoothly carry out subsequent hollow printing and graphic printing, and ensure the quality of hollow printing and graphic printing; print the target raw porcelain piece placed under the printing screen through the printing scraper, and realize hollow printing and graphic printing of the target raw porcelain piece in one printing, thereby improving the printing efficiency of the raw porcelain piece and ensuring the production efficiency of the raw porcelain piece. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0033] Figure 1 This is a flow chart of the implementation of the method for hollow printing of graphics provided by an embodiment of the present invention;
[0034] Figure 2 Schematic diagram of the structure of the graphic hollow film plate provided by an embodiment of the present invention;
[0035] Figure 3 1 is a schematic structural diagram of a longitudinal section of a printing scraper provided in an embodiment of the present invention;
[0036] Figure 4 1 is a schematic diagram of a first three-dimensional structure of a printing scraper provided in an embodiment of the present invention;
[0037] Figure 5 This is a second three-dimensional structural schematic diagram of the printing scraper provided in an embodiment of the present invention. DETAILED DESCRIPTION
[0038] In the following description, specific details such as particular system structures and techniques are provided for purposes of illustration, not limitation, to facilitate a thorough understanding of the embodiments of the present invention. However, it will be apparent to those skilled in the art that the present invention may be practiced in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, devices, circuits, and methods are omitted so as not to obscure the description of the present invention with unnecessary detail.
[0039] In order to make the purpose, technical solutions and advantages of the present invention more clear, specific embodiments will be described below with reference to the accompanying drawings.
[0040] Figure 1 The implementation flow chart of the method for printing hollow graphics provided by the embodiment of the present invention is detailed as follows:
[0041] Step S101 , performing hollow development and pattern development on a blank film plate to obtain a pattern hollow film plate.
[0042] In this embodiment, the hollow developed pattern and the graphic developed pattern are both developed on the same film plate, so that hollow printing and graphic printing of the target green ceramic sheet can be achieved through one subsequent printing.
[0043] Step S102: evenly coating photosensitive adhesive on the screen.
[0044] Step S103 , placing the patterned hollow film plate on the screen for exposure, so that the photosensitive resin in the exposed area of the screen is cured.
[0045] In this embodiment, the exposed photosensitive resin will solidify, while the photosensitive resin blocked by the hollow developing pattern and the graphic developing pattern on the graphic hollow film plate will not change, thereby forming patterns corresponding to the hollow developing pattern and the graphic developing pattern respectively on the screen.
[0046] Step S104: cleaning the exposed screen to obtain a printing screen.
[0047] In this embodiment, the blocked photosensitive resin will not change. By cleaning the exposed screen, the uncured photosensitive resin can be washed away, while the cured photosensitive resin will continue to remain on the screen, thereby forming a printing screen.
[0048] Step S105 , placing printing paste on the printing screen and confining the printing paste in the through groove at the bottom of the printing scraper.
[0049] Step S106 , printing the target green ceramic sheet placed under the printing screen by using a printing scraper.
[0050] In this embodiment, the printing paste is stored in the through groove of the printing scraper, so that when performing hollow printing, there can be sufficient printing paste to ensure that the printing paste can fill the corresponding position on the target raw porcelain sheet, thereby improving the printing quality of the target raw porcelain sheet.
[0051] The embodiment of the present invention performs hollow development and graphic development on a blank film plate to obtain a graphic hollow film plate, and can simultaneously develop a hollow development pattern and a graphic development pattern on the film plate; uniformly coats photosensitive adhesive on the screen, places the graphic hollow film plate on the screen for exposure, solidifies the photosensitive adhesive in the exposed area of the screen, and cleans the exposed screen to obtain a printing screen, and can expose a pattern corresponding to the hollow development pattern and the graphic development pattern on the screen, facilitating subsequent simultaneous hollow printing and graphic printing; places printing paste on the printing screen, and confines the printing paste in the through groove at the bottom of the printing scraper to store enough printing paste, ensuring that the corresponding position of the target raw porcelain piece can be filled during hollow printing, thereby smoothly carrying out subsequent hollow printing and graphic printing, and ensuring the quality of hollow printing and graphic printing; uses the printing scraper to print the target raw porcelain piece placed under the printing screen, and can achieve hollow printing and graphic printing of the target raw porcelain piece in one printing, thereby improving the printing efficiency of the target raw porcelain piece and ensuring the production efficiency of the target raw porcelain piece.
[0052] In one possible implementation, step S101 performs hollow development and pattern development on a blank film plate to obtain a pattern hollow film plate, which can be detailed as: simultaneously performing hollow development at a hollow preset position of the blank film plate, and performing pattern development at a pattern preset position to obtain a pattern hollow film plate; the hollow preset position and the pattern preset position are at different positions on the blank film plate.
[0053] In this embodiment, hollow development and graphic development are performed on a blank film plate at the same time, ensuring that the hollow development pattern and the graphic development pattern can be set on the same film plate, ensuring that only one film plate can be used to complete the hollow printing and graphic printing of the target green ceramic sheet in the future.
[0054] In one possible implementation, step S106 prints the target green ceramic sheet placed under the printing screen by using a printing scraper, specifically: determining a printing direction; moving the printing scraper along the printing direction on the printing screen so that the printing paste passes through the uncured area on the screen and is coated on the target green ceramic sheet.
[0055] In this embodiment, a printing direction is determined, and the printing scraper is moved along the printing direction on the printing screen, so that the printing paste in the through groove can pass through the uncured area on the printing screen and contact the target raw porcelain piece. By moving the printing scraper, the bottom of the printing scraper can scrape off the excess printing paste on the target raw porcelain piece and store it in the through groove; when the hollow printing position is reached, the paste stored in the through groove can fill the position corresponding to the target raw porcelain piece, ensuring the quality and speed of hollow printing, thereby improving printing efficiency.
[0056] Preferably, before printing the target green ceramic sheet placed under the printing screen by the printing scraper in step S106, the method may further include: placing the printing scraper and the printing screen vertically.
[0057] In this embodiment, the printing scraper and the printing screen are placed vertically, which can ensure that the printing scraper can move smoothly so that the printing paste can be evenly coated on the target green ceramic sheet.
[0058] It should be noted that placing the printing scraper and the printing screen vertically is only a preferred method. The printing scraper can also be placed at an angle according to the needs during use.
[0059] The embodiment of the present invention performs hollow development and pattern development on a blank film plate to obtain a pattern hollow film plate, and can simultaneously develop a hollow development pattern and a pattern development pattern on the film plate, ensuring that only one film plate can be used to complete hollow printing and pattern printing of a target green ceramic sheet in the future; uniformly coating a photosensitive adhesive on a screen plate, placing the pattern hollow film plate on the screen plate for exposure, solidifying the photosensitive adhesive in the exposed area of the screen plate, and cleaning the exposed screen plate to obtain a printing screen plate, and can expose a pattern corresponding to the hollow development pattern and the pattern development pattern on the screen plate, facilitating the subsequent simultaneous hollow printing and pattern printing; placing printing paste on the printing screen plate, and confining the printing paste in the through groove at the bottom of the printing scraper so as to store enough The printing paste is used to ensure that the corresponding position of the target raw porcelain piece can be filled during hollow printing, so that the subsequent hollow printing and graphic printing can be carried out smoothly, and the quality of hollow printing and graphic printing can be guaranteed; the target raw porcelain piece placed under the printing screen is printed by a printing scraper, and the printing scraper is moved along the printing direction. The bottom of the printing scraper can scrape off the excess printing paste on the target raw porcelain piece and store it in the through groove; when the hollow printing position is reached, the paste stored in the through groove can fill the corresponding position of the target raw porcelain piece, ensuring the quality and speed of hollow printing, improving printing efficiency, and being able to achieve hollow printing and graphic printing of the target raw porcelain piece in one printing, thereby improving the printing efficiency of the target raw porcelain piece and ensuring the production efficiency of the target raw porcelain piece.
[0060] It should be understood that the size of the serial numbers of the steps in the above embodiments does not mean the order of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiments of the present invention.
[0061] The following are device embodiments of the present invention. For details not fully described therein, reference may be made to the corresponding method embodiments described above.
[0062] Figure 2 The following is a schematic diagram of the structure of a graphic hollow film plate provided by an embodiment of the present invention. For ease of explanation, only the parts related to the embodiment of the present invention are shown, which are described in detail as follows:
[0063] like Figure 2 As shown, the graphic hollow film plate 2 includes a film plate body 21, a hollow developing pattern 22 provided at a hollow preset position on the film plate body, and a graphic developing pattern 23 provided at a graphic preset position.
[0064] The shape of the hollow development pattern 22 includes any one of the following: square, rectangle, circle and ellipse.
[0065] The film version body can be a regular shape such as square, rectangle or circle, or an irregular shape, and can be set according to the target raw ceramic sheet to be printed.
[0066] In the embodiment of the present invention, the graphic hollow film plate includes a film plate body, a hollow development pattern and a graphic development pattern, that is, the hollow development pattern and the graphic development pattern are simultaneously developed on the film plate body; when in use, patterns corresponding to the hollow development pattern and the graphic development pattern can be simultaneously exposed on the screen, ensuring that only one film plate can be used to complete the hollow printing and graphic printing of the target green porcelain sheet in the future, so that the target green porcelain sheet can be simultaneously printed with hollow printing and graphic printing.
[0067] Figure 3 FIG2 shows a schematic structural diagram of a longitudinal section of a printing scraper provided by an embodiment of the present invention, Figure 4 FIG. 1 shows a first three-dimensional structural diagram of a printing scraper provided in an embodiment of the present invention. Figure 5 A second three-dimensional structural diagram of a printing scraper provided in an embodiment of the present invention is shown, wherein: Figure 4 and Figure 5 Schematic diagram of the structure of the printing scraper in different orientations. For the convenience of explanation, only the part related to the embodiment of the present invention is shown, which is detailed as follows:
[0068] like Figure 3 、 Figure 4 and Figure 5 As shown, the printing scraper 3 includes a scraper body 31 and a through groove 32.
[0069] The bottom of the scraper body 31 is provided with a through groove 32 that runs through the left and right surfaces of the scraper body 31. The through groove 32 is used to store printing paste. When in use, the printing paste stored in the through groove 32 is coated on the target raw porcelain sheet through the printing screen, and the remaining printing paste is stored in the through groove 32 by moving the scraper body 31.
[0070] In this embodiment, the through groove can limit the position of the printing paste, ensuring that the printing paste is stored at the position where printing is about to be required. At the same time, it can ensure that there is sufficient printing paste during printing, ensuring that the position corresponding to the target raw porcelain piece can be filled, ensuring the quality and speed of hollow printing, thereby improving printing efficiency.
[0071] In a possible implementation, the longitudinal section of the through groove 32 may be triangular or trapezoidal; and the height of the longitudinal section of the through groove 32 is 2 mm to 6 mm.
[0072] In a possible implementation, an inclined cross section 33 is further provided on one side of the bottom of the scraper body 31 ; the inclined cross section 33 is adjacent to the through groove 32 and forms a tip at the bottom of the scraper body 31 .
[0073] In this embodiment, the inclined cross-section is adjacent to the through groove, and a tip is formed at the bottom of the scraper body. When in use, the tip moves along the printing direction on the printing screen, and can scrape away excess printing paste on the target raw porcelain sheet and store it in the through groove; and the tip is formed at the bottom of the scraper body, so that an angle can be formed between the bottom of the printing scraper and the printing screen, so that the printing scraper can be used at an angle or vertically.
[0074] The included angle α between the bottom surface of the scraper body 31 and the inclined surface of the through groove 32 is 20° to 40°.
[0075] Preferably, a printing section 34 may be further provided at the bottom of the scraper body on the other side of the through groove to ensure that the printing scraper can be tilted in two directions, forward or backward, along the printing direction.
[0076] In an embodiment of the present invention, a printing scraper includes a scraper body, a through groove and an inclined section. The through groove can limit the position of the printing paste, ensure that the printing paste is stored at the position where printing is about to be required, and at the same time, can ensure that there is sufficient printing paste during printing, ensuring that the position corresponding to the target raw porcelain piece can be filled, ensuring the quality and speed of hollow printing, thereby improving printing efficiency; the inclined section and the through groove form a tip at the bottom of the scraper body. When in use, the tip moves along the printing direction on the printing screen, and can scrape away excess printing paste on the target raw porcelain piece and store it in the through groove; when reaching the hollow printing position, the paste stored in the through groove can fill the position corresponding to the target raw porcelain piece, ensuring the quality and speed of hollow printing, thereby improving printing efficiency.
[0077] The embodiments described above are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention, and should all be included in the scope of protection of the present invention.
Claims
1. A method for printing a hollow graphic, characterized in that: include: Performing hollow development and pattern development on a blank film plate to obtain a pattern hollow film plate; wherein the pattern hollow film plate includes a hollow development pattern and a pattern development pattern; Apply photosensitive glue evenly on the screen; Placing the patterned hollow film plate on the screen for exposure to solidify the photosensitive adhesive in the exposed area of the screen; Cleaning the exposed screen to obtain a printing screen; wherein a pattern corresponding to the hollow development pattern and the graphic development pattern is formed on the printing screen; The printing paste is placed on the printing screen and confined in a through-groove at the bottom of the printing scraper; the printing scraper comprises a scraper body and a through-groove; the bottom of the scraper body is provided with a through-groove running through the left and right surfaces of the scraper body, the through-groove being used to store the printing paste; during use, the printing paste stored in the through-groove is applied to the target green ceramic sheet through the printing screen, and the remaining printing paste is stored in the through-groove by moving the scraper body; Printing the target green ceramic sheet placed below the printing screen by the printing scraper; The hollow development and pattern development are performed on the blank film plate to obtain a pattern hollow film plate, comprising: Simultaneously, hollow development is performed at a hollow preset position of the blank film plate, and pattern development is performed at a pattern preset position to obtain a pattern hollow film plate; The hollow preset position and the graphic preset position are located at different positions on the blank film plate.
2. The method for hollow printing of graphics according to claim 1, characterized in that: Printing the target green ceramic sheet placed below the printing screen by the printing scraper includes: Determine the printing direction; The printing blade is moved on the printing screen along the printing direction to coat the printing paste onto the target green ceramic sheet through the uncured area on the screen.
3. The method for hollow printing of graphics according to claim 1, characterized in that: Before printing the target green ceramic sheet placed under the printing screen by the printing scraper, the method further comprises: The printing blade and the printing screen are placed vertically.
4. The method for printing hollow graphics according to any one of claims 1 to 3, characterized in that: The shape of the hollow development pattern includes any one of the following: square, rectangle, circle and ellipse.
5. The method for printing hollow graphics according to any one of claims 1 to 3, characterized in that: The longitudinal section of the through groove is triangular or trapezoidal; The height of the longitudinal section of the through groove is 2 mm to 6 mm.
6. The method for printing hollow graphics according to any one of claims 1 to 3, characterized in that: One side of the bottom of the scraper body is also provided with an inclined cross section; The inclined cross section is adjacent to the through groove and forms a tip at the bottom of the scraper body.
7. The method for hollow printing of graphics according to claim 5, characterized in that: The angle between the bottom surface of the scraper body and the inclined surface of the through groove is 20° to 40°.
Citation Information
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