Spring Coil Assembly Machine
By combining the indexing rotary table and the upper disc lifting mechanism, multi-process and multi-station synchronous operation is achieved, solving the problems of workpiece loosening and large number of cylinders in the existing technology, improving the stability and efficiency of spring ring assembly, and reducing costs.
Patent Information
- Application Number
- CN202310292751.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-24
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2043-03-24
AI Technical Summary
In existing automatic spring coil assembly equipment, the vibratory feeder causes large machine vibrations, making the workpiece easy to loosen or shift, resulting in a high failure rate of rivet assembly. It also requires a large number of cylinders, leading to high costs and complex control.
The system employs an indexing rotary disc mechanism combined with an upper disc lifting mechanism. By using a synchronous wheel and motor drive instead of a cylinder, it enables simultaneous operation of multiple processes and multiple workstations. The auxiliary assembly mechanism with added detection function ensures that the workpiece does not loosen during assembly.
It improved assembly stability and yield, reduced costs, decreased failures, and enhanced work efficiency and vibration resistance.
Smart Images

Figure CN116060941B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automated assembly of spring coils, and in particular to a spring coil assembly machine. Background Technology
[0002] like Figure 29 As shown, the existing spring coil has an overall ring-shaped structure, including a spring coil body t1, a door seal t2, a torsion spring t3, and a rivet t4. The spring coil body t1 has an opening at one end, and both the spring coil body t1 and the door seal t2 have rivet holes at their heads. The two are hinged together by the rivet t4 through the rivet holes. The tails of the two form a normally closed switch that can be opened and closed. The closed loop that can be formed between the spring coil body t1 and the door seal t2 is an elastic buckle. The torsion spring t3 is installed between the spring coil body t1 and the door seal t2. The circle of the torsion spring t3 is fixed at the hinge of the spring coil body t1 and the door seal t2 by the rivet t4. Pressing the door seal t2 can compress the torsion spring t3 and rotate it relative to the spring coil body t1, thereby forming an opening between the spring coil body t1 and the door seal t2. After that, releasing the door seal t2 will allow it to return to its original shape under the action of the torsion spring t3.
[0003] Currently, in automated assembly equipment for spring coils, such as the Chinese invention patent application with application number CN202210827581.0 entitled "An Automatic Assembly Equipment for Spring Buckles," it includes a worktable and a turntable mechanism set on the worktable. The turntable mechanism has one or more evenly distributed fixtures. The worktable is equipped with a buckle feeding mechanism arranged along the rotation direction of the turntable mechanism for feeding buckles onto the fixtures, a spring assembly mechanism for feeding spring components onto the fixtures and pushing them into the buckle opening from one side, a fastening assembly mechanism for feeding fastening components onto the fixtures and pushing them into the second opening of the fastening component from one side, a fastening assembly mechanism for feeding pins onto the fixtures, a riveting mechanism for riveting spring buckles on the fixtures through pin holes, a discharge mechanism for discharging spring buckles from the fixtures, and a controller for controlling the above mechanisms. This equipment features a high degree of automation, fast assembly speed, and high assembly stability. Correspondingly, the process of automatically assembling spring rings using this tooling mold is also disclosed: the retaining ring is conveyed from the retaining ring feeding mechanism to the fixture, the retaining ring rotates along the turntable mechanism to the spring assembly mechanism station, the spring component is conveyed from the spring assembly mechanism to the fixture, and the spring component and retaining ring are initially assembled through the opening at one end of the retaining ring. After the spring assembly is completed, the fixture rotates along the turntable mechanism to the fastener assembly mechanism station, and the fastener assembly mechanism conveys the fastener to the fixture for the second step of assembly with the retaining ring and spring component. The fastener is pushed in so that the fastener is assembled from one side of the retaining ring, and the spring is assembled. The fixtures for the spring and fastening parts rotate along the turntable mechanism to the pin assembly mechanism station. The pin assembly mechanism delivers the pins to the pin holes on the spring for the third step of assembly. After the third step of assembly is completed, the fixture rotates along the turntable mechanism to the riveting mechanism station. The riveting mechanism rivets and fixes the spring with the assembled pins. After the spring is riveted and fixed, the fixture rotates along the turntable mechanism to the unloading mechanism station. The unloading mechanism pushes the spring out of the fixture to complete the unloading. Throughout the process, the spring, fastening parts, and buckles are all automatically fed and assembled, resulting in a high degree of automation in the assembly process.
[0004] However, because the buckle feeding mechanism uses a vibratory feeder to feed workpieces separately, it causes significant vibration of the assembly table. Each workpiece requires top-pressing of previously assembled workpieces onto the tooling mold during assembly; otherwise, the pre-arranged workpieces are prone to loosening or displacement. This can lead to misalignment between the torsion spring and the rivet hole during rivet insertion, increasing the failure rate of rivet assembly and significantly reducing the yield of assembled finished products, resulting in substantial waste or rework. The rivet assembly pressing mechanism needs to include a limiting device to prevent torsion spring displacement during rivet insertion. Furthermore, in existing technologies, the auxiliary assembly mechanism uses a large number of cylinders in its drive unit, resulting in high costs, complex control, and insufficient cylinder pressing power. Summary of the Invention
[0005] To address the aforementioned technical problems in existing automatic spring coil assembly equipment, this invention provides a more scientific and practical solution by adding auxiliary assembly mechanisms with specific functions. The technical solution adopted is as follows:
[0006] A spring coil assembly machine includes the following functional mechanisms:
[0007] Indexing rotary table mechanism, used to drive workpiece to rotate in process sequence, including indexing rotary table that can rotate in steps according to indexing angle;
[0008] The upper disc auxiliary assembly mechanism is vertically and flexibly mounted above the indexing rotary table mechanism. It is an auxiliary assembly mechanism for installing workpieces. It includes an upper disc and a crossbeam. The upper disc is located above the central area of the indexing rotary table. The upper disc is mounted on the crossbeam and spans across the indexing rotary table mechanism together with the crossbeam.
[0009] The upper disc lifting mechanism is used to drive the upper disc auxiliary assembly mechanism to perform up and down lifting actions;
[0010] The tooling molds are arranged on the edge of the indexing rotary table according to the process sequence. One tooling mold corresponds to one process station and is used to fix the workpiece in the assembly.
[0011] The workpiece feeding device is located next to the indexing rotary table mechanism and is used to arrange and transport the various workpieces to be assembled to the side of the indexing rotary table. The workpiece feeding device includes a main feeding device, a torsion spring feeding device, a door seal feeding device, and a rivet feeding device arranged in a counterclockwise direction around the indexing rotary table mechanism.
[0012] The main assembly mechanism is located outside the indexing rotary table and is used to place the spring coil body from the main feeding device into the corresponding position of the tooling mold.
[0013] The outer side alignment mechanism is located on the outside of the indexing rotary table and on the right side of the main body assembly mechanism. It is used to guide the spring coil body assembled by the main body assembly mechanism from the side.
[0014] The main inspection mechanism is suspended outward from the edge of the indexing rotary table and is located on the right side of the main assembly mechanism. It is used to check whether the main body of the spring coil in the tooling mold is in place.
[0015] The torsion spring assembly mechanism is located outside the indexing rotary table, to the right of the top-alignment mechanism on the outside of the main body, and is used to place the torsion spring from the torsion spring feeding device onto the spring coil body of the tooling mold.
[0016] The torsion spring positioning detection mechanism is suspended outward on the crossbeam or the edge of the indexing rotary table, located on the right side of the torsion spring assembly mechanism, and is used to detect whether the torsion spring in the tooling mold is in place.
[0017] The door seal assembly mechanism is located outside the indexing rotary table and to the right of the torsion spring positioning detection mechanism. It is used to place the door seal from the door seal feeding device into the tooling mold and install it onto the spring coil body.
[0018] The door seal detection and alignment mechanism is suspended outward from the edge of the indexing rotary table and located on the right side of the door seal assembly mechanism. It is used to detect whether the door seal in the tooling mold is in place.
[0019] The rivet assembly mechanism is located outside the indexing rotary table and to the right of the door seal detection and alignment mechanism. It is used to insert the rivet into the coaxial hole of the spring coil body, torsion spring, and door seal.
[0020] The rivet inspection mechanism is suspended outwards from the edge of the indexing rotary table to detect whether the rivets are in place.
[0021] The rivet engagement mechanism, located to the right of the rivet detection mechanism, includes a stamping part and a riveting part. The stamping part is suspended outward from the crossbeam or the edge of the indexing rotary table for riveting rivets.
[0022] The finished product discharge mechanism is located outside the indexing rotary table and to the right of the rivet engagement mechanism, and is used for the classification and collection of finished products.
[0023] In use, the tooling molds of multiple spring coils are arranged in the indexing rotary table mechanism that rotates counterclockwise according to the process sequence, forming a multi-station cyclic process flow assembly line, and are continuously fed by the workpiece feeding device set on the periphery of the indexing rotary table.
[0024] In the workpiece auxiliary assembly mechanism, the main body detection mechanism, torsion spring positioning detection mechanism, door seal detection and alignment mechanism, and rivet detection mechanism are mounted on the upper disc auxiliary assembly mechanism and are driven by the upper disc lifting mechanism. The upper disc lifting mechanism is connected to the motor drive device through a synchronous pulley, thereby enabling the various functional mechanisms to lift and lower synchronously, replacing all cylinders. This ensures simultaneous lifting and lowering, and overcomes the various problems caused by the extensive use of cylinders, such as high cost, difficulty in control, and frequent malfunctions. Driven by the upper disc lifting mechanism, each functional mechanism switches up and down accordingly. When each functional mechanism is in the high position, the indexing rotary table rotates by one angle and advances one process station. Each process involves pressing the corresponding spring ring or spring ring component placed in the tooling mold to ensure that the spring ring body, door seal, torsion spring, rivets, and other components do not loosen during assembly. This also allows for a larger gap between the tooling mold and the spring ring, significantly increasing the tolerance for deformation of the spring ring blank, thereby reducing downtime and jamming caused by the quality of the spring ring blank. Then, each functional mechanism simultaneously performs its corresponding process for its respective task. If any abnormality is detected by the detection mechanism, an alarm is issued in conjunction with the controller. This cycle repeats continuously, forming a continuous automated assembly line for spring rings, greatly improving work efficiency.
[0025] As can be seen from the above, compared with the prior art, the present invention also has the following advantages: multi-process and multi-station operation is carried out simultaneously, and the positioning detection and assembly auxiliary clamping parts are completed simultaneously in the same lifting action, which greatly improves the working efficiency of automatic spring ring assembly; one lifting mechanism replaces multiple cylinders, which is low in cost, easy to control, and has fewer failures; the optimized rivet assembly top pressing mechanism presses the spring ring from the top, and at the same time applies the rear front pressing pressure to the torsion spring that is easy to loosen, thus limiting the loosening of the torsion spring; at the same time, it also improves the vibration resistance of the workpiece, has high assembly stability, and improves the yield rate. Attached Figure Description
[0026] The accompanying drawings are provided to further illustrate the invention and are used together with the embodiments of the invention to explain the invention. They do not constitute a limitation of the invention. In the drawings:
[0027] Figure 1 This is a top view of a preferred embodiment of the spring coil assembly machine of the present invention;
[0028] Figure 2 for Figure 1 A three-dimensional image;
[0029] Figure 3 A three-dimensional view of the indexing rotary disk mechanism;
[0030] Figure 4 This is an exploded view of the upper disc auxiliary assembly mechanism and the upper disc lifting mechanism;
[0031] Figure 5 A three-dimensional view of the main assembly mechanism;
[0032] Figure 6 for Figure 5 Exploded view of the main components;
[0033] Figure 7 A three-dimensional view of the main body's outer top-aligning mechanism;
[0034] Figure 8 A three-dimensional diagram of the main testing institution;
[0035] Figure 9 A perspective view of the torsion spring assembly mechanism;
[0036] Figure 10 A perspective view of the torsion spring assembly mechanism;
[0037] Figure 11 for Figure 10 Enlarged view of point B;
[0038] Figure 12 A three-dimensional view of the main body pressing mechanism for the torsion spring assembly;
[0039] Figure 13 A three-dimensional view of the torsion spring positioning detection mechanism;
[0040] Figure 14 A perspective view of the door sealing assembly mechanism;
[0041] Figure 15 A three-dimensional view of the door sealing assembly mechanism from another perspective;
[0042] Figure 16 For the door Figure 15 Enlarged view at point F;
[0043] Figure 17 A perspective view of the door seal receiving assembly;
[0044] Figure 18 A three-dimensional view of the door seal receiving assembly from another perspective;
[0045] Figure 19 A 3D view of the door seal mounting assembly and the door seal mounting pressing assembly;
[0046] Figure 20 A 3D view of the mold stop control assembly;
[0047] Figure 21 A 3D view of the door seal detection and alignment mechanism;
[0048] Figure 22This is the front view of the rivet assembly mechanism;
[0049] Figure 23 for Figure 22 A three-dimensional image;
[0050] Figure 24 for Figure 23 Exploded view;
[0051] Figure 25 A 3D view of the rivet inspection mechanism;
[0052] Figure 26 A three-dimensional diagram of the rivet engagement mechanism;
[0053] Figure 27 This is a 3D view of the finished product transfer mechanism.
[0054] Figure 28 A 3D view of the finished product sorting mechanism;
[0055] Figure 29 This is an assembly diagram of the tooling mold and the spring ring; Detailed Implementation
[0056] The present invention and its beneficial technical effects will be further described in detail below with reference to the accompanying drawings and preferred embodiments. In the present invention, the term "right side" refers to the orientation related to the indexing rotary disk mechanism in a counterclockwise direction.
[0057] like Figures 1-29 As shown, the preferred embodiment of the spring coil assembly machine of the present invention includes the following functional mechanisms:
[0058] Indexing rotary disk mechanism a, used to drive the workpiece to rotate in the process sequence, including an indexing rotary disk a1 that can rotate in steps according to the indexing angle;
[0059] The upper disc auxiliary assembly mechanism b is vertically and flexibly set above the indexing rotary disc mechanism a. It is an auxiliary assembly mechanism for installing workpieces. It includes an upper disc b1 and a crossbeam b2. The upper disc b1 is located above the central area of the indexing rotary disc a1. The upper disc b1 is set on the crossbeam b2 and spans across the indexing rotary disc mechanism a together with the crossbeam b2.
[0060] The upper disc lifting mechanism is used to drive the upper disc auxiliary assembly mechanism b to perform up and down lifting actions;
[0061] The tooling molds m0 are arranged on the edge of the indexing rotary table a1 according to the process sequence. One tooling mold m0 corresponds to one process station and is used to fix the workpiece in the assembly.
[0062] The workpiece feeding device is located beside the indexing rotary table mechanism a1 and is used to arrange and transport the various workpieces to be assembled to the indexing rotary table a1. The workpiece feeding device includes a main feeding device e1, a torsion spring feeding device e2, a door seal feeding device e3, and a rivet feeding device e4 arranged counterclockwise around the indexing rotary table mechanism a1 in sequence. The workpieces are then transferred to the tooling mold m0 by the corresponding assembly mechanism.
[0063] The main assembly mechanism 1 is located outside the indexing rotary table a1 and is used to place the spring coil body t1 from the main feeding device e1 into the corresponding position of the tooling mold m0.
[0064] The outer side alignment mechanism 2 is located on the outside of the indexing rotary disk a1 and on the right side of the main body assembly mechanism 1. It is used to guide the spring coil body t1 assembled by the main body assembly mechanism 1 from the side.
[0065] The main detection mechanism 2b is suspended outward from the edge of the indexing rotary disk a1 and is located on the right side of the main assembly mechanism 1. It is used to detect whether the spring coil body t1 in the tooling mold m0 is in place.
[0066] The torsion spring assembly mechanism 3, whose main body is located outside the indexing rotary disk a1 and to the right of the top alignment mechanism 2 outside the main body, is used to place the torsion spring t3 from the torsion spring feeding device e2 onto the spring coil body t1 of the tooling mold m0.
[0067] The torsion spring positioning detection mechanism 4 is suspended outward on the crossbeam b2 or the edge of the indexing rotary disk a1, located on the right side of the torsion spring assembly mechanism 3, and is used to detect whether the torsion spring t3 in the tooling mold m0 is in place.
[0068] The door seal assembly mechanism 5 is located outside the indexing rotary disk a1 and to the right of the torsion spring positioning detection mechanism 4. It is used to place the door seal t2 from the door seal feeding device e3 into the tooling mold m0 and install it onto the spring coil body t1.
[0069] The door seal detection and alignment mechanism 6 is suspended outward from the edge of the indexing rotary table a1 and located on the right side of the door seal assembly mechanism 5. It is used to detect whether the door seal t2 in the tooling mold m0 is in place.
[0070] The rivet assembly mechanism 7 is located outside the indexing rotary disk a1 and to the right of the door seal detection and alignment mechanism 6. It is used to put the rivet t4 into the coaxial hole of the spring coil body t1, the torsion spring t3, and the door seal t2.
[0071] The rivet inspection mechanism 8 is suspended outward from the edge of the indexing rotary table a1 to detect whether the rivet t4 is in place;
[0072] The rivet engagement mechanism 9 is located to the right of the rivet detection mechanism 8. It includes a stamping part and a riveting part. The stamping part is suspended outward on the crossbeam b2 or the edge of the indexing rotary disk a1 for riveting rivets t4.
[0073] The finished product discharge mechanism 10 is located outside the indexing rotary disk a1 and to the right of the rivet riveting mechanism 9, and is used for the classification and collection of finished products.
[0074] Preferably, see Figures 1-2 , Figure 4 For ease of control, the upper disc lifting mechanism also includes bearing c3, vertical slide seat c1, vertical slide block c2, inner cam c5, hanging shaft c6, and synchronous wheel c7. Each bearing c3, inner cam c5, vertical slide block c2, and vertical slide seat c1 consists of two parts. Each vertical slide block c2 is slidably fitted inside the vertical slide seat c1. The two ends of the crossbeam b2 are connected across the two vertical slide blocks c2 to form a gantry frame. The hanging shaft c6, bearing c3, inner cam c5, and synchronous wheel c7 constitute the lifting drive assembly. The two inner cams c5 are respectively fitted at different positions on the hanging shaft c6, and the two bearings c3 are correspondingly distributed at the lower part of the vertical slide block c2. The synchronous wheel c7 is fitted on the hanging shaft c6. The bearing c3 extends laterally from one side of the vertical slide block c2 and presses into the curved groove of the inner cam c5.
[0075] The upper disc auxiliary assembly mechanism b also includes an inner steering block b3 and an outer steering block b4. The crossbeam b2 is divided into two sections. One end of one section of the crossbeam b2 is fixed to the bottom of the upper disc b1 through the inner steering block b3, and the other end is set on the vertical slider c2 through the outer steering block b4. One end of the other section of the crossbeam b2 is fixed to the bottom of the upper disc b1, and the other end is set on the vertical slider c2. The upper surface of the upper disc b1 is provided with a cross arm mounting groove b5 for installing each auxiliary assembly mechanism.
[0076] The upper disc lifting mechanism is connected to the crossbeam drive device q1 via a synchronous wheel, thereby enabling all functional mechanisms to lift and lower synchronously, replacing all cylinders. This achieves simultaneous lifting and lowering, and maintains a consistent pace, overcoming various problems such as high cost, difficulty in control, and numerous malfunctions caused by the extensive use of cylinders.
[0077] Preferably, see Figures 1-3 , Figures 5-7 The main assembly mechanism 1 includes a main feeding seat 11, a main horizontal material handling assembly, and a main vertical material dropping assembly;
[0078] The main horizontal material handling assembly includes a main feeding frame 12, a main feeding horizontal sliding clamp 14, a main feeding horizontal cylinder 15, a clamp stroke opening block 16, a main movable clamping arm 17, a main fixed clamping arm 18, a clamping arm return spring 19, a clamping limit pressure plate 1a, a main clamping groove 1b, a main material storage cantilever 1c, and a main material storage vertical rod 1d.
[0079] The main vertical unloading assembly includes a main unloading vertical slide block 1g, a main unloading vertical slider 1h, a main unloading top pressure plate 1i, a main unloading vertical cylinder 1f, a main unloading cantilever 1e, and a main unloading frame 1k;
[0080] The main feeding seat 11 is located beside the indexing rotary table mechanism a, and the main feeding frame 12 is located on the main feeding seat 11; the main feeding transverse slide plate 13 and the main feeding transverse slide clamp 14 are both slidably located on the main feeding frame 12, and the main feeding transverse slide plate 13, which laterally pushes the main feeding transverse slide clamp 14 to move, is connected to the rear side of the main feeding transverse slide clamp 14.
[0081] The main feeding transverse slide clamp 14 is positioned opposite the front end of the indexing rotary disk a1 and is equipped with a main movable clamping arm 17 and a main fixed clamping arm 18 for clamping the workpiece. The main fixed clamping arm 18 is fixed to one side of the front end of the main feeding transverse slide plate 13. The main movable clamping arm 17 is rotatably positioned on one side of the main fixed clamping arm 18. The main movable clamping arm 17 and the main fixed clamping arm 18 are positioned opposite each other to form an openable clamp. A main clamping groove 1b with a shape matching the outer contour of the spring coil body t1 is provided between the main movable clamping arm 17 and the main fixed clamping arm 18. The clamping arm return spring 19 is fixed at both ends between the front ends of the main movable clamping arm 17 and the main fixed clamping arm 18.
[0082] The main feeding horizontal cylinder 15 is located at the rear of the main feeding frame 12 and is used to drive the main feeding horizontal slide plate 13 to slide on the main feeding frame 12.
[0083] The main unloading rack 1k is located beside the main feeding rack 12, and the main storage cantilever 1c is located on the main unloading rack 1k. The main storage cantilever 1c extends suspended above the main feeding horizontal slide plate 13. The main storage vertical rod 1d is vertically connected to the main feeding horizontal slide clamp 14. The lower end of the main storage vertical rod 1d is aligned with the main clamping groove 1b. One side of the cross-section of the main storage vertical rod 1d is an arc circle that matches the inner contour of the spring coil body t1, and the other side is a rectangular fixed limiting edge. The main storage vertical rod 1d is fixed to the main storage cantilever 1c through the rectangular fixed limiting edge. The main storage vertical rod 1d is used to orderly store the spring coil body t1 to be assembled. The top of the main storage vertical rod 1d is connected to the discharge port of the main feeding device e1.
[0084] The clamp stroke opening block 16 is set on the side wall of the main feed rack 12. One end of the clamp stroke opening block 16 extends into the rear end of the main movable clamp arm 17 and is used to trigger the main movable clamp arm 17 to open relative to the main fixed clamp arm 18. The main movable clamp arm 17 is opened by the impact of the clamp stroke opening block 16 and closed and reset by the tension of the clamp arm reset spring 19.
[0085] There are two clamping limit plates 1a, which are respectively set on the left and right sides of the main feeding frame 12 and distributed above the main movable clamping arm 17 and the main fixed clamping arm 18.
[0086] The main unloading cantilever 1e is mounted on the main unloading frame 1k, and extends suspended above the front of the main feeding horizontal sliding clamp 14; the main unloading vertical slide 1g is vertically connected to the main unloading cantilever 1e, and the main unloading vertical slider 1h is slidably mounted on the main unloading vertical slide 1g, with the lower part of the main unloading vertical slider 1h extending laterally above the front of the main feeding frame 12; the main unloading vertical cylinder 1f, used to drive the main unloading vertical slider 1h to slide up and down, is mounted on the top of the main unloading vertical slide 1g; the main unloading top pressure plate 1i consists of 3 pieces, distributed according to the outline of the spring coil body t1 at the bottom of the main unloading vertical slider 1h to form a 3-jaw pressing structure. When the main movable clamping arm 17 and the main fixed clamping arm 18 move below the main unloading vertical slide 1g, the main clamping groove 1b is directly below the 3-jaw pressing structure; it is used to press the spring coil body t1 in the main clamping groove 1b downward and drop it into the tooling mold m0, completing the assembly of the spring coil body t1.
[0087] Preferably, see Figures 1-2 , Figure 7 The main body outer top alignment mechanism 2 includes a main body outer top alignment seat 21, a main body top alignment horizontal slide seat 22, a main body top alignment horizontal slider 23, a main body top alignment pressure block 24, and a main body top alignment cylinder 25. The main body outer top alignment seat 21 is located beside the indexing rotary disk mechanism a and on the right side of the main body assembly mechanism 1. The main body top alignment horizontal slide seat 22 is located on the main body outer top alignment seat 21. The main body top alignment horizontal slider 23 is slidably located on the main body top alignment horizontal slide seat 22. The main body top alignment pressure block 24 is located in front of the main body top alignment horizontal slider 23, and the position of the main body top alignment pressure block 24 is horizontally opposite to the outer side of the spring ring main body t1 in the tooling mold m0.
[0088] Preferably, see Figures 1-2 , Figure 8 The main detection mechanism 2b includes a main detection horizontal arm 2b1, a main detection vertical arm 2b2, a riveting probe spring 2b3, a main detection sliding arm 2b4, a main detection sliding seat 2b5, a main detection tension spring 2b6, a main detection pressure block 2b7, a main detection probe 2b8, and a main detection proximity switch 2b9.
[0089] The main detection horizontal arm 2b1 has its head fixed to the upper disc b1 and its tail extending outward from the edge of the upper disc b1 to above the tooling mold m0. The main detection vertical arm 2b2 faces downward and is vertically fixed to the tail of the main detection horizontal arm 2b1 through its upper end. The main detection slide block 2b5 is located on the front side of the main detection vertical arm 2b2. The main detection slide arm 2b4 is slidably fitted onto the rear of the main detection slide block 2b5, and the upper part of the main detection slide arm 2b4 extends from above the main detection slide block 2b5. There are two main detection tension springs 2b6, which are respectively located on both sides of the main detection slide block 2b5. The upper end of the main detection tension spring 2b6 is fixed to one side of the upper end of the main detection slide arm 2b4, and the lower end of the main detection tension spring 2b6 is fixed to the outside of the main detection slide block 2b5. The main detection pressure block 2b7 is located on the main detection slide arm. At the lower end of 2b4, the main detection pressure block 2b7 corresponds to the position of the tooling mold m0; the main detection probe 2b8 can move up and down and is located at the front of the main detection slide 2b5; the riveting probe spring 2b3 is sleeved on the main detection probe 2b8, the upper end of the riveting probe spring 2b3 abuts against the lower side of the main detection slide 2b5, and the lower end of the riveting probe spring 2b3 abuts against the lower main body of the main detection probe 2b8; the lower end of the main detection probe 2b8 is a pointed structure with a guide, and the lower end of the main detection probe 2b8 is vertically aligned with the rivet hole of the spring ring body t1 of the tooling mold m0; the upper end of the main detection probe 2b8 extends upward from the upper part of the main detection slide 2b5, and the main detection proximity switch 2b9, which senses the change in the position of the upper end of the main detection probe 2b8, is located on one side of the upper end of the main detection probe 2b8.
[0090] When the main detection mechanism 2b detects the spring coil body t1, the main detection pressure block 2b7 presses down on the part of the spring coil body t1 except for the rivet hole part from the top, and then the main detection probe 2b8 is inserted into the rivet hole of the spring coil body t1. The main detection proximity switch 2b9 senses the change of the main detection probe 2b8, and the controller can automatically identify whether the spring coil body t1 is assembled in place.
[0091] Preferably, see Figures 1-2 , Figures 9-12 The torsion spring assembly mechanism 3 includes a torsion spring assembly seat 31, a torsion spring conveying inclined slide 3f, a torsion spring vertical material picking assembly, a torsion spring horizontal material moving assembly, a torsion spring vertical material dropping assembly, and a torsion spring assembly body pressing mechanism.
[0092] The torsion spring transverse material transfer assembly includes a torsion spring assembly frame 32, a torsion spring assembly transverse sliding block 33, a torsion spring assembly transverse sliding slider 34, and a torsion spring assembly transverse sliding cylinder 35.
[0093] The torsion spring vertical material picking assembly includes a torsion spring picking vertical slide block 36, a torsion spring picking vertical cylinder 37, a torsion spring picking vertical slider 38, and a torsion spring picking plate 39.
[0094] The torsion spring vertical blanking assembly includes a torsion spring blanking vertical slide block 3a, a torsion spring blanking vertical cylinder 3b, a torsion spring blanking vertical slider 3c, and a torsion spring blanking plate 3d;
[0095] The torsion spring assembly seat 31 and the torsion spring conveying inclined slide 3f are both located on the outside of the indexing rotary disk a1. The torsion spring assembly seat 31 is located on the right side of the top alignment mechanism 2 on the outside of the main body. The torsion spring conveying inclined slide 3f is located on the right side of the torsion spring assembly seat 31. The top of the torsion spring conveying inclined slide 3f is connected to the discharge port of the torsion spring feeding device e2.
[0096] The torsion spring assembly frame 32 is mounted on the torsion spring assembly base 31, the torsion spring assembly transverse slide 33 is horizontally mounted on the torsion spring assembly frame 32, the torsion spring assembly transverse slider 34 is slidably mounted on the torsion spring assembly transverse slide 33, and the torsion spring assembly transverse cylinder 35 that drives the torsion spring assembly transverse slider 34 to perform horizontal reciprocating sliding is mounted at the rear of the torsion spring assembly transverse slide 33.
[0097] The torsion spring pickup vertical slide 36 is vertically connected to the front outer side of the torsion spring assembly horizontal sliding block 34. The torsion spring pickup vertical slide 38 is slidably mounted on the torsion spring pickup vertical slide 36. The torsion spring pickup vertical cylinder 37 that drives the torsion spring pickup vertical slide 38 to move up and down is mounted on the top of the torsion spring pickup vertical slide 36.
[0098] The torsion spring pickup plate 39 is vertically mounted on the torsion spring unloading vertical slide block 3a with the lower middle part of the torsion spring pickup plate 39 having a longitudinal groove 391 in the middle of the lower part, which divides the lower part of the torsion spring pickup plate 39 into two parts, forming symmetrical elastic claws. The ends of the left and right parts of the lower part of the torsion spring pickup plate 39 are provided with elastic plugs 392 that pass through the inner hole of the torsion spring. The torsion spring pickup plate 39 has an elastic reinforcing hole 393 at the top of the groove 391 to increase elasticity.
[0099] When the torsion spring picking vertical cylinder 37 pushes the torsion spring picking vertical slider 38 downward, it drives the torsion spring picking plate 39 downward. Through the elastic plug 392, the torsion spring t3 of the torsion spring conveying inclined slide 3f is forcibly inserted into the elastic plug 392. Under the action of the elastic force of the elastic plug 392, the torsion spring t3 is fitted onto the elastic plug 392. Subsequently, the torsion spring picking vertical cylinder 37 retracts. At the same time, the torsion spring assembly horizontal movement cylinder 35 moves, moving the torsion spring vertical picking component and the torsion spring vertical unloading component horizontally above the tooling mold m0. After they are in place, the torsion spring picking vertical cylinder 37 pushes the torsion spring picking vertical slider 38 downward again, and drives the torsion spring picking plate 39 downward, so that the elastic plug 392 is inserted into the rivet hole of the spring ring body t1 on the tooling mold m0.
[0100] The torsion spring unloading vertical slide block 3a is connected to the lower part of the torsion spring picking vertical slide block 38. The torsion spring unloading vertical slide block 3c is slidably mounted on the torsion spring unloading vertical slide block 3a. The torsion spring unloading vertical cylinder 3b that drives the torsion spring unloading vertical slide block 3c to move up and down is mounted on the top of the torsion spring unloading vertical slide block 3a.
[0101] The torsion spring blanking plate 3d, used to lower the torsion spring that is fitted onto the lower end of the torsion spring pickup plate 39, is set at the bottom of the torsion spring blanking vertical slider 3c and extends laterally to the bottom of the torsion spring assembly horizontal slider 34; the torsion spring blanking plate 3d is provided with a torsion spring blanking hole 3e, through which the torsion spring pickup plate 39 passes; when the torsion spring blanking vertical cylinder 3b pushes the torsion spring blanking vertical slider 3c to move downward, it drives the torsion spring blanking plate 3d to move downward, pushing the torsion spring fitted onto the lower end of the torsion spring pickup plate 39 upward onto the rivet hole of the spring coil body t1 on the tooling mold m0, thus completing the assembly of the torsion spring t3;
[0102] The torsion spring assembly body's pressing mechanism is suspended outwards from the edge of the indexing rotary disk a1, opposite the torsion spring vertical material-taking component, and located above the tooling mold m0. The pressing mechanism includes a torsion spring assembly body pressing horizontal arm 3i, a torsion spring assembly body pressing vertical arm 3j, a torsion spring assembly body pressing slide 3k, a torsion spring assembly body pressing slide arm 3m, a torsion spring assembly body pressing plate 3n, and a torsion spring assembly body pressing tension spring 3p. The head end of the torsion spring assembly body's pressing horizontal arm 3i is fixed to the upper disk b1, and the tail end extends outwards from the edge of the upper disk b1 above the tooling mold m0. The torsion spring assembly body's pressing vertical arm 3j faces downwards and is vertically fixed to the tail end of the torsion spring assembly body's pressing horizontal arm 3i via its upper end. The torsion spring assembly body's pressing slide 3k is located on the torsion spring assembly body... On the front side of the main body pressing vertical arm 3j, the torsion spring assembly main body pressing sliding arm 3m is slidably fitted into the torsion spring assembly main body pressing slide 3k, with the upper part of the torsion spring assembly main body pressing sliding arm 3m extending from above the torsion spring assembly main body pressing slide 3k; there are two torsion spring assembly main body pressing tension springs 3p, respectively located on both sides of the torsion spring assembly main body pressing slide 3k, with the upper end of the torsion spring assembly main body pressing tension spring 3p fixed to one side of the upper end of the torsion spring assembly main body pressing sliding arm 3m, and the lower end of the torsion spring assembly main body pressing tension spring 3p fixed to the outside of the torsion spring assembly main body pressing slide 3k; the torsion spring assembly main body pressing plate 3n is located at the lower end of the torsion spring assembly main body pressing sliding arm 3m, and the position of the torsion spring assembly main body pressing plate 3n corresponds to the position of the spring coil body t1 on the tooling mold m0. When assembling the torsion spring t3, the torsion spring assembly main body pressing plate 3n presses the spring coil body t1 tightly onto the tooling mold m0 to prevent its displacement;
[0103] Preferably, see Figures 1-2 , Figure 13The torsion spring positioning detection mechanism 4 includes a torsion spring detection top pressure horizontal arm 41, a torsion spring detection top pressure vertical arm 42, a torsion spring detection top pressure slide 43, a torsion spring detection top pressure plate 44, a torsion spring detection top pressure slide arm 45, a torsion spring detection top pressure reset spring 46, a torsion spring detection plate 47, a torsion spring detection plate reset tension spring 48, and a torsion spring detection proximity switch 49.
[0104] The head end of the torsion spring detection top pressure horizontal arm 41 is fixed on the crossbeam b2, and the tail end extends outward from the crossbeam b2. The torsion spring detection top pressure vertical arm 42 faces downward and is vertically fixed to the tail end of the torsion spring detection top pressure horizontal arm 41 through its upper end. The torsion spring detection top pressure slide 43 is set on the front side of the torsion spring detection top pressure vertical arm 42. The torsion spring detection top pressure slide arm 45 is slidably sleeved on the rear part of the torsion spring detection top pressure slide arm 43. The upper part of the torsion spring detection top pressure slide arm 45 extends out from above the torsion spring detection top pressure slide arm 43.
[0105] The torsion spring detection top pressure reset spring 46 is sleeved on the torsion spring detection top pressure sliding arm 45. The upper end of the torsion spring detection top pressure reset spring 46 abuts against the bottom surface of the torsion spring detection top pressure sliding block 43, and the lower end of the torsion spring detection top pressure reset spring 46 abuts against the top surface of the torsion spring detection top pressure plate 44.
[0106] The torsion spring detection top pressure plate 44 is set at the lower end of the torsion spring detection top pressure sliding arm 45, and the position of the torsion spring detection top pressure plate 44 corresponds to the position of the spring ring body t1 on the tooling mold m0;
[0107] The torsion spring detection plate 47 can move up and down in front of the torsion spring detection top pressure slide 43;
[0108] The torsion spring detection plate reset tension spring 48 is located on the outside of the torsion spring detection top pressure slide 43. The upper end of the torsion spring detection plate reset tension spring 48 is fixed to one side of the upper end of the torsion spring detection plate 47, and the lower end of the torsion spring detection plate reset tension spring 48 is fixed to the outside of the torsion spring detection top pressure slide 43.
[0109] The lower end of the torsion spring detection plate 47 is an inverted V-shaped groove 4a with a guide; the upper end of the torsion spring detection plate 47 extends upward from the upper part of the torsion spring detection top pressure slide 43, and the torsion spring detection proximity switch 49 that senses the change in the position of the upper end of the torsion spring detection plate 47 is set on one side of the upper end of the torsion spring detection plate 47.
[0110] Preferably, see Figures 1-2 , Figures 14-20 , Figure 29 The door sealing assembly mechanism 5 includes a door sealing conveyor inclined slide 5f, a door sealing feeding and blocking assembly, a door sealing receiving assembly, a door sealing advancing and pressing assembly, a door sealing assembly advancing assembly, a mold blocking control assembly, and a door sealing assembly side pressing assembly;
[0111] The top of the door seal conveyor inclined slide 5f is connected to the discharge port of the door seal feeding device e3;
[0112] The door seal feeding baffle assembly is installed at the outlet of the door seal conveying inclined slide 5f, and includes a door seal mounting base 510, a door seal baffle cylinder 511, a door seal baffle plate 512, a door seal baffle support arm 513, a door seal baffle vertical slide 514, a door seal baffle vertical slide rod 515, and a door seal baffle compression spring 516.
[0113] The door seal mounting base 510 is located beside the indexing rotary table mechanism a, at the right position of the torsion spring positioning detection mechanism 4; the door seal mounting stop arm 513 is located on the top side of the door seal mounting base 510, and the door seal mounting stop vertical slide 514 is located on the side of the door seal mounting stop arm 513 facing the door seal conveying inclined slide 5f; the door seal mounting stop vertical slide rod 515 is slidably mounted in the door seal mounting stop vertical slide 514, and the door seal mounting stop plate 512 is horizontally connected to the door seal. A door seal mounting cylinder 511, which drives the door seal mounting cylinder 515 to slide up and down, is installed on the door seal mounting support arm 513 and is located above the door seal conveying inclined slide 5f. A door seal mounting spring 516 is sleeved on the door seal mounting cylinder 515, with its upper end abutting against the door seal mounting plate 512 and its lower end abutting against the door seal mounting vertical slide seat 514. The door seals t2 are arranged in a longitudinal line in the door seal conveying inclined slide 5f.
[0114] The door seal receiving assembly includes a door seal receiving platform 520, a door seal receiving upper baffle 521, a door seal receiving lifting slide 5230, a door seal receiving lifting slider 5232, a door seal receiving lifting stop block 5233, and a door seal receiving lifting cylinder 523;
[0115] The door seal receiving platform 520 is set on top of the door seal fitting base 510. The door seal receiving platform 520 has a door seal receiving notch 522 for accommodating the door seal t2 on the side facing the tooling mold m0. The door seal receiving notch 522 is aligned with the discharge end of the door seal conveying inclined slide 5f. The door seal receiving upper baffle 521 covers the door seal receiving notch 522, so that the door seal receiving notch 522 forms a three-sided enclosing limiting groove for the front opening, ensuring that the door seal t2 is not misaligned.
[0116] Both the door seal receiving lifting slide 5230 and the door seal receiving lifting cylinder 523 are mounted on the door seal mounting base 510. The door seal receiving lifting slide 5230 is positioned above the door seal receiving lifting cylinder 523. The door seal receiving lifting slider 5232 is slidably mounted in the door seal receiving lifting slide 5230. The door seal receiving lifting stop block 5233, used to block the door seal t2, is positioned on top of the door seal receiving lifting slider 5232. The door seal receiving lifting stop block 5233 is located next to the side of the door seal receiving platform 520 near the tooling mold m0 and blocks the sealing notch groove 522 from the tooling mold m0 side, forming a movable stop block that surrounds the three-sided limiting groove; ensuring that the door seal t2 is limited and will not fall outside the door seal receiving platform 520.
[0117] The door seal feeding assembly is located on the right side of the door seal feeding stop assembly. The door seal feeding assembly includes a door seal base 530, a door seal transverse slide 531, a door seal transverse slider 532, and a door seal transverse cylinder 533.
[0118] The door seal mounting base 530 is located beside the indexing rotary disk mechanism a. The door seal mounting transverse slide 531 is located on the door seal mounting base 530. The door seal mounting transverse slider 532 is slidably located on the door seal mounting transverse slide 531. The door seal mounting transverse cylinder 533 that drives the door seal mounting transverse slider 532 to slide back and forth is located at the tail of the door seal mounting transverse slide 531. The front end of the door seal mounting transverse slider 532 faces the door seal receiving platform 520 of the door seal receiving assembly.
[0119] The door seal infeeding and pressing assembly is located at the front end of the door seal fitting infeeding assembly. The door seal fitting infeeding assembly pushes the door seal infeeding and pressing assembly to move between the door seal receiving platform 520 and the tooling mold m0.
[0120] The door seal advancing and pressing assembly includes a door seal advancing and pressing vertical slide block 5211, a door seal advancing and pressing vertical slider 5212, a door seal advancing and pressing vertical cylinder 5213, a door seal advancing and pressing clamp 5214, and a door seal advancing pusher 5215. Both the door seal advancing and pressing vertical slide block 5211 and the door seal advancing pusher 5215 are connected to the front of the door seal fitting transverse slide block 531. The door seal advancing pusher 5215 is located below the door seal advancing and pressing vertical slide block 5211, with its front end facing the tooling mold m0, and the front end of the door seal advancing pusher 5215 extending from the door... The sealing material receiving notch 522 extends obliquely to the door sealing material receiving notch 522; the door sealing advance pressing vertical slider 5212 is slidably arranged in the door sealing advance pressing vertical slider 5211; the door sealing advance pressing vertical cylinder 5213 that drives the door sealing advance pressing vertical slider 5212 to slide up and down is arranged on the upper part of the door sealing advance pressing vertical slider 5211; the door sealing advance pressing clamp 5214 is arranged under the door sealing advance pressing vertical slider 5212, located above the door sealing advance push shovel 5215, and forms a door sealing advance push shovel clamp with the door sealing advance push shovel 5215;
[0121] The mold stop control assembly includes a mold stop control seat 5240, a mold stop control hook 525, a mold stop control vertical slide seat 5241, a mold stop control lifting slider 5242, and a mold stop control lifting cylinder 524.
[0122] A mold stop control seat 5240 is located on the left side of the door seal receiving assembly. Both a mold stop control vertical slide seat 5241 and a mold stop control lifting cylinder 524 are mounted on the mold stop control seat 5240. The mold stop control vertical slide seat 5241 is positioned above the mold stop control lifting cylinder 524. A mold stop control lifting slider 5242 is slidably mounted vertically within the mold stop control vertical slide seat 5241. A mold stop control hook 525 is positioned on top of the mold stop control lifting slider 5242. The front end of the mold stop control hook 525 is located at the stop of the door seal positioning lifting stop m4 in the tooling mold m0. Above the lifting lever m41; when the mold stop control hook 525 presses down the stop lifting lever m41, the stop lifting lever m41 drives the door seal positioning lifting stop m4 to sink. At this time, driven by the door seal assembly transverse movement cylinder 533 in the door seal assembly advancing assembly, the door seal advancing push shovel 5215 scoops up the door seal t2 in the door seal receiving platform 520, and the door seal advancing top pressing clamp 5214 presses down to press the door seal t2 onto the door seal advancing push shovel 5215, and sends it into the corresponding position of the tooling mold m0, so that the door seal t2 is in place. Then the door seal positioning lifting stop m4 floats up and limits the door seal t2 in the tooling mold m0.
[0123] The door enclosure with side and top assembly includes a door enclosure with side and top positioning seat 540, a door enclosure with side and top positioning block 545, a door enclosure with side and top positioning slide 541, a door enclosure with side and top positioning slider 542, and a door enclosure with side and top positioning cylinder 543.
[0124] A door seal top positioning seat 540 is located on the right side of the door seal receiving assembly; a door seal top positioning transverse slide 541 is located on the door seal top positioning seat 540, and a door seal top positioning transverse cylinder 543 is located at the tail of the door seal top positioning transverse slide 541; a door seal top positioning transverse slider 542 is slidably located in the door seal top positioning transverse slide 541, and a door seal top positioning block 545 is located at the front end of the door seal top positioning transverse slider 542 facing the tooling mold m0. Under normal conditions, the end of the door seal top positioning block 545 is in contact with the side of the tooling mold m0 where the door seal head is located. The door seal top assembly serves as a guide and positioning element, ensuring that the door seal t2 matches and corresponds with the spring coil body t1.
[0125] In the door seal advancing and pressing assembly, the door seal advancing and pressing vertical cylinder 5213 presses down to control the door seal advancing and pressing clamp 5214 to pick up the door seal t2 from the door seal receiving platform 520. The door seal advancing and pressing vertical cylinder 5213 retracts to complete the picking up of the door seal t2. Then, the door seal assembly advancing assembly pushes the door seal advancing and pressing assembly above the tooling mold m0. The door seal advancing and pressing vertical cylinder 5213 in the door seal advancing and pressing assembly presses down to control the door seal advancing and pressing clamp 5214 to release the door seal t2 into the tooling mold m0 to complete the door seal assembly and positioning.
[0126] After the mold stop control hook 525 is assembled, it retracts downwards; in order for the tail end of the door seal t2 to smoothly enter the spring ring body t1 and engage, the mold stop control component is required.
[0127] Preferably, see Figures 1-2 , Figure 21 The door seal detection and alignment mechanism 6 includes a door seal detection and alignment horizontal arm 61, a door seal detection and alignment vertical arm 62, a door seal detection and alignment probe 63, a door seal detection and alignment sliding arm 64, a door seal detection and alignment sliding seat 65, a door seal detection and alignment tension spring 66, a door seal detection and alignment pressure block 67, a door seal detection probe 68, a door seal detection and alignment proximity switch 69, a door seal detection and alignment probe spring pressure block 6a, and a door seal detection and alignment probe spring 6b.
[0128] The first end of the door seal detection through-arm 61 is fixed to the edge of the upper disc b1, and the second end extends outward from the edge of the upper disc b1 to the tooling mold m0. The third end of the door seal detection through-arm 62 faces downward and is vertically fixed to the second end of the door seal detection through-arm 61. The fourth end of the door seal detection through-arm 65 is located in front of the third end of the door seal detection through-arm 62. The fifth end of the door seal detection through-arm 64 is slidably fitted onto the rear of the fifth end of the fifth end of the door seal detection through-arm 65. The upper part of the fifth end of the fifth end of the door seal detection through-arm 64 extends from the fifth end of the door seal detection through-arm 65. Extending from above 65; there are two door seal detection through-tension springs 66, which are respectively located on both sides of the door seal detection through-tension slide 65. The upper end of the door seal detection through-tension spring 66 is fixed to one side of the upper end of the door seal detection through-tension slide arm 64, and the lower end of the door seal detection through-tension spring 66 is fixed to the outside of the door seal detection through-tension slide arm 65; the door seal detection through-tension pressure block 67, which is used to assist in pressing the spring coil body t1 from above, is located at the lower end of the door seal detection through-tension slide arm 64, and the door seal detection through-tension pressure block 67 corresponds to the position of the tooling mold m0;
[0129] The door seal detection probe 68 is movable up and down and is located at the front of the door seal detection alignment slide 65. The lower end of the door seal alignment probe 63 is a pointed structure with a guide. The door seal alignment probe spring block 6a is located on one side of the door seal detection alignment slide 65. The pressure arm of the door seal alignment probe spring block 6a extends above the door seal alignment probe 63. The upper end of the door seal alignment probe spring 6b rests on the pressure arm of the door seal alignment probe spring block 6a, and the lower end of the door seal alignment probe spring 6b rests on the door seal alignment probe 63. The upper end of the door seal detection probe 68 extends upward from the upper part of the door seal detection alignment slide 65. The door seal detection alignment proximity switch 69, which senses the change in the position of the upper end of the door seal detection probe 68, is located on one side of the upper end of the door seal detection probe 68.
[0130] Preferably, see Figures 1-2 , Figures 22-24 The rivet assembly mechanism 7 includes a rivet conveying base 70, a rivet conveying cantilever 77, a rivet conveying vertical pipe 75, a rivet bearing plate 76, a rivet feeding control assembly 71, a rivet lateral material transfer assembly 72, a rivet vertical material dropping assembly 73, and a rivet vertical receiving assembly 74.
[0131] The rivet delivery base 70 is located outside the indexing rotary table a1, to the right of the door seal detection and alignment mechanism 6.
[0132] The rivet conveyor cantilever 77 is set on the upper part of the rivet conveyor base 70 and extends horizontally above the tooling mold m0. The rivet conveyor vertical pipe 75 is set vertically on the rivet conveyor cantilever 77, and the lower end of the rivet conveyor vertical pipe 75 is located above the rivet horizontal transfer clamp 724. The top of the rivet conveyor vertical pipe 75 is connected to the discharge port of the rivet feeding device e4.
[0133] The rivet lateral transfer assembly 72 includes a rivet lateral transfer slide 721, a rivet lateral transfer slider 722, a rivet lateral transfer cylinder 723, and a rivet lateral transfer clamp 724. The rivet lateral transfer slide 721 is horizontally disposed on the rivet conveying base 70. The rivet lateral transfer slider 722 is slidably disposed on the rivet lateral transfer slide 721. The rivet lateral transfer cylinder 723, which drives the rivet lateral transfer slider 722 to slide back and forth, is disposed on the rear side of the rivet lateral transfer slide 721. The rivet lateral transfer clamp 724 is openable and closable at the front end of the rivet lateral transfer slider 722, and the rivet lateral transfer clamp 724 is located above the tooling mold m0.
[0134] The rivet support plate 76 is located at the front end of the rivet transverse material transfer slider 722 and below the rivet transverse material transfer clamp 724. The lower end of the rivet conveying vertical pipe 75 is located above the rivet transverse material transfer clamp 724, closely attached to it.
[0135] The rivet feeding control assembly 71 includes a rivet feeding control vertical slide block 711, a rivet feeding control vertical slider 712, and a rivet feeding control vertical cylinder 713. The rivet feeding control vertical slide block 711 is disposed on the rivet conveying base 70 and located above the rivet transverse material transfer assembly 72. The rivet feeding control vertical slider 712 is slidably disposed on the rivet feeding control vertical slide block 711. The rivet feeding control vertical cylinder 713, which drives the rivet feeding control vertical slider 712 to slide up and down, is disposed at the top of the rivet feeding control vertical slide block 711.
[0136] The vertical rivet unloading assembly 73 includes a vertical rivet unloading slide 731, a vertical rivet unloading slider 732, a vertical rivet unloading cylinder 733, and a vertical rivet unloading punch 734. The vertical rivet unloading slide 731 is mounted on the rivet conveyor cantilever 77 and is located above and in front of the horizontal rivet transfer assembly 72. The vertical rivet unloading slider 732 is slidably mounted on the vertical rivet unloading slide 731. The vertical rivet unloading cylinder 733, which drives the vertical rivet unloading slider 732 to slide up and down, is mounted on the top of the vertical rivet unloading slide 731. The vertical rivet unloading punch 734 is mounted at the lower end of the vertical rivet unloading slider 732 and is located directly above the rivet hole of the spring coil body t1 on the tooling mold m0.
[0137] The vertical rivet guiding assembly 74 includes a vertical rivet guiding slide 741, a vertical rivet guiding slider 742, a vertical rivet guiding cylinder 743, and a vertical rivet guiding head 744. The vertical rivet guiding slide 741 is disposed on the rivet conveying base 70 and located in front of and below the horizontal rivet transfer assembly 72. The vertical rivet guiding slider 742 is slidably disposed on the vertical rivet guiding slide 741. The vertical rivet guiding cylinder 743, which drives the vertical rivet guiding slider 742 to slide up and down, is disposed at the bottom of the vertical rivet guiding slide 741. The vertical rivet guiding head 744 is disposed at the upper end of the vertical rivet unloading slider 732 and located directly below the rivet hole of the spring coil body t1 on the tooling mold m0.
[0138] When the rivet feeding control vertical cylinder 713 of the rivet feeding control assembly 71 presses down, the rivet lateral material transfer cylinder 723 of the rivet lateral material transfer assembly 72 pushes the rivet lateral material transfer slider 722 forward, causing the rivet lateral material transfer clamp 724 with rivets to move horizontally above the tooling mold m0. At this time, the rivet vertical material drop cylinder 733 in the rivet vertical material drop assembly 73 is activated, driving the rivet vertical material drop punch 734 to drop the rivets from the rivet lateral material transfer clamp 724 into the rivet hole of the spring ring body t1 on the tooling mold m0. At the same time, the rivet vertical material guide cylinder 743 in the rivet vertical material guide assembly 74 also pushes the rivet vertical material guide slider 742 upward, causing the rivet vertical material guide head 744 to pass upward into the rivet hole of the spring ring body t1 on the tooling mold m0, so that the spring ring body t1 and the door seal are in the correct position, preventing misalignment that could lead to assembly failure.
[0139] Preferably, see Figures 1-2 , Figure 25The rivet detection mechanism 8 includes a rivet detection horizontal arm 81, a rivet detection vertical arm 82, a rivet detection probe spring 83, a rivet detection top-pressing sliding arm 84, a rivet detection slide block 85, a rivet detection tension spring 86, a rivet detection main body pressure block 87, a rivet detection probe 88, and a rivet detection proximity switch 89. The head end of the rivet detection horizontal arm 81 is fixed to the upper disc b1, and the tail end extends outward from the edge of the upper disc b1. The rivet detection vertical arm 82 is positioned downward and vertically fixed to the tail end of the rivet detection horizontal arm 81 via its upper end. The rivet detection slide block 85 is located in front of the rivet detection vertical arm 82. The rivet detection top-pressing sliding arm 84 is slidably fitted onto the rear of the rivet detection slide block 85, with its upper part extending from above the rivet detection slide block 85. Two rivet detection tension springs 86 are located on either side of the rivet detection slide block 85, with their upper ends fixed to the upper end of the rivet detection probe. On one side of the upper end of the rivet detection top pressure sliding arm 84, the lower end of the rivet detection tension spring 86 is fixed to the outside of the rivet detection slide block 85; the rivet detection main body pressure block 87 is set at the lower end of the rivet detection top pressure sliding arm 84, and the rivet detection main body pressure block 87 corresponds to the position of the tooling mold m0; the rivet detection probe 88 is movable up and down and is set at the front of the rivet detection slide block 85, the rivet detection probe spring 83 is sleeved on the rivet detection probe 88, the upper end of the rivet detection probe spring 83 abuts against the lower side of the rivet detection slide block 85, and the lower end of the rivet detection probe spring 83 abuts against the lower body of the rivet detection probe 88; the lower end of the rivet detection probe 88 is a pointed structure with a guide; the upper end of the rivet detection probe 88 extends upward from the upper part of the rivet detection slide block 85, and the rivet detection proximity switch 89 that senses the change in the position of the upper end of the rivet detection probe 88 is set on one side of the upper end of the rivet detection probe 88.
[0140] Preferably, see Figure 1 , Figure 26 The riveting mechanism 9 includes a riveting top punch block 91, a riveting top punch head 92, a riveting vertical slide block 93, a riveting vertical slide arm 94, a riveting roller 95, a riveting mold 96, and a riveting head 97.
[0141] The riveting top punch block 91 is fixed on the crossbeam b2 and extends downwards above the tooling mold m0. The riveting punch 92 is positioned downwards at the bottom of the punch block 101 and is vertically aligned with the rivet hole of the spring coil body t1 of the tooling mold m0. The riveting vertical slide block 93 is positioned below the tooling mold m0, and the riveting vertical slide arm 94 is slidably positioned in the riveting vertical slide block 93. The rivet head 97 is positioned at the top of the riveting vertical slide arm 94 and is vertically aligned with the rivet hole of the spring coil body t1 of the tooling mold m0. The riveting roller 95, which contacts the riveting lifting mechanism that controls the up-and-down movement of the riveting vertical slide arm 94, is located at the lower end of the riveting vertical slide arm 94. During riveting, the control mechanism for the riveting vertical slide arm 94 to rise drives the rivet head 97 to push upwards, and the punch block 101 drives the riveting punch 92 to press downwards, thus completing the riveting.
[0142] Preferably, see Figure 1 , Figures 27-28 The finished product feeding mechanism 10 includes a finished product transfer mechanism and a finished product distribution mechanism;
[0143] The finished product transfer mechanism includes a finished product picking seat 101, a finished product picking horizontal arm 102, a finished product horizontal transfer component, and a finished product vertical gripping component;
[0144] The finished product transverse transfer assembly includes a finished product transverse transfer slider 111, a finished product transverse transfer slide rail 112, and a finished product transverse transfer cylinder 113;
[0145] The finished product vertical gripping assembly includes a finished product gripping vertical slide block 114, a finished product gripping vertical slider 115, a finished product gripping vertical cylinder 116, and a finished product horizontal transfer clamp 117;
[0146] The finished product picking seat 101 is located outside the indexing rotary disk a1 and to the right of the rivet riveting mechanism 9; the finished product picking cross arm 102 is connected to the upper side of the finished product picking seat 101.
[0147] The finished product transverse transfer slide rail 112 is horizontally arranged on the upper part of the finished product picking seat 101. The finished product transverse transfer slider 111 is slidably arranged on the finished product transverse transfer slide rail 112. The finished product transverse transfer cylinder 113, which drives the finished product transverse transfer slider 111 to slide back and forth on the finished product transverse transfer slide rail 112, is arranged on the finished product picking horizontal arm 102. The upper end of the finished product transverse transfer slide rail 112 is connected to the finished product transverse transfer cylinder 113. The finished product gripping vertical slide seat 114 is connected to the finished product transverse transfer slide rail 101. On the transfer slider 111, the finished product gripping vertical slider 115 is slidably mounted in the finished product gripping vertical slide seat 114. The finished product gripping vertical cylinder 116 that drives the finished product gripping vertical slider 115 to slide up and down is mounted on the finished product gripping vertical slide seat 114. The openable and closable finished product horizontal transfer clamp 117 is mounted below the finished product gripping vertical slider 115. When the finished product vertical gripping component is at the front end of the finished product horizontal transfer slide rail 112, the finished product horizontal transfer clamp 117 is vertically opposite to the spring ring of the tooling mold m0.
[0148] The finished product sorting mechanism includes a finished product discharge chute 11a, a finished product discharge diversion plate 11b, a finished product waste bin 11c, a finished product qualified bin 11d, a toggle cylinder 11e, and a toggle shaft 11f. The finished product discharge chute 11a is located below the finished product discharge mechanism 10, the finished product waste bin 11c is located below and in front of the lower end of the finished product discharge chute 11a, and the finished product qualified bin 11d is located below the finished product discharge chute 11a, serving as a separation switch for qualified and unqualified products. The finished product discharge diversion plate 11b is located at the junction of the finished product discharge slide 11a and the finished product qualified box 11d, and is located directly above the finished product qualified box 11d; the actuating shaft 11f is rotatably located at the lower part of the finished product discharge slide 11a, the finished product discharge diversion plate 11b is fixed on the actuating shaft 11f, and the actuating cylinder 11e that drives the actuating shaft 11f to rotate is located on the outside of the finished product qualified box 11d, and the push rod of the actuating cylinder 11e is hinged to one end of the actuating shaft 11f.
[0149] The finished product discharge diversion plate 11b is an intermediate channel connecting the finished product discharge slide 11a with the finished product waste bin 11c or the finished product qualified bin 11d. When the finished product discharge diversion plate 11b is closed, the finished product discharge slide 11a is connected to the finished product waste bin 11c. When the finished product discharge diversion plate 11b is opened under the drive of the actuating cylinder 11e, the finished product discharge slide 11a is disconnected from the finished product waste bin 11c and connected to the finished product qualified bin 11d.
[0150] See Figures 1-29 Under the control of the corresponding controller, the automatic assembly process of the spring coil assembly machine of the present invention is as follows:
[0151] (1) The spring coil body t1 is assembled by feeding material through the main body feeding device e1 and placing the spring coil body t1 on the tooling mold m0 through the main body assembly mechanism 1; and the assembled spring coil body t1 is guided from the side by the main body outer top straightening mechanism 2; and finally, the main body detection mechanism 2b is used to detect whether the spring coil body t1 in the tooling mold m0 is in place.
[0152] (2) Torsion spring assembly: the torsion spring is fed by the torsion spring feeding device e2 and the torsion spring t3 is placed on the spring ring body t1 of the tooling mold m0 by the torsion spring assembly mechanism 3, so that the center of the torsion spring t3 is fitted on the riveting hole of the spring ring body t1; and the torsion spring t3 in the tooling mold m0 is checked by the torsion spring positioning detection mechanism 4 to see if the torsion spring t3 in the tooling mold m0 is in place.
[0153] (3) Door seal assembly: The door seal is supplied by the door seal feeding device e3 and the door seal t2 is placed on the spring ring body t1 of the tooling mold m0 by the spring assembly mechanism 3, so that the rivet hole of the door seal t2 is coaxial with the rivet hole t5 of the spring ring body t1; and the torsion spring t3 is nested inside the door seal t2; and the door seal detection and alignment mechanism 6 is used to detect whether the door seal t2 in the tooling mold m0 is in place.
[0154] (4) Rivet assembly: The rivet is fed by the rivet feeding device e4 and placed in the rivet hole of the door seal by the rivet assembly mechanism 7 and passed through the rivet hole of the spring ring body t1; the door rivet detection mechanism 8 is used to detect whether the rivet is in place; finally, the rivet riveting mechanism 9 is used to rivet the spring ring body t1, the torsion spring t3 and the door seal together to complete the overall assembly.
[0155] (5) Product unloading: Finally, the assembled spring rings are quickly separated from the tooling mold base by the finished product unloading mechanism 10, and unqualified products are sorted and unqualified.
[0156] The spring coil assembly machine obtained through the above technical solution achieves a stable and rapid automatic assembly process, overcoming the impact of machine vibration, improving production efficiency and product quality, and reducing rework rate. By simultaneously performing multi-process, multi-station operations, positioning inspection and assembly auxiliary clamping parts are completed concurrently in the same lifting action, significantly improving the efficiency and reliability of automatic spring coil assembly. Replacing multiple cylinders with a single lifting mechanism reduces cost, simplifies control, and minimizes malfunctions. The optimized rivet assembly pressing mechanism presses down on the spring coil from the top while simultaneously applying rear-to-front pressure to the easily loosened torsion spring, limiting its loosening. This also improves the workpiece's vibration resistance, resulting in high assembly stability and a significantly increased yield rate for first-pass assembly.
[0157] For the sake of brevity, details commonly used in existing technology, such as machining and assembly processes for various components, will not be elaborated further. Other undisclosed machining processes and parts can be handled using conventional techniques found in existing technologies.
[0158] Finally, it should be noted that the above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. However, any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A spring coil assembly machine, characterized in that, Includes the following functional departments: The indexing rotary table mechanism (a) is used to drive the workpiece to rotate in the process sequence, including an indexing rotary table (a1) that can rotate in steps according to the indexing angle. The upper disc auxiliary assembly mechanism (b) is vertically and flexibly arranged above the indexing rotary disc mechanism (a) and is used as an auxiliary assembly mechanism for installing workpieces. It includes an upper disc (b1) and a crossbeam (b2). The upper disc (b1) is located above the central area of the indexing rotary disc (a1). The upper disc (b1) is arranged on the crossbeam (b2) and together with the crossbeam (b2) spans across the indexing rotary disc mechanism (a). The upper disc lifting mechanism is used to drive the upper disc auxiliary assembly mechanism (b) to perform up and down lifting actions; Tooling molds (m0) are arranged on the edge of the indexing rotary table (a1) according to the process sequence. One tooling mold (m0) corresponds to one process station and is used to fix the workpiece in the assembly. The workpiece feeding device is located next to the indexing rotary table mechanism (a) and is used to arrange and transport the workpieces to be assembled to the indexing rotary table (a1). The workpiece feeding device includes a main feeding device (e1), a torsion spring feeding device (e2), a door seal feeding device (e3), and a rivet feeding device (e4) arranged in a counterclockwise direction around the indexing rotary table mechanism (a). The main assembly mechanism (1) is located outside the indexing rotary table (a1) and is used to place the spring coil body (t1) from the main feeding device (e1) into the corresponding position of the tooling mold (m0); The outer side alignment mechanism (2) is set outside the indexing rotary disk (a1) and located on the right side of the main body assembly mechanism (1). It is used to guide the spring coil body (t1) assembled by the main body assembly mechanism (1) from the side. The main detection mechanism (2b) is suspended outward from the edge of the indexing rotary table (a1) and located on the right side of the main assembly mechanism (1). It is used to detect whether the spring coil body (t1) in the tooling mold (m0) is in place. The torsion spring assembly mechanism (3) is located outside the indexing rotary disk (a1) and to the right of the top straightening mechanism (2) on the outside of the main body. It is used to place the torsion spring (t3) from the torsion spring feeding device (e2) onto the spring coil body (t1) of the tooling mold (m0). The torsion spring positioning detection mechanism (4) is suspended outward on the crossbeam (b2) or the edge of the indexing rotary table (a1), located on the right side of the torsion spring assembly mechanism (3), and is used to detect whether the torsion spring (t3) in the tooling mold (m0) is in place; The door seal assembly mechanism (5) is located outside the indexing rotary table (a1) and to the right of the torsion spring positioning detection mechanism (4). It is used to place the door seal (t2) from the door seal feeding device (e3) into the tooling mold (m0) and install it onto the spring coil body (t1). The door seal detection and alignment mechanism (6) is suspended outwards on the edge of the indexing rotary table (a1) and located on the right side of the door seal assembly mechanism (5). It is used to detect whether the door seal (t2) in the tooling mold (m0) is in place. The rivet assembly mechanism (7) is located outside the indexing rotary table (a1) and to the right of the door seal detection and alignment mechanism (6). It is used to put the rivet (t4) into the coaxial hole of the spring coil body (t1), the torsion spring (t3), and the door seal (t2). The rivet inspection mechanism (8) is suspended outwards from the edge of the indexing rotary table (a1) to detect whether the rivet (t4) is in place; The rivet riveting mechanism (9) is located to the right of the rivet detection mechanism (8), and includes a stamping part and a riveting part. The stamping part is suspended outward on the crossbeam (b2) or the edge of the indexing rotary disk (a1) for riveting rivets (t4). The finished product discharge mechanism (10) is located outside the indexing rotary disk (a1) and to the right of the rivet riveting mechanism (9), and is used for the classification and collection of finished products.
2. The spring coil assembly machine according to claim 1, characterized in that, The upper disc lifting mechanism also includes a bearing (c3), a vertical slide (c1), a vertical slider (c2), an inner cam (c5), a hanging shaft (c6), and a synchronous pulley (c7). Each bearing (c3), inner cam (c5), vertical slider (c2), and vertical slide (c1) consists of two pieces. Each vertical slider (c2) is slidably fitted inside the vertical slide (c1). The two ends of the crossbeam (b2) span across the two vertical sliders (c2) to form a gantry frame. The hanging shaft (c6), bearing (c3), inner cam (c5), and synchronous pulley (c7) constitute the lifting drive assembly. The two inner cams (c5) are respectively fitted at different positions on the hanging shaft (c6), and the two bearings (c3) are distributed correspondingly at the lower part of the vertical sliders (c2). The synchronous pulley (c7) is fitted on the hanging shaft (c6). The bearing (c3) extends laterally from one side of the vertical slider (c2) and presses into the curved groove of the inner cam (c5). The upper disc auxiliary assembly mechanism (b) also includes an inner steering block (b3) and an outer steering block (b4). The crossbeam (b2) is divided into two sections. One end of one section of the crossbeam (b2) is fixed to the bottom of the upper disc (b1) through the inner steering block (b3), and the other end is set on the vertical slider (c2) through the outer steering block (b4). One end of the other section of the crossbeam (b2) is fixed to the bottom of the upper disc (b1), and the other end is set on the vertical slider (c2). The upper surface of the upper disc (b1) is provided with a cross arm mounting groove (b5) for installing each auxiliary assembly mechanism.
3. The spring coil assembly machine according to claim 1, characterized in that, The main assembly mechanism (1) includes a main feeding seat (11), a main horizontal material taking component, and a main vertical material dropping component; The main horizontal material handling assembly includes a main feeding frame (12), a main feeding horizontal sliding clamp (14), a main feeding horizontal cylinder (15), a clamp stroke opening block (16), a main movable clamping arm (17), a main fixed clamping arm (18), a clamping arm return spring (19), a clamp limiting pressure plate (1a), a main clamping groove (1b), a main material storage cantilever (1c), and a main material storage vertical rod (1d). The main vertical unloading assembly includes a main unloading vertical slide (1g), a main unloading vertical slider (1h), a main unloading top pressure plate (1i), a main unloading vertical cylinder (1f), a main unloading cantilever (1e), and a main unloading frame (1k). The main feed seat (11) is located on the side of the indexing rotary table mechanism (a), and the main feed rack (12) is located on the main feed seat (11); the main feed horizontal slide plate (13) and the main feed horizontal slide clamp (14) are slidably located on the main feed rack (12), and the main feed horizontal slide plate (13) that pushes the main feed horizontal slide clamp (14) to move laterally is connected to the rear side of the main feed horizontal slide clamp (14); The main feeding transverse slide clamp (14) is provided with a main movable clamping arm (17) and a main fixed clamping arm (18) for clamping the workpiece at the front end of the indexing rotary disk (a1). The main fixed clamping arm (18) is fixed on one side of the front end of the main feeding transverse slide (13). The main movable clamping arm (17) is rotatably set on one side of the main fixed clamping arm (18). The main movable clamping arm (17) and the main fixed clamping arm (18) form an openable clamping fixture with the left and right sides facing each other. A main clamping groove (1b) with a shape matching the outer contour of the spring coil body (t1) is provided between the main movable clamping arm (17) and the main fixed clamping arm (18). The clamping arm return spring (19) is fixed at both ends between the front ends of the main movable clamping arm (17) and the main fixed clamping arm (18). The main feeding horizontal cylinder (15) is located at the rear of the main feeding frame (12) and is used to drive the main feeding horizontal slide plate (13) to slide on the main feeding frame (12); The main material unloading rack (1k) is set on the side of the main material feeding rack (12), and the main material storage cantilever (1c) is set on the main material unloading rack (1k). The main material storage cantilever (1c) extends suspended above the main material feeding horizontal slide plate (13). The main material storage vertical rod (1d) is vertically connected to the main material feeding horizontal slide clamp (14). The lower end of the main material storage vertical rod (1d) is matched with the position of the main clamping groove (1b) and is vertically opposite. One side of the cross section of the main material storage vertical rod (1d) is an arc circle that matches the inner contour of the spring coil body (t1), and the other side is a rectangular fixed limiting edge. The main material storage vertical rod (1d) is fixed on the main material storage cantilever (1c) through the rectangular fixed limiting edge. The main material storage vertical rod (1d) is used to orderly store the spring coil body (t1) to be assembled. The clamp stroke opening block (16) is set on the side wall of the main feed rack (12). One end of the clamp stroke opening block (16) extends into the rear end of the main movable clamp arm (17) to trigger the main movable clamp arm (17) to open relative to the main fixed clamp arm (18). The main movable clamp arm (17) is opened by the impact of the clamp stroke opening block (16) and closed and reset by the tension of the clamp arm reset spring (19). There are two clamping limit plates (1a), which are respectively set on the left and right sides of the main feeding frame (12) and distributed above the main movable clamping arm (17) and the main fixed clamping arm (18); The main unloading cantilever (1e) is mounted on the main unloading frame (1k), and the main unloading cantilever (1e) extends suspended above the front of the main feeding horizontal slide clamp (14); the main unloading vertical slide (1g) is vertically connected to the main unloading cantilever (1e), and the main unloading vertical slide block (1h) is slidably mounted on the main unloading vertical slide block (1g), with the lower part of the main unloading vertical slide block (1h) extending laterally above the front of the main feeding frame (12); the main unloading vertical cylinder (1f) for driving the main unloading vertical slide block (1h) to slide up and down is mounted on the main body. The top of the blanking vertical slide (1g); the main blanking top pressure plate (1i) consists of 3 pieces, which are arranged at the bottom of the main blanking vertical slide (1h) according to the outline of the spring coil body (t1) to form a 3-jaw pressing structure. When the main movable clamping arm (17) and the main fixed clamping arm (18) move to the bottom of the main blanking vertical slide (1g), the main clamping groove (1b) is located directly below the 3-jaw pressing structure; it is used to press the spring coil body (t1) in the main clamping groove (1b) downward and fall into the tooling mold (m0) to complete the assembly of the spring coil body (t1).
4. The spring coil assembly machine according to claim 1, characterized in that, The main body outer top alignment mechanism (2) includes a main body outer top alignment seat (21), a main body top alignment horizontal slide (22), a main body top alignment horizontal slider (23), a main body top alignment pressure block (24), and a main body top alignment cylinder (25); the main body outer top alignment seat (21) is located beside the indexing rotary disk mechanism (a) and on the right side of the main body assembly mechanism (1); the main body top alignment horizontal slide (22) is located on the main body outer top alignment seat (21); the main body top alignment horizontal slider (23) is slidably located on the main body top alignment horizontal slide (22); the main body top alignment pressure block (24) is located in front of the main body top alignment horizontal slider (23), and the position of the main body top alignment pressure block (24) is horizontally opposite to the outer side of the spring coil body (t1) in the tooling mold (m0); The main detection mechanism (2b) includes a main detection horizontal arm (2b1), a main detection vertical arm (2b2), a riveting probe spring (2b3), a main detection sliding arm (2b4), a main detection sliding base (2b5), a main detection tension spring (2b6), a main detection pressure block (2b7), a main detection probe (2b8), and a main detection proximity switch (2b9). The head end of the main detection horizontal arm (2b1) is fixed on the upper disc (b1), and the tail end extends outward from the edge of the upper disc (b1) to above the tooling mold (m0). The main detection vertical arm (2b2) faces downward and is vertically fixed to the tail end of the main detection horizontal arm (2b1) through its upper end. The main detection slide (2b5) is set on the front side of the main detection vertical arm (2b2), and the main detection slide arm (2b4) is slidably fitted onto the main detection slide (2b5). At the rear, the upper part of the main detection slide arm (2b4) extends from above the main detection slide block (2b5); there are two main detection springs (2b6), respectively located on both sides of the main detection slide block (2b5), with the upper end of the main detection spring (2b6) fixed to one side of the upper end of the main detection slide arm (2b4), and the lower end of the main detection spring (2b6) fixed to the outside of the main detection slide block (2b5); the main detection pressure block (2b7) is located on the main detection slide arm ( At the lower end of 2b4), the main body detection pressure block (2b7) corresponds to the position of the tooling mold (m0); the main body detection probe (2b8) can move up and down and is located at the front of the main body detection slide (2b5). The riveting probe spring (2b3) is sleeved on the main body detection probe (2b8), with the upper end of the riveting probe spring (2b3) pressing against the lower side of the main body detection slide (2b5) and the lower end of the riveting probe spring (2b3) pressing against the lower part of the main body detection probe (2b8). On the main body; the lower end of the main body detection probe (2b8) is a pointed structure with a guide, and the lower end of the main body detection probe (2b8) is vertically opposite to the rivet hole of the spring ring body (t1) of the tooling mold (m0); the upper end of the main body detection probe (2b8) extends upward from the upper part of the main body detection slide (2b5), and the main body detection proximity switch (2b9) that senses the change in the position of the upper end of the main body detection probe (2b8) is set on one side of the upper end of the main body detection probe (2b8).
5. The spring coil assembly machine according to claim 1, characterized in that, The torsion spring assembly mechanism (3) includes a torsion spring assembly seat (31), a torsion spring conveying inclined slide (3f), a torsion spring vertical material picking component, a torsion spring horizontal material moving component, a torsion spring vertical material dropping component, and a torsion spring assembly body pressing mechanism. The torsion spring transverse material transfer assembly includes a torsion spring assembly frame (32), a torsion spring assembly transverse slide block (33), a torsion spring assembly transverse slider (34), and a torsion spring assembly transverse cylinder (35). The torsion spring vertical material picking assembly includes a torsion spring picking vertical slide (36), a torsion spring picking vertical cylinder (37), a torsion spring picking vertical slider (38), and a torsion spring picking plate (39). The torsion spring vertical blanking assembly includes a torsion spring blanking vertical slide (3a), a torsion spring blanking vertical cylinder (3b), a torsion spring blanking vertical slider (3c), and a torsion spring blanking plate (3d). The torsion spring assembly seat (31) and the torsion spring conveying inclined slide (3f) are both located outside the indexing rotary table (a1). The torsion spring assembly seat (31) is located to the right of the main body's outer top alignment mechanism (2). The torsion spring conveying inclined slide (3f) is located to the right of the torsion spring assembly seat (31). The top of the torsion spring conveying inclined slide (3f) is connected to the discharge port of the torsion spring feeding device (e2). The torsion spring assembly frame (32) is set on the torsion spring assembly seat (31), the torsion spring assembly transverse slide (33) is horizontally set on the torsion spring assembly frame (32), the torsion spring assembly transverse slider (34) is slidably set on the torsion spring assembly transverse slide (33), and the torsion spring assembly transverse cylinder (35) that drives the torsion spring assembly transverse slider (34) to make horizontal reciprocating sliding is set at the rear of the torsion spring assembly transverse slide (33). The torsion spring pickup vertical slide (36) is vertically connected to the front outer side of the torsion spring assembly horizontal sliding block (34). The torsion spring pickup vertical slide (38) is slidably mounted on the torsion spring pickup vertical slide (36). The torsion spring pickup vertical cylinder (37) that drives the torsion spring pickup vertical slide (38) to move up and down is mounted on the top of the torsion spring pickup vertical slide (36). The torsion spring pickup plate (39) is vertically set on the torsion spring unloading vertical slide (3a) with the torsion spring pickup plate (39) having a longitudinal groove (391) in the middle of the lower part, which divides the lower part of the torsion spring pickup plate (39) into two parts, forming symmetrical elastic claws. The ends of the left and right parts of the lower part of the torsion spring pickup plate (39) are provided with elastic plugs (392) that pass through the inner hole of the torsion spring. The torsion spring pickup plate (39) has an elastic reinforcing hole (393) at the top of the longitudinal groove (391) to increase elasticity. The torsion spring unloading vertical slide (3a) is connected to the lower part of the torsion spring picking vertical slide (38). The torsion spring unloading vertical slide (3c) is slidably mounted on the torsion spring unloading vertical slide (3a). The torsion spring unloading vertical cylinder (3b) that drives the torsion spring unloading vertical slide (3c) to move up and down is mounted on the top of the torsion spring unloading vertical slide (3a). The torsion spring dropping plate (3d), which is used to drop the torsion spring sleeved on the lower end of the torsion spring pickup plate (39) downward, is set at the bottom of the torsion spring dropping vertical slider (3c) and extends laterally to the bottom of the torsion spring assembly horizontal slider (34); the torsion spring dropping plate (3d) is provided with a torsion spring dropping hole (3e), and the torsion spring pickup plate (39) passes through the torsion spring dropping plate (3d) through the torsion spring dropping hole (3e); The torsion spring assembly body pressing mechanism is suspended outwards from the edge of the indexing rotary disk (a1), opposite the torsion spring vertical material picking component, and located above the tooling mold (m0). The torsion spring assembly body pressing mechanism includes a torsion spring assembly body pressing horizontal arm (3i), a torsion spring assembly body pressing vertical arm (3j), a torsion spring assembly body pressing slide (3k), a torsion spring assembly body pressing slide arm (3m), a torsion spring assembly body pressing plate (3n), and a torsion spring assembly body pressing tension spring (3p). The head end of the torsion spring assembly body pressing horizontal arm (3i) is fixed on the upper disk (b1), and the tail end extends outwards from the edge of the upper disk (b1) to above the tooling mold (m0). The torsion spring assembly body pressing vertical arm (3j) faces downwards and is vertically fixed to the tail end of the torsion spring assembly body pressing horizontal arm (3i) through its upper end. The torsion spring assembly body pressing slide (3k) is set on the torsion spring assembly body. On the front side of the main body top pressing vertical arm (3j), the torsion spring assembly main body top pressing slide arm (3m) is slidably fitted in the torsion spring assembly main body top pressing slide (3k). The upper part of the torsion spring assembly main body top pressing slide arm (3m) extends from above the torsion spring assembly main body top pressing slide (3k). There are two torsion spring assembly main body top pressing tension springs (3p), which are respectively set on both sides of the torsion spring assembly main body top pressing slide (3k). The upper end of the torsion spring assembly main body top pressing tension spring (3p) is fixed to one side of the upper end of the torsion spring assembly main body top pressing slide arm (3m), and the lower end of the torsion spring assembly main body top pressing tension spring (3p) is fixed to the outside of the torsion spring assembly main body top pressing slide (3k). The torsion spring assembly main body top pressing plate (3n) is set at the lower end of the torsion spring assembly main body top pressing slide arm (3m), and the position of the torsion spring assembly main body top pressing plate (3n) corresponds to the position of the spring coil body (t1) on the tooling mold (m0).
6. The spring coil assembly machine according to claim 1, characterized in that, The torsion spring positioning detection mechanism (4) includes a torsion spring detection top pressure horizontal arm (41), a torsion spring detection top pressure vertical arm (42), a torsion spring detection top pressure slide (43), a torsion spring detection top pressure plate (44), a torsion spring detection top pressure slide arm (45), a torsion spring detection top pressure reset spring (46), a torsion spring detection plate (47), a torsion spring detection plate reset tension spring (48), and a torsion spring detection proximity switch (49). The head end of the torsion spring detection top pressure horizontal arm (41) is fixed on the crossbeam (b2), and the tail end extends outward from the crossbeam (b2). The torsion spring detection top pressure vertical arm (42) faces downward and is vertically fixed to the tail end of the torsion spring detection top pressure horizontal arm (41) through its upper end. The torsion spring detection top pressure slide (43) is set on the front side of the torsion spring detection top pressure vertical arm (42). The torsion spring detection top pressure slide (45) is slidably sleeved on the rear part of the torsion spring detection top pressure slide (43). The upper part of the torsion spring detection top pressure slide (45) extends out from above the torsion spring detection top pressure slide (43). The torsion spring detection top pressure reset spring (46) is sleeved on the torsion spring detection top pressure slide arm (45). The upper end of the torsion spring detection top pressure reset spring (46) abuts against the bottom surface of the torsion spring detection top pressure slide (43), and the lower end of the torsion spring detection top pressure reset spring (46) abuts against the top surface of the torsion spring detection top pressure plate (44). The torsion spring detection top pressure plate (44) is set at the lower end of the torsion spring detection top pressure slide arm (45), and the position of the torsion spring detection top pressure plate (44) corresponds to the position of the spring ring body (t1) on the tooling mold (m0); The torsion spring detection plate (47) can move up and down in front of the torsion spring detection top pressure slide (43); The torsion spring detection plate reset spring (48) is located on the outside of the torsion spring detection top pressure slide (43). The upper end of the torsion spring detection plate reset spring (48) is fixed on one side of the upper end of the torsion spring detection plate (47), and the lower end of the torsion spring detection plate reset spring (48) is fixed on the outside of the torsion spring detection top pressure slide (43). The lower end of the torsion spring detection plate (47) is an inverted V-shaped groove (4a) with a guide; the upper end of the torsion spring detection plate (47) extends upward from the upper part of the torsion spring detection top pressure slide (43), and the torsion spring detection proximity switch (49) that senses the change in the position of the upper end of the torsion spring detection plate (47) is set on one side of the upper end of the torsion spring detection plate (47).
7. The spring coil assembly machine according to claim 1, characterized in that, The door assembly mechanism (5) includes a door conveyor inclined slide (5f), a door feed blocking assembly, a door receiving assembly, a door advance pressing assembly, a door assembly advance assembly, a mold stop control assembly, and a door assembly side push assembly; The top of the door seal conveyor chute (5f) is connected to the discharge port of the door seal feeding device (e3); The door seal feed baffle assembly is installed at the outlet of the door seal conveying inclined slide (5f), including door seal mounting base (510), door seal baffle cylinder (511), door seal baffle plate (512), door seal baffle support arm (513), door seal baffle vertical slide (514), door seal baffle vertical slide rod (515), and door seal baffle compression spring (516). The door seal mounting base (510) is located beside the indexing rotary table mechanism (a), at the right position of the torsion spring positioning detection mechanism (4); the door seal mounting stop arm (513) is located on the top side of the door seal mounting base (510), and the door seal mounting stop vertical slide (514) is located on the side of the door seal mounting stop arm (513) facing the door seal conveying inclined slide (5f); the door seal mounting stop vertical slide rod (515) is slidably installed in the door seal mounting stop vertical slide (514), and the door seal mounting... The baffle plate (512) is horizontally connected to the door seal baffle vertical slide bar (515) and located above the door seal conveying inclined slide (5f). The door seal baffle cylinder (511) that drives the door seal baffle vertical slide bar (515) to slide up and down is set on the upper part of the door seal baffle support arm (513). The door seal baffle compression spring (516) is sleeved on the door seal baffle vertical slide bar (515), with its upper end abutting against the door seal baffle plate (512) and its lower end abutting against the door seal baffle vertical slide seat (514). The door seal receiving assembly includes a door seal receiving platform (520), a door seal receiving upper baffle (521), a door seal receiving lifting slide (5230), a door seal receiving lifting slider (5232), a door seal receiving lifting stop (5233), and a door seal receiving lifting cylinder (523). The door seal receiving platform (520) is set on top of the door seal fitting base (510). The door seal receiving platform (520) has a door seal receiving notch (522) for accommodating the door seal (t2) on the side facing the tooling mold (m0). The door seal receiving notch (522) is aligned with the discharge end of the door seal conveying inclined slide (5f). The door seal receiving upper baffle (521) covers the door seal receiving notch (522) so that the door seal receiving notch (522) forms a three-sided enclosing limiting groove for the front side opening. Both the door seal receiving lifting slide (5230) and the door seal receiving lifting cylinder (523) are mounted on the door seal fitting base (510). The door seal receiving lifting slide (5230) is mounted above the door seal receiving lifting cylinder (523). The door seal receiving lifting slider (5232) is mounted in the door seal receiving lifting slide (5230) and can slide up and down. The door seal receiving lifting stop block (5233) used to block the door seal (t2) is mounted on the top of the door seal receiving lifting slider (5232). The door seal receiving lifting stop block (5233) is located next to the side of the door seal receiving platform (520) near the tooling mold (m0) and blocks the sealing notch groove (522) from the side of the tooling mold (m0), forming a movable stop block with three sides surrounding the limiting groove. The door seal feeding and positioning component is located on the right side of the door seal feeding and blocking component. The door seal feeding and positioning component includes a door seal base (530), a door seal transverse sliding block (531), a door seal transverse sliding slider (532), and a door seal transverse sliding cylinder (533). The door seal mounting base (530) is located beside the indexing rotary disk mechanism (a), the door seal mounting transverse slide (531) is located on the door seal mounting base (530), the door seal mounting transverse slider (532) is slidably located on the door seal mounting transverse slide (531), and the door seal mounting transverse cylinder (533) that drives the door seal mounting transverse slider (532) to slide back and forth is located at the tail of the door seal mounting transverse slide (531); the front end of the door seal mounting transverse slider (532) faces the door seal receiving platform (520) of the door seal receiving assembly. The door seal infeeding and pressing assembly is located at the front end of the door seal fitting infeeding assembly. The door seal fitting infeeding assembly pushes the door seal infeeding and pressing assembly to move between the door seal receiving platform (520) and the tooling mold (m0). The door seal advancing and pressing assembly includes a door seal advancing and pressing vertical slide (5211), a door seal advancing and pressing vertical slider (5212), a door seal advancing and pressing vertical cylinder (5213), a door seal advancing and pressing clamp (5214), and a door seal advancing pusher (5215). The door seal advancing and pressing vertical slide (5211) and the door seal advancing pusher (5215) are both connected to the front of the door seal fitting transverse slide (531). The door seal advancing pusher (5215) is located below the door seal advancing and pressing vertical slide (5211), and the front end of the door seal advancing pusher (5215) faces the tooling mold (m0). The door seal receiving notch (522) extends obliquely from the rear side to the door seal receiving notch (522); the door seal advancing top pressing vertical slider (5212) is slidably arranged in the door seal advancing top pressing vertical slider seat (5211); the door seal advancing top pressing vertical cylinder (5213) that drives the door seal advancing top pressing vertical slider (5212) to slide up and down is arranged on the upper part of the door seal advancing top pressing vertical slider seat (5211); the door seal advancing top pressing clamp (5214) is arranged under the door seal advancing top pressing vertical slider (5212), located above the door seal advancing push shovel (5215), and forms a door seal advancing push shovel clamp with the door seal advancing push shovel (5215); The mold stop control assembly includes a mold stop control seat (5240), a mold stop control hook (525), a mold stop control vertical slide seat (5241), a mold stop control lifting slider (5242), and a mold stop control lifting cylinder (524). The mold stop control seat (5240) is located on the left side of the door seal receiving assembly; the mold stop control vertical slide seat (5241) and the mold stop control lifting cylinder (524) are both located on the mold stop control seat (5240), the mold stop control vertical slide seat (5241) is located above the mold stop control lifting cylinder (524), the mold stop control lifting slider (5242) is slidably located in the mold stop control vertical slide seat (5241), the mold stop control hook (525) is located on the top of the mold stop control lifting slider (5242), and the front end of the mold stop control hook (525) is located above the stop lifting lever (m41) of the door seal positioning lifting stop (m4) in the tooling mold (m0); The door package with side and top assembly includes a door package with side and top positioning seat (540), a door package with side and top positioning block (545), a door package with side and top positioning slide (541), a door package with side and top positioning slider (542), and a door package with side and top positioning cylinder (543). The door seal top positioning seat (540) is located on the right side of the door seal receiving assembly; the door seal top positioning horizontal slide (541) is located on the door seal top positioning seat (540), and the door seal top positioning horizontal cylinder (543) is located at the tail of the door seal top positioning horizontal slide (541); the door seal top positioning horizontal slider (542) is slidably located in the door seal top positioning horizontal slide (541), and the door seal top positioning block (545) is located at the front end of the door seal top positioning horizontal slider (542) facing the tooling mold (m0). The end of the door seal top positioning block (545) is in contact with the side where the door seal head is placed under normal conditions.
8. The spring coil assembly machine according to claim 1, characterized in that, The door seal detection and alignment mechanism (6) includes a door seal detection and alignment horizontal arm (61), a door seal detection and alignment vertical arm (62), a door seal detection and alignment probe (63), a door seal detection and alignment sliding arm (64), a door seal detection and alignment sliding seat (65), a door seal detection and alignment tension spring (66), a door seal detection and alignment pressure block (67), a door seal detection probe (68), a door seal detection and alignment proximity switch (69), a door seal detection and alignment probe spring pressure block (6a), and a door seal detection and alignment probe spring (6b). The head end of the door seal detection through-arm (61) is fixed on the edge of the upper disc (b1), and the tail end extends outward from the edge of the upper disc (b1) to the tooling mold (m0). The door seal detection through-arm (62) faces downward and is vertically fixed to the tail end of the door seal detection through-arm (61) through its upper end. The door seal detection through-arm (65) is set on the front side of the door seal detection through-arm (62). The door seal detection through-arm (64) is slidably fitted on the rear part of the door seal detection through-arm (65). The upper part of the door seal detection through-arm (64) extends from the door seal detection through-arm (65) 65) Extends upwards; There are two door seal detection through-tension springs (66), which are respectively set on both sides of the door seal detection through-tension slide (65). The upper end of the door seal detection through-tension spring (66) is fixed on one side of the upper end of the door seal detection through-tension slide arm (64), and the lower end of the door seal detection through-tension spring (66) is fixed on the outside of the door seal detection through-tension slide arm (65); The door seal detection through-tension pressure block (67) used to assist in pressing the spring coil body (t1) from above is set at the lower end of the door seal detection through-tension slide arm (64), and the position of the door seal detection through-tension pressure block (67) corresponds to the tooling mold (m0); The door seal detection probe (68) can move up and down and is located at the front of the door seal detection through-slide (65). The lower end of the door seal through-slide probe (63) is a pointed structure with a guide. The door seal through-slide probe spring block (6a) is located on one side of the door seal detection through-slide (65). The pressure arm of the door seal through-slide probe spring block (6a) extends above the door seal through-slide probe (63). The upper end of the door seal through-slide probe spring (6b) rests on the pressure arm of the door seal through-slide probe spring block (6a). The lower end of the door seal through-slide probe spring (6b) rests on the door seal through-slide probe (63). The upper end of the door seal detection probe (68) extends upward from the upper part of the door seal detection through-slide slide (65). The door seal detection through-slide proximity switch (69) that senses the change in the position of the upper end of the door seal detection probe (68) is located on one side of the upper end of the door seal detection probe (68).
9. The spring coil assembly machine according to claim 1, characterized in that, The rivet assembly mechanism (7) includes a rivet conveying base (70), a rivet conveying base cantilever (77), a rivet conveying vertical pipe (75), a rivet bearing plate (76), a rivet feeding control component (71), a rivet lateral material transfer component (72), a rivet vertical material dropping component (73), and a rivet vertical receiving component (74). The rivet delivery base (70) is located outside the indexing rotary table (a1) and to the right of the door seal detection and alignment mechanism (6). The rivet conveyor cantilever (77) is set on the upper part of the rivet conveyor base (70) and extends horizontally above the tooling mold (m0). The rivet conveyor vertical pipe (75) is set vertically on the rivet conveyor cantilever (77), and the lower end of the rivet conveyor vertical pipe (75) is located above the rivet horizontal transfer clamp (724). The top of the rivet conveyor vertical pipe (75) is connected to the discharge port of the rivet feeding device (e4). The rivet transverse transfer assembly (72) includes a rivet transverse transfer slide (721), a rivet transverse transfer slider (722), a rivet transverse transfer cylinder (723), and a rivet transverse transfer clamp (724). The rivet transverse transfer slide (721) is transversely arranged on the rivet conveying base (70). The rivet transverse transfer slider (722) is slidably arranged on the rivet transverse transfer slide (721). The rivet transverse transfer cylinder (723) that drives the rivet transverse transfer slider (722) to slide back and forth is arranged on the rear side of the rivet transverse transfer slide (721). The rivet transverse transfer clamp (724) is slidably arranged at the front end of the rivet transverse transfer slider (722) and is located above the tooling mold (m0). The rivet support plate (76) is located at the front end of the rivet transverse transfer slider (722) and below the rivet transverse transfer clamp (724). The lower end of the rivet conveying vertical pipe (75) is located above the rivet transverse transfer clamp (724) in close contact with it. The rivet feeding control assembly (71) includes a rivet feeding control vertical slide (711), a rivet feeding control vertical slider (712), and a rivet feeding control vertical cylinder (713). The rivet feeding control vertical slide (711) is disposed on the rivet conveying base (70) and located above the rivet transverse material transfer assembly (72). The rivet feeding control vertical slider (712) is slidably disposed on the rivet feeding control vertical slide (711), and the rivet feeding control vertical cylinder (713) that drives the rivet feeding control vertical slider (712) to slide up and down is disposed on the top of the rivet feeding control vertical slide (711). The vertical rivet blanking assembly (73) includes a vertical rivet blanking slide (731), a vertical rivet blanking slider (732), a vertical rivet blanking cylinder (733), and a vertical rivet blanking punch (734). The vertical rivet blanking slide (731) is mounted on the rivet conveyor cantilever (77) and located above and in front of the horizontal rivet transfer assembly (72). The vertical rivet blanking slider (732) is slidably mounted on the vertical rivet blanking slide (731). The vertical rivet blanking cylinder (733) that drives the vertical rivet blanking slider (732) to slide up and down is mounted on the top of the vertical rivet blanking slide (731). The vertical rivet blanking punch (734) is mounted at the lower end of the vertical rivet blanking slider (732) and located directly above the rivet hole of the spring coil body (t1) on the tooling mold (m0). The rivet vertical guide assembly (74) includes a rivet vertical guide slide (741), a rivet vertical guide slider (742), a rivet vertical guide cylinder (743), and a rivet vertical guide head (744); the rivet vertical guide slide (741) is disposed on the rivet conveying base (70) and located in front of and below the rivet horizontal transfer assembly (72); the rivet vertical guide slider (742) is slidably disposed on the rivet vertical guide slide (741), and the rivet vertical guide cylinder (743) that drives the rivet vertical guide slider (742) to slide up and down is disposed at the bottom of the rivet vertical guide slide (741); the rivet vertical guide head (744) is disposed at the upper end of the rivet vertical unloading slider (732) and located directly below the rivet hole of the spring coil body (t1) on the tooling mold (m0); The rivet detection mechanism (8) includes a rivet detection horizontal arm (81), a rivet detection vertical arm (82), a rivet detection probe spring (83), a rivet detection top pressure sliding arm (84), a rivet detection sliding block (85), a rivet detection tension spring (86), a rivet detection main body pressure block (87), a rivet detection probe (88), and a rivet detection proximity switch (89). The head end of the rivet detection horizontal arm (81) is fixed on the upper disc (b1), and the tail end extends outward from the edge of the upper disc (b1). The rivet detection vertical arm... (82) is set downwards and vertically fixed to the tail end of the rivet detection horizontal arm (81) through its upper end; the rivet detection slide (85) is set on the front side of the rivet detection vertical arm (82), and the rivet detection top pressing slide (84) is slidably sleeved on the rear part of the rivet detection slide (85), with the upper part of the rivet detection top pressing slide (84) extending from above the rivet detection slide (85); there are two rivet detection tension springs (86), which are respectively set on both sides of the rivet detection slide (85), and the upper part of the rivet detection tension springs (86) extends from above the rivet detection slide (85). The end of the rivet detection top pressure slide arm (84) is fixed to one side of the upper end, and the lower end of the rivet detection tension spring (86) is fixed to the outside of the rivet detection slide block (85); the rivet detection main body pressure block (87) is set at the lower end of the rivet detection top pressure slide arm (84), and the position of the rivet detection main body pressure block (87) corresponds to the tooling mold (m0); the rivet detection probe (88) can move up and down and is set at the front of the rivet detection slide block (85), and the rivet detection probe spring (83) is sleeved on the rivet detection probe (88). The upper end of the rivet detection probe spring (83) rests against the lower side of the rivet detection slide (85), and the lower end of the rivet detection probe spring (83) rests against the lower body of the rivet detection probe (88); the lower end of the rivet detection probe (88) is a pointed structure with a guide; the upper end of the rivet detection probe (88) extends upward from the upper part of the rivet detection slide (85), and a rivet detection proximity switch (89) that senses the change in the position of the upper end of the rivet detection probe (88) is set on one side of the upper end of the rivet detection probe (88); The rivet riveting mechanism (9) includes a riveting top punch block (91), a riveting top punch head (92), a riveting vertical slide block (93), a riveting vertical slide arm (94), a riveting roller (95), a riveting mold (96), and a rivet riveting head (97). The riveting top punch block (91) is fixed on the crossbeam (b2) and extends downwards above the tooling mold (m0). The riveting punch (92) is set downwards at the bottom of the punch block (101) and is vertically opposite to the rivet hole of the spring ring body (t1) of the tooling mold (m0). The riveting vertical slide block (93) is set below the tooling mold (m0). The riveting vertical slide arm (94) is slidably set in the riveting vertical slide block (93). The rivet riveting head (97) is set at the top of the riveting vertical slide arm (94) and is vertically opposite to the rivet hole of the spring ring body (t1) of the tooling mold (m0). The riveting roller (95) that contacts the riveting lifting mechanism that controls the up and down movement of the riveting vertical slide arm (94) is set at the lower end of the riveting vertical slide arm (94).
10. The spring coil assembly machine according to claim 1, characterized in that, The finished product discharge mechanism (10) includes a finished product transfer mechanism and a finished product distribution mechanism; The finished product transfer mechanism includes a finished product picking seat (101), a finished product picking horizontal arm (102), a finished product horizontal transfer component, and a finished product vertical gripping component; The finished product transverse transfer assembly includes a finished product transverse transfer slider (111), a finished product transverse transfer slide rail (112), and a finished product transverse transfer cylinder (113). The finished product vertical gripping assembly includes a finished product gripping vertical slide (114), a finished product gripping vertical slider (115), a finished product gripping vertical cylinder (116), and a finished product horizontal transfer clamp (117). The finished product picking seat (101) is located outside the indexing rotary disk (a1) and to the right of the rivet riveting mechanism (9); the finished product picking cross arm (102) is connected to the upper side of the finished product picking seat (101); The finished product transverse transfer slide rail (112) is transversely arranged on the upper part of the finished product picking seat (101). The finished product transverse transfer slider (111) is slidably arranged on the finished product transverse transfer slide rail (112). The finished product transverse transfer cylinder (113) that drives the finished product transverse transfer slider (111) to slide back and forth on the finished product transverse transfer slide rail (112) is arranged on the finished product picking horizontal arm (102). The upper end of the finished product transverse transfer slide rail (112) is connected to the finished product transverse transfer cylinder (113). The finished product gripping vertical slide seat (114) is connected to the finished product transverse transfer slide rail (101). On the transfer slider (111), the finished product gripping vertical slider (115) is slidably arranged in the finished product gripping vertical slide seat (114). The finished product gripping vertical cylinder (116) that drives the finished product gripping vertical slider (115) to slide up and down is arranged on the finished product gripping vertical slide seat (114). The openable and closable finished product horizontal transfer clamp (117) is arranged below the finished product gripping vertical slider (115). When the finished product vertical gripping component is at the front end of the finished product horizontal transfer slide rail (112), the finished product horizontal transfer clamp (117) is vertically opposite to the spring ring of the tooling mold (m0). The finished product sorting mechanism includes a finished product discharge slide (11a), a finished product discharge diversion plate (11b), a finished product waste bin (11c), a finished product qualified bin (11d), a toggle cylinder (11e), and a toggle shaft (11f). The finished product discharge slide (11a) is located below the finished product discharge mechanism (10), the finished product waste bin (11c) is located below the lower end of the finished product discharge slide (11a), and the finished product qualified bin (11d) is located below the finished product discharge slide (11a), serving as a separation switch for qualified and unqualified products. The product discharge diversion plate (11b) is set at the junction of the finished product discharge slide (11a) and the finished product qualified box (11d), and is located directly above the finished product qualified box (11d); the actuating shaft (11f) is rotatably set at the lower part of the finished product discharge slide (11a), the finished product discharge diversion plate (11b) is fixed on the actuating shaft (11f), and the actuating cylinder (11e) that drives the actuating shaft (11f) to rotate is set on the outside of the finished product qualified box (11d), and the push rod of the actuating cylinder (11e) is hinged to one end of the actuating shaft (11f).
Citation Information
Patent Citations
Automatic assembling equipment for spring fasteners
CN114952229A
Automatic assembling mechanism for spring ring rivets
CN219851956U