A surface dressing device for resin grinding wheel processing
By designing an automated resin grinding wheel dressing device, the problem of uneven manual dressing in the prior art is solved, efficient and precise dressing of resin grinding wheels is achieved, and the abrasive grain sharpness and flatness of the workpiece surface are improved.
Patent Information
- Application Number
- CN202310048800.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-01
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2043-02-01
AI Technical Summary
In the prior art, the dressing of resin grinding wheels mainly relies on manual operations, resulting in uneven dressing, which can easily cause blunt resin grinding wheels, vibration patterns on the surface of workpieces, poly prisms, and excessive roundness.
A surface trimming device for processing resin grinding wheels is designed, including a suitcase, a rotating wheel, a belt transmission device, a control device, a dressing device and a control screen. Through an automated belt transmission and control device, the automatic dressing of the circumference and circular surface of the resin grinding wheel is realized.
Through the automated dressing device, the unevenness of manual operation is avoided, the sharpness of the abrasive grain of the resin grinding wheel is improved, the generation of friction heat is reduced, the flatness and roundness of the workpiece surface is ensured, and the accuracy and quality of the dressing are improved.
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Figure CN116021427B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of resin grinding wheel processing, and specifically to a surface dressing device for resin grinding wheel processing. Background Technique
[0002] A resin grinding wheel is a grinding wheel made of resin, usually used on abrasive cutting equipment. After the resin grinding wheel is used for a certain period of time, residual chips will be embedded between the abrasive grains on the surface of the resin grinding wheel or the sharpness of the abrasive grains will decrease. It needs to be dressed. In the existing dressing methods, most are carried out by manually holding a dressing tool. When manually dressing the side of the resin grinding wheel, there is no fulcrum, the movement is uneven, resulting in intermittent dressing. Innumerable high and low points are formed on the side of the resin grinding wheel. When grinding with the workpiece, a net-like pattern is formed. Especially when the grinding area is large, the surface unevenness is increased; when dressing the circumferential surface of the resin grinding wheel, the moving speed of the diamond pen is not evenly controlled. If the moving speed is too fast, the unevenness of the cutting edge is high, and the abrasive grains will quickly fall off in a short time, making the resin grinding wheel blunt, and vibration marks will appear on the surface of the workpiece, forming a multi-prism. If the moving speed is too slow, within the unit area, the abrasive grains are flat and uniform, but the resistance during grinding is increased, and the grinding heat is generated too quickly, which is likely to burn or crack the surface of the workpiece, and it is also easy to cause the roundness of the workpiece to exceed the tolerance.
[0003] Therefore, those skilled in the art have provided a surface dressing device for resin grinding wheel processing to solve the problems raised in the above background technique. Summary of the Invention
[0004] To achieve the above object, the present invention provides the following technical solution: A surface dressing device for resin grinding wheel processing, which includes:
[0005] A suitcase, inside which a first fixing seat is installed. A mounting shaft is rotatably installed on the first fixing seat. A second rotating wheel is fixedly sleeved on the mounting shaft. The second rotating wheel is driven by a second belt transmission device. A first rotating wheel is also rotatably sleeved on the mounting shaft. The first rotating wheel is driven by a first belt transmission device;
[0006] A regulating device, coaxially fixed on the first rotating wheel;
[0007] A flange, detachably and fixedly assembled on the mounting shaft for installing a resin grinding wheel;
[0008] A dressing device, arranged on the front side of the mounting shaft; and
[0009] A control screen arranged on the suitcase.
[0010] Further, the dressing device includes:
[0011] A second fixing seat, fixed on the suitcase;
[0012] A second telescopic device, installed at the upper end of the second fixed seat, with a T-shaped trimming flat head installed at its output end; and
[0013] A fixed housing disk, fixed to one side of the second fixed seat, with uniformly distributed telescopic trimming push heads on its outer ring part.
[0014] Furthermore, the telescopic trimming push head includes:
[0015] A third telescopic device, fixed on the fixed housing disk, with a second slide rail fixed at its output end;
[0016] An elastic telescopic rod, with its lower end fixed at the bottom of the second slide rail, its upper end fixed with a second slider slidably connected in the second slide rail, its lower end hinged with a trimming push head, and a long shaft rod fixed on the second slider, with a rotatable pressure roller sleeved on the long shaft rod; and
[0017] A connecting plate, with its two ends respectively hinged on the long shaft rod and the trimming push head.
[0018] Furthermore, a shock-absorbing pad is provided on the second slider.
[0019] Furthermore, the inclination range angle of the trimming push head is 15° to 30°.
[0020] Furthermore, the control device includes:
[0021] A rotating housing disk, coaxially fixed on the first rotating wheel;
[0022] Pressure roller parts, uniformly arranged along the outer ring part of the rotating housing disk, which include a first slide rail fixed on the rotating housing disk, a first telescopic device fixed on the first slide rail, a first slider slidably connected in the first slide rail and fixed at the output end of the first telescopic device, and a rotatable pressure roller installed on the first slider.
[0023] Furthermore, ventilation holes are provided on the disk surface of the rotating housing disk, a ring frame is fixed on the surface of the ventilation holes, and a drainage fan blade is installed on the ring frame.
[0024] Compared with the prior art, the present invention provides a surface trimming device for resin grinding wheel processing, having the following beneficial effects:
[0025] In the present invention, through the cooperation mode of the regulation device and the dressing device, the repair mode of the circumferential surface of the resin grinding wheel is controlled in an automated manner, avoiding the dangerous situations existing in manual operation. Moreover, during the dressing process of the resin grinding wheel, the dressing depth can be precisely adjusted at any time, effectively improving / restoring the sharpness of the abrasive grains of the resin grinding wheel, reducing the generation of frictional heat during the dressing process, and through the drainage fan blades, the heat generated by the resin grinding wheel can be well cooled in real time. Additionally, through the independent / combined mode of multiple dressing cone heads and the coordinated regulation of the dressing frequency, the selectivity of the dressing mode for the resin grinding wheel is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 FIG. is a front structural schematic diagram of the surface dressing device for resin grinding wheel processing according to the present invention;
[0027] Figure 2 FIG. is a back structural schematic diagram of the surface dressing device for resin grinding wheel processing according to the present invention;
[0028] Figure 3 FIG. is a partial structural schematic diagram of the dressing device according to the present invention Figure 1 ;
[0029] Figure 4 FIG. is a partial structural schematic diagram of the regulation device according to the present invention;
[0030] Figure 5 FIG. is a partial structural schematic diagram of the dressing device according to the present invention Figure 2 ;
[0031] Figure 6 FIG. is a structural schematic diagram of the telescopic dressing cone head according to the present invention;
[0032] In the figure: 1, first fixed seat; 2, mounting shaft; 3, regulation device; 4, flange; 5, dressing device; 6, suitcase; 7, control screen; 31, rotating shell disc; 32, pressing roller member; 33, ventilation hole; 34, ring frame; 35, drainage fan blade; 36, first rotating wheel; 37, first belt transmission device; 321, first slide rail; 322, first slider; 323, first telescopic device; 324, pressing roller; 51, second fixed seat; 52, second telescopic device; 53, T-shaped dressing flat head; 54, fixed shell disc; 55, telescopic dressing cone head; 56, second rotating wheel; 57, second belt transmission device; 551, third telescopic device; 552, second slide rail; 553, elastic telescopic rod; 554, second slider; 555, long shaft rod; 556, connecting plate; 557, pressure receiving roller; 558, dressing cone head; 559, shock pad. DETAILED DESCRIPTION OF THE INVENTION
[0033] Referring to Figures 1-6 , the present invention provides a technical solution: a surface dressing device for resin grinding wheel processing, which includes:
[0034] A suitcase 6, with a fixing base one 1 installed inside it. A mounting shaft 2 is rotatably installed on the fixing base one 1. A rotating wheel two 56 is fixedly sleeved on the mounting shaft 2. The rotating wheel two 56 is driven by a second belt transmission device 57. A rotating wheel one 36 is also rotatably sleeved on the mounting shaft 2. The rotating wheel one 36 is driven by a first belt transmission device 37;
[0035] A regulating device 3 is coaxially fixed on the rotating wheel one 36;
[0036] A flange 4 is detachably and fixedly assembled on the mounting shaft 2 for installing a resin grinding wheel;
[0037] A dressing device 5 is arranged on the front end side of the mounting shaft 2; and
[0038] An operation screen 7 is arranged on the suitcase 6;
[0039] Through the setting of the suitcase, the mobility flexibility is improved. Specifically, the resin grinding wheel to be dressed is fixedly connected and fixed on the mounting shaft 2 through the cooperation of the flange 4. And the front side of the installed resin grinding wheel coincides with the dressing cone head. Through the operation screen 7, the second belt transmission device 57 is started to drive the resin grinding wheel to rotate counterclockwise, and the first belt transmission device 37 is started to drive the regulating device 3 to continuously rotate clockwise / intermittently rotate clockwise, and cooperate with the dressing device 5, so as to dress the circumferential surface and the circular surface of the resin grinding wheel respectively.
[0040] In this embodiment, the dressing device 5 includes:
[0041] A fixing base two 51 is fixed on the suitcase 6;
[0042] A second telescopic device 52 is installed at the upper end of the fixing base two 51, and a T-shaped dressing flat head 53 is installed at its output end; and
[0043] A fixed shell plate 54 is fixed on one side of the fixing base two 51, and uniformly distributed telescopic dressing push heads 55 are arranged on its outer ring part;
[0044] The T-shaped dressing flat head 53 is regulated by the second telescopic device 52 to be close to one side of the circular surface of the resin grinding wheel to dress the circular surface of the resin grinding wheel. The telescopic dressing push heads 55 cooperate with the regulating device 3 to dress the circumferential surface of the resin grinding wheel.
[0045] In this embodiment, the telescopic dressing push head 55 includes:
[0046] A third telescopic device 551 is fixed on the fixed shell plate 54, and a slide rail two 552 is fixed at its output end;
[0047] The elastic telescopic rod 553 has its lower end fixed to the bottom of the second slide rail 552, and its upper end is fixed with a second slider 554 that is slidably connected in the second slide rail 552. Its lower end is hinged with a trimming push head 558, and a long shaft rod 555 is fixed on the second slider 554. A rotatable pressure roller 557 is sleeved on the long shaft rod 555; and
[0048] The connecting plate 556 has its two ends respectively hinged on the long shaft rod 555 and the trimming push head 558;
[0049] In this embodiment, eight sets of telescopic trimming push heads 55 are provided. Among them, each time the pressure roller in the telescopic trimming push head 55 is pressed, it will push the connecting plate, prompting the trimming push head to act on the circumferential surface of the resin grinding wheel. And it can be adjusted according to the control of the pressing frequency and continuous pressing time of the pressure roller, so as to trim the circumferential surface of the resin grinding wheel in a point-contact or continuous manner. While ensuring efficient trimming, the frictional heat generated during trimming is reduced. At the same time, it is beneficial to improve the service life of the telescopic trimming push head 55. Herein, the elastic telescopic rod 553 is in a compressed state;
[0050] Reference Figure 6 Specifically, during implementation, by adjusting the third telescopic device 551, the second slide rail 552 and the trimming cone head 558 are adjusted to move to the right, thereby trimming the circumferential surface of the resin grinding wheel.
[0051] In this embodiment, a shock-absorbing pad 559 is provided on the second slider 554 to improve the reset stability of the pressure roller 557.
[0052] In this embodiment, the inclination range angle of the trimming push head 558 is 15° to 30°. That is to say, when the upper end of the connecting rod is located at the upper end of the second slide rail 554, the inclination angle of the trimming push head is 30°. When the lower end of the connecting rod moves the maximum amount, the inclination angle of the trimming push head is 15°.
[0053] In this embodiment, the control device 3 includes:
[0054] The rotating shell disk 31 is coaxially fixed on the first rotating wheel 36;
[0055] The pressure roller members 32 are uniformly arranged along the outer ring part of the rotating shell disk 31. It includes a first slide rail 321 fixed on the rotating shell disk 31. A first telescopic device 323 is fixed on the first slide rail 321. The output end of the first telescopic device 323 is fixed with a first slider 322 that is slidably connected in the first slide rail 321. A rotatable pressure roller 324 is installed on the first slider 322. Among them, the telescopic amount of the first telescopic device 323 can be adjusted before / during the trimming process, so as to change the moving amount of the pressure roller pressing the pressure roller, thereby adjusting the acting depth of the trimming cone head, thereby improving the selectivity of the resin grinding wheel trimming control method.
[0056] In this embodiment, ventilation holes 33 are provided on the disk surface of the rotating shell disk 31. A ring frame 34 is fixed on the surface of the ventilation holes 33, and a drainage fan blade 35 is installed on the ring frame 34 to guide the air flow to blow towards the resin grinding wheel, which is beneficial to cooling the working surface of the resin grinding wheel and the dressing cone head, and timely blowing away the trimmed fine chips. At the same time, it avoids the fine chips from being adsorbed on the surface of the dressing push head, affecting the dressing effect of the resin grinding wheel, and further improving the dressing accuracy and quality of the resin grinding wheel.
[0057] During specific implementation, the resin grinding wheel to be dressed is fixedly connected to the mounting shaft 2 through the flange 4, and the front side of the installed resin grinding wheel coincides with the dressing cone head. Through the control screen 7, the second belt transmission device 57 is started to drive the resin grinding wheel to rotate counterclockwise, and the first belt transmission device 37 is started to drive the regulating device 3 to continuously rotate clockwise / intermittently rotate clockwise to adjust the circumferential surface of the resin grinding wheel. Then, the circular surface of the resin grinding wheel is dressed by controlling the second telescopic device. During the dressing process, the first telescopic device is directly adjusted independently or in multiple groups to obtain more dressing methods, thereby improving / restoring the sharpness of the abrasive grains of the resin grinding wheel.
[0058] The above is only a preferred specific implementation manner of the invention, but the protection scope of the invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the invention, according to the technical solution of the invention and its inventive concept, makes equivalent substitutions or changes, and all should be covered by the protection scope of the invention.
Claims
1. A surface dressing device for resin grinding wheel processing, characterized in that It includes: A suitcase (6) with a fixing seat one (1) installed inside. A mounting shaft (2) is rotatably installed on the fixing seat one (1). A rotating wheel two (56) is fixedly sleeved on the mounting shaft (2). The rotating wheel two (56) is driven by a second belt transmission device (57). A rotating wheel one (36) is also rotatably sleeved on the mounting shaft (2). The rotating wheel one (36) is driven by a first belt transmission device (37). A regulating device (3) is coaxially fixed on the rotating wheel one (36). A flange plate (4) is detachably and fixedly assembled on the mounting shaft (2) for installing a resin grinding wheel. A dressing device (5) is arranged on the front side of the mounting shaft (2). And An operation screen (7) arranged on the suitcase (6). The dressing device (5) includes: A fixing seat two (51) fixed on the suitcase (6). A second telescopic device (52) installed at the upper end of the fixing seat two (51), and a T-shaped dressing flat head (53) is installed at its output end; and A fixed shell plate (54) fixed on one side of the fixing seat two (51), and evenly distributed telescopic dressing push heads (55) are arranged on its outer ring part. The telescopic dressing push head (55) includes: A third telescopic device (551) fixed on the fixed shell plate (54), and a slide rail two (552) is fixed at its output end. An elastic telescopic rod (553), its lower end is fixed at the bottom of the slide rail two (552), its upper end is fixed with a slider two (554) slidably connected in the slide rail two (552), its lower end is hinged with a dressing push head (558), and a long shaft rod (555) is fixed on the slider two (554). A rotatable pressure roller (557) is sleeved on the long shaft rod (555); and A connecting plate (556) whose two ends are respectively hinged on the long shaft rod (555) and the dressing push head (558). The regulating device (3) includes: A rotating shell plate (31) coaxially fixed on the rotating wheel one (36). Pressure roller parts (32) are evenly arranged along the outer ring part of the rotating shell plate (31). It includes a slide rail one (321) fixed on the rotating shell plate (31). A first telescopic device (323) is fixed on the slide rail one (321). The output end of the first telescopic device (323) is fixed with a slider one (322) slidably connected in the slide rail one (321). A rotatable pressure roller (324) is installed on the slider one (322).
2. The surface dressing device for resin grinding wheel processing according to claim 1, wherein, A shock pad (559) is arranged on the slider two (554).
3. A surface dressing device for resin grinding wheel processing according to claim 1, characterized in that, The inclination range angle of the dressing push head (558) is 15° to 30°.
4. A surface dressing device for resin grinding wheel processing according to claim 1, characterized in that, Ventilation holes (33) are arranged on the disk surface of the rotating shell plate (31). A ring frame (34) is fixed on the surface of the ventilation holes (33). A drainage fan blade (35) is installed on the ring frame (34).
Citation Information
Patent Citations
Grinding wheel inclined plane dressing device for bearing machining
CN115366007A
Device for grinding wheel shaping
CN217168085U