Splitting device
By designing an automated splitting device, using the scanning mechanism positioning and driving mechanism to work together, efficient dismantling of electronic products is achieved, time-consuming and labor-intensive manual dismantling is solved, demolition efficiency and yield are improved, and production costs are reduced.
Patent Information
- Application Number
- CN202080099474.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-30
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2040-09-30
AI Technical Summary
In the prior art, the housing of electronic products such as laptops is connected through screws and studs, making it difficult to remove the poor screws after being inserted, and manual removal is time-consuming and labor-intensive, inefficient and easy to cause product scrapping.
A disassembly device is designed, including a base, a load-bearing mechanism, a moving mechanism and a pull-out assembly. The parts are automatically positioned through the scanning mechanism, and the driving mechanism and the clamping parts work together to achieve automatic removal of the parts.
It improves the removal efficiency, improves the removal yield, saves production costs, and avoids inconvenience of manual demolition and product damage.
Smart Images

Figure CN116033996B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of part disassembly and assembly, and particularly to a disassembling device. Background Art
[0002] In current electronic products, such as laptops, the housing is connected by an interference fit between screws and studs. For defective screws after insertion, removal is required. Due to factors such as the shape and size of the screws, manual removal is not only time-consuming and laborious, with low efficiency and yield, but also improper removal can cause product scrapping. Summary of the Invention
[0003] In view of this, it is necessary to provide a disassembling device to solve the above technical problems.
[0004] An embodiment of this application provides a disassembling device for removing parts installed on a product, including a base and a carrying mechanism. The carrying mechanism is disposed on the base and is used to carry the product to be removed. The disassembling device further includes a moving mechanism and a pulling and disassembling component. The moving mechanism is disposed on the base and moves along a first direction and a second direction. The pulling and disassembling component includes a connecting mechanism, a driving mechanism, a clamping member, and a slider. The connecting mechanism includes an outer frame and an inner frame that slides relative to it. The outer frame is connected to the moving mechanism, and the moving mechanism drives the outer frame to press against the product to be removed. An accommodating space is provided on the inner frame. The driving mechanism is connected to the inner frame of the connecting mechanism. The clamping member is slidably disposed in the accommodating space of the inner frame. The slider is connected to the driving mechanism and is slidably matched with the clamping member. By driving the inner frame to slide relative to the outer frame through the driving mechanism until the clamping member surrounds the part on the product to be removed, and further driving the slider to move through the driving mechanism, the clamping member clamps the part and drives the inner frame to move, so as to remove the part from the product.
[0005] Further, in some embodiments of this application, the outer frame includes a pressing frame and a fixing frame connected to it. The pressing frame is connected to the moving mechanism, and the driving mechanism is fixed on the fixing frame.
[0006] Further, in some embodiments of this application, the inner frame includes a first support frame and a second support frame connected to the first support frame. The first support frame is connected to the driving mechanism. The pressing frame is slidably connected to the second support frame. The driving mechanism is used to drive the first support frame and the second support frame to slide relative to the fixing frame and the pressing frame.
[0007] Further, in some embodiments of the present application, the pressing frame includes a support plate fixed to the moving mechanism and a pressing plate connected to the support plate. The support plate is provided with a groove for slidably connecting the second support frame. A through hole is formed in the pressing plate, and the pressing plate is used for pressing the product and exposing the parts of the product from the through hole.
[0008] Further, in some embodiments of the present application, the second support frame includes two clamping plates arranged oppositely. The clamping plates enclose the accommodating space. A sliding strip is provided on the inner side of each clamping plate, and the sliding strip is slidably connected to the clamping member. A guiding block is provided on the outer side of each clamping plate, and the guiding block is slidably disposed in the groove of the support plate.
[0009] Further, in some embodiments of the present application, the clamping member includes clamping blocks arranged oppositely. A sliding groove is provided on both sides of each clamping block, and the sliding strips of the clamping plates are respectively slidably engaged in the sliding grooves to slidably dispose the clamping blocks on the clamping plates.
[0010] Further, in some embodiments of the present application, each clamping block is respectively provided with an elastic member. The elastic members are respectively connected to the second support frame and the clamping blocks to make the opposite clamping blocks abut against each other under the action of the elastic members; or, each clamping block is respectively provided with a magnetic member, and the magnetic member is disposed in the corresponding clamping block to make the opposite clamping blocks abut against each other under the action of the magnetic member.
[0011] Further, in some embodiments of the present application, one end of each clamping block is provided with an inclined surface. The ends of the clamping blocks provided with inclined surfaces are arranged oppositely. The opposite two sides of the slider are provided with inclined surfaces that are inclined relative to each other and are respectively matched with the ends of the clamping blocks provided with inclined surfaces to allow the slider to push the clamping blocks closer to or away from each other.
[0012] Further, in some embodiments of the present application, each clamping block is provided with a communicating sliding groove and a clamping groove. The sliding groove is arranged on the inclined surface of the clamping block. By pushing the clamping block on the clamping plate to slide towards or away from each other through the slider, the opposite clamping grooves are made to approach or move away from each other.
[0013] Further, in some embodiments of the present application, sliding strips are respectively provided on both sides of the slider. The end of the slider that pushes the clamping block has an inverted frustum structure, and the sliding strips are arranged on both sides of the inverted frustum structure and are slidably engaged in the sliding groove.
[0014] Further, in some embodiments of the present application, the driving mechanism includes a first driving module and a second driving module. The first driving module is connected to the fixing frame and the first support frame, and is used to drive the first support frame and the second support frame connected to the first support frame to move up and down relative to the fixing frame. The second driving module is disposed on the second support frame and is connected to the slider. The second driving module is used to drive the slider to move up and down relative to the clamping block, so that the opposite clamping blocks approach or move away from each other through the slider.
[0015] An embodiment of the present application further provides a disassembling device for removing parts installed on a product, including: a body, a moving mechanism, and a pulling and disassembling component. The body is used to carry the product to be disassembled; the moving mechanism is disposed on the body and is used to drive the pulling and disassembling component to move to the product to be disassembled; the pulling and disassembling component includes a connecting mechanism, a driving mechanism, a clamping member, and a slider. The connecting mechanism is connected to the moving mechanism, and the moving mechanism is used to drive the connecting mechanism to press against the product to be disassembled. The driving mechanism includes a first driving module and a second driving module. The clamping member is slidably disposed on the connecting mechanism. The slider is connected to the second driving module and is slidably matched with the clamping member. The second driving module is used to drive the slider to move relative to the clamping member, so that the clamping member can selectively clamp the part. By driving the connecting mechanism to slide through the first driving module, the clamping member is driven to move in the reverse direction until the part is removed from the product.
[0016] Further, in some embodiments of the present application, the connecting mechanism includes an outer frame and an inner frame that slides relative to it. The moving mechanism drives the outer frame to press against the product to be disassembled. An accommodating space is formed on the inner frame, and the clamping member is slidably accommodated in the accommodating space.
[0017] Further, in some embodiments of the present application, the outer frame includes a support plate fixed to the moving mechanism and a pressing plate connected to the support plate. The support plate is provided with a groove, and a through hole is formed on the pressing plate. The pressing plate is used to press the product and expose the parts of the product through the through hole.
[0018] Further, in some embodiments of the present application, the inner frame includes a first support frame and a second support frame connected to the first support frame. The first support frame is connected to the driving mechanism, and the second support frame is slidably connected to the groove of the outer frame. The driving mechanism is used to drive the first support frame and the second support frame to slide relative to the outer frame.
[0019] Further, in some embodiments of the present application, the second support frame includes two oppositely arranged clamping plates, the clamping plates enclose the accommodating space, sliding strips are provided on the inner sides of each of the clamping plates, sliding grooves are provided on both sides of the clamping member, and the sliding strips of the clamping plates are respectively slidably engaged in the sliding grooves to slidably arrange the clamping member on the clamping plates. Guide blocks are provided on the outer sides of each of the clamping plates, and the guide blocks are slidably arranged in the grooves of the outer frame.
[0020] Further, in some embodiments of the present application, the clamping member includes oppositely arranged clamping blocks, one end of each clamping block is provided with an inclined surface, the ends of the clamping blocks provided with the inclined surfaces are oppositely arranged, and the opposite two sides of the slider are provided with inclined surfaces that are inclined relative to each other and are respectively engaged with the ends of the clamping blocks provided with the inclined surfaces to allow the slider to push the clamping blocks to approach or move away from each other.
[0021] Further, in some embodiments of the present application, each clamping block is provided with a communicating sliding groove and a clamping groove, the sliding groove is arranged on the inclined surface of the clamping block, the opposite sliding grooves are slidably engaged with the slider, and the slider is used to push the clamping blocks to slide towards or away from each other on the clamping plates, so that the opposite clamping grooves approach or move away from each other.
[0022] Further, in some embodiments of the present application, sliding strips are respectively provided on both sides of the slider, the end of the slider for pushing the clamping block is of an inverted frustum structure, and the sliding strips are arranged on both sides of the inverted frustum structure and the sliding strips are slidably engaged in the sliding grooves.
[0023] Further, in some embodiments of the present application, the driving mechanism includes a first driving module and a second driving module. The first driving module is connected to the outer frame and the first support frame and is used to drive the first support frame and the second support frame to lift relative to the outer frame. The second driving module is arranged on the second support frame and is connected to the slider, and the second driving module is used to drive the slider to lift relative to the clamping block, so that the opposite clamping blocks approach or move away from each other.
[0024] The above disassembly device automatically locates the parts to be removed through the scanning mechanism, and controls the coordinated movement of the bearing mechanism, the moving mechanism and the disassembly and removal assembly through the controller, realizes the automatic removal of parts without manual operation, has high removal efficiency, improves the yield of removal, and saves production costs. Description of the Drawings
[0025] Figure 1 It is a schematic structural diagram of the disassembly device in an embodiment of the present application.
[0026] Figure 2 It is a schematic structural diagram of the bearing mechanism in an embodiment of the present application.
[0027] Figure 3 This is a schematic structural diagram of a moving mechanism in an embodiment of the present application.
[0028] Figure 4 This is a schematic structural diagram of a pulling and disassembling component in an embodiment of the present application.
[0029] Figure 5 This is an exploded schematic diagram of a pulling and disassembling component in an embodiment of the present application.
[0030] Figure 6 This is a schematic structural diagram of a second support frame in an embodiment of the present application.
[0031] Figure 7 This is a schematic structural diagram of a clamping member and a slider in an embodiment of the present application.
[0032] Figure 8 This is a cross-sectional schematic diagram of a clamping member and a slider in an embodiment of the present application.
[0033] Figure 9 This is a schematic structural diagram of a disassembling device in another embodiment of the present application.
[0034] Description of main component symbols
[0035] Product 200
[0036] Screw 201
[0037] Stud 202
[0038] Disassembling device 100
[0039] Base 10
[0040] Material receiving box 11
[0041] Carrying mechanism 20
[0042] Slide rail 21
[0043] Limit blocks 211, 316
[0044] Support plate 22
[0045] Carrying block 221
[0046] Positioning block 222
[0047] Recessed area 223
[0048] Driving member 23
[0049] Motors 231, 313, 324, 4211, 4221
[0050] Lead screws 232, 314, 322, 4212, 4222
[0051] Slider blocks 233, 315, 323, 4223
[0052] Moving mechanism 30
[0053] First moving mechanism 31
[0054] Frame 311
[0055] Fixed plate 3111
[0056] Guide rail 312
[0057] Second moving mechanism 32
[0058] Connecting frame 321
[0059] Connecting plate 325
[0060] Mounting frame 3251
[0061] Removable and disassembling assembly 40
[0062] Connecting mechanism 41
[0063] Outer frame 410
[0064] Pressing frame 411
[0065] Support plate 4111
[0066] Groove 4111a
[0067] Pressing plate 4112
[0068] Through hole 4112a
[0069] Inner frame 434
[0070] First support frame 413
[0071] Sliding sleeve plate 4131
[0072] Second support frame 414
[0073] Carrying plate 4141
[0074] Mounting plate 4142
[0075] Clamping plate 4143
[0076] Slider 4143a
[0077] Guide block 4143b
[0078] Accommodation space 4143c
[0079] Drive mechanism 42
[0080] First drive module 421
[0081] Limit part 4213
[0082] Second drive module 422
[0083] Clamping part 43
[0084] Clamping block 431
[0085] Chute 4311
[0086] Clamping groove 4312
[0087] Clamping port 4312a
[0088] Sliding groove 4313
[0089] Slider 44
[0090] Extrusion part 441
[0091] Sliding bar 4411
[0092] Connection part 442
[0093] Scanning mechanism 50
[0094] Machine base 60
[0095] Protective cover 70
[0096] Human-machine interface 71
[0097] Operation button 72
[0098] The following specific embodiments will further illustrate the present application in conjunction with the above-mentioned drawings. Specific embodiments
[0099] Next, the technical solutions in the embodiments of the present application will be described in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments.
[0100] It should be noted that when a component is referred to as being "installed on" another component, it can be directly on the other component or there may also be an intermediate component. When a component is considered to be "set on" another component, it can be directly set on the other component or there may be an intermediate component at the same time.
[0101] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terms used in the description of this application herein are for the purpose of describing specific embodiments only and are not intended to limit this application. The term "or / and" used herein includes any and all combinations of one or more of the related listed items.
[0102] An embodiment of the present application provides a disassembly device for removing parts installed on a product, including a base and a carrying mechanism. The carrying mechanism is disposed on the base and is used to carry the product to be disassembled. The disassembly device further includes a moving mechanism and a pulling and disassembling component. The moving mechanism is disposed on the base and moves along a first direction and a second direction. The pulling and disassembling component includes a connecting mechanism, a driving mechanism, a clamping member, and a slider. The connecting mechanism includes an outer frame and an inner frame that slides relative thereto. The outer frame is connected to the moving mechanism, and the moving mechanism drives the outer frame to press against the product to be disassembled. An accommodation space is provided on the inner frame. The driving mechanism is connected to the inner frame of the connecting mechanism. The clamping member is slidably disposed in the accommodation space of the inner frame. The slider is connected to the driving mechanism and is slidably engaged with the clamping member. By driving the inner frame to slide relative to the outer frame through the driving mechanism until the clamping member surrounds the part on the product to be disassembled, and further driving the slider to move through the driving mechanism, the clamping member clamps the part and drives the inner frame to move to remove the part from the product.
[0103] An embodiment of the present application further provides a disassembly device for removing parts installed on a product, including: a body, a moving mechanism, and a pulling and disassembling component. The body is used to carry the product to be disassembled; the moving mechanism is disposed on the body and is used to drive the pulling and disassembling component to move to the product to be disassembled; the pulling and disassembling component includes a connecting mechanism, a driving mechanism, a clamping member, and a slider. The connecting mechanism is connected to the moving mechanism, and the moving mechanism is used to drive the connecting mechanism to press against the product to be disassembled. The driving mechanism includes a first driving module and a second driving module. The clamping member is slidably disposed on the connecting mechanism. The slider is connected to the second driving module and is slidably engaged with the clamping member. The second driving module is used to drive the slider to move relative to the clamping member so that the clamping member can selectively clamp the part. By driving the connecting mechanism to slide through the first driving module, the clamping member is driven to move in the reverse direction until the part is removed from the product.
[0104] The above disassembly device automatically locates the parts to be removed through a scanning mechanism and controls the coordinated movement of the carrying mechanism, the moving mechanism, and the pulling and disassembling component through a controller to achieve automatic part removal without manual operation, with high removal efficiency, improved removal yield, and cost savings in production.
[0105] The following will, with reference to the accompanying drawings, elaborate on some embodiments of the present application in detail.
[0106] Please refer to Figure 1 , in the figure, the disassembly device 100 is used to remove parts from the product 200, such as pulling out the screw 201 on the product from the stud. The disassembly device 100 includes a base 10, a bearing mechanism 20, a moving mechanism 30, a pulling and disassembling assembly 40, a scanning mechanism 50 and a controller (not shown in the figure). The bearing mechanism 20, the moving mechanism 30 and the pulling and disassembling assembly 40 are installed on the base 10. The moving mechanism 30 is connected to the pulling and disassembling assembly 40 and is used to drive the pulling and disassembling assembly 40 to move. The scanning mechanism 50 is connected to the pulling and disassembling assembly 40 and is used to locate the position of the part to be removed, such as the screw 201. The controller is electrically connected to the bearing mechanism 20, the moving mechanism 30, the pulling and disassembling assembly 40 and the scanning mechanism 50, and is used to control the cooperation of the bearing mechanism 20, the moving mechanism 30 and the pulling and disassembling assembly 40 according to the position information of the scanning mechanism 50, so as to perform the disassembly operation on the parts of the product, such as the screw 201, on the bearing mechanism 20.
[0107] The base 10 is provided with a receiving box 11. The receiving box 11 is located in the moving direction of the moving mechanism 30 and is used to receive the removed parts.
[0108] Please refer to Figure 2 , the bearing mechanism 20 includes a slide rail 21, a supporting plate 22 and a driving member 23. The slide rail 21 is arranged on the base 10. The supporting plate 22 is slidably connected to the slide rail 21. The driving member 23 is connected to the supporting plate 22 and is used to drive the supporting plate 22 to move on the slide rail 21.
[0109] In one embodiment, the ends of the slide rail 21 are respectively provided with limit blocks 211 to prevent the supporting plate 22 from disengaging from the slide rail 21. In one embodiment, the number of the slide rails 21 is two, and the two slide rails 21 are opposite and parallel and fixed on the base 10.
[0110] A number of bearing blocks 221 are slidably arranged on each slide rail 21. The bearing blocks 221 are fixedly connected to one side of the supporting plate 22 opposite to the slide rail 21 to allow the supporting plate 22 to slide relative to the slide rail 21. In an embodiment, the bearing block 221 is provided with a dovetail groove. The cross-section of the slide rail 21 perpendicular to the length direction is trapezoidal in reverse. The dovetail groove is matched with the slide rail 21 with a trapezoidal cross-section in reverse, which can be used to improve the sliding stability of the supporting plate 22 on the slide rail 21. A number of positioning blocks 222 are arranged on the side of the supporting plate 22 facing away from the slide rail 21 for positioning the position of the product 200. In an embodiment, the positioning blocks 222 are arranged on the peripheral side of the supporting plate 22 for clamping the product 200 between a number of positioning blocks 222. In an embodiment, the positioning blocks 222 are arranged in the hollow part of the product 200 for restricting the position of the product 200 to prevent the product 200 from moving on the supporting plate 22. In another embodiment, the positioning blocks 222 are adjustably arranged on the supporting plate 22, such as being arranged on the supporting plate 22 by means of magnetic attraction, and the position of the positioning blocks 222 is correspondingly adjusted according to the structure of the product 200. In an embodiment, a recessed area 223 is arranged on one side or opposite sides of the supporting plate 22. The recessed area 223 is recessed from the bearing surface of the supporting plate 22 towards the side opposite to the slide rail 21, which is convenient for taking the product 200 on the supporting plate 22.
[0111] The driving member 23 includes a motor 231, a lead screw 232 and a sliding block 233. The lead screw 232 is connected to the motor 231 and arranged between the slide rails 21. The sliding block 233 is slidably arranged on the lead screw 232 and fixedly connected to the supporting plate 22. By driving the lead screw 232 to rotate through the motor 231, the sliding block 233 slides on the lead screw 232, and then drives the supporting plate 22 connected to the sliding block 233 to move on the slide rail 21 for controlling the position of the product 200.
[0112] The moving mechanism 30 includes a first moving mechanism 31 and a second moving mechanism 32. The first moving mechanism 31 is arranged on the base 10, and the second moving mechanism 32 is connected to the first moving mechanism 31.
[0113] Please refer to Figure 3, the first moving mechanism 31 includes a frame 311, a guide rail 312, a motor 313, a lead screw 314, and a slider 315. Fixing plates 3111 are provided at both ends of the frame 311. The frame 311 is fixed to the base 10. The guide rail 312 is fixed to the frame 311. The lead screw 314 is arranged on the fixing plates 3111. The motor 313 is fixed to the fixing plates 3111 and connected to the lead screw 314. The slider 315 is sleeved on the lead screw 314 and slidably connected to the guide rail 312. The motor 313 is driven to rotate the lead screw 314 so that the slider 315 slides on the lead screw 314 and the guide rail 312. In one embodiment, the guide rail 312 is disposed substantially parallel to the base 10, and the first moving mechanism 31 is used to drive the second moving mechanism 32 to move in the horizontal direction. In one embodiment, limit blocks 316 are provided at both ends of the guide rail 312 to prevent the slider 315 from disengaging from the guide rail 312.
[0114] The second moving mechanism 32 includes a connecting frame 321, a lead screw 322, a slider 323, and a motor 324. The connecting frame 321 is fixed to the slider 315. One end of the lead screw 322 is connected to the connecting frame 321, and the other end passes through the connecting frame 321 and is connected to the motor 324. The motor 324 is fixed to the connecting frame 321, and the slider 323 is disposed on the lead screw 322. The motor 324 is driven to rotate the lead screw 322 so that the slider 323 slides on the lead screw 322. In one embodiment, the lead screw 322 is substantially perpendicular to the plane of the base 10, and the motor 324 is used to drive the slider 323 to move in the vertical direction. In one embodiment, the second moving mechanism 32 further includes a connecting plate 325. The connecting plate 325 is fixed to the connecting frame 321. The connecting plate 325 is provided with a mounting frame 3251 for fixing the scanning mechanism 50.
[0115] It can be understood that the base 10 of the splitting device 100 and the supporting plate 22 of the carrying mechanism 20 can form the body of the splitting device. The slide rail 21 and the driving member 23 of the carrying mechanism 20 can constitute a part of the moving mechanism 30, which together with the first moving mechanism 31 and the second moving mechanism 32 provides displacements in three degrees of freedom directions of the X direction, the Y direction, and the Z direction. The body is used to carry the product to be removed, and the moving mechanism is disposed on the body and used to drive the pulling and disassembling assembly to move to the product to be removed.
[0116] Please refer to Figure 4 and Figure 5 , the pulling and disassembling assembly 40 includes a connecting mechanism 41, a driving mechanism 42, a clamping member 43, and a slider 44. The connecting mechanism 41 is connected to the slider 323. The driving mechanism 42 is disposed on the connecting mechanism 41. The clamping member 43 is disposed on the connecting mechanism 41. The slider 44 is connected to the driving mechanism 42.
[0117] The connecting mechanism 41 includes an outer frame 410 and an inner frame 434 that slides relative to it. The second moving mechanism 32 of the moving mechanism 30 drives the end of the outer frame 410 to press against the product 200. The inner frame 434 slides relative to the outer frame to the position of the part to be removed on the product 200 under the drive of the drive mechanism 42. The clamping member 43 is slidably disposed on the inner frame 434. The slider 44 drives the clamping member 43 to slide on the inner frame 434 under the drive of the drive mechanism 42 to clamp the part to be removed on the product.
[0118] In one embodiment, the outer frame 410 includes a pressing frame 411 and a fixing frame 412. The inner frame 434 includes a first support frame 413 and a second support frame 414. The pressing frame 411 is connected to the sliding block 323, the fixing frame 412 is connected to the pressing frame 411, and the first support frame 413 and the second support frame 414 are connected to the fixing frame 412 through the drive mechanism 42.
[0119] Please refer to Figure 5 and Figure 6 , the pressing frame 411 includes a support plate 4111 and a pressing plate 4112 connected to one end of the support plate 4111. The support plate 4111 is generally in an L-shaped structure, and one side of the support plate 4111 is fixed to the sliding block 323. In one embodiment, a groove 4111a is provided on the inner side wall of each support plate 4111 for slidably connecting to the second support frame 414. In one embodiment, the number of support plates 4111 is two, and the two support plates 4111 are arranged substantially parallel and relatively on both sides of the pressing plate 4112. The pressing plate 4112 is provided with a through hole 4112a for pressing the product and allowing the parts of the product 200 to pass through. The pressing plate 4112 is driven by the second moving mechanism 32 to press against the product 200, so that the part to be removed is exposed through the through hole 4112a, preventing the product 200 from moving together with the removed part under the action of the pulling force when pulling out the part of the product 200, which affects the subsequent removal of the part and disturbs the positioning of the product 200. In one embodiment, the outer frame 410 including the support plate 4111 and the pressing plate 4112 can be integrally formed as needed.
[0120] The fixing frame 412 includes a bottom plate and two side plates, wherein the two side plates are respectively fixed to the support plate 4111, and the drive mechanism 42 is installed on the floor of the fixing frame 412. In one embodiment, the fixing frame 412 is generally in an inverted U-shaped structure.
[0121] A receiving space 4143c is formed at the bottom end of the second support frame 414 of the inner frame 434, and the clamping member 43 is slidably disposed in the receiving space 4143c. The slider 44 drives the clamping member 43 to slide in the receiving space 4143c under the drive of the drive mechanism 42 to clamp the stud to be removed on the product.
[0122] In one embodiment, the first support frame 413 includes a sliding sleeve plate 4131. One end of the first support frame 413 is fixed to the second support frame 414, and the other end is connected to the driving mechanism 42 through the sliding sleeve plate 4131. Please refer to Figure 7 , the second support frame 414 includes a bearing plate 4141, a mounting plate 4142 and a clamping plate 4143. One side of the bearing plate 4141 is connected to the first support frame 413, and the other side is connected to the mounting plate 4142. In one embodiment, the number of the mounting plates 4142 is two. The two mounting plates 4142 are arranged opposite and parallel to each other. One ends of the two mounting plates 4142 are respectively fixed to the bearing plate 4141, and the other ends are connected to the clamping plate 4143.
[0123] A sliding strip 4143a is provided on the inner side of the clamping plate 4143, and a guiding block 4143b is provided on the outer side. The sliding strip 4143a is arranged along the length direction of the clamping plate 4143, and it is slidably connected to the clamping member 43. The extending direction of the guiding block 4143b is substantially perpendicular to the sliding strip 4143a. The guiding block 4143b is slidably arranged in the groove 4111a for cooperating with the groove 4111a of the support plate 4111 to ensure the stability of the second support frame 414 sliding on the support plate 4111. In one embodiment, the guiding block 4143b is of a trapezoidal structure. In one embodiment, the number of the clamping plates 4143 is two. The clamping plates 4143 are arranged opposite to each other to enclose the accommodating space 4143c with the bearing plate 4141 for placing the clamping member 43.
[0124] Please refer to Figure 6 , the driving mechanism 42 includes a first driving module 421 and a second driving module 422. The first driving module 421 is respectively connected to the fixing frame 412 and the sliding sleeve plate 4131. The first driving module 421 is used to drive the first support frame 413 and the second support frame 414 to lift relative to the outer frame 410. The second driving module 422 is arranged on the bearing plate 4141 and connected to the slider 44. The second driving module 422 is used to drive the slider 44 to lift relative to the clamping member 43 so that the clamping member 43 is separated or closed to clamp or release the part.
[0125] The first driving module 421 includes a motor 4211, a lead screw 4212 and a limiting part 4213. The motor 4211 is fixed on the fixing frame 412 and connected to the lead screw 4212. The lead screw 4212 is connected to the sliding sleeve plate 4131. The limiting part 4213 is fixed to the end of the lead screw 4212 far from the motor 4211 for preventing the sliding sleeve plate 4131 from falling off the lead screw 4212. By driving the lead screw 4212 to rotate through the motor 4211, the sliding sleeve plate 4131 moves on the lead screw 4212, and then the second support frame 414 connected to the first support frame 413 moves. In one embodiment, the motor 4211 drives the second support frame 414 to move in a direction perpendicular to the plane where the product 200 is located.
[0126] The second driving module 422 includes a motor 4221, a screw rod 4222 and a sliding block 4223. The motor 4221 is fixed on the carrier plate 4141. One end of the screw rod 4222 passes through the carrier plate 4141 and is connected to the motor 4221. The other end extends in a direction pointing to the clamping member 43. The sliding block 4223 is arranged on the screw rod 4222 and is connected to the slider 44. The motor 4221 moves on the screw rod 4222, so that the sliding block 4223 moves on the screw rod 4222, and then the slider 44 connected to the sliding block 4223 is lifted and lowered relative to the clamping member 43 along the extension direction of the screw rod 4222. It can be understood that a stopper may be provided at one end of the screw rod 4222 away from the motor 4221 to prevent the sliding block 4223 from falling off the screw rod 4222.
[0127] See also Figure 7 , the clamping member 43 includes a clamping block 431 disposed oppositely, and the clamping block 431 is slidably disposed between the two clamping plates 4143. In one embodiment, the clamping block 431 is provided with a slide groove 4311 on opposite sides, and the slide groove 4311 cooperates with the corresponding slide bar 4143a of the clamping plate 4143 to slide the clamping block 431 on the clamping plate 4143. When the slider 44 pushes the clamping block 431 downward, the relative clamping blocks 431 move closer to or farther away from each other along the clamping plate 4143. In another embodiment, the clamping member 43 is composed of an annular body fixed on the clamping plate 4143, one end of the annular body is provided with a receiving cavity, and the other end is provided with two elastic parts, the two elastic parts are in a fitted state without external force, and the inner walls of the two elastic parts are provided with a channel, one end of the receiving cavity is directly facing the slider 44, and the other end is connected to the channel, and the channel is arranged from large to small along the direction away from the receiving cavity. When the slider 44 is slidably engaged in the clamp and extends into the accommodating cavity, as the slider 44 enters the accommodating cavity and the channel, the slider 44 stretches the two elastic parts that are in contact with each other so that they surround the circumference of the part, and then the slider 44 moves away from the channel so that the two elastic parts are in contact with each other to clamp the part.
[0128] A slope is provided at one end of each clamping block 431, and one end of the clamping block 431 provided with the slope is arranged opposite to each other, and is used for sliding cooperation with the free end of the slider 44, so as to allow the two clamping blocks 431 to approach or move away from each other when the slider 44 pushes the clamping block 431 downward. In this embodiment, one side of the clamping block 431 is provided with a slope and an end face connected to the slope, the end face is provided with a clamping groove 4312, the slope is provided with a sliding groove 4313, the clamping groove 4312 and the sliding groove 4313 are connected, the clamping groove 4312 is used to clamp parts, the sliding groove 4313 is connected to the slider 44, and the slider 44 pushes the clamping block 431 to slide on the clamping plate 4143 in opposite or reverse directions, so that the relative clamping grooves 4312 are close to or away from each other, thereby clamping and releasing parts. In one embodiment, the clamping groove 4312 is a semi-cylindrical structure, the sliding groove 4313 is a dovetail groove, and one end of the sliding groove 4313 extends into the clamping groove 4312. In one embodiment, a clamping opening 4312a is provided at one end of the clamping groove 4312 away from the sliding groove 4313, and the clamping opening 4312a is formed by extending the circumference of the clamping groove 4312 in the axial direction. The clamping opening 4312a is a wedge-shaped structure, and is inclined from the circumference of the clamping groove 4312 from high to low in the axial direction, so as to facilitate clamping of parts.
[0129] In one embodiment, the sliding groove 4313 on the clamping block 431 can be omitted, and an elastic member is provided on the side of the clamping block 431 away from the clamping groove 4312, and the elastic member is respectively connected to the clamping block 431 and the mounting plate 4142. Under the action of the elastic member, the end faces of the clamping blocks 431 arranged opposite to each other are attached to each other to clamp the parts. In another embodiment, a magnetic attraction member that attracts each other is provided inside the clamping block 431, and the two clamping blocks 431 are attracted together by magnetic force.
[0130] like Figure 8 As shown, through the cooperation between the relatively arranged holding blocks 431 , the relatively wedge-shaped holding openings 4312 a hold and support the parts, making it easy to pull the parts out of the product 200 .
[0131] The slider 44 includes a pressing portion 441 and a connecting portion 442. One end of the connecting portion 442 is connected to the sliding block 4223, and the other end is connected to the pressing portion 441. Two opposite sides of the pressing portion 441 are provided with inclined surfaces that are inclined relative to each other, and they are respectively slidably matched with one end of the holding block 431 provided with the inclined surface, so as to allow the slider 44 to push the holding block 431 to move closer to or away from each other.
[0132] In this embodiment, the extrusion part 441 is generally in the structure of an inverted quadrangular frustum, and is used to expand the relatively fitted clamping blocks 431. Sliding bars 4411 that are slidably matched with the sliding grooves 4313 are arranged on the inclined surfaces on both sides of the extrusion part 441. In one embodiment, without setting the elastic member or the magnetic attraction member, the sliding bars 4411 are arranged in a trapezoidal structure adapted to the dovetail grooves of the sliding grooves 4313. By controlling the movement of the slider 44, the relatively arranged clamping blocks 431 can be made to abut against each other or separate. The slider 44 is driven by the second driving module 422 to move towards the clamping block 431, so that the extrusion part 441 is placed in the space formed by the inclined surfaces of the relatively clamping blocks 431. Continuing to move, the extrusion part 441 slides on the clamping block 431 through the sliding bars 4411, and the two mutually fitted clamping blocks 431 are separated by the extrusion part 441, so that the clamping ports 4312a of the relatively clamping blocks 431 are placed on the periphery of the part. Then, the second driving module 422 is used to move the slider 44 away from the clamping block 431, so that the relatively clamping blocks 431 clamp the part. It can be understood that after the part is removed, the second driving module 422 drives the slider 44 to move towards the clamping block 431, and the two mutually fitted clamping blocks 431 are separated by the extrusion part 441, and the part automatically drops. In one embodiment, the initial state of the slider 44 is slidably connected in the sliding groove 4313 of the clamping block 431, that is, when the relatively clamping blocks 431 abut against each other, the slider 44 is slidably connected in the sliding groove 4313 of the clamping block 431.
[0133] The scanning mechanism 50 is fixed on the second moving mechanism 32 and moves with the second moving mechanism 32, and is used to capture the parts that need to be removed. The scanning mechanism 50 is electrically connected to the controller, and the controller controls the coordinated movement of the carrying mechanism 20, the moving mechanism 30 and the unplugging and disassembling component 40 according to the positioning information captured by the scanning mechanism 50 to remove the parts on the product. In one embodiment, the scanning mechanism 50 is a CCD camera.
[0134] Please refer to Figure 9 , the disassembling device 100 further includes a machine base 60 and a protective cover 70. The base 10 is arranged on the machine base 60, and the protective cover 70 covers the base 10. In one embodiment, the protective cover 70 is provided with a human-machine interface 71 and operation buttons 72 for controlling the disassembling device 100.
[0135] Please refer to Figure 8, taking the removal of the screw 201 on the product 200 as an example. First, the scanning mechanism 50 captures the part to be removed. After the positioning is completed, the controller controls the driving member 23 and the first moving mechanism 31 to work, so that the disassembly and removal assembly 40 moves above the screw 201 to be removed. The controller controls the second moving mechanism 32 to move the disassembly and removal assembly 40 towards the screw 201 to be removed, so that the pressing plate 4112 of the pressing holder 411 presses on the product 200, and the screw 201 to be removed is exposed through the through hole 4112a. The controller controls the first driving module 421 and the second driving module 422, so that the second support frame 414 moves towards the screw 201 to be removed, and the slider 44 moves towards the screw 201 to be removed, so that the slider 44 separates the two engaging blocks 431 that are mutually attached, and the engaging openings 4312a of the opposite engaging blocks 431 are placed on the periphery of the part. The clamping grooves 4312 of the engaging blocks 431 surround the part on the product to be removed, and the slider 44 is moved away from the screw 201 to be removed through the second driving module 422, so that the opposite engaging blocks 431 move towards each other, so that the opposite engaging blocks 431 clamp the screw 201 to be removed. The controller controls the first driving module 421 to move the second support frame 414 away from the screw 201 to be removed, removes the screw 201 from the stud 202, and then moves the disassembly and removal assembly 40 above the receiving box 11 through the first moving mechanism 31. By controlling the slider 44 to move towards the engaging block 431, the two engaging blocks 431 clamping the screw 201 are separated, and the screw automatically falls into the receiving box 11, and then the next removal process is carried out.
[0136] The above disassembly device 100 automatically locates the part to be removed through the scanning mechanism 50, and controls the coordinated movement of the bearing mechanism 20, the moving mechanism 30 and the disassembly and removal assembly 40 through the controller to realize the automatic removal of parts without manual operation, with high efficiency. By setting the wedge-shaped engaging opening, it is convenient to clamp the part, improve the yield of disassembly, avoid product scrapping, and save production costs.
[0137] Those of ordinary skill in the art of this technology should recognize that the above embodiments are only used to illustrate the present application, rather than to limit the present application. As long as within the scope of the spirit of the present application, appropriate changes and variations made to the above embodiments fall within the scope of the disclosure of the present application.
Claims
1. A disassembling device for removing parts installed on a product, comprising: A base; A carrying mechanism arranged on the base for carrying the product to be disassembled; Characterized in that the disassembling device further comprises: A moving mechanism arranged on the base, the moving mechanism moving along a first direction and a second direction; A pulling and disassembling assembly, the pulling and disassembling assembly comprising: A connecting mechanism, the connecting mechanism comprising an outer frame and an inner frame sliding relative thereto, the outer frame being connected to the moving mechanism, the moving mechanism driving the outer frame to press against the product to be disassembled, and an accommodating space being formed on the inner frame; A driving mechanism connected to the inner frame of the connecting mechanism; A clamping member slidably arranged in the accommodating space of the inner frame; and A slider connected to the driving mechanism and slidably cooperating with the clamping member, the driving mechanism driving the inner frame to slide relative to the outer frame until the clamping member surrounds the part on the product to be disassembled, the driving mechanism further driving the slider to move, so that the clamping member clamps the part and drives the inner frame to move to remove the part from the product.
2. The splitting device according to claim 1, wherein: The outer frame comprises a pressing frame and a fixing frame connected thereto, the pressing frame being connected to the moving mechanism, and the driving mechanism being fixed on the fixing frame.
3. The splitting device according to claim 2, characterized in that: The inner frame comprises a first support frame and a second support frame connected to the first support frame, the first support frame being connected to the driving mechanism, the pressing frame being slidably connected to the second support frame, and the driving mechanism being used for driving the first support frame and the second support frame to slide relative to the fixing frame and the pressing frame.
4. The splitting device according to claim 3, characterized in that: The pressing frame comprises a support plate fixed to the moving mechanism and a pressing plate connected to the support plate, the support plate being provided with a groove for slidably connecting the second support frame, and the pressing plate being provided with a through hole, the pressing plate being used for pressing the product and exposing the parts of the product from the through hole.
5. The splitting device according to claim 4, characterized in that: The second support frame comprises two clamping plates arranged oppositely, the clamping plates enclosing the accommodating space, a sliding strip being arranged on the inner side of each clamping plate, the sliding strip slidably connecting the clamping member, and a guiding block being arranged on the outer side of each clamping plate, the guiding block being slidably arranged in the groove of the support plate.
6. The splitting device according to claim 5, characterized in that: The clamping member comprises clamping blocks arranged oppositely, a sliding groove being arranged on both sides of each clamping block, and the sliding strips of the clamping plates being respectively slidably engaged in the sliding grooves to slidably arrange the clamping blocks on the clamping plates.
7. The splitting device according to claim 6, characterized in that: Each clamping block is respectively provided with an elastic member, the elastic member respectively connecting the second support frame and the clamping block, so that the opposite clamping blocks abut against each other under the action of the elastic member; Or, each clamping block is respectively provided with a magnetic member, the magnetic member being arranged in the corresponding clamping block, so that the opposite clamping blocks abut against each other under the action of the magnetic member.
8. The splitting device according to claim 6, wherein: One end of each of the clamping blocks is provided with an inclined surface, and the ends of the clamping blocks provided with the inclined surfaces are arranged oppositely. Opposite sides of the slider are provided with inclined surfaces that are inclined relative to each other, and they are respectively matched with the ends of the clamping blocks provided with the inclined surfaces to allow the slider to push the clamping blocks to approach or move away from each other.
9. The splitting device according to claim 8, characterized in that: Each of the clamping blocks is provided with a communicating sliding groove and a clamping groove. The sliding groove is arranged on the inclined surface of the clamping block. By pushing the clamping block on the clamping plate in an opposing or reverse direction through the slider, the relative clamping grooves are made to approach or move away from each other.
10. The splitting device according to claim 9, characterized in that: Sliding strips are respectively arranged on both sides of the slider. One end of the slider for pushing the clamping block has an inverted frustum structure, and the sliding strips are arranged on both sides of the inverted frustum structure and are slidably fitted in the sliding groove.
11. The splitting device according to claim 6, characterized in that: The driving mechanism includes a first driving module and a second driving module. The first driving module is connected to the fixed frame and the first support frame, and is used to drive the first support frame and the second support frame connected to the first support frame to move up and down relative to the fixed frame. The second driving module is arranged on the second support frame and is connected to the slider, and the second driving module is used to drive the slider to move up and down relative to the clamping block, so that the relative clamping blocks approach or move away from each other.
12. A disassembling device for removing parts installed on a product, comprising: A machine body, a moving mechanism, and a disassembling and assembling component, where the machine body is used to carry the product to be disassembled; The moving mechanism is arranged on the machine body and is used to drive the disassembling and assembling component to move to the product to be disassembled; and it is characterized in that: The disassembling and assembling component includes: A connecting mechanism, the connecting mechanism is connected to the moving mechanism, and the moving mechanism is used to drive the connecting mechanism to press against the product to be disassembled; A driving mechanism, the driving mechanism includes a first driving module and a second driving module; A clamping member, the clamping member is slidably arranged on the connecting mechanism; and A slider, the slider is connected to the second driving module and is slidably matched with the clamping member. The second driving module is used to drive the slider to move relative to the clamping member, so that the clamping member can selectively clamp the part. By driving the connecting mechanism to slide through the first driving module, the clamping member is driven to move in the reverse direction until the part is removed from the product.
13. The splitting device according to claim 12, characterized in that: The connecting mechanism includes an outer frame and an inner frame that slides relative to it. The moving mechanism drives the outer frame to press against the product to be disassembled. An accommodating space is formed on the inner frame, and the clamping member is slidably accommodated in the accommodating space.
14. The splitting device according to claim 13, characterized in that: The outer frame includes a support plate fixed to the moving mechanism and a pressing plate connected to the support plate. The support plate is provided with a groove, and the pressing plate is provided with a through hole. The pressing plate is used to press the product and expose the parts of the product from the through hole.
15. The splitting device according to claim 14, characterized in that: The inner frame includes a first support frame and a second support frame connected to the first support frame. The first support frame is connected to the driving mechanism, and the second support frame is slidably connected to the groove of the outer frame. The driving mechanism is used to drive the first support frame and the second support frame to slide relative to the outer frame.
16. The splitting device according to claim 15, wherein: The second support frame includes two oppositely arranged clamping plates, the clamping plates enclose the accommodating space, sliding strips are arranged on the inner sides of each of the clamping plates, sliding grooves are arranged on both sides of the clamping member, and the sliding strips of the clamping plates are respectively slidably fitted in the sliding grooves to slidably arrange the clamping member on the clamping plates. Guide blocks are arranged on the outer sides of each of the clamping plates, and the guide blocks are slidably arranged in the grooves of the outer frame.
17. The splitting device according to claim 16, characterized in that: The clamping member includes oppositely arranged clamping blocks, one end of each clamping block is provided with an inclined surface, the ends of the clamping blocks provided with inclined surfaces are oppositely arranged, and the opposite two sides of the slider are provided with inclined surfaces that are inclined relative to each other and are respectively matched with the ends of the clamping blocks provided with inclined surfaces to allow the slider to push the clamping blocks to approach or move away from each other.
18. The splitting device according to claim 17, characterized in that: Each clamping block is provided with a communicating sliding groove and a clamping groove, the sliding groove is arranged on the inclined surface of the clamping block, the opposite sliding grooves are slidably matched with the slider, and the slider is used to push the clamping blocks to slide towards or away from each other on the clamping plates so that the opposite clamping grooves approach or move away from each other.
19. The splitting device according to claim 18, characterized in that: Sliding strips are respectively arranged on both sides of the slider, the end of the slider for pushing the clamping block is of an inverted frustum structure, and the sliding strips are arranged on both sides of the inverted frustum structure and the sliding strips are slidably fitted in the sliding grooves.
20. The splitting device according to claim 17, characterized in that: The driving mechanism includes a first driving module and a second driving module. The first driving module is connected to the outer frame and the first support frame and is used to drive the first support frame and the second support frame to lift relative to the outer frame. The second driving module is arranged on the second support frame and is connected to the slider, and the second driving module is used to drive the slider to lift relative to the clamping block so that the opposite clamping blocks approach or move away from each other.
Citation Information
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