Motor repair multifunctional all-in-one machine

Abstract

The present application relates to motor repair multifunctional all-in-one machine, including adjustable support horse frame, the adjustable support horse frame includes two interval settings;Power component, the power component is installed on chuck, the chuck installs the lengthening shaft of stator winding or rotor shaft;Track, the adjustable support horse frame, power component are installed on track;Wherein adjustable support horse frame includes roller support plate, the roller support plate is installed with several rollers, the roller supports the lengthening shaft of stator winding or rotor shaft;The adjustable support horse frame still includes lifting assembly, the roller support plate bottom is connected lifting assembly.The present application meets the stator winding removal and rotor without weft band winding function simultaneously, saves the repair site, the length and center height of equipment are adjustable, and the universality is strong, shortens the motor repair construction period, reduces the labor intensity, saves the labor cost.

Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of motor maintenance and repair, and particularly relates to a motor repair multifunctional all-in-one machine. BACKGROUND

[0002] Electric repair factories need to repair several thousand motors every year, some of which are high-voltage motor stator windings that need to be overhauled, and several hundred of which are wire-wound rotors that need to be overhauled or repaired. In the motor repair industry, motor stator windings are installed in motor stator cores, and when high-voltage motor stator windings are burned and need to be repaired, the stator windings need to be completely removed first. Wire-wound rotors need to be rewound with non-woven tape after being overhauled or repaired.

[0003] The high-voltage motor stator windings of electric repair factories are currently removed by the original manual removal method. For large high-voltage motors, due to the limited conditions, it is difficult to remove the stator windings, and the problems are that the removal period is long, it takes more than a week to remove the windings of a high-voltage motor by manual removal; the labor intensity is high, and the current high-voltage motor technology is mostly vacuum impregnation technology, the slot fill rate is high, the winding and the core are tightly attached, a specially made steel drill needs to be used to hit with a hammer, and the core is easily deformed during the removal process, a large amount of burrs are generated, the core deformation is difficult to repair, the burrs are not cleaned, ground short circuits are caused, and the service life of the repaired motor is also reduced. The labor cost is high due to the high labor intensity, 4 people need to rotate and hit with a hammer, and continuous operation for 7 days, resulting in high labor cost. This traditional method is highly destructive to the stator, wastes a lot of materials, and has safety hazards.

[0004] In addition, when the motor rotor winding is wound with non-woven tape, the existing technology is to rotate the rotor by manpower. According to the size of the rotor and the tension of the non-woven tape, 3-6 people are needed to complete the operation by rotating the rotor by manpower; the speed and force of manual rotation of the rotor are uneven, and the non-woven tape is unevenly stressed, which causes poor consistency, high rejection rate, affects the appearance quality, and has low winding efficiency, time-consuming and labor-intensive, and high labor intensity.

[0005] Some existing devices that can only remove the stator winding or wind the rotor have poor applicability, need to prepare multiple sets of devices with different diameters, cannot adapt to the extension shaft of the stator winding or the rotor shaft with different diameters and sizes, and are not easy to adjust the center alignment, and lack universality.

[0006] Therefore, it is necessary to design a motor repair multifunctional device that can simultaneously solve the problems of removing the stator winding and rewinding the non-woven tape of the rotor. SUMMARY

[0007] In view of the above problems, the motor repair multifunctional all-in-one machine is designed, which meets the functions of stator winding removal and rotor without tape winding, saves the repair site, the length and center height of the equipment are adjustable, has strong universality, shortens the motor repair period, reduces the labor intensity and saves the labor cost.

[0008] The present application is to overcome the problems existing in the prior art, and provides the following technical solutions:

[0009] The motor repair multifunctional all-in-one machine comprises:

[0010] The adjustable support horse frame comprises two interval arranged;

[0011] The power component is provided with a chuck, and the chuck is provided with a lengthening shaft of the stator winding or a rotor shaft;

[0012] The adjustable support horse frame and the power component are installed on the track;

[0013] The adjustable support horse frame comprises a roller support plate, a plurality of rollers are installed on the roller support plate, the lengthening shaft of the stator winding or the rotor shaft is supported on the rollers, the adjustable support horse frame further comprises a lifting assembly, and the bottom of the roller support plate is connected with the lifting assembly.

[0014] Further,

[0015] The lifting assembly comprises a lifting rod, a lifting sleeve and a lifting sleeve bearing sleeve, the lifting rod is connected and installed at the bottom of the roller support plate, and the lifting rod sequentially penetrates through the inside of the lifting sleeve and the lifting sleeve bearing sleeve.

[0016] Further,

[0017] The lifting rod and the lifting sleeve are threadedly connected, a thrust bearing is installed in the inside of the lifting sleeve bearing sleeve, and the thrust bearing is installed and matched with the lifting rod.

[0018] Further,

[0019] The lifting sleeve and the lifting sleeve bearing sleeve are provided with a lifting sleeve bearing cover, and a dust baffle is installed on the lifting sleeve bearing cover.

[0020] Further,

[0021] The number of the rollers is one, and the rollers are installed in a concave arc shape on the roller support plate.

[0022] Further,

[0023] The adjustable support horse also includes a support plate, the bottom of the support plate is connected with an outer sliding wheel mounting plate and an inner sliding wheel mounting plate, sliding wheel shafts are fixedly installed on the outer sliding wheel mounting plate and the inner sliding wheel mounting plate, and sliding wheels are installed on the sliding wheel shafts.

[0024] Further,

[0025] The support plate is provided with sliding wheels at both ends of the bottom, the sliding wheels roll on the rails, and the bottom of the outer sliding wheel mounting plate is clamped on both sides of the rails.

[0026] Further,

[0027] The adjustable support horse also includes a positioning plate and a positioning rod, the positioning plate is arranged in parallel at the lower end of the support plate, the support plate and the positioning plate are fixedly connected through the positioning rod, and the positioning plate is arranged between the rails.

[0028] Further,

[0029] The lifting sleeve bearing sleeve is arranged on the support plate, and the lifting rod is installed through the support plate.

[0030] Further,

[0031] The power component includes a speed reducer and a motor, the chuck is connected with the speed reducer through a flange, and the speed reducer is connected with the motor.

[0032] Further,

[0033] The rails are fixedly provided with mounting seats, the speed reducer is provided with a base, and the base is fixed on the mounting seat.

[0034] Further,

[0035] The rails are provided with sleepers, and the sleepers are arranged between the two adjustable support horses.

[0036] Further,

[0037] The rails are provided with sleepers on both sides, and the sleepers are arranged between the two adjustable support horses.

[0038] The beneficial effects of this invention are as follows: The implementation of this invention has achieved significant results, shortening the motor maintenance period, reducing labor intensity, and saving labor costs. During winding removal, the generation of burrs on the iron core by the steel chisel is avoided, thus improving the repair quality to some extent. Uniform rotation during the non-woven tape winding process improves the appearance quality. The equipment is highly versatile; one machine simultaneously fulfills the functions of stator winding removal and rotor non-woven tape winding, saving maintenance space. Multiple functions can be fulfilled simply by changing the connecting tool. The length and center height of the equipment are adjustable, enabling simultaneous maintenance of stator winding extension shafts or rotor shafts of different specifications and sizes.

[0039] When removing the stator windings of a high-voltage motor, the maintenance period is shortened, labor intensity is reduced, repair quality is improved, and labor costs are saved. When winding the rotor without weft, the labor intensity is reduced, allowing for single-person operation, greatly improving the efficiency of winding the rotor without weft, and also improving the uniformity and consistency of the wound coils.

[0040] Other features and advantages of the invention will be set forth in the following description, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of the invention may be realized and obtained by means of the structures pointed out in the description and the drawings. Attached Figure Description

[0041] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0042] Figure 1 A front view of the overall installation structure according to an embodiment of the present invention is shown;

[0043] Figure 2 It shows that according to Figure 1 View from direction B;

[0044] Figure 3 A front view of an adjustable support frame according to an embodiment of the present invention is shown;

[0045] Figure 4 A top view of an adjustable support frame according to an embodiment of the present invention is shown;

[0046] Figure 5 It shows that according to Figure 1 View from direction A;

[0047] Figure 6 A perspective view of the installation structure of the adjustable support frame according to an embodiment of the present invention is shown.

[0048] In the drawings

[0049] 1 - track, 2 - adjustable support carriage, 21 - roller support plate, 211 - roller, 22 - lifting rod, 23 - lifting sleeve, 231 - lifting sleeve bearing cover, 232 - dust shield, 24 - lifting sleeve bearing sleeve, 25 - support plate, 26 - sliding wheel outer mounting plate, 261 - sliding wheel inner mounting plate, 27 - sliding wheel, 271 - sliding wheel shaft, 28 - positioning plate, 29 - positioning rod, 3 - chuck, 4 - speed reducer, 41 - base, 5 - motor, 6 - mounting seat, 7 - sleeper. DETAILED DESCRIPTION

[0050] Hereinafter, only certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present application. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.

[0051] To make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely explained below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0052] It should be noted that the terms "first", "second", and the like in the present application are used to distinguish similar objects, and do not necessarily indicate a specific order or sequence. Moreover, the terms "include", "contain" or any other variant are intended to cover non-exclusive inclusion, so that the processes, methods, articles or devices including a series of elements not only include those elements, but also include other elements not explicitly listed or inherent to such processes, methods, articles or devices. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein. In the present application, the terms "up", "down", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate the orientation or positional relationship shown in the drawings.

[0053] The following disclosure provides many different embodiments, or examples, for implementing different structures of the present application. For the purpose of simplicity, the elements and settings of the specific examples below are described. Of course, they are merely examples and are not intended to limit the present application. Although the present application is described with reference to the preceding examples, the following detailed description of the embodiments of the application in conjunction with the appended drawings.

[0054] As Figure 1 , the overall installation structure front view, motor repair multifunctional machine, including adjustable support horse 2, the adjustable support horse 2 includes two;

[0055] Power components, the chuck 3 is installed on the power components, the chuck 3 is installed on the extension shaft of the stator winding or the rotor shaft;

[0056] Rail 1, the adjustable support horse 2, power components are installed on the rail 1;

[0057] The rail 1 is provided with a sleeper 7 or a sleeper 7 is arranged on both sides of the rail 1, and the sleeper 7 is arranged between the two adjustable support horses 2. When the stator winding is removed, the stator bearing uses the sleeper 7 to lay in the middle and both sides of the rail 1. According to the height of the stator, the sleeper 7 is laid in the middle and / or both sides of the rail 1, and is laid on the bottom of the stator, so that the center position of the extension shaft of the stator winding is aligned with the center of the speed reducer 4.

[0058] As Figure 2 , B view, part of the power component, the power component includes a speed reducer 4 and a motor 5, the chuck 3 is connected with the speed reducer 4 through a flange, and the speed reducer 4 is connected with the motor 5. The frequency converter and the foot switch are installed on the motor 5, the frequency converter is used for adjusting the speed of the stator winding or the rotor winding, and the foot switch is used for controlling the forward and reverse rotation of the driving motor 5, so as to realize the operation of the stator winding or the rotor winding.

[0059] Universality:

[0060] The chuck 3 is used for locking the extension shaft of the rotor shaft or the stator winding and driving the rotation thereof, and the chuck 3 can meet the different diameters of the shafts in the conventional motor repair.

[0061] The chuck 3 for driving the rotation of the rotor shaft during the rotor winding and driving the extension shaft of the stator winding during the removal of the stator winding is connected with the speed reducer through a flange, so that the chuck 3 can be quickly exchanged between the functions of the removal of the stator winding and the winding of the rotor.

[0062] The mounting seat 6 is fixedly installed on the rail 1, the machine base 41 is arranged at the bottom of the speed reducer 4, and the machine base 41 is fixed on the mounting seat 6.

[0063] As Figure 3 , Figure 4The front view of the adjustable support horse frame, wherein the adjustable support horse frame 2 comprises a roller support plate 21, a plurality of rollers 211 are installed on the roller support plate 21, and the extension shaft of the stator winding or the rotor shaft is supported on the rollers 211;

[0064] The number of the rollers 211 is 4, and the rollers 211 are installed in a concave arc shape on the roller support plate 21.

[0065] According to the power of the rotor, the thickness of the extension shaft of the stator winding or the rotor shaft is different from 50 to 500 mm, and from the general design, in the embodiment, four rollers 211 are installed in a concave arc shape at the bottom of the extension shaft of the stator winding or the rotor shaft to support and meet the rotation of the shafts of different thicknesses. The thicker shaft is supported by a plurality of rollers 211, and the thinner shaft is supported by the middle roller 211.

[0066] As Figure 5 the center of the extension shaft of the stator winding or the rotor shaft at the height position is adjusted and designed with the center of the speed reducer 4, the height is adjusted by the lifting assembly.

[0067] The adjustable support horse frame 2 further comprises a lifting assembly, and the bottom of the roller support plate 21 is connected with the lifting assembly.

[0068] The lifting assembly comprises a lifting rod 22, a lifting sleeve 23, and a lifting sleeve bearing sleeve 24, the lifting rod 22 is connected and installed at the bottom of the roller support plate 21, and the lifting rod 22 passes through the inside of the lifting sleeve 23 and the lifting sleeve bearing sleeve 24 in sequence.

[0069] The lifting rod 22 is threadedly connected with the lifting sleeve 23, a thrust bearing is installed in the inside of the lifting sleeve bearing sleeve 24, and the thrust bearing is installed and matched with the lifting rod 22. The height is adjusted by the rotation of the lifting rod 22 on the thread, so that the center of the extension shaft of the stator winding or the rotor shaft is aligned with the center of the speed reducer 4.

[0070] The lifting sleeve 23 and the lifting sleeve bearing sleeve 24 are provided with a lifting sleeve bearing cover 231, and the lifting sleeve bearing cover 231 is installed with a dust plate 232.

[0071] The adjustable support horse frame 2 further comprises a support plate 25, the bottom of the support plate 25 is connected and installed with a sliding wheel outer mounting plate 26 and a sliding wheel inner mounting plate 261, the sliding wheel outer mounting plate 26 and the sliding wheel inner mounting plate 261 are fixedly installed with a sliding wheel shaft 271, and the sliding wheel shaft 271 is installed with a sliding wheel 27.

[0072] The support plate 25 is provided with sliding wheels 27 at both ends of the bottom, which roll on the track 1, and the outer mounting plate 26 is clamped at the bottom of the track 1 on both sides. The adjustable support horse 2 is positioned on the track 1 and cannot slip out, and can only slide in the length direction of the track 1, and the distance between the two adjustable support horses 2 on the track 1 can be adjusted by the sliding wheels 27 rolling on the track 1, and the position of the adjustable support horse 2 is adjusted to adapt to the length of the stator winding extension shaft or the rotor shaft, and the distance between the adjustable support horse 2 and the speed reducer 4 is also adjusted to the appropriate position.

[0073] The lifting sleeve bearing sleeve 24 is arranged on the support plate 25, and the lifting rod 22 is arranged through the support plate 25.

[0074] As Figure 6 The adjustable support horse is arranged at the position of the adjustable support horse 2, which comprises a positioning plate 28 and a positioning rod 29, the positioning plate 28 is arranged parallel to the lower end of the support plate 25, and the support plate 25 and the positioning plate 28 are fixedly connected through the positioning rod 29, and the positioning plate 28 is arranged between the tracks 1.

[0075] The track 1 is parallel to two tracks. The length of the rotor of the motor is different according to the power, which is from 200 to 5000 mm, considering the universality of the repair industry, in this embodiment, the length of the two tracks 1 is 5 meters, and the interval position of the adjustable support horse 2 on the track 1 can be adjusted to adapt to the length of the stator winding extension shaft or the rotor shaft, and the track 1 is used as the support basis of the adjustable support horse 2, and the adjustable support horse 2 adopts double-beam and double-wheel bearing to bear the weight of the rotor shaft or the stator winding extension shaft.

[0076] Drive device:

[0077] Rotational speed: the speed of manually pushing the rotor winding without weft tape of the prior art process is about 10 revolutions per minute, in order to meet the winding of rotors of different diameters, the winding speed of the new process is determined to be 5-10 revolutions per minute, and the speed can also meet the dismounting speed of the high-voltage stator winding.

[0078] Torque: in order to meet the tension of the stator winding dismounting and the tension of the rotor winding without weft tape, the maximum torque of the winding dismounting is designed as the torque 2000 N·M.

[0079] Selection: the driving motor selects a 4-pole 4KW three-phase asynchronous motor 5 with a brake coil brake, the speed reducer 4 adopts a speed reduction ratio of 1:121, and the frequency converter controls the speed of 0-50 Hz.

[0080] Calculation: the rotational speed is 1455 / 121=12 revolutions per minute under the operation of 50 Hz.

[0081] Torque: 4KW * 9550 / (1450 / 121) = 3176 N·M

[0082] Conclusion: The design meets the requirements of the equipment.

[0083] Working process:

[0084] Stator winding removal: the high-voltage motor stator is hoisted to the removal platform, i.e. the tie on the track 1, the center of the stator winding is adjusted to be aligned with the center of the speed reducer 4, the stator winding pitch is removed, the extension shaft of the stator winding is clamped, the stator winding is removed one by one using the device, the removal is completed, and the power is turned off.

[0085] Rotor winding: the position of the adjustable support horse 2 on the track is adjusted to adapt to the length of the rotor shaft, the motor rotor is hoisted to the adjustable support horse 2, the center of the rotor shaft is adjusted to be aligned with the center of the speed reducer 4, the handle is replaced, the motor 5 is started to rotate, the frequency converter is started to adjust the speed, and the weftless tape winding is performed, the power is turned off after the work is completed.

[0086] The motor repair period can be shortened, and the repair quality can be improved.

[0087] The labor intensity is reduced, and the stator winding winding is removed mechanically.

[0088] The labor cost is reduced, and the single person can complete the rotor weftless tape winding operation.

[0089] Although the present application is described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A multifunctional all-in-one machine for motor repair, characterized in that: Include: Adjustable support horse (2), the adjustable support horse (2) includes two that are spaced apart; Power components, the chuck (3) is installed on the power components, the chuck (3) is installed on the extension shaft of the stator winding or the rotor shaft; Track (1), the adjustable support horse (2), power components are installed on the track (1); Wherein the adjustable support horse (2) includes a roller support plate (21), a plurality of rollers (211) are installed on the roller support plate (21), the roller (211) supports the extension shaft of the stator winding or the rotor shaft;The adjustable support horse (2) further includes a lifting assembly, the bottom of the roller support plate (21) is connected with the lifting assembly; The lifting assembly includes a lifting rod (22), a lifting sleeve (23) and a lifting sleeve bearing sleeve (24), the lifting rod (22) is connected and installed at the bottom of the roller support plate (21), and the lifting rod (22) passes through the inside of the lifting sleeve (23) and the lifting sleeve bearing sleeve (24) in sequence; The adjustable support horse (2) further includes a support plate (25), the bottom of the support plate (25) is connected and installed with a sliding wheel outer mounting plate (26) and a sliding wheel inner mounting plate (261), the sliding wheel shaft (271) is fixedly installed on the sliding wheel outer mounting plate (26) and the sliding wheel inner mounting plate (261), and the sliding wheel (27) is installed on the sliding wheel shaft (271); The adjustable support horse (2) further includes a positioning plate (28) and a positioning rod (29), the positioning plate (28) is arranged in parallel at the lower end of the support plate (25), the support plate (25) and the positioning plate (28) are fixedly connected through the positioning rod (29), and the positioning plate (28) is arranged between the tracks (1).

2. The motor repair all-in-one machine of claim 1, wherein: The lifting rod (22) is threadedly connected between the lifting sleeve (23), a thrust bearing is installed in the inside of the lifting sleeve bearing sleeve (24), and the thrust bearing is installed and matched with the lifting rod (22).

3. The motor repair all-in-one machine of claim 1, wherein: The lifting sleeve (23) and the lifting sleeve bearing sleeve (24) are provided with a lifting sleeve bearing cover (231), and the lifting sleeve bearing cover (231) is installed with a dust plate (232).

4. The motor repair all-in-one machine of claim 1, wherein: The number of the rollers (211) is four, and the rollers (211) are installed in a concave arc shape on the roller support plate (21).

5. The motor repair all-in-one machine of claim 1, wherein: The support plate (25) is installed with the sliding wheels (27) at both ends of the bottom, the sliding wheels (27) roll on the track (1), the sliding wheel outer mounting plate (26) is clamped at both sides of the track (1), and the track (1) is parallel.

6. The motor repair all-in-one machine of claim 1, wherein: The lifting sleeve bearing sleeve (24) is arranged on the support plate (25), and the lifting rod (22) passes through the support plate (25) and is installed.

7. The motor repair all-in-one machine of claim 1, wherein: The power components include a speed reducer (4) and a motor (5), the chuck (3) is connected with the speed reducer (4) through a flange, and the speed reducer (4) is connected with the motor (5).

8. The motor repair all-in-one machine of claim 7, wherein: The track (1) is fixedly installed with a mounting seat (6), the bottom of the speed reducer (4) is provided with a machine base (41), and the machine base (41) is fixed on the mounting seat (6).

9. The motor repair all-in-one machine of claim 1, wherein: The track (1) is provided with sleepers (7), which are arranged between two adjustable support horse frames (2).

10. The motor repair all-in-one machine of claim 1, wherein: The track (1) is provided with sleepers (7) on both sides, which are arranged between two adjustable support horse frames (2).

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