carrier device
By designing a rotatable gripper-based support device, the problem of low versatility of the air conditioner receiver base was solved, enabling normal production of air conditioner receivers of different specifications and improving production efficiency and equipment consistency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ZHUHAI GREE INTELLIGENT EQUIP CO LTD
- Filing Date
- 2022-12-19
- Publication Date
- 2026-04-28
AI Technical Summary
The existing air conditioner two-phase receiver sockets have low versatility, which makes it easy for the clamps to interfere with the receiver socket when changing the specifications and dimensions of the air conditioner two-phase receivers, making normal production impossible.
A bearing device is designed, including a bearing base and a rotatable gripper. The gripper extends along an arc-shaped trajectory and is tangent to the outer surface of the bearing base when in the clamping or releasing position. The rotation of the gripper is achieved through a transmission seat and a drive assembly, avoiding interference with other components.
The versatility of the bearing device has been improved, enabling it to adapt to air conditioner units of different sizes, avoiding interference between the grippers and other components, and ensuring smooth production.
Smart Images

Figure CN116037793B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of air conditioner manufacturing technology, and more specifically, to a support device. Background Technology
[0002] Currently, there are many air conditioner heat exchangers produced by non-shrink tube expansion machines. During the production process, the copper tubes of the air conditioner heat exchangers need to be placed on a special receiving base for processing.
[0003] However, due to the large number of models of air conditioner heat exchangers, the existing receiver can only produce heat exchangers of the corresponding specifications, resulting in low versatility. If the specifications and dimensions of the air conditioner heat exchanger are changed, it is very easy for the clamps of the air conditioner heat exchanger and the receiver to interfere with each other, making it impossible to produce air conditioner heat exchangers normally. Summary of the Invention
[0004] The main objective of this invention is to provide a support device to solve the problem of low versatility of the receiver sockets for air conditioners in the prior art.
[0005] To achieve the above objectives, the present invention provides a bearing device, comprising: a bearing base, wherein a mounting cavity is provided within the bearing base, and a supporting end face for supporting a target workpiece is provided within the mounting cavity; and a gripper, rotatably disposed within the mounting cavity about a predetermined axis, the gripper having a clamping position and a releasing position, at least a portion of the gripper being in contact with the target workpiece so that the gripper is in the clamping position; wherein the gripper extends along an arcuate trajectory, and when the gripper is in the clamping position or the releasing position, the outer surface of the bearing base is tangent to the outer peripheral surface of the gripper.
[0006] Furthermore, the bearing device also includes: a transmission seat, at least a portion of which is disposed within the mounting cavity, the transmission seat being rotatably disposed about a predetermined axis, and a gripper disposed on the transmission seat, the gripper being rotated by the transmission seat.
[0007] Furthermore, the transmission seat includes: a transmission baffle, rotatably arranged around a predetermined axis, two transmission baffles respectively arranged on both sides of the mounting cavity; a connecting plate, the two ends of the connecting plate being connected to the two transmission baffles respectively, and a clamping claw arranged on the connecting plate.
[0008] Furthermore, the supporting device also includes: a drive assembly, at least a portion of which is movably arranged in the vertical direction; and a connecting crank, the two ends of which are respectively connected to the drive assembly and the transmission seat, the drive assembly driving the transmission seat to rotate through the connecting crank.
[0009] Furthermore, the transmission seat is provided with a connecting shaft: the connecting crank extends vertically, and the connecting crank is provided with a first connecting hole; the extension direction of the first connecting hole and the extension direction of the connecting crank are at an angle, and the connecting shaft passes through the first connecting hole so that the transmission seat can be driven to rotate by the limiting effect of the hole wall of the first connecting hole on the connecting shaft during the process of the connecting crank moving vertically.
[0010] Furthermore, the drive assembly includes: a push rod, which is movably disposed in the vertical direction; and a connecting rod, which is disposed at the pushing end of the push rod and is drivenly connected to the connecting crank.
[0011] Furthermore, the drive assembly also includes: a push block, which is disposed at the drive end of the push rod, and a connecting rod connected to the push block; and an elastic component, which is sleeved on the push rod, with its two ends connected to the push block and the push rod respectively, and the push rod is pushed downward by the elastic restoring force of the elastic component.
[0012] Furthermore, the bearing device also includes: a mounting bracket, a bearing base disposed at the end of the mounting bracket, a drive assembly disposed on the mounting bracket, and a connecting crank disposed on the side of the mounting bracket; wherein, the connecting crank is provided with a second through hole extending in a vertical direction, and a limiting protrusion is provided on the side of the mounting bracket, at least a portion of the limiting protrusion passing through the second through hole.
[0013] Furthermore, the support base includes: a protruding plate disposed on the inner wall surface of the mounting cavity, the protruding plate extending along an arcuate trajectory from the inner wall surface of the mounting cavity toward the center of the mounting cavity, and a supporting end face disposed on the protruding plate; wherein at least a portion of the gripper is opposite to the protruding plate.
[0014] Furthermore, the support base is also provided with a clearance notch that communicates with the mounting cavity. At least part of the clearance notch is opposite to the inner wall surface where the protruding plate is located, and the gripper is cleared through the clearance notch.
[0015] The technical solution of this invention includes a support base and grippers. The support base has a mounting cavity with a support end face for supporting the target workpiece. The grippers are rotatably disposed within the mounting cavity about a predetermined axis, and have a clamping position and a release position. At least a portion of the grippers is in contact with the target workpiece, so that the grippers are in the clamping position. The grippers extend along an arcuate trajectory, and when the grippers are in the clamping or release position, the outer surface of the support base is tangent to the outer peripheral surface of the grippers. By positioning the grippers within the mounting cavity to clamp or release the target workpiece, and ensuring that the plane containing the outer surface of the support base is tangent to the outer peripheral surface of the grippers, even when different sized target workpieces are used, the range of the grippers is confined within the mounting cavity, and the grippers will not interfere with other adjacent components of the support device, thus improving the versatility of the support device. Attached Figure Description
[0016] The accompanying drawings, which form part of this application, are used to provide a further understanding of the invention. The illustrative embodiments of the invention and their descriptions are used to explain the invention and do not constitute an undue limitation of the invention. In the drawings:
[0017] Figure 1 A schematic diagram of an embodiment of the support device according to the present invention is shown;
[0018] Figure 2 A front view of the bearing device according to the present invention is shown;
[0019] Figure 3 A side view of the bearing device according to the present invention is shown;
[0020] Figure 4 A schematic diagram of the gripper of the bearing device according to the present invention in the clamping position is shown;
[0021] Figure 5 A schematic diagram of the gripper of the bearing device according to the present invention in the released position is shown;
[0022] Figure 6 A schematic diagram of the mounting bracket of the bearing device according to the present invention is shown;
[0023] Figure 7 A front view of the mounting bracket for the support device according to the present invention is shown;
[0024] Figure 8 A schematic diagram of the transmission base of the bearing device according to the present invention is shown;
[0025] Figure 9 A front view of the transmission seat of the bearing device according to the present invention is shown;
[0026] Figure 10 A schematic diagram of the structure of a load-bearing device in the prior art is shown;
[0027] Figure 11 A schematic diagram of a prior art bearing device with its clamping plate in a clamping state is shown;
[0028] Figure 12 A schematic diagram of a prior art bearing device with its clamps in a released state is shown.
[0029] The above figures include the following reference numerals:
[0030] 100. Support frame; 200. Clamping plate;
[0031] 1. Support base; 10. Mounting cavity; 11. Supporting end face; 12. Extending plate; 13. Clearance notch; 2. Gripper; 3. Transmission seat; 30. Transmission baffle; 31. Connecting plate; 32. Connecting shaft; 4. Drive assembly; 40. Push rod; 41. Connecting rod; 42. Push block; 43. Elastic component; 5. Connecting crank; 50. First connecting hole; 51. Second through hole; 6. Mounting bracket; 60. Limiting protrusion; 61. Through hole. Detailed Implementation
[0032] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0033] Existing support devices such as Figures 10 to 12 As shown, the support frame 100 is provided with two clamping plates 200. The two clamping plates 200 are arranged to be openable and closed to clamp or release the copper tube. When the size of the copper tube changes, the outer surface of the clamping plate 200 will protrude from the outer surface of the support frame 100, causing interference between the clamping plates 200 of two adjacent support frames 100. The same bearing device cannot be used for copper tubes of various sizes.
[0034] Please refer to Figures 1 to 9 The present invention provides a bearing device, comprising: a bearing base 1, wherein a mounting cavity 10 is provided in the bearing base 1, and a supporting end face 11 for supporting a target workpiece is provided in the mounting cavity 10; and a gripper 2, which is rotatably disposed in the mounting cavity 10 about a predetermined axis, the gripper 2 having a pressing position and a releasing position, at least a portion of the gripper 2 being in contact with the target workpiece so that the gripper 2 is in the pressing position; wherein the gripper 2 extends along an arcuate trajectory, and when the gripper 2 is in the pressing position or the releasing position, the outer surface of the bearing base 1 is tangent to the outer peripheral surface of the gripper 2.
[0035] The bearing device provided by the present invention includes a bearing base 1 and a gripper 2. The bearing base 1 has a mounting cavity 10, and the mounting cavity 10 has a supporting end face 11 for supporting a target workpiece. The gripper 2 is rotatably disposed within the mounting cavity 10 about a predetermined axis. The gripper 2 has a clamping position and a releasing position. At least a portion of the gripper 2 is in contact with the target workpiece, so that the gripper 2 is in the clamping position. The gripper 2 extends along an arcuate trajectory. When the gripper 2 is in the clamping or releasing position, the outer surface of the bearing base 1 is tangent to the outer peripheral surface of the gripper 2. By placing the gripper 2 within the mounting cavity 10 to clamp or release the target workpiece, and ensuring that the plane containing the outer surface of the bearing base 1 is tangent to the outer peripheral surface of the gripper 2, even when different sized target workpieces are used, the range of the gripper 2 is confined within the mounting cavity 10, and the gripper 2 will not interfere with other adjacent components of the bearing device, thus improving the versatility of the bearing device.
[0036] Specifically, the bearing device further includes: a transmission seat 3, at least a portion of which is disposed within the mounting cavity 10. The transmission seat 3 is rotatably disposed about a predetermined axis, and the gripper 2 is disposed on the transmission seat 3, driving the gripper 2 to rotate via the transmission seat 3. This configuration is simple and easy to implement, allowing the gripper 2 to switch between a clamping position and a releasing position by rotating.
[0037] In specific implementation, the transmission seat 3 includes: a transmission baffle 30, rotatably arranged around a predetermined axis, with two transmission baffles 30 respectively disposed on both sides of the mounting cavity 10; a connecting plate 31, with both ends of the connecting plate 31 connected to the two transmission baffles 30 respectively; and a clamping jaw 2 disposed on the connecting plate 31. The clamping jaw 2 is disposed in the middle of the connecting plate 31. Taking the copper pipe of an air conditioner as an example, the target workpiece of this application has a U-shaped portion that engages with the clamping jaw 2. By disposing of the clamping jaw 2 in the middle of the connecting plate 31, the transmission baffle 30 drives the clamping jaw 2 to rotate, thereby pressing the copper pipe.
[0038] Furthermore, the support device also includes: a drive assembly 4, at least a portion of which is movably arranged in the vertical direction; and a connecting crank 5, both ends of which are connected to the drive assembly 4 and the transmission seat 3 respectively, wherein the drive assembly 4 drives the transmission seat 3 to rotate via the connecting crank 5. This arrangement saves installation space and makes the overall structure of the support device more compact.
[0039] In this application, a connecting shaft 32 is provided on the transmission base 3; a connecting crank 5 extends vertically, and a first connecting hole 50 is provided on the connecting crank 5; the extension direction of the first connecting hole 50 forms an angle with the extension direction of the connecting crank 5, and the connecting shaft 32 passes through the first connecting hole 50 so that, during the vertical movement of the connecting crank 5, the limiting effect of the hole wall of the first connecting hole 50 on the connecting shaft 32 drives the transmission base 3 to rotate. Thus, when the connecting crank 5 moves vertically, since the extension direction of the first connecting hole 50 is inclined relative to the extension direction of the connecting crank 5, the blocking effect of the hole wall of the first connecting hole 50 on the connecting shaft 32 causes the connecting shaft 32 to drive the transmission base 3 to rotate. Preferably, the connecting shaft 32 is provided on the transmission baffle 30. There are two connecting cranks 5, and the two connecting cranks 5 respectively cooperate with the two transmission baffles 30.
[0040] In the embodiment provided by the present invention, the driving assembly 4 includes: a push rod 40, which is movably arranged in the vertical direction; and a connecting rod 41, which is disposed at the pushing end of the push rod 40 and is drivingly connected to the connecting crank 5. The push rod 40 extends in the vertical direction, and the connecting rod 41 extends in the horizontal direction. Both ends of the connecting rod 41 are respectively connected to two connecting cranks 5, so that the push rod 40 simultaneously drives the two connecting cranks 5 to move via the connecting rod 41.
[0041] Furthermore, the drive assembly 4 also includes: a push block 42, disposed at the drive end of the push rod 40, with the connecting rod 41 connected to the push block 42; and an elastic member 43, sleeved on the push rod 40, with both ends of the elastic member 43 connected to the push block 42 and the push rod 40 respectively. The elastic restoring force of the elastic member 43 pushes the push rod 40 downward. The push block 42 provides resistance to the elastic member 43. Preferably, the elastic member 43 is a spring. The piston rod drives the push rod 40 upward. When the push rod 40 moves upward to its limit position, the elastic member 43 compresses to a predetermined position, and then the elastic restoring force of the elastic member 43 pushes the push rod 40 downward.
[0042] In a specific implementation, the supporting device further includes: a mounting bracket 6, a supporting base 1 disposed at the end of the mounting bracket 6, a drive assembly 4 disposed on the mounting bracket 6, and a connecting crank 5 disposed on the side of the mounting bracket 6; wherein, the connecting crank 5 is provided with a second through hole 51, the second through hole 51 extending vertically, and a limiting protrusion 60 is provided on the side of the mounting bracket 6, at least a portion of the limiting protrusion 60 passing through the second through hole 51. Preferably, the mounting bracket 6 is a hollow structure, the push rod 40 is disposed inside the mounting bracket 6, the connecting crank 5 is disposed on the side of the mounting bracket 6, and the side of the mounting bracket 6 is also provided with a through hole 61, through which the connecting rod 41 is connected to the connecting crank 5. This arrangement hides most of the structure of the drive assembly 4 inside the mounting bracket 6, avoiding interference between the supporting device and other adjacent components, making the overall structure more compact.
[0043] In this application, the support base 1 includes: an extension plate 12 disposed on the inner wall surface of the mounting cavity 10, the extension plate 12 extending along an arcuate trajectory from the inner wall surface of the mounting cavity 10 toward the center of the mounting cavity 10, and a supporting end face 11 disposed on the extension plate 12; wherein at least a portion of the gripper 2 is opposite to the extension plate 12. The copper tube is supported by the extension plate 12.
[0044] Furthermore, the support base 1 is also provided with a clearance notch 13 communicating with the mounting cavity 10. At least a portion of the clearance notch 13 is opposite to the inner wall surface where the protruding plate 12 is located, and the clearance notch 13 avoids the gripper 2. This arrangement avoids mutual interference between the inner wall surface of the mounting cavity 10 and the gripper 2. The clearance notch 13 increases the rotation stroke of the gripper 2, which also allows the clamping force of the gripper 2 to be adjusted according to different sizes of copper tubes. When the rotation range of the gripper 2 is large, the clamping force on the copper tube increases, and vice versa. The gripper 2 is designed with an arc-shaped trajectory extension so that the clamping surface of the gripper 2 matches the surface of the copper tube, preventing damage to the copper tube and ensuring that the copper tube can be clamped on the support device without shrinkage during tube expansion production.
[0045] This application solves the problem of interference between load-bearing devices with varying heights and widths, and addresses the issue of interference between the clamping jaws and the lower plate due to an excessively narrow lower plate, preventing the jaws from opening. It also resolves the problem of interference between load-bearing devices caused by mixed straight and oblique insertion methods, which could not meet layout requirements and prevent the production of both devices. This enables universal production of both devices, reducing the need for additional special tooling or molds during debugging, minimizing the accumulation of errors in the intermediate process, and ensuring rapid changeover and equipment consistency.
[0046] As can be seen from the above description, the embodiments of the present invention achieve the following technical effects:
[0047] The bearing device provided by the present invention includes a bearing base 1 and a gripper 2. The bearing base 1 has a mounting cavity 10, and the mounting cavity 10 has a supporting end face 11 for supporting a target workpiece. The gripper 2 is rotatably disposed within the mounting cavity 10 about a predetermined axis. The gripper 2 has a clamping position and a releasing position. At least a portion of the gripper 2 is in contact with the target workpiece, so that the gripper 2 is in the clamping position. The gripper 2 extends along an arcuate trajectory. When the gripper 2 is in the clamping or releasing position, the outer surface of the bearing base 1 is tangent to the outer peripheral surface of the gripper 2. By placing the gripper 2 within the mounting cavity 10 to clamp or release the target workpiece, and ensuring that the plane containing the outer surface of the bearing base 1 is tangent to the outer peripheral surface of the gripper 2, even when different sized target workpieces are used, the range of the gripper 2 is confined within the mounting cavity 10, and the gripper 2 will not interfere with other adjacent components of the bearing device, thus improving the versatility of the bearing device.
[0048] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.
Claims
1. A supporting device, characterized in that, include: The bearing base (1) has an installation cavity (10) inside, and the installation cavity (10) has a supporting end face (11) for supporting the target workpiece. A gripper (2) is rotatably disposed in the mounting cavity (10) about a predetermined axis. The gripper (2) has a clamping position and a release position. At least a portion of the gripper (2) is in contact with the target workpiece so that the gripper (2) is in the clamping position. Wherein, the gripper (2) extends along an arc-shaped trajectory, and when the gripper (2) is in the pressing position or the releasing position, the outer surface of the bearing base (1) is tangent to the outer peripheral surface of the gripper (2); The bearing base (1) includes: an extension plate (12) disposed on the inner wall surface of the mounting cavity (10), the extension plate (12) extending along an arc-shaped trajectory from the inner wall surface of the mounting cavity (10) toward the center of the mounting cavity (10), and the supporting end face (11) disposed on the extension plate (12); At least a portion of the gripper (2) is opposite to the protruding plate (12).
2. The bearing device according to claim 1, characterized in that, The supporting device further includes: A transmission seat (3) is provided in the mounting cavity (10) at least part of which is rotatably provided about a predetermined axis. The gripper (2) is provided on the transmission seat (3) and is driven to rotate by the transmission seat (3).
3. The bearing device according to claim 2, characterized in that, The transmission base (3) includes: The transmission baffle (30) is rotatably arranged around a predetermined axis. There are two transmission baffles (30), and the two transmission baffles (30) are respectively arranged on both sides of the mounting cavity (10). The connecting plate (31) is connected to two transmission baffles (30) at both ends, and the gripper (2) is disposed on the connecting plate (31).
4. The bearing device according to claim 2, characterized in that, The supporting device further includes: A drive assembly (4), at least a portion of which is movably disposed in the vertical direction; A connecting crank (5) is connected at both ends to the drive assembly (4) and the transmission seat (3) respectively. The drive assembly (4) drives the transmission seat (3) to rotate through the connecting crank (5).
5. The bearing device according to claim 4, characterized in that, A connecting shaft (32) is provided on the transmission seat (3): The connecting crank (5) extends vertically, and a first connecting hole (50) is provided on the connecting crank (5). The extension direction of the first connecting hole (50) is at an angle to the extension direction of the connecting crank (5). The connecting shaft (32) passes through the first connecting hole (50) so that the transmission seat (3) can be driven to rotate by the limiting effect of the hole wall of the first connecting hole (50) on the connecting shaft (32) during the vertical movement of the connecting crank (5).
6. The bearing device according to claim 4, characterized in that, The driving component (4) includes: A push rod (40) is movably disposed in the vertical direction; A connecting rod (41) is provided at the pushing end of the push rod (40), and the connecting rod (41) is driven to be connected to the connecting crank (5).
7. The bearing device according to claim 6, characterized in that, The driving component (4) also includes: A push block (42) is disposed at the drive end of the push rod (40), and the connecting rod (41) is connected to the push block (42); An elastic component (43) is sleeved on the push rod (40). The two ends of the elastic component (43) are connected to the push block (42) and the push rod (40) respectively. The push rod (40) is pushed downward by the elastic restoring force of the elastic component (43).
8. The bearing device according to claim 4, characterized in that, The supporting device further includes: Mounting bracket (6), the bearing base (1) is disposed at the end of the mounting bracket (6), the driving assembly (4) is disposed on the mounting bracket (6), and the connecting crank (5) is disposed on the side of the mounting bracket (6); The connecting crank (5) is provided with a second through hole (51) which extends vertically. The mounting bracket (6) is provided with a limiting protrusion (60) on its side, and at least part of the limiting protrusion (60) passes through the second through hole (51).
9. The bearing device according to claim 1, characterized in that, The bearing base (1) is also provided with a clearance notch (13) communicating with the mounting cavity (10). At least part of the clearance notch (13) is opposite to the inner wall surface where the protruding plate (12) is located, and the claw (2) is avoided through the clearance notch (13).
Citation Information
Patent Citations
Pipe clamping device of pipe cutting machine
CN210412803U