A turning device for assisting in the welding of steel structure components
By designing a flip device for auxiliary welding of steel structure components, the continuous flip and accurate angle control of steel structure components is achieved by using the cross hub and the drive motor, the problems of inaccurate flip of cranes, high noise and low welding efficiency during the existing welding process are solved, and the welding efficiency and safety are improved.
Patent Information
- Application Number
- CN202211644619.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-20
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2042-12-20
AI Technical Summary
During the welding process of existing steel structure components, cranes need to cooperate with the flip members, and the flip angle cannot be accurately controlled, which is very noise and has low welding efficiency.
A flip device for assisting the welding of steel structural components is designed, including a pillow post, a flip platform, a roller pillow post and a track, and the continuous flip and accurate angle control of the steel structural components are achieved through a cross hub and a drive motor.
Continuous flip of steel structure components is achieved, welding efficiency is improved, noise is reduced, and the flip angle can be accurately controlled, avoiding the use of cranes.
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Figure CN116038231B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of steel structure component welding, and particularly relates to a turnover device for assisting in the welding of steel structure components. Background Art
[0002] Green steel structure buildings are a type of prefabricated building that can greatly save resources, protect the environment, and reduce pollution throughout the life cycle of the building. During the production process of steel structure components, welding is an essential process. During the welding of steel structure components, the components of the steel structure need to be turned over multiple times to complete the welding of multiple surfaces. In particular, the turning over of components such as steel beams, steel columns, and box-shaped components during welding is very complicated, and it is necessary to use an overhead crane in the workshop to repeatedly hoist and turn over. Moreover, during the turning over process, the turning angle and position cannot be accurately controlled, and the turning over noise is large, which not only affects work efficiency but also poses certain safety hazards.
[0003] In summary, during the existing welding of steel structure components, the cooperation of a crane is required to turn over the steel structure components. This method cannot accurately control the rotation angle of the welded components, and has a large noise and low welding efficiency. Summary of the Invention
[0004] The present invention aims to solve the problems that during the existing welding of steel structure components, the cooperation of a crane is required to turn over the steel structure components, this method cannot accurately control the rotation angle of the welded components, and has a large noise and low welding efficiency, and proposes a turnover device for assisting in the welding of steel structure components.
[0005] A turnover device for assisting in the welding of steel structure components of the present invention comprises a pillow column 1, a turnover platform 2, a roller pillow column 3, and a track 4;
[0006] Two turnover platforms 2 are arranged parallel and opposite to each other, and one of the turnover platforms 2 is provided with a pillow column 1 at each end. The bottom of the pillow column 1 is fixedly connected to the ground through an expansion bolt. The other turnover platform 2 is provided with a roller pillow column 3 at each end. The bottom of each roller pillow column 3 is in rolling connection with the track 4, and both ends of the track 4 are fixedly connected to the ground through expansion bolts;
[0007] Further, the axis of the track 4 is perpendicular to the axis of the turnover platform 2;
[0008] Further, the flipping platform 2 includes a frame 2-1, a driven shaft 2-2, a cross hub 2-3, a flipping drive shaft 2-4, a transport plate 2-5, inner side plates 2-6, rollers 2-7, a first sprocket 2-8, a drive shaft 2-9, a second sprocket 2-10, a third sprocket 2-11, a transport drive motor 2-12, a flipping drive motor 2-13, a drive sprocket 2-14, a fourth sprocket 2-15, and a grounding unit;
[0009] The cross-section of the frame 2-1 is H-shaped, and two inner side plates 2-6 are arranged inside the strip-shaped groove at the top of the frame 2-1. The two inner side plates 2-6 are symmetrically arranged with respect to the axis of the frame 2-1. A driven shaft 2-2 is arranged between one ends of the two inner side plates 2-6. The driven shaft 2-2 is rotationally connected to the inner side plates 2-6. A third sprocket 2-11 is arranged on the driven shaft 2-2. A drive shaft 2-9 is arranged between the other ends of the two inner side plates 2-6. The end of the drive shaft 2-9 is rotationally connected to the inner side plates 2-6. A second sprocket 2-10 is sleeved in the middle of the drive shaft 2-9. One end of the drive shaft 2-9 passes through one of the inner side plates 2-6 and the side wall of the frame 2-1 in sequence and is connected to the inner ring of the first sprocket 2-8. A transport drive motor 2-12 is arranged inside the strip-shaped groove at the bottom of the frame 2-1. A drive sprocket 2-14 is arranged at the output end of the transport drive motor 2-12. The drive sprocket 2-14 is connected to the first sprocket 2-8 through a chain. A plurality of rollers 2-7 are evenly arranged along the length direction at the top of the opposite inner side surfaces of the two inner side plates 2-6. A transport plate 2-5 is arranged between the two inner side plates 2-6. The bottom surface of the transport plate 2-5 is in contact with the outer surface of the rollers 2-7. The third sprocket 2-11 is connected to the second sprocket 2-10 through a chain. The middle of the bottom surface of the transport plate 2-5 is fixedly connected to the upper surface of the chain. At least three flipping drive shafts 2-4 are evenly arranged along the length direction inside the strip-shaped groove at the top of the frame 2-1. The two ends of each flipping drive shaft 2-4 pass through the side wall of the frame 2-1. A cross hub 2-3 is arranged at each end of each flipping drive shaft 2-4. The cross hub 2-3 is fixedly connected to the outer surface of the end of the flipping drive shaft 2-4. A fourth sprocket 2-15 is arranged on each flipping drive shaft 2-4. At least three flipping drive motors 2-13 are evenly arranged along the length direction inside the strip-shaped groove at the bottom of the frame 2-1. The flipping drive motors 2-13 are arranged corresponding to the flipping drive shafts 2-4. A drive sprocket 2-14 is arranged at the output end of each flipping drive motor 2-13. The drive sprocket 2-14 at the output end of each flipping drive motor 2-13 is connected to the fourth sprocket 2-15 on the corresponding flipping drive shaft 2-4 through a chain. A grounding unit is arranged between one ends of every two flipping drive shafts 2-4;
[0010] Further, a grounding unit is arranged between the end of the flipping drive shaft 2-4 and the frame 2-1;
[0011] Furthermore, the grounding unit includes a grounding cross beam 2-16, support rods 2-17, sliding sleeves 2-18 and springs 2-19;
[0012] The two support rods 2-17 are arranged in parallel and symmetrically, and a square through hole is machined at the top of each support rod 2-17. A sliding sleeve 2-18 is provided inside the square through hole, and a spring 2-19 is provided between the bottom of the sliding sleeve 2-18 and the inner bottom surface of the square through hole above the support rod 2-17. A grounding cross beam 2-16 is provided between the sliding sleeves 2-18 at the tops of the two support rods 2-17;
[0013] Furthermore, the sliding sleeve 2-18 is slidably connected to the inside of the square through hole at the top end of the support rod 2-17;
[0014] Furthermore, a square through hole is machined on the outer surface of the sliding sleeve 2-18 along the axial direction;
[0015] Furthermore, the end of the grounding cross beam 2-16 is inserted into the inside of the square through hole on the sliding sleeve 2-18;
[0016] Furthermore, the number of the flipping drive shafts 2-4 on the frame 2-1 is a multiple of three;
[0017] Furthermore, a driving motor is provided inside the roller pillow column 3, and the driving motor is used to drive the rollers inside the roller pillow column 3;
[0018] Furthermore, during use, first, according to the length of the steel structure member to be welded, the roller pillow columns 3 at both ends of one of the flipping platforms 2 are rollingly connected to the track 4, and both ends of the track 4 are fixedly connected to the ground through expansion bolts; thus, the two roller pillow columns 3 can be used to drive the flipping platform 2 to move horizontally on the track 4, so as to adjust the distance between the two flipping platforms 2 to be suitable for steel structure members of different lengths;
[0019] Then, place the two ends of the steel structure member at the right angles of the first pair of cross-shaped hubs 2-3 on the upper surface of the two turning platforms 2 respectively, and perform welding operations on the upper surface of the steel structure member to be welded. When the welding is completed, start the turning drive motor 2-13 and control the output shaft of the turning drive motor 2-13 to rotate 90°. The turning drive motor 2-13 drives the turning drive shaft 2-4 to rotate, thereby driving the cross-shaped hubs 2-3 at both ends of the turning drive shaft 2-4 to rotate, and then the steel structure member 5 to be welded can be turned. After the turning is completed, the other side of the steel structure member 5 to be welded can be welded. After the welding is completed, at this time, drive the transport drive motor 2-12. The transport drive motor 2-12 drives the drive shaft 2-9 to rotate. Then, since a plurality of rollers 2-7 are uniformly arranged along the length direction at the tops of the opposite inner sides of the two inner side plates 2-6, and a transport plate 2-5 is arranged between the two inner side plates 2-6, the bottom surface of the transport plate 2-5 is in contact with the outer surface of the rollers 2-7, the third sprocket 2-11 is connected to the second sprocket 2-10 through a chain, and the middle of the bottom surface of the transport plate 2-5 is fixedly connected to the upper surface of the chain. Furthermore, the transport plate 2-5 can be driven to move horizontally between the two inner side plates 2-6, and the two ends of the steel structure member 5 to be welded can be horizontally moved simultaneously until they move to the right angles on the outer surfaces of the next pair of cross-shaped hubs 2-3. At this time, stop driving the transport drive motor 2-12;
[0020] Finally, repeat the above process, and use the transport drive motor 2-12 to reset the moving position of the transport plate 2-5, so that the steel structure member 5 to be welded can be continuously transported to the right angles of the cross-shaped hubs 2-3, and then use the rotation of the cross-shaped hubs 2-3 to turn and weld the four sides of the steel structure member 5 to be welded step by step; this structure can assist in continuously turning over the steel structure member 5 to be welded, so that the four sides of the steel structure member 5 to be welded can be continuously welded, greatly improving the welding efficiency. Without the cooperation of a crane, this structure can also control the rotation angle of the output end of the turning drive motor 2-13 to accurately control the rotation angle of the steel structure member to be welded, and greatly reduce the noise.
[0021] The present invention has the following beneficial effects compared with the prior art:
[0022] The present invention overcomes the shortcomings of the prior art. This structure utilizes the relative synchronous rotation of three pairs of cross-shaped hubs to assist in continuously turning over the steel structure members to be welded, so that multiple sides of the steel structure members to be welded can be continuously welded, greatly improving the welding efficiency. This turning-over device does not require the cooperation of a crane. Moreover, by controlling the rotation angle of the output end of the turning drive motor, the rotation angle of each pair of cross-shaped hubs can be controlled. In combination with the fact that a plurality of rollers are evenly arranged along the length direction at the tops of the two inner sides of the two inner side plates facing each other, and a transport plate is arranged between the two inner side plates, the bottom surface of the transport plate contacts the outer surface of the rollers, the third sprocket is connected to the second sprocket through a chain, and the middle of the bottom surface of the transport plate is fixedly connected to the upper surface of the chain. Furthermore, the transport drive motor can drive the transport plate to move horizontally between the two inner side plates, so as to realize the simultaneous horizontal movement of both ends of the steel structure member to be welded until it moves to the right-angle position on the outer surface of the cross-shaped hub. By controlling the rotation angle of one pair of cross-shaped hubs, the rotation angle of the steel structure member to be welded can be accurately controlled, and the noise is greatly reduced, and the welding safety is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 FIG. is a three-dimensional schematic diagram of a turning-over device for assisting in the welding of steel structure members according to the present invention;
[0024] Figure 2 FIG. is a three-dimensional schematic diagram of a turning-over platform in a turning-over device for assisting in the welding of steel structure members according to the present invention;
[0025] Figure 3 FIG. is a bottom view of a turning-over platform in a turning-over device for assisting in the welding of steel structure members according to the present invention;
[0026] Figure 4 FIG. is a three-dimensional schematic diagram of a grounding unit in a turning-over device for assisting in the welding of steel structure members according to the present invention. DETAILED DESCRIPTION OF THE INVENTION
[0027] DETAILED DESCRIPTION OF THE INVENTION I: In combination with Figure 1 This embodiment is described. A turning-over device for assisting in the welding of steel structure members according to this embodiment includes a pillow column 1, a turning-over platform 2, a roller pillow column 3, and a track 4;
[0028] Two turning-over platforms 2 are arranged parallel to each other and opposite to each other. One pillow column 1 is provided at each end of one of the turning-over platforms 2. The bottom of the pillow column 1 is fixedly connected to the ground through an expansion bolt. One roller pillow column 3 is provided at each end of the other turning-over platform 2. The bottom of each roller pillow column 3 is in rolling connection with the track 4, and both ends of the track 4 are fixedly connected to the ground through expansion bolts;
[0029] In this specific implementation manner, when in use, first, according to the length of the steel structure member to be welded, the roller pillow columns 3 at both ends of one of the flipping platforms 2 are used to be in rolling connection with the track 4, and both ends of the track 4 are fixedly connected to the ground through expansion bolts; thus, the two roller pillow columns 3 can be used to drive the flipping platform 2 to move horizontally on the track 4, so as to adjust the distance between the two flipping platforms 2 to be applicable to steel structure members of different lengths;
[0030] Then, the two end parts of the steel structure member are respectively placed at the right-angle positions of the first pair of cross hubs 2-3 on the upper surfaces of the two flipping platforms 2, and welding operations are carried out on the upper surface of the steel structure member to be welded. When the welding is completed, the flipping drive motor 2-13 is started, and the output shaft of the flipping drive motor 2-13 is controlled to rotate by 90°. The flipping drive motor 2-13 drives the flipping drive shaft 2-4 to rotate, thereby driving the cross hubs 2-3 at both ends of the flipping drive shaft 2-4 to rotate, and then the steel structure member 5 to be welded can be flipped. After the flipping is completed, the other side of the steel structure member 5 can be welded. After the welding is completed, at this time, the transport drive motor 2-12 is driven. The transport drive motor 2-12 drives the drive shaft 2-9 to rotate. Then, a plurality of rollers 2-7 are uniformly arranged along the length direction at the tops of the two opposite inner side surfaces of the two inner side plates 2-6, and a transport plate 2-5 is arranged between the two inner side plates 2-6. The bottom surface of the transport plate 2-5 is in contact with the outer surface of the roller 2-7. The third sprocket 2-11 is connected to the second sprocket 2-10 through a chain, and the middle part of the bottom surface of the transport plate 2-5 is fixedly connected to the upper surface of the chain. Further, the transport plate 2-5 can be driven to move horizontally between the two inner side plates 2-6, and the two ends of the welded steel structure member 5 can be horizontally moved simultaneously until they move to the right-angle positions on the outer surfaces of the next pair of cross hubs 2-3. At this time, the drive of the transport drive motor 2-12 is stopped;
[0031] Finally, repeat the above process, and use the transport drive motor 2-12 to reset the moving position of the transport plate 2-5, so that the welded steel structure member 5 can be continuously transported to the right-angle position of the cross hub 2-3, and then use the rotation of the cross hub 2-3, that is, the four sides of the steel structure member 5 to be welded can be step-by-step flipped and welded; this structure can assist in continuously turning over the steel structure member 5 to be welded, so that the four sides of the steel structure member 5 to be welded can be continuously welded, greatly improving the welding efficiency. Without the cooperation of a crane, this structure can also control the rotation angle of the output end of the flipping drive motor 2-13, so as to accurately control the rotation angle of the steel structure member to be welded, and greatly reduce the noise.
[0032] Specific implementation manner two: Combine Figure 1Describing this embodiment, this embodiment is a further limitation of the flipping device described in the specific embodiment 1. For a flipping device assisting in the welding of steel structure components described in this embodiment, the axis of the track 4 is perpendicular to the axis of the flipping platform 2;
[0033] In this specific embodiment, the axis of the track 4 is perpendicular to the axis of the flipping platform 2 to facilitate the adjustment of the distance between the two flipping platforms 2.
[0034] Specific embodiment 3: Combining Figure 2 and Figure 3 Describing this embodiment, this embodiment is a further limitation of the flipping device described in the specific embodiment 2. For a flipping device assisting in the welding of steel structure components described in this embodiment, the flipping platform 2 includes a frame 2-1, a driven shaft 2-2, a cross hub 2-3, a flipping drive shaft 2-4, a transport plate 2-5, an inner side plate 2-6, rollers 2-7, a first sprocket 2-8, a drive shaft 2-9, a second sprocket 2-10, a third sprocket 2-11, a transport drive motor 2-12, a flipping drive motor 2-13, a drive sprocket 2-14, a fourth sprocket 2-15, and a grounding unit;
[0035] The cross-section of the frame 2-1 is H-shaped, and there are two inner side plates 2-6 inside the strip-shaped groove at the top of the frame 2-1. The two inner side plates 2-6 are symmetrically arranged with respect to the axis of the frame 2-1. There is a driven shaft 2-2 between one ends of the two inner side plates 2-6. The driven shaft 2-2 is rotatably connected to the inner side plates 2-6. A third sprocket 2-11 is provided on the driven shaft 2-2. There is a driving shaft 2-9 between the other ends of the two inner side plates 2-6. The end of the driving shaft 2-9 is rotatably connected to the inner side plates 2-6. A second sprocket 2-10 is sleeved in the middle of the driving shaft 2-9. After one end of the driving shaft 2-9 passes through one of the inner side plates 2-6 and the side wall of the frame 2-1 in sequence, it is connected to the inner ring of the first sprocket 2-8. And there is a transportation driving motor 2-12 inside the strip-shaped groove at the bottom of the frame 2-1. A driving sprocket 2-14 is provided at the output end of the transportation driving motor 2-12. The driving sprocket 2-14 is connected to the first sprocket 2-8 through a chain. A plurality of rollers 2-7 are evenly arranged along the length direction at the top of the two opposite inner side surfaces of the two inner side plates 2-6. And there is a transportation plate 2-5 between the two inner side plates 2-6. The bottom surface of the transportation plate 2-5 is in contact with the outer surface of the rollers 2-7. The third sprocket 2-11 is connected to the second sprocket 2-10 through a chain. And the middle of the bottom surface of the transportation plate 2-5 is fixedly connected to the upper surface of this chain. At least three flipping driving shafts 2-4 are evenly arranged along the length direction inside the strip-shaped groove at the top of the frame 2-1. And both ends of the flipping driving shaft 2-4 pass through the side wall of the frame 2-1. A cross hub 2-3 is provided at each end of each flipping driving shaft 2-4. And the cross hub 2-3 is fixedly connected to the outer surface of the end of the flipping driving shaft 2-4. A fourth sprocket 2-15 is provided on each flipping driving shaft 2-4. At least three flipping driving motors 2-13 are evenly arranged along the length direction inside the strip-shaped groove at the bottom of the frame 2-1. And the flipping driving motors 2-13 are arranged corresponding to the flipping driving shafts 2-4. A driving sprocket 2-14 is provided at the output end of each flipping driving motor 2-13. And the driving sprocket 2-14 at the output end of each flipping driving motor 2-13 is connected to the fourth sprocket 2-15 on the corresponding flipping driving shaft 2-4 through a chain. A grounding unit is provided between one ends of every two flipping driving shafts 2-4.
[0036] Specific Embodiment 4: Combining Figure 2 This embodiment is described. This embodiment is a further limitation on the flipping device described in Specific Embodiment 3. For a flipping device assisting in the welding of steel structure components described in this embodiment, there is a grounding unit between the flipping driving shaft 2-4 and the end of the frame 2-1; the second sprocket 2-10 adopts a torque limiter sprocket;
[0037] In this specific embodiment, a grounding unit is provided between one end of every two flipping drive shafts 2-4, and a grounding unit is also provided between the end of the flipping drive shaft 2-4 and the frame 2-1. This is to facilitate the contact between the outer surface of the steel structure member 5 to be welded and the top of the grounding unit during use, thereby meeting the grounding condition for welding the workpiece to be welded. In this application, the second sprocket 2-10 adopts a torque limiter sprocket. When the steel structure member 5 to be welded is in right-angle contact with the cross hub 2-3, the torque limiter sprocket can protect the transport drive motor 2-12, preventing damage to the transport drive motor 2-12 due to overload, and thus playing a role in protecting the transport drive motor 2-12.
[0038] Specific Embodiment Five: Combining Figure 4 To illustrate this embodiment, this embodiment is a further limitation on the flipping device described in Specific Embodiment Four. For a flipping device assisting in the welding of steel structure members, the grounding unit includes a grounding cross beam 2-16, support rods 2-17, sliding sleeves 2-18, and springs 2-19.
[0039] Two support rods 2-17 are arranged in parallel and symmetrically. A square through-hole is machined at the top of each support rod 2-17, and a sliding sleeve 2-18 is provided inside the square through-hole. A spring 2-19 is provided between the bottom of the sliding sleeve 2-18 and the inner bottom surface of the square through-hole in the support rod 2-17. A grounding cross beam 2-16 is provided between the sliding sleeves 2-18 at the tops of the two support rods 2-17.
[0040] In this specific embodiment, a spring 2-19 is provided between the bottom of the sliding sleeve 2-18 and the inner bottom surface of the square through-hole in the support rod 2-17, and a grounding cross beam 2-16 is provided between the sliding sleeves 2-18 at the tops of the two support rods 2-17. This is to ensure that the outer surface of the steel structure member 5 to be welded is in continuous and stable contact with the upper surface of the grounding cross beam 2-16 during use, so as to ensure a stable grounding effect and improve the continuity of welding.
[0041] Specific Embodiment Six: Combining Figure 4 To illustrate this embodiment, this embodiment is a further limitation on the flipping device described in Specific Embodiment Five. For a flipping device assisting in the welding of steel structure members, the sliding sleeve 2-18 is slidably connected to the inside of the square through-hole at the top of the support rod 2-17.
[0042] Specific Embodiment Seven: Combining Figure 4 To illustrate this embodiment, this embodiment is a further limitation on the flipping device described in Specific Embodiment Six. For a flipping device assisting in the welding of steel structure members, a square through-hole is machined along the axial direction on the outer surface of the sliding sleeve 2-18.
[0043] Specific Embodiment VIII: In combination with Figure 4 Describe this embodiment. This embodiment is a further limitation on the flipping device described in Specific Embodiment VII. For a flipping device assisting in the welding of steel structure members, the end of the grounding cross beam 2-16 is inserted into the internal square through hole of the sliding sleeve 2-18.
[0044] Specific Embodiment IX: In combination with Figure 2 Describe this embodiment. This embodiment is a further limitation on the flipping device described in Specific Embodiment III. For a flipping device assisting in the welding of steel structure members, the number of flipping drive shafts 2-4 on the frame 2-1 is a multiple of three;
[0045] In this specific embodiment, by using the number of flipping drive shafts 2-4 on the frame 2-1 as a multiple of three, multiple steel structure members 5 to be welded can be flipped simultaneously and welding operations can be carried out.
[0046] Specific Embodiment X: In combination with Figure 4 Describe this embodiment. This embodiment is a further limitation on the flipping device described in Specific Embodiment I. For a flipping device assisting in the welding of steel structure members, a driving motor is provided inside the roller pillow column 3, and this driving motor is used to drive the rollers inside the roller pillow column 3;
[0047] In this specific embodiment, by providing a driving motor inside the roller pillow column 3, and this driving motor is used to drive the rollers inside the roller pillow column 3; so as to facilitate the rapid movement of the flipping platform 2 on the track 4.
[0048] Working Principle
[0049] During use, first, according to the length of the steel structure member to be welded, the roller pillow columns 3 at both ends of one of the flipping platforms 2 are in rolling connection with the track 4, and both ends of the track 4 are fixed to the ground through expansion bolts; thus, the two roller pillow columns 3 can drive the flipping platform 2 to move horizontally on the track 4, so as to adjust the distance between the two flipping platforms 2 to be suitable for steel structure members of different lengths;
[0050] Then, place the two ends of the steel structure member on the right-angled corners of the first pair of cross-shaped hubs 2-3 on the upper surfaces of the two turning platforms 2 respectively, and perform welding operations on the upper surface of the steel structure member to be welded. When the welding is completed, start the turning drive motor 2-13 and control the output shaft of the turning drive motor 2-13 to rotate 90°. The turning drive motor 2-13 drives the turning drive shaft 2-4 to rotate, thereby driving the cross-shaped hubs 2-3 at both ends of the turning drive shaft 2-4 to rotate, and then the steel structure member 5 to be welded can be turned over. After the turning is completed, the other side of the steel structure member 5 to be welded can be welded. After the welding is completed; at this time, drive the transport drive motor 2-12. The transport drive motor 2-12 drives the drive shaft 2-9 to rotate. Then, a plurality of rollers 2-7 are evenly arranged along the length direction at the tops of the two opposite inner sides of the two inner side plates 2-6, and a transport plate 2-5 is arranged between the two inner side plates 2-6. The bottom surface of the transport plate 2-5 is in contact with the outer surface of the roller 2-7. The third sprocket 2-11 is connected to the second sprocket 2-10 through a chain, and the middle part of the bottom surface of the transport plate 2-5 is fixedly connected to the upper surface of the chain. Thus, the transport plate 2-5 can be driven to move horizontally between the two inner side plates 2-6, and the two ends of the steel structure member 5 to be welded can be horizontally moved simultaneously until they move to the right-angled corners on the outer surfaces of the next pair of cross-shaped hubs 2-3. At this time, stop driving the transport drive motor 2-12;
[0051] Finally, repeat the above process, and use the transport drive motor 2-12 to reset the moving position of the transport plate 2-5, so that the steel structure member 5 to be welded can be continuously transported to the right-angled corners of the cross-shaped hubs 2-3, and then use the rotation of the cross-shaped hubs 2-3 to turn over and weld the four sides of the steel structure member 5 to be welded step by step; this structure can assist in continuously turning over the steel structure member 5 to be welded, so that the four sides of the steel structure member 5 to be welded can be continuously welded, greatly improving the welding efficiency. Without the cooperation of a crane, this structure can also control the rotation angle of the output end of the turning drive motor 2-13, so as to accurately control the rotation angle of the steel structure member to be welded, and greatly reduce the noise.
Claims
1. A turning device for assisting in the welding of steel structure components, characterized in that: it includes a pillow column (1), a turning platform (2), a roller pillow column (3) and a track (4); Two turning platforms (2) are arranged parallel and opposite to each other, and one of the turning platforms (2) is provided with a pillow column (1) at each end. The bottom of the pillow column (1) is fixedly connected to the ground through expansion bolts. The other turning platform (2) is provided with a roller pillow column (3) at each end. The bottom of each roller pillow column (3) is in rolling connection with the track (4), and both ends of the track (4) are fixedly connected to the ground through expansion bolts; the axis of the track (4) is perpendicular to the axis of the turning platform (2); The turning platform (2) includes a frame (2-1), a driven shaft (2-2), a cross hub (2-3), a turning drive shaft (2-4), a transport plate (2-5), an inner side plate (2-6), rollers (2-7), a first sprocket (2-8), a drive shaft (2-9), a second sprocket (2-10), a third sprocket (2-11), a transport drive motor (2-12), a turning drive motor (2-13), a drive sprocket (2-14), a fourth sprocket (2-15) and a grounding unit; The cross-section of the frame (2-1) is H-shaped, and there are two inner side plates (2-6) inside the strip-shaped groove at the top of the frame (2-1). The two inner side plates (2-6) are symmetrically arranged with respect to the axis of the frame (2-1). There is a driven shaft (2-2) between one ends of the two inner side plates (2-6). The driven shaft (2-2) is rotatably connected to the inner side plates (2-6). A third sprocket (2-11) is provided on the driven shaft (2-2). There is a driving shaft (2-9) between the other ends of the two inner side plates (2-6). The end of the driving shaft (2-9) is rotatably connected to the inner side plates (2-6). A second sprocket (2-10) is sleeved in the middle of the driving shaft (2-9). After one end of the driving shaft (2-9) passes through one of the inner side plates (2-6) and the side wall of the frame (2-1) in sequence, it is connected to the inner ring of the first sprocket (2-8). And there is a transport driving motor (2-12) inside the strip-shaped groove at the bottom of the frame (2-1). A driving sprocket (2-14) is provided at the output end of the transport driving motor (2-12). The driving sprocket (2-14) is connected to the first sprocket (2-8) through a chain. A plurality of rollers (2-7) are evenly arranged along the length direction at the top of the two opposite inner side surfaces of the two inner side plates (2-6). And there is a transport plate (2-5) between the two inner side plates (2-6). The bottom surface of the transport plate (2-5) is in contact with the outer surface of the rollers (2-7). The third sprocket (2-11) is connected to the second sprocket (2-10) through a chain. And the middle of the bottom surface of the transport plate (2-5) is fixedly connected to the upper surface of this chain. At least three flipping drive shafts (2-4) are evenly arranged along the length direction inside the strip-shaped groove at the top of the frame (2-1). And both ends of the flipping drive shaft (2-4) pass through the side wall of the frame (2-1). A cross hub (2-3) is provided at each end of each flipping drive shaft (2-4). And the cross hub (2-3) is fixedly connected to the outer surface of the end of the flipping drive shaft (2-4). A fourth sprocket (2-15) is provided on each flipping drive shaft (2-4). At least three flipping drive motors (2-13) are evenly arranged along the length direction inside the strip-shaped groove at the bottom of the frame (2-1). And the flipping drive motors (2-13) are arranged corresponding to the flipping drive shafts (2-4). A driving sprocket (2-14) is provided at the output end of each flipping drive motor (2-13). And the driving sprocket (2-14) at the output end of each flipping drive motor (2-13) is connected to the fourth sprocket (2-15) on the corresponding flipping drive shaft (2-4) through a chain. A grounding unit is provided between one ends of every two flipping drive shafts (2-4).
2. An overturning device for assisting in the welding of steel structure members according to claim 1, characterized in that: A grounding unit is provided between the flipping drive shaft (2-4) and the end of the frame (2-1); the second sprocket (2-10) adopts a torque limiter sprocket.
3. An overturning device for assisting in the welding of steel structure members according to claim 2, It is characterized in that: The grounding unit includes a grounding cross beam (2-16), support rods (2-17), sliding sleeves (2-18) and springs (2-19); Two support rods (2-17) are arranged in parallel and symmetrically, and a square through hole is machined at the top of each support rod (2-17). A sliding sleeve (2-18) is arranged inside the square through hole, and a spring (2-19) is arranged between the bottom of the sliding sleeve (2-18) and the inner bottom surface of the square through hole in the support rod (2-17). A grounding cross beam (2-16) is arranged between the sliding sleeves (2-18) at the tops of the two support rods (2-17).
4. A turning device for assisting in the welding of steel structure members according to claim 3, It is characterized in that: The sliding sleeve (2-18) is slidably connected to the inside of the square through hole at the top end of the support rod (2-17).
5. A turning device for assisting in the welding of steel structure members according to claim 4, It is characterized in that: A square through hole is machined on the outer surface of the sliding sleeve (2-18) along the axial direction.
6. A turning device for assisting in the welding of steel structure members according to claim 5, It is characterized in that: The end of the grounding cross beam (2-16) is inserted into the inside of the square through hole in the sliding sleeve (2-18).
7. A turning device for assisting in the welding of steel structure members according to claim 1, It is characterized in that: The number of turning drive shafts (2-4) on the frame (2-1) is a multiple of three.
8. A turning device for assisting in the welding of steel structure members according to claim 1, It is characterized in that: A driving motor is arranged inside the roller pillow column (3), and the driving motor is used to drive the rollers inside the roller pillow column (3).
Citation Information
Patent Citations
Turnover device for steel structural part welding
CN216097274U