An injection bottle packaging and opening bottle feeding machine, feeding mechanism and packaging package
Through the automatic packaging and bottle opening and delivery machine of the injection bottle packaging and packaging opening and delivery machine and the vertical laminar flow RABS system, the inefficiency and sterile environmental damage caused by manual packaging are solved, and efficient and safe sterile production is achieved.
Patent Information
- Application Number
- CN202211557819.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-06
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2042-12-06
AI Technical Summary
When opening the existing injection bottle packaging, the manual operation efficiency is low, it is easy to destroy the sterile environment, poses a risk of sterile contamination, and is harmful to the health of the operator.
The injection bottle packaging package opening and delivery machine is adopted, including a feeding mechanism, a packaging package opening and delivery machine and a vertical laminar flow RABS system. The packaging package is grasped by a robot, and the conveying mechanism and the incision bag opening mechanism are used to achieve automatic packaging opening, and sterile protection is provided through the vertical laminar flow RABS system.
Improve production efficiency, reduce the risk of sterile pollution, protect the health of operators, and realize automated production of sterile environments.
Smart Images

Figure CN116080982B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the fields of medical drug production, biopharmaceutical production, medical beauty drug production, food production, and in particular to an injection bottle packaging and opening machine, a feeding mechanism, and a packaging package. Background Art
[0002] In recent years, with the rapid development of packaging equipment at home and abroad, many pharmaceutical factories have increasingly higher requirements for production line automation, and production lines for drugs packaged in injection bottles have also placed high demands. In the batch production of drugs, automatic loading of packaging materials has always been a shortcoming in the production lines of pharmaceutical companies, limiting the production efficiency of pharmaceutical production lines, as well as uncontrollable factors caused by human factors in drug production. Especially in the filling lines of non-cleaning and non-sterilization vials and plastic bottles and flexible packaging bags, it is difficult to realize automated opening of packages, and the risk of sterile contamination caused by manual opening of packages and loading of bottles is even greater.
[0003] Currently, the loading mechanism on the vial and plastic bottle filling lines has the following defects: 1. Manually moving the vials and plastic bottles into the equipment to open the packaging bags is inefficient and labor-intensive; 2. The bottle fall rate is high during manual bottle loading, and personnel need to frequently open the RABS door for intervention, which disrupts the laminar flow direction within the equipment and the sterile environment within the equipment, posing a risk to the aseptic production of drugs; 3. On the CRABS and ISOLATOR fully isolated drug production lines, the drugs produced are harmful to healthy people, and manual bottle loading poses a threat to the personal safety of operators.
[0004] Patent publication number CN101450777B provides a bottling and unloading device for liquid plastic bottles before and after sterilization. The device comprises a plastic bottle conveyor and a bottle unscrambling mechanism. A cylinder-driven sorting and pushing plate is installed on one side of the conveyor, and a pallet transfer platform is located on the other side of the conveyor, directly opposite the sorting and pushing plate. A bracket is located above the pallet transfer platform and the sorting and pushing plate, and a guide rail perpendicular to the conveyor is mounted on the bracket. A bottle grabbing mechanism is mounted on the guide rail. The bottle unscrambling mechanism straightens the irregularly arranged plastic bottles after they are filled off the line and feeds them onto the conveyor. A counter, working in conjunction with a pneumatic bottle stopper, arranges a specified number of bottles into a regular row, and the sorting and pushing plate further straightens the bottles. The grabbing mechanism picks up the arranged row of bottles, moves them above the pallet, and places them into the sterilization tray. The device's primary operating method involves unpacking the unpacked bottles through the conveyor mechanism, where they are then picked up by a grabbing mechanism and placed in a sterilization cabinet. However, there is no automated mechanism for unpacking the bottles. Summary of the Invention
[0005] The purpose of the present invention is to solve the problem in the prior art that manual opening and bottle loading of injection bottle packaging packages affects the subsequent aseptic protection process, and specifically proposes an injection bottle packaging package opening and bottle feeding machine, a loading mechanism and a packaging package.
[0006] To achieve the above objectives, the present invention adopts the following technical solutions: an injection bottle packaging, opening and feeding machine, comprising: a loading mechanism, an opening and feeding machine, and a vertical laminar flow RABS system. The three parts can be arbitrarily combined into equipment to meet the production needs of different environments;
[0007] The feeding mechanism is arranged on one side of the bottle opener and feeder. The feeding mechanism grabs the packaged package through the manipulator assembly and conveys it to the conveying mechanism in the bottle opener and feeder for subsequent processing. A vertical laminar flow RABS system is also arranged above the bottle opener and feeder. By blowing vertical laminar flow gas downward, the unsealed injection bottles are sterile protected.
[0008] The loading mechanism grabs the packaged package and places it on the package opening and bottle feeding machine. The packaged package is transported by the conveying mechanism. During transportation, the package is opened by the processing stations located on both sides of the conveying mechanism. The conveying mechanism transports the packaged package to the bag finishing mechanism to flatten the sealed edge of the packaged package. The packaged package is clamped on one side by the bag taking mechanism, and the packaged package is opened by the incision bag opening mechanism. The bag taking mechanism removes the clamped package film, and the injection bottle inside the package is continuously transported to the downstream equipment through the conveying mechanism. The control system adjusts and controls each processing station, and the vertical laminar flow RABS system above is used to blow sterile gas to the injection bottle for sterile protection.
[0009] The conveying mechanism, the bag opening arrangement mechanism, the bag opening mechanism, the bag taking mechanism, and the control system, one or more of which can be arbitrarily combined into equipment to meet the production needs of different environments.
[0010] As a further description of the above technical solution: the conveying mechanism includes a feed push plate mechanism, a feed push rod mechanism, a feed stop rod, a discharge push rod mechanism, and a feed stop rod, one side of the feed push plate mechanism is connected to a plurality of driving devices to control the feed push plate mechanism to move along the direction of the conveying mechanism to convey the packaged package;
[0011] One side of the feed push rod mechanism is provided with a plurality of push rod movement mechanisms, the feed push rod mechanism can move axially on the push rod movement mechanism, and the feed stop rod mechanism is equipped with a power device connected through a rotating assembly, and the feed stop rod is switched from a horizontal state to a vertical state and vice versa through the rotating assembly;
[0012] One side of the discharging push rod mechanism is provided with several push rod movement mechanisms, the discharging push rod mechanism can move axially on the push rod movement mechanism, the discharging stop rod mechanism is equipped with a power device connected through a rotating assembly, and the feeding stop rod is switched from a horizontal state to a vertical state and vice versa through the rotating assembly.
[0013] As a further description of the above technical solution: the bag opening arrangement mechanism positions the packaging package, repositions and fixes the packaging package, and the bag opening of the packaging package faces the direction of the bag opening mechanism;
[0014] The bag opening arrangement mechanism, after positioning, the lower film handling plate and the upper film handling plate open and move them to the upper and lower sides of the packaging bag respectively, and clamp them, using a clamping force of 0.01NM-1000N.M to clamp the packaging bag slightly;
[0015] The bag opening arrangement movement mechanism is driven by power to make the film clamping mechanism move to both ends at the same time, and at the same time reduce the clamping distance between the lower film arrangement clamping plate and the upper film arrangement clamping plate, thereby clamping the first sealing edge and the second sealing edge of the packaging bag, so that the first sealing edge and the second sealing edge of the packaging bag are stretched.
[0016] As a further description of the above technical solution: the cutter movement mechanism of the incision and bag opening mechanism mainly provides power to the upper cutting blade, so that the upper cutting blade moves up and down. Under the drive of the cutter movement mechanism, the upper cutting blade moves downward to the middle distance of 10-0mm with the lower cutting blade or the distance is negative, thereby completing the cutting action of the packaging package. Preferably, one side of the packaging package is cut by punching, that is, the first sealing edge or the second sealing edge is cut, or the first sealing edge and the second sealing edge are cut at the same time. The cut film is removed by the bag taking mechanism and falls into the waste film recovery device.
[0017] As a further description of the above technical solution: the bag taking mechanism includes: the bag taking motion mechanism adopts a single-axis or multi-axis manipulator, the bag taking and clamping device is arranged on one side of the bag taking motion mechanism, and the bag clamping device is provided with a bag clamping power mechanism, an upper bag clamping plate, and a lower bag clamping plate. The upper bag clamping plate or the lower bag clamping plate is controlled by the bag clamping power mechanism to clamp one side of the packaged package.
[0018] As a further description of the above technical solution: the injection bottle packaging, opening and bottle feeding machine is installed with a control system to control the bottle feeding machine to perform the opening process.
[0019] It also includes a feeding mechanism for the packaging package of injection bottles. The feeding mechanism is provided with a manipulator assembly. The manipulator assembly adopts a single-axis or multi-axis robot and is arranged on one side of the pallet. The manipulator assembly is equipped with a manipulator clamp to clamp the packaging package on the pallet by vacuum adsorption.
[0020] As a further description of the above technical solution: a plurality of visual components are provided on the other side of the pallet. The visual components are multi-dimensional visual sensors located above the pallet to identify the position of the packaging package on the pallet and assist the robot component in grasping.
[0021] It also includes an injection bottle packaging package, which is suitable for the package opening and bottle feeding machine and feeding mechanism described in any one of the above technical solutions.
[0022] As a further description of the above technical solution: several injection bottles are placed inside the packaging package, and the bottle mouths of the injection bottles are in the same direction. A first sealing edge and a second sealing edge are provided on both sides of the packaging package. The injection bottles in the packaging package can be removed by cutting the first sealing edge or the second sealing edge.
[0023] The above technical solution has the following advantages or beneficial effects:
[0024] 1. Through the coordination of the feeding mechanism and the visual component, the grabbing device at the feeding mechanism can preliminarily locate the position of the package when grabbing and conveying the package, so that the sealing edge of the package can be cut during the subsequent unpacking process.
[0025] 2. The bag opening arrangement mechanism is used to calibrate the position of the loaded packaging bag, and the film clamping mechanism is used to flatten the sealing edge of the packaging bag, so that it can be cut quickly when the bag is cut later.
[0026] 3. The vertical laminar flow RABS system is installed above the bag opening and bottle feeding machine. After the bag opening process is completed, the injection bottles inside can be sterilized, reducing the possibility of secondary contamination. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 A perspective view of the bottle opening and feeding machine, feeding mechanism and RABS system in the present invention;
[0028] Figure 2 Schematic diagram of the structure of the feeding mechanism in the present invention
[0029] Figure 3 This is a structural diagram of the bottle opening and feeding machine in the present invention;
[0030] Figure 4 Schematic diagram of the conveying mechanism of the bottle opening and feeding machine in the present invention;
[0031] Figure 5 Schematic diagram of the bag opening arranging mechanism of the bottle opening and feeding machine of the present invention;
[0032] Figure 6Diagram of the incision bag opening mechanism of the bottle opening machine in the present invention
[0033] Figure 7 A three-dimensional diagram of the bag taking mechanism of the present invention;
[0034] Figure 8 Schematic diagram of the structure of the packaging package in the present invention.
[0035] Legend:
[0036] 100. Packaging; 1. Loading mechanism; 2. Opening and bottle feeding machine; 3. Vertical laminar flow RABS system; 210. Conveying mechanism; 220. Bag opening arrangement mechanism; 230. Cutting and bag opening mechanism; 240. Bag removal mechanism; 250. Control system; 2101. Feeding push plate mechanism; 2102. Conveying track; 2103. Pushing mechanism; 2104. Feeding push rod mechanism; 2105. Discharging push rod mechanism; 2106. Feeding stop rod; 2107. Discharging stop rod; 2108. Conveying device guardrail; 2201. Bag opening arrangement mechanism; 2202 , motion slider; 2203, film clamping mechanism; 2204, film handling guide rail; 2205, lower film handling plate; 2206, upper film handling plate; 2301, cutter motion mechanism; 2302, upper cutting blade; 2303, cutter base; 2304, lower cutting blade; 2305, cutter holder; 2401, bag taking motion mechanism; 2402, bag clamping device; 2403, bag clamping power mechanism; 2404, upper bag clamping plate; 2405, lower bag clamping plate; 101, loading robot assembly; 102, robot gripper; 103, visual assembly; 104, pallet. DETAILED DESCRIPTION
[0037] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0038] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or components referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention; the terms "first", "second", and "third" are only used for descriptive purposes and should not be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0039] Reference Figure 1 , an embodiment provided by the present invention: an injection bottle packaging package opening and bottle feeding machine, a feeding mechanism and a packaging package;
[0040] An injection bottle packaging package opening and bottle feeding machine, a feeding mechanism and a packaging package include: a feeding mechanism 1, a bottle opening and bottle feeding machine 2, and a vertical laminar flow RABS system 3;
[0041] Reference Figure 2 , an embodiment provided by the present invention: a feeding mechanism 1;
[0042] The loading mechanism 1 grabs the packaging packages 100 stored in disorder on the pallet 104 through the robot assembly 101 and the robot clamp 102 and places them on the conveying mechanism 210 of the package opening and bottle feeding machine 2 for subsequent processing; when the loading mechanism 1 grabs the packaging packages 100, it needs to use the visual component 103 to visually identify the position of the packaging packages 100 on the pallet 104 to assist the robot assembly 101 in grabbing.
[0043] Reference Figure 3 , an embodiment provided by the present invention: a bottle opening and feeding machine 2;
[0044] The bottle opening and feeding machine 2 includes but is not limited to a conveying mechanism 210, a bag opening arrangement mechanism 220, a bag cutting and opening mechanism 230, a bag taking mechanism 240, a control system 250 and the like, and is assembled in combination with one or more mechanisms;
[0045] In this embodiment, the loading mechanism 1 grabs the packaging package 100 and places it on the packaging opening and bottle feeding machine 2, and the packaging package 100 is transported by the conveying mechanism 210. During transportation, the packaging is opened by the processing stations located on both sides of the conveying mechanism 210. The conveying mechanism 210 conveys the packaging package 100 to the bag finishing mechanism 220 to flatten the sealed edges of the packaging package 100. After one side of the packaging package 100 is clamped by the bag taking mechanism 240, the packaging package 100 is opened by the incision bag opening mechanism 230. The bag taking mechanism 240 takes out the clamped film of the packaging package 100, so that the injection bottle inside the packaging package 100 continues to be transported to the downstream equipment through the conveying mechanism 210. The control system 250 adjusts and controls each processing station, and the vertical laminar flow RABS system 3 above is used to blow sterile gas to the injection bottle for sterile protection.
[0046] In this embodiment, the vertical laminar flow RABS system 3 includes vertical laminar flows in the form of ORAB, CRBS, ISOLATOR, etc. The vertical laminar flow grades comply with the A, B, C, D grades and general indoor environments specified by FDA and GMP in the food and pharmaceutical industries.
[0047] Reference Figure 4 , in a specific embodiment, the conveying mechanism 210;
[0048] The conveying mechanism 210 includes: a feed push plate mechanism 2101, a conveying track 2102, a push motion mechanism 2103, a feed push rod mechanism 2104, a discharge push rod mechanism 2105, a feed stop rod 2106, a discharge stop rod 2107, a conveying device guardrail 2108 and other mechanisms assembled together;
[0049] The conveying track 2102 is one of a metal plate, a plastic plate, a metal mesh belt chain mechanism, a plastic mesh belt chain mechanism, a synchronous belt mechanism, a flat belt mechanism, a cylindrical belt mechanism, a metal chain mechanism or a plastic chain mechanism.
[0050] The pushing motion mechanism 2103 is a plurality of power motion modules. The feed stop rod mechanism 2104 and the discharge stop rod mechanism 2105 are respectively fixed on the pushing motion mechanism 2103. The pushing motion mechanism 2103 can move on one side of the conveying mechanism 210 by means of a guide rail or a slide block. The number of the pushing motion mechanism 2103 is 1-10, and 2 are preferred in the present invention. The power drive can be one or more combinations of a servo motor, a linear motor, a stepping motor, a cylinder, and an electric cylinder.
[0051] The feed stop rod mechanism 2104 and the discharge stop rod mechanism 2105 lift the stop rods by means of rotating components. The number of rotating components is 1-10, and a rotary cylinder, servo motor, stepper motor, or electric cylinder can be used as a rotational power source.
[0052] The feeding push plate mechanism 2101 is installed on one side of the conveying track 2102. One side of the feeding push plate mechanism (2101) is connected to a plurality of driving devices, which control the feeding push plate mechanism (2101) to move along the direction of the conveying mechanism (210), and move the packaging package 100 forward to the second position B along the conveying device guardrails 2108 on both sides of the conveying track 2103. The feeding push plate mechanism 2101 returns to the initial position A. The feeding stop rod mechanism 2104 lifts the feeding stop rod 2106 by rotating and is in a vertical state. The feeding stop rod 2106 on the feeding stop rod mechanism 2014 is driven to the second position B of the packaging package 100 by the pushing movement mechanism 2103, and the feeding stop rod 2106 is flattened by rotating. The packaging package 100 is further pushed forward to the third position C by the feeding stop rod 2106.
[0053] After the film of the packaging package 100 is pulled out, the injection bottle stays on the conveying track 2102, and the feed baffle mechanism 2104 is driven by the pushing motion mechanism 2103 to move to position two B for the next cycle. The discharge baffle mechanism 2105 stops at position four D, and the discharge baffle mechanism 2105 will lift the discharge baffle 2107 by rotating and put it in a vertical form, and be driven by the pushing motion mechanism to move to position three C. The discharge baffle mechanism 2105 will rotate the discharge baffle 2107 to level it in a horizontal state, and then drive the discharge baffle 2017 through the pushing motion mechanism 2103 to push the injection bottle to the downstream equipment, and return to position four D for the next cycle.
[0054] Reference Figure 5 , in a specific embodiment, the bag opening arrangement mechanism 220;
[0055] In this embodiment, the bag mouth sorting mechanism 220 includes: a bag mouth sorting motion mechanism 2201, a motion slider 2202, a film clamping mechanism 2203, a film sorting guide rail 2204, a film sorting lower clamping plate 2205, a film sorting upper clamping plate 2206 and other components; the two end sealing edges of the packaging package 100 are uneven due to vacuum extraction during handling, transportation or packaging, which is not conducive to cutting the seal with a cutter, and the bag mouth sorting mechanism 220 is required to clamp, stretch and flatten the sealing edges.
[0056] The bag mouth sorting mechanism 220 is fixed to the frame through a mounting plate and is arranged on both sides of the conveying mechanism 210. The bag mouth sorting motion mechanism 2201 is fixed on the mounting plate. The bag mouth sorting motion mechanism 2201 is provided with 1-10 motion sliders 2202, preferably two in this embodiment. The two film clamping mechanisms 2203 are respectively fixed on the two motion sliders 2202, thereby driving the film clamping mechanism 2203 to do reciprocating motion; the film clamping mechanism 2203 is equipped with a film clamping power source and two film handling slides 2204, and the two film handling slides 2204 are respectively equipped with a film handling lower splint 2205 and a film handling upper splint 2206; driven by the power source of the film clamping mechanism 2203, the two film handling slides 2204 are driven to do linear relative motion.
[0057] The power drive device of the bag opening arrangement motion mechanism 2201 can be driven by a linear motor, a servo motor, a stepper motor, a cylinder, an electric cylinder, a linear screw drive module, a linear synchronous belt drive module, a sprocket chain drive module, a gear rack drive module, etc.
[0058] The driving device of the clamping mechanism 2203 can be driven by a linear motor, servo motor, stepper motor, cylinder, electric cylinder, linear screw drive module, linear synchronous belt drive module, sprocket chain drive module, gear rack drive module, etc.
[0059] In a specific embodiment, the two sides and the bottom surface of the packaging package 100 are fixed by the bag opening sorting mechanism 220, and the bag opening sorting movement mechanism 2201 is driven by power to make the film clamping mechanism 2203 on the slider 2202 of the bag opening sorting movement mechanism 2201 move toward the middle at the same time, and the lower film handling clamping plate 2205 and the upper film handling clamping plate 2206 are used to contact the first sealing edge 1001 and the second sealing edge 1002 of the packaging package 100 at the same time, and the feeding push plate mechanism 2101 and the feeding stop rod mechanism 2104 clamp the packaging package 100, and perform secondary positioning in the length and width directions of the packaging package 100, and after positioning, the lower film handling clamping plate 2205 and the upper film handling clamping plate 2206 are loosened, and the film handling The lower clamping plate 2205 and the upper film handling clamping plate 2206 move to the upper and lower surfaces of the packaging package 100 respectively, and the lower film handling clamping plate 2205 and the upper film handling clamping plate 2206 perform a clamping action, using a clamping force of 0.01NM-1000N.M to clamp the packaging package 100, and slightly clamp the packaging package 100. The bag opening arrangement movement mechanism 2201 is driven by power to make the clamping mechanism 2203 move to both ends at the same time, and at the same time reduce the clamping distance of the lower film handling clamping plate 2205 and the upper film handling clamping plate 2206, thereby clamping the first sealing edge 1001 and the second sealing edge 1002 of the packaging package 100, so that the first sealing edge 1001 and the second sealing edge 1002 of the packaging package 100 are stretched, thereby achieving bag opening stretching and flattening.
[0060] Reference Figure 6 , in a specific embodiment, the incision bag opening mechanism 230;
[0061] The incision and bag opening mechanism 230 includes: a cutter movement mechanism 2301, an upper cutting blade 2302, a cutter base 2303, a lower cutting blade 2304, and a cutter frame 2305.
[0062] In this embodiment, the incision and bag opening mechanism 230 is provided with a cutter frame 2305 fixed on the table of the frame, the cutter movement mechanism 2301 is fixed on the cutter frame 2305, an upper cutting blade 2302 is installed below the cutter movement mechanism 2301, and a cutter base 2303 is installed below the upper cutting blade 2302, the cutter base 2303 is installed on the table of the frame, and the lower cutting blade 2304 is fixed on the cutter base 2303. A distance of 0-1000mm is left between the upper cutting blade 2302 and the lower cutting blade 2304. This distance is the movement distance range of the upper cutting blade 2302 driven by the cutter movement mechanism 2301. The upper cutting blade 2305 is pushed downward by the cutter movement mechanism 2301 to cooperate with the lower cutting blade 2304 to realize the bag cutting process.
[0063] The cutter motion mechanism 2301 can be driven by a linear motor, a servo motor, a stepper motor, a pneumatic cylinder, an electric cylinder, etc.
[0064] The cutter movement mechanism 2301 mainly provides power to the upper cutting blade 2302, so that the upper cutting blade 2302 moves up and down. Under the drive of the cutter movement mechanism 2301, the upper cutting blade 2302 moves downward to the middle distance of 10-0mm with the lower cutting blade 2304 or the distance is negative, thereby completing the cutting action of the packaging package 100. One side of the packaging package 100 is cut by punching, that is, the first sealing edge 1001 or the second sealing edge 1002 is cut, or the first sealing edge 1001 and the second sealing edge 1002 are cut at the same time. The cut film is removed by the bag taking mechanism 240 and falls into the waste film recovery device.
[0065] Reference Figure 7 , in a specific embodiment, the bag taking mechanism 240;
[0066] In this embodiment, the bag taking mechanism 240 includes: a bag taking motion mechanism 2401, a bag clamping device 2402, a bag clamping power mechanism 2403, an upper bag clamping plate 2404, and a lower bag clamping plate 2405. The bag taking mechanism 240 is used to pull out the packaging bag on the packaging package 100 after the incision, separate the injection bottle from the film of the packaging package 100, and place the waste film in a recycling box.
[0067] The bag picking mechanism 240 includes: a bag picking motion mechanism 2401 adopts a single-axis or multi-axis manipulator, the bag picking motion mechanism 2401 is preferably a mobile module that moves along the X-axis, Y-axis, and Z-axis directions respectively, and the bag clamping device 2402 is arranged on one side of the bag picking motion mechanism 2401. The bag clamping device 2402 is provided with a bag clamping power mechanism 2403, an upper bag clamping plate 2404, and a lower bag clamping plate 2405. The upper bag clamping plate 2404 or the lower bag clamping plate 2405 is controlled by the bag clamping power mechanism 2403 to clamp one side of the packaging package 100.
[0068] The bag clamping power mechanism 2403 is provided with a power source, the number of which is 1-10, which can be a rotary cylinder, a servo motor, a stepper motor, or an electric cylinder.
[0069] The control system 250 is a control system composed of any combination of PLC, HMI, industrial computer, touch screen computer and other electrical hardware, and the PLC, industrial computer, touch screen computer and HMI software programs are written according to the production process to control the operation of the equipment.
[0070] Continue to refer to Figure 2 The present invention also provides an embodiment of a feeding mechanism for packaging a package of an injection bottle, comprising:
[0071] The feeding mechanism 1 is arranged on one side of the bottle opening and feeding machine 2.
[0072] In this embodiment, a plurality of packaging packages 100 are stored in an orderly or disorderly manner on a pallet 104, and the pallet 104 containing the packaging packages 100 is placed in the working area of the robot assembly 101. After the pallet 104 is positioned, a visual assembly 103 is installed above the pallet 104. The visual assembly 103 is composed of a visual bracket, a camera, and a light source. The robot assembly 101 includes a robot and a robot clamp 102. The mechanical clamp 102 is assembled from one or more vacuum suction cups. The visual assembly 103 sends the spatial coordinate position of the packaging package 100 on the pallet 104 to the robot assembly 101. The robot clamp 102 uses vacuum adsorption to place the single package 100 one by one on the conveying mechanism 210 of the package opening and bottle supplying machine 2 according to the production speed.
[0073] The loading mechanism 1 includes but is not limited to components such as a manipulator assembly 101, a manipulator fixture 102, and a visual assembly 103. The manipulator assembly 101 uses a single-axis or multi-axis robot to realize the spatial handling of the packaging package 100. The manipulator assembly 101 is made of SUS316L, SUS316, SUS304, AL6061, T6061, AL7075, T7075, AL5052, T5052 and other materials and is processed and assembled with anti-rust and anti-corrosion technology. A fixed single-axis or multi-axis manipulator, a fixed multi-axis robot or a movable multi-axis robot, a single-axis or multi-axis machine The protection level of the hand and robot can meet the national dust and water resistance requirements of IP00-IP69. The manipulator clamp 102 on the manipulator assembly 101 adopts vacuum adsorption to grab the packaging package 100. The manipulator clamp 102 is assembled from 1-1000 round rubber suction cups, silicone suction cups, round sponge suction cups, square sponge suction cups or a combination of one or more; the visual assembly 103 is composed of a visual bracket, a camera, and a light source. The camera adopts a 100-100 million pixel camera or a multi-dimensional CCD or laser scanner and other visual sensors, and is treated with rust and corrosion prevention.
[0074] Reference Figure 8 The present invention also provides an embodiment of a packaging package, and the packaging package 100 is suitable for the bottle supply machine and feeding mechanism of any one of the above technical solutions.
[0075] Several injection bottles are placed inside the packaging package 100, and the bottle mouths of the injection bottles are in the same direction. A first sealing edge 1001 and a second sealing edge 1002 are provided on both sides of the packaging package 10. The injection bottles in the packaging package 100 can be removed by cutting the first sealing edge 1001 or the second sealing edge 1002; the injection bottles in the packaging package 100 can be used on a sterile environment production line, and can also be used on a general environment production line, and can be used for but not limited to 1-1000 ml syringes, 1-1000 ml plastic bottles, 1-1000 ml ampoules, 1-1000 ml screw-mouth bottles, and 1-1000 ml oral liquid bottles for opening and supplying bottles.
[0076] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A machine for packaging, opening and feeding injection bottles, characterized in that: include: A feeding mechanism (1), a bottle opening and feeding machine (2) and a vertical laminar flow RABS system (3); The feeding mechanism (1) is arranged on one side of the package opening and bottle feeding machine (2). The feeding mechanism (1) grabs the packaged package (100) through the manipulator assembly (101) and conveys it to the conveying mechanism (210) in the package opening and bottle feeding machine (2) for subsequent processing. A vertical laminar flow RABS system (3) is also arranged above the package opening and bottle feeding machine (2). By blowing vertical laminar flow gas downward, the unsealed injection bottles are sterile protected. The feeding mechanism (1) grabs the package (100) and places it on the package opening and bottle feeding machine (2), and transports the package (100) through the conveying mechanism (210). During transportation, the package is opened through the processing stations located on both sides of the conveying mechanism (210). The conveying mechanism (210) transports the package (100) to the bag opening finishing mechanism (220) to flatten the sealed edge of the package (100), and then the bag taking mechanism (240) clamps the package (100). 0), the packaging package (100) is opened by the incision bag opening mechanism (230), and the bag taking mechanism (240) takes out the clamped film of the packaging package (100), so that the injection bottle inside the packaging package (100) continues to be transported to the downstream equipment through the conveying mechanism (210), and each processing station is adjusted and controlled by the control system (250), and sterile gas is blown to the injection bottle through the vertical laminar flow RABS system (3) above to perform sterile protection; The conveying mechanism (210) comprises a feed push plate mechanism (2101), a feed push rod mechanism (2104), a feed stop rod (2106), a discharge push rod mechanism (2105) and a discharge stop rod (2107); one side of the feed push plate mechanism (2101) is connected to a plurality of drive devices for controlling the feed push plate mechanism (2101) to move along the direction of the conveying mechanism (210) to convey the packaging package (100); A plurality of pushing motion mechanisms (2103) are provided on one side of the feed push rod mechanism (2104), and the feed push rod mechanism (2104) can move axially on the pushing motion mechanism (2103). A power device is installed on the feed push rod mechanism (2104), and is connected via a rotating assembly, and the feed blocking rod (2106) is switched from a horizontal state to a vertical state via the rotating assembly; A plurality of pusher movement mechanisms (2103) are provided on one side of the discharging pusher mechanism (2105). The discharging pusher mechanism (2105) can move axially on the pusher movement mechanism (2103). A power device is installed on the discharging pusher mechanism (2105) and is connected via a rotating assembly. The discharging blocking rod (2107) is switched from a horizontal state to a vertical state via the rotating assembly. The bag opening arrangement movement mechanism (2201) of the bag opening arrangement mechanism is driven by power to move the film clamping mechanism (2203) toward both ends simultaneously, and simultaneously reduce the clamping distance between the lower film arrangement clamping plate (2205) and the upper film arrangement clamping plate (2206), thereby clamping the first sealing edge (1001) and the second sealing edge (1002) of the packaging package (100), so that the first sealing edge (1001) and the second sealing edge (1002) of the packaging package (100) perform a stretching action.
2. The injection bottle packaging, opening and feeding machine according to claim 1, characterized in that: The bag opening arrangement mechanism (220) positions the packaging package (100), repositions and fixes the packaging package (100), and the bag opening of the packaging package (100) faces the direction of the bag opening mechanism (230); The bag opening arrangement mechanism (220) opens the lower film handling plate (2205) and the upper film handling plate (2206) after positioning, and moves the lower film handling plate (2205) and the upper film handling plate (2206) to the upper and lower surfaces of the packaging package (100) respectively, and clamps the packaging package (100) with a clamping force of 0.01Nm-1000N.m.
3. The injection bottle packaging and opening machine according to claim 1, characterized in that: The cutter movement mechanism (2301) of the cutting and bag opening mechanism (230) mainly provides power to the upper cutting blade (2302), so that the upper cutting blade (2302) moves up and down. Under the drive of the cutter movement mechanism (2301), the upper cutting blade (2302) moves downward to the point where the distance between the upper cutting blade (2302) and the lower cutting blade (2304) is 10-0 mm or the distance is negative, thereby completing the cutting action of the packaging package (100). One side of the packaging package (100) is cut by punching, that is, the first sealing edge (1001) or the second sealing edge (1002) is cut, or the first sealing edge (1001) and the second sealing edge (1002) are cut at the same time. The cut film is removed by the bag taking mechanism (240) and falls into the waste film recovery device.
4. The injection bottle packaging, opening and feeding machine according to claim 1, characterized in that: The bag taking mechanism (240) comprises: a bag taking motion mechanism (2401) using a single-axis or multi-axis manipulator, a bag clamping device (2402) arranged on one side of the bag taking motion mechanism (2401), and a bag clamping power mechanism (2403), an upper bag clamping plate (2404) and a lower bag clamping plate (2405) provided on the bag clamping device (2402). The upper bag clamping plate (2404) or the lower bag clamping plate (2405) is controlled by the bag clamping power mechanism (2403) to clamp one side of the packaging package (100).
5. The injection bottle packaging and opening machine according to claim 1, characterized in that: The injection bottle packaging, unpacking and bottle feeding machine is equipped with a control system (250) for controlling the bottle feeding machine to perform an unpacking process.
Citation Information
Patent Citations
Bottle filling and discharging apparatus before and after liquid plastic bottle sterilization
CN101450777B
Full-automatic outer packaging bag opening machine
CN107792437A
Intelligence bale breaking system
CN206375090U
Sterile intelligent bale breaker
CN216186682U