Tea leaf fermentation machine
By designing the tea fermentation machine's stirring barrel, rotating rod, jet mechanism, V-shaped drainage trough and other components, the problems of insufficient oxygen and tea adhesion caused by the sealed fermentation cylinder were solved, the uniform fermentation and efficient cleaning of the tea were achieved, and the quality of the tea and production efficiency were improved.
Patent Information
- Application Number
- CN202111262026.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-10-28
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2041-10-28
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Figure CN116035083B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of tea fermentation, and particularly relates to a tea fermentation machine. BACKGROUND
[0002] Tea fermentation refers to a tea collectively called fermentation tea, which is made by fermenting tea leaves after the initial processing of withering, rolling, cutting, fermenting and drying, and then refining the tea leaves.
[0003] However, the existing fermentation machine has a sealed fermentation cylinder, which leads to insufficient oxygen in the fermentation process, so that the final product is not fresh enough. In addition, during the fermentation process, there is a step of spraying fermentation water, but due to the sealed structure of the fermentation cylinder, the fermentation water cannot be discharged, causing the tea at the bottom of the cylinder to be soaked in water for a long time, resulting in spoilage and making it unusable. At the same time, due to the distance between the stirring bar in the cylinder and the cylinder wall during stirring, the tea in the area not stirred by the stirring bar will stick to the cylinder wall for a long time and cannot participate in the normal fermentation process. SUMMARY
[0004] The purpose of the present application is to provide a tea fermentation machine that solves the technical problem of spoilage of tea during fermentation due to the sealed fermentation cylinder and the inconvenience of cleaning the tea stuck to the inner wall of the fermentation cylinder.
[0005] To solve the above technical problems, the present application is realized by the following technical scheme:
[0006] A tea fermentation machine comprises two support plates, a stirring barrel is rotatably connected to the upper part of the two support plates, a plurality of through holes are formed in the stirring barrel and the arc-shaped sealing plate, an inlet is formed in the side of the stirring barrel, the arc-shaped sealing plate is slidably connected to the inlet, and the arc-shaped sealing plate corresponds to the inlet.
[0007] A rotating rod is rotatably connected to the inside of the stirring barrel, a plurality of water outlets and two cleaning mechanisms are arranged on the side of the rotating rod, and the cleaning mechanisms and the water outlets are arranged in a cross pattern.
[0008] An air injection mechanism is arranged above the two support plates, and the air injection mechanism is arranged above the stirring barrel.
[0009] Two hydraulic push rods are arranged on the lower side of the two support plates, and a V-shaped drainage groove is slidably connected between the four hydraulic push rods.
[0010] Optionally, a support column, an electric push rod and two first bearing boxes are respectively provided on the upper sides of the two support plates, a second bearing box is provided at one end of the support column, the rotating rod rotates between the two second bearing boxes, and a first motor is provided on one side of a second bearing box.
[0011] Optionally, a rotating column is rotatably fitted between each of the two relatively first bearing boxes, and two gears are provided on the circumference of the rotating column.
[0012] Optionally, two gear rings and two annular baffles are installed on the circumference of the mixing barrel, and the annular baffles are located on the inner side of the gear rings, and the gear rings are meshed with two opposite gears.
[0013] Optionally, the cleaning mechanism includes a spring slide rod installed on the circumference of the rotating rod, and a scraper is installed at one end of the spring slide rod.
[0014] Optionally, the air jet mechanism includes a cross bar installed on the upper side of the output ends of the two electric push rods, and a plurality of air jet nozzles are evenly distributed on the lower side of the cross bar.
[0015] Optionally, one end of the hydraulic push rod is movably fitted with a base.
[0016] Optionally, the outer diameter of the through hole is 1CM and the inner diameter is 3CM.
[0017] Optionally, two fixing blocks are fixed to the outside of the mixing barrel, and a spring is installed between the two fixing blocks and the arc-shaped sealing plate.
[0018] Optionally, a lock buckle is provided on the outer side of the mixing barrel, and a lock buckle piece is provided on the outer side of the arc-shaped sealing plate, and the lock buckle piece corresponds to the lock buckle.
[0019] The embodiments of the present invention have the following beneficial effects:
[0020] One embodiment of the present invention facilitates the opening and closing of the feed port by using an arc-shaped sealing plate that slides on the outside of the mixing barrel, thereby facilitating the addition or removal of tea leaves into or from the mixing barrel. The mixing barrel and the rotating rod rotate in opposite directions, thereby facilitating the fermentation of the tea leaves. The water outlet holes on the side of the rotating rod facilitate the spraying of fermentation liquid onto the surface of the tea leaves in the mixing barrel, thereby accelerating the fermentation process of the tea leaves. The cleaning mechanism facilitates the stirring of the tea leaves and can clean off the tea leaves adhering to the inner wall of the mixing barrel. The jet mechanism facilitates the blowing of tea leaves blocked in the through hole to the bottom of the mixing barrel. The through hole facilitates the air flow into the mixing barrel and also facilitates the dripping of excess fermentation liquid in the tea leaves to the upper side of the V-shaped drainage groove and guides it out. The V-shaped drainage groove slides on the inner side of the hydraulic push rod, thereby facilitating the transfer of the fermentation liquid or tea leaves to the outside of the fermenter during the discharge of the fermentation liquid or tea leaves.
[0021] Of course, implementing any product of the application does not necessarily require achieving all the advantages described above at the same time. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed for the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative effort based on these drawings.
[0023] Figure 1 A perspective structural schematic diagram of an embodiment of the present application;
[0024] Figure 2 A top perspective structural schematic diagram of an embodiment of the present application;
[0025] Figure 3 A structural schematic diagram of a part A; Figure 2
[0026] A structural schematic diagram of a part B; Figure 4
[0027] A structural schematic diagram of a part C; Figure 5 Figure 4 A structural schematic diagram of a part C;
[0028] Figure 6 A structural schematic diagram of a part C; Figure 4
[0029] A structural schematic diagram of a part C; Figure 7
[0030] Among them, the above drawings include the following reference signs:
[0031] Support plate 1, spring slide rod 2, through slot 201, second damping spring 202, baffle 203, slide rod 204, third support block 205, rotating column 3, gear 4, stirring barrel 5, tooth ring 6, annular baffle 7, first sliding groove 8, first sliding block 9, circular arc-shaped sealing plate 10, through hole 11, first bearing box 12, support column 13, second bearing box 14, rotating rod 15, scraper 17, electric push rod 18, cross rod 19, air jet nozzle 20, hydraulic push rod 21, second sliding groove 22, V-shaped drainage groove 23, base 24, spring 25. DETAILED DESCRIPTION
[0032] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. The following description of at least one example embodiment is merely illustrative in nature and not intended to be limiting on the present application and its applications or uses.
[0033] In order to keep the following description of the embodiments of the present application clear and brief, the detailed description of known functions and known components is omitted.
[0034] Please refer to Figures 1-7 As shown in the figure, in the present embodiment, a tea fermentation machine is provided, which comprises two support plates 1, a stirring barrel 5 is rollingly fitted above the two support plates 1, a feed inlet is formed in the circumferential side of the stirring barrel 5, and a circular arc-shaped blocking plate 10 is slidingly fitted, specifically, two first sliding grooves 8 are formed in the outer side of the stirring barrel 5, a first sliding block 9 is slidingly fitted in the inside of each of the two first sliding grooves 8, the circular arc-shaped blocking plate 10 is arranged on the upper side of the two first sliding blocks 9, the circular arc-shaped blocking plate 10 corresponds to the feed inlet, a plurality of through holes 11 are formed in the inside of the stirring barrel 5 and the circular arc-shaped blocking plate 10.
[0035] A rotating rod 15 is rotatably fitted in the inside of the stirring barrel 5, two cleaning mechanisms and a plurality of water outlets are circumferentially arranged on the circumferential side of the rotating rod 15, the cleaning mechanisms and the water outlets are cross-distributed, and specifically, the inside of the rotating rod 15 is a hollow structure.
[0036] A gas jetting mechanism is arranged above the two support plates 1 and located above the stirring barrel 5, the gas jetting mechanism comprises a cross rod 19 arranged on the upper side of the output end of two electric push rods 18, a plurality of gas jetting nozzles 20 are uniformly distributed on the lower side of the cross rod 19, specifically, one end of the cross rod 19 is connected with a gas pump, the inside of the cross rod 19 is filled with gas through the gas pump, so that the gas jetting nozzles 20 can blow gas into the inside of the stirring barrel 5, the tea leaves adhered to the inside of the through holes 11 can be blown off, and the gas in the stirring barrel 5 can be exchanged at the same time.
[0037] Two hydraulic push rods 21 are arranged on the lower side of the two support plates 1, a V-shaped drainage groove 23 is slidingly fitted between the four hydraulic push rods 21, specifically, a second sliding groove 22 is formed in the inside of the hydraulic push rod 21, a second sliding block is slidingly fitted in the inside of the second sliding groove 22, and the V-shaped drainage groove 23 is arranged on one side of the second sliding block.
[0038] The application of one aspect of the embodiment is: during the use of the fermentation machine, the arc-shaped sealing plate 10 is first slid to open the feed inlet, then tea is filled into the inside of the stirring barrel 5 through the feed inlet, after the filling of a certain amount of tea is completed, the arc-shaped sealing plate 10 is used to seal the feed inlet, then the stirring barrel 5 is rotated in the clockwise direction and the rotating rod 15 is rotated in the counterclockwise direction, so that the water outlet hole sprays the atomized fermentation liquid on the tea, the cleaning mechanism on the side of the rotating rod 15 can clean the tea adhered to the inner wall of the stirring barrel 5, so that the tea falls to the bottom of the stirring barrel 5, then the air blowing mechanism blows air to the surface of the stirring barrel 5, the airflow enters the inside of the stirring barrel 5 through the through hole 11, and the tea adhered to the inside of the through hole 11 is blown to fall to the bottom of the stirring barrel 5, then the through hole 11 discharges the fermentation liquid sprayed by the water outlet hole and falls to the upper side of the V-shaped drainage groove 23, finally during the process of pouring out the processed tea, the arc-shaped sealing plate 10 is first slid to open the feed inlet, then the stirring barrel 5 and the rotating rod 15 are rotated, so that the tea in the inside of the stirring barrel 5 can be discharged from the feed inlet, when cleaning the inner wall of the stirring barrel 5 after discharging the tea, the stirring barrel 5 and the rotating rod 15 are rotated, so that the water outlet hole can spray the disinfectant liquid to the inner wall of the stirring barrel 5, and the cleaning mechanism can clean the inner wall of the stirring barrel 5. It should be noted that all electrical equipment involved in the present application can be powered by a battery or an external power source.
[0039] The arc-shaped sealing plate 10 slidably fitted on the outside of the stirring barrel 5 facilitates the opening and closing of the feed inlet, thereby facilitating the addition of tea or the removal of tea from the inside of the stirring barrel 5, the stirring barrel 5 and the rotating rod 15 rotate in opposite directions, facilitating fermentation of the tea, the water outlet hole on the side of the rotating rod 15 facilitates spraying of the fermentation liquid to the surface of the tea in the stirring barrel 5, accelerating the fermentation process of the tea, the cleaning mechanism facilitates stirring of the tea and can clean the tea adhered to the inner wall of the stirring barrel 5, the air blowing mechanism facilitates blowing of the tea adhered to the inside of the through hole 11 to the bottom of the stirring barrel 5, the through hole 11 facilitates the entry of airflow into the inside of the stirring barrel 5, and also facilitates the dripping of excess fermentation liquid in the tea to the upper side of the V-shaped drainage groove 23 and guiding it out, the V-shaped drainage groove 23 slidably fitted on the inside of the hydraulic push rod 21 facilitates the transfer of the fermentation liquid or tea to the outside of the fermentation machine during the discharge of the fermentation liquid or tea, the air blowing mechanism and the through hole 11 both increase the flow of air in the stirring barrel 5, thereby increasing the oxygen content in the stirring barrel 5, making the final product very delicious, and the through hole 11 also has the effect of filtering out residues during fermentation, during the rotation of the stirring barrel 5, tea residues will remain on the inner wall of the stirring barrel 5, when the residues rise to a high place, they will fall down, thereby being discharged from the through hole, thereby improving the quality of the tea.
[0040] For the convenience of cleaning the tea adhered to the inner wall of the stirring barrel 5, two optional embodiments are provided in the embodiment.
[0041] Embodiment 1, please refer to Figure 4 As shown in the figure, the upper side of the two support plates 1 of the embodiment is respectively provided with a support column 13, an electric push rod 18 and two first bearing boxes 12, one end of the support column 13 is provided with a second bearing box 14, a rotating rod 15 is rotatably fitted between the two second bearing boxes 14, one side of a second bearing box 14 is provided with a first motor, and the cleaning mechanism comprises a spring sliding rod 2 arranged on the side of the rotating rod 15, one end of the spring sliding rod 2 is provided with a scraper 17, through the action of the first motor, the rotating rod 15 is conveniently driven to rotate, through the action of the spring sliding rod 2, in the process of rotating the rotating rod 15, the scraper 17 can be attached to the inner wall of the stirring barrel 5, and the tea adhered to the inner wall of the stirring barrel 5 is cleaned.
[0042] Embodiment 2, the rotating rod 15 is circumferentially arrayed with a plurality of fixed rods, one end of the fixed rod is provided with a scraper 17, one side of the scraper 17 is provided with two dovetail grooves, and the inside of the dovetail groove is provided with a brush plate, in use, first open the circular arc-shaped blocking plate 10, through the feed inlet, the detachable brush plate is arranged on one side of the scraper 17, and the bristle part is attached to the inner wall of the stirring barrel 5, when the fermentation stage is reached, the brush plate is not installed on one side of the scraper 17, when cleaning is needed, the brush plate is installed, thereby achieving the process of cleaning the inner wall of the stirring barrel 5.
[0043] Please refer to Figures 1-2 As shown in the figure, the rotating rod 15 is circumferentially arrayed with a plurality of fixed rods, one end of the fixed rod is provided with a scraper 17, one side of the scraper 17 is provided with two dovetail grooves, and the inside of the dovetail groove is provided with a brush plate, in use, first open the circular arc-shaped blocking plate 10, through the feed inlet, the detachable brush plate is arranged on one side of the scraper 17, and the bristle part is attached to the inner wall of the stirring barrel 5, when the fermentation stage is reached, the brush plate is not installed on one side of the scraper 17, when cleaning is needed, the brush plate is installed, thereby achieving the process of cleaning the inner wall of the stirring barrel 5.
[0044] Please refer to Figure 1 As shown in the figure, one end of the hydraulic push rod 21 is movably fitted with a base 24, specifically, one end of the hydraulic push rod 21 is provided with a universal device, and the base 24 is arranged on one side of the universal device, through the action of the universal device, the base 24 can improve the supporting effect of the hydraulic push rod 21, and reduce the possibility of the device falling during the stretching and retracting of the hydraulic push rod 21.
[0045] Please refer to Figure 1As shown, the outer diameter of the through hole 11 of the embodiment is 1 CM, and the inner diameter is 3 CM. By virtue of the difference between the inner diameter and the outer diameter of the through hole 11, it is convenient to accelerate drainage, and it is convenient to make the wind blow the tea leaves on the cylinder wall better.
[0046] Please refer to Figure 3 As shown, the outer side of the stirring barrel 5 of the embodiment is fixed with two fixed blocks, and the two fixed blocks and the arc-shaped blocking plate 10 are provided with springs 25. By virtue of the arrangement of the springs 25, when discharging from the feeding port, the arc-shaped blocking plate 10 is fixed, so as to reduce the influence of the arc-shaped blocking plate 10 on the discharging process.
[0047] The outer side of the stirring barrel 5 of the embodiment is provided with a lock catch, and the outer side of the arc-shaped blocking plate 10 is provided with a lock catch piece. The lock catch piece and the lock catch correspond to each other. By virtue of the mutual cooperation of the lock catch piece and the lock catch, the arc-shaped blocking plate 10 is conveniently fixed on one side of the stirring barrel 5, and the feeding port is blocked.
[0048] The inner side of the spring sliding rod 2 is provided with a through groove 201. The inner side of the through groove 201 is slidably provided with a baffle 203. The lower side of the baffle 203 is provided with a damping spring 202. The upper side of the baffle 203 is fixedly provided with a sliding rod 204. One end of the sliding rod 204 is provided with a supporting block 205. The supporting block 205 is arranged on one side of the scraper 17. The spring sliding rod 2 is movably arranged on one side of the rotating rod 15. In use, in the process of rotating the rotating rod 15, the scraper 17 will be pulled to slide in the through groove 201 under the action of centrifugal force, so that the scraper 17 can contact the inner wall of the 5. When the rotating rod 15 stops rotating, the damping spring 202 will pull the baffle 203 to slide inward, and then the scraper 17 is separated from the inner wall of the 5.
[0049] The above embodiments can be combined with each other.
[0050] It should be noted that in the description of the present application, the description such as "first", "second" and the like is only used to distinguish various features, and does not have actual sequence or direction meaning, and the present application is not limited thereto.
[0051] In the description of the present application, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the present application. In the description of the present application, the illustrative description of the above terms does not necessarily mean the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0052] The preferred embodiments of the application disclosed above are only to facilitate the elucidation of the application. The preferred embodiments do not describe all the details of the application and limit the application to the specific embodiments described. Obviously, many modifications and variations can be made in light of the teachings above. The description is chosen and described in order to best explain the principles of the application and its practical application to thereby enable others skilled in the art to best utilize the application and get the best results from the application. The application is only limited by the claims and their full scope and equivalents.
Claims
1. A tea fermentation machine, characterized in that: include: Two support plates (1), a mixing barrel (5) is rotatably mounted above the two support plates (1), a rotating rod (15) is rotatably mounted inside the mixing barrel (5), two cleaning mechanisms and a plurality of water outlet holes are arranged in a circumferential array around the rotating rod (15), a feed port is provided on the circumferential side of the mixing barrel (5), and a circular arc-shaped blocking plate (10) is slidably mounted thereon, and a plurality of through holes (11) are provided inside the mixing barrel (5) and the circular arc-shaped blocking plate (10); an air jet mechanism is provided above the two support plates (1), and the air jet mechanism is located above the mixing barrel (5); two hydraulic push rods (21) are installed on the lower side of the two support plates (1), and a V-shaped drainage groove (23) is slidably mounted between the four hydraulic push rods (21); A support column (13), an electric push rod (18) and two first bearing boxes (12) are respectively provided on the upper sides of the two support plates (1); a second bearing box (14) is provided at one end of the support column (13); a rotating rod (15) is rotatably engaged between the two second bearing boxes (14); and a first motor is provided on one side of a second bearing box (14); A rotating column (3) is rotatably engaged between each of the two first bearing boxes (12), and two gears (4) are provided on the circumference of the rotating column (3); Two gear rings (6) and two annular baffles (7) are installed on the circumference of the mixing barrel (5), and the annular baffles (7) are located on the inner side of the gear ring (6). The gear ring (6) and the two opposite gears (4) are meshed with each other. The cleaning mechanism comprises a spring slide bar (2) mounted on the circumference of a rotating rod (15), and a scraper (17) is mounted on one end of the spring slide bar (2).
2. A tea fermentation machine according to claim 1, characterized in that: The jet mechanism comprises a cross bar (19) mounted on the upper side of the output ends of the two electric push rods (18), and a plurality of jet nozzles (20) are evenly distributed on the lower side of the cross bar (19).
3. A tea fermentation machine according to claim 1, characterized in that: One end of the hydraulic push rod (21) is movably matched with a base (24).
4. A tea fermentation machine according to claim 1, characterized in that: The outer diameter of the through hole (11) is 1CM and the inner diameter is 3CM.
5. A tea fermentation machine according to claim 1, characterized in that: Two fixed blocks are fixed to the outside of the mixing barrel (5), and a spring (25) is installed between the two fixed blocks and the arc-shaped blocking plate (10).
6. A tea fermentation machine according to claim 5, characterized in that: A lock buckle is provided on the outside of the mixing barrel (5), and a lock buckle piece is provided on the outside of the arc-shaped sealing plate (10), and the lock buckle piece and the lock buckle correspond to each other.
Citation Information
Patent Citations
Tea fermentation machine
CN215836902U