A continuous automatic feeding mechanism and feeding method for a melting furnace

By designing a continuous automatic feeding mechanism for melting furnaces, the potential energy of the pendulum is used to quickly feed the aluminum ingots, which solves the problem of scattered collisions in the vertical melting furnace feed ports, and achieves safe and efficient automatic feeding, reducing energy consumption and labor intensity.

CN116105503BActive Publication Date: 2025-08-26AEROSPACE ELECTRIC GRP CO LTD
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Patent Information

Application Number
CN202310263649.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-18
Publication Date
2025-08-26
Estimated Expiration
2043-03-18

AI Technical Summary

Technical Problem

The feed port design of the vertical melting furnace causes aluminum ingots to scatter and collision, which easily damages the furnace wall, which has high maintenance costs, and there are large energy consumption losses, many safety hazards in the feeding process during continuous production, and high labor intensity.

Method used

A continuous automatic loading mechanism of melting furnace is designed, using material brackets, pendulums and transmission systems. The position of aluminum ingots is monitored through sensors and the potential energy of the pendulum is used to quickly send the aluminum ingots into the melting furnace to avoid the operation of fully opening the furnace door.

Benefits of technology

It reduces workers' labor intensity and safety risks, improves work efficiency, reduces energy consumption and realizes automated feeding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a continuous automatic feeding mechanism and feeding method for a melting furnace. The mechanism includes a material bracket, a pendulum, and a mechanism body. The material bracket is mounted on the mechanism body to support aluminum ingots to a corresponding height. The pendulum is used to quickly feed the aluminum ingots that have reached the corresponding height into the melting furnace. The pendulum is connected to the lower end of a pendulum rod, the upper end of which is connected to a transmission shaft, which is connected to a pendulum rod drive system. The mechanism body is also equipped with a double-row transmission chain for driving the aluminum ingots. The double-row transmission chain is driven by a sprocket. The double-row transmission chain is also provided with a positioning block for positioning the aluminum ingots on the double-row transmission chain. The mechanism body is also provided with a front sensor, a rear sensor, and an upper sensor. The present application has a simple structure, is easy to use, has mechanized operation, and automatically feeds materials, thereby improving work efficiency.
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Description

Technical Field

[0001] The present application relates to the field of aluminum rod processing, and in particular to a continuous automatic feeding mechanism and feeding method for a melting furnace. Background Art

[0002] The processing process of aluminum rods in factories usually involves melting qualified aluminum ingots at high temperature (about 900 degrees) in a melting furnace, then letting them stand in a standing furnace for a certain period of time, and then draining the molten aluminum through a launder to a casting machine for cooling and forming. The formed aluminum is then rolled into aluminum rod products of corresponding specifications through a rolling mill.

[0003] There are generally two types of factory melting furnaces. One is a vertical furnace, which mainly consists of a chimney, a vertical furnace, a melting furnace, a base, a loader, and a combustion device. The other is a horizontal furnace, which mainly consists of a flue, a smoke (dust) hood, a base, a combustion device, and a furnace body.

[0004] Comparing the two types of furnaces, we found that the vertical furnace's feed port is located above the furnace. A loading mechanism lifts the material to the top port, where it enters the melting furnace in a free-falling motion caused by its own weight. This trajectory is not a straight free-fall, but rather a parabolic free-fall. The entire stack of aluminum ingots is prone to scattering and colliding during its fall, easily causing them to strike the furnace wall, damaging it. This leads to frequent vertical furnace failures and increased maintenance costs. Furthermore, the top feed port remains open for extended periods, resulting in significant energy losses and, as a result, has been abandoned by aluminum foundries. Vertical melting furnaces have been gradually replaced by horizontal melting furnaces.

[0005] The process from melting to rolling out aluminum rod products is basically mechanized and automated, but the process of feeding aluminum ingots (aluminum regrind) into the melting furnace is relatively primitive, arduous, dangerous, and has high energy loss. There are two types of feeding in production:

[0006] A. Feeding before ignition

[0007] B. Feeding in continuous production process

[0008] The first feeding method is relatively simple. Although there are certain problems, since it is an operation in a static state before production, the risk is relatively small and the energy loss is also small.

[0009] 1. The feeding method and process in the current continuous production process:

[0010] The melting furnace door is 2.4m long, 1.4m high and 0.9m above the ground. During the production process, a hopper with a slope is placed in front of the furnace door. The hopper is 2.1m long, 2.2m wide and 1.5m high. Aluminum ingots or recycled material blocks are placed on the hopper with a forklift. Then the furnace door is fully opened and the fork of the forklift is used to push the material into the furnace. After adding appropriate amount of material, the hopper is removed and the furnace door is closed to complete the feeding process.

[0011] 2. The whole process has the following problems:

[0012] A. When the furnace door is fully opened, the energy loss is too great, which increases the smelting cost.

[0013] B. All furnace doors are open, causing the ambient temperature to rise, which can easily cause heatstroke among on-site workers and pose a safety hazard.

[0014] C. Due to the increase in ambient temperature, the seals of the forklift system are seriously damaged, increasing the equipment maintenance cost. At the same time, the forklift is too close to the furnace door, and there are serious safety hazards when the forklift mast is operated in the upper position. The above shortcomings are all caused by the furnace door being fully opened.

[0015] D. Since the stacks of materials are pushed into the melting furnace by a forklift, it is easy to cause local accumulation in the furnace. At this time, it is necessary to use a forklift or operators to use special tools to push and stir them. This process increases labor intensity and safety risks and also increases energy consumption losses. Summary of the Invention

[0016] The purpose of the embodiments of the present application is to provide a continuous automatic loading mechanism and loading method for a melting furnace, which does not require the furnace door to be fully opened, and workers do not need to operate close to the furnace door, thereby reducing the labor intensity of workers.

[0017] To achieve the above objectives, this application provides the following technical solutions:

[0018] In the first aspect, an embodiment of the present application provides a continuous automatic feeding mechanism for a melting furnace, comprising a material support, a pendulum and a mechanism body, wherein the material support is installed on the mechanism body to support the aluminum ingot to a corresponding height, and the pendulum is used to quickly feed the aluminum ingot that has reached the corresponding height into the melting furnace, the pendulum is connected to the lower end of the pendulum arm, and the upper end of the pendulum arm is connected to the transmission shaft, and the transmission shaft is connected to the pendulum arm drive system, and the mechanism body is also equipped with a double-row transmission chain for driving the aluminum ingot to run, and the double-row transmission chain is driven by a sprocket, and the double-row transmission chain is also provided with a positioning block for positioning the aluminum ingot on the double-row transmission chain, and the mechanism body is also provided with a front-end sensor, a rear-end sensor and an upper sensor, and the front-end sensor and the rear-end sensor are used to monitor the position of the aluminum ingot on the double-row transmission chain, and the upper sensor is used to monitor the position of the pendulum arm.

[0019] The rocker arm drive system includes a large gear connected to the transmission shaft, the large gear is connected to the intermittent gear, the intermittent gear is connected to the reducer, the reducer is connected to the belt transmission system, the belt transmission system is connected to the auxiliary motor, the auxiliary motor drives the belt transmission system to move, the belt transmission system drives the intermittent gear to rotate through the reducer, the intermittent gear drives the large gear to rotate, the rotation of the large gear drives the transmission shaft to rotate, and the rotation of the transmission shaft drives the rocker arm to swing.

[0020] The sprocket is connected to the synchronous pulley, the synchronous pulley is connected to the synchronous belt transmission system, the synchronous belt transmission system is connected to the main reducer, the main reducer is connected to the V-belt transmission system, the V-belt transmission system is connected to the main motor, the main motor drives the V-belt transmission system to rotate, the V-belt transmission system drives the main reducer, the main reducer drives the synchronous belt transmission system to rotate, the synchronous belt transmission system drives the synchronous pulley to rotate, the synchronous pulley drives the sprocket to rotate, and the sprocket drives the double-row transmission chain.

[0021] The main body of the mechanism is also provided with a lifting guide wheel system, a tension adjustment pressure wheel system and a tension adjustment supporting wheel. The tension adjustment pressure wheel system and the tension adjustment supporting wheel manually adjust the chain tension. The lifting guide wheel system ensures that the double-row transmission chains and aluminum ingots move linearly in the same plane.

[0022] An anchor bolt is embedded below the rear end of the mechanism body, and a fastening nut and a plane bearing are provided on the upper end of the anchor bolt. The plane bearing supports the mechanism body, and the fastening nut fastens the mechanism body.

[0023] There are two fastening bolts at the corresponding position of the front end of the mechanism body, and two pre-buried anchor nuts at the corresponding position on the ground. The mechanism body is fixed by using the two fastening bolts and the pre-buried anchor nuts.

[0024] Two universal wheels are provided at the bottom of the front end of the mechanism body to support the mechanism body.

[0025] A lifting cylinder is provided below the material bracket.

[0026] The melting furnace is provided with a material hole for convenient feeding of aluminum ingots.

[0027] In a second aspect, an embodiment of the present application provides a method for continuous automatic loading of a melting furnace, comprising the following specific steps:

[0028] The aluminum ingot is placed between the four positioning blocks on the double-row transmission chain at the rear end of the mechanism body. The rear sensor receives and sends a signal, and sends a rotation command to the main motor. The power is output by the main motor and transmitted to the main reducer through the V-belt transmission system. Then, the output shaft of the main reducer is transmitted to the synchronous pulley through the synchronous belt transmission system. The power of the synchronous pulley is transmitted to the sprockets on both sides by the pulley shaft and key. The sprocket drives the double-row transmission chain, the positioning blocks and the aluminum ingot to move forward in a straight line.

[0029] When the double-row transmission chain and positioning block drive the aluminum ingot to the front position, the front sensor receives the signal and issues a command to complete the following actions:

[0030] The main motor stops and brakes immediately, and the aluminum ingot maintains its current position;

[0031] The lifting cylinder air supply system starts working, supplying air to the cylinder, and the material bracket rises to lift the aluminum ingot to the corresponding position;

[0032] When the material bracket lifts the aluminum ingot to the corresponding height, the front sensor sends an operating instruction to the auxiliary motor;

[0033] After receiving the operation command, the auxiliary motor starts to operate, transmitting power to the reducer through the belt drive system, and then to the large gear through the intermittent gear to drive the transmission shaft to operate. The transmission shaft transmits power to the pendulum and drives the pendulum to the corresponding height. When the pendulum reaches the corresponding height, the upper sensor receives the signal and issues a command to complete the following actions:

[0034] The auxiliary motor stops supplying power, and the intermittent gear stops at the position where the opening faces the large gear. At this time, the large gear can rotate freely. Due to gravity, the pendulum of the pendulum rotates, and the potential energy of the pendulum is converted into kinetic energy. The pendulum uses the energy to hit the aluminum ingot, quickly sending it into the melting furnace.

[0035] After the pendulum completes its action, due to the impact, the pendulum drives the pendulum rod to rebound in the opposite direction. When the pendulum rod reaches the corresponding position, the upper sensor sends a signal, the lifting cylinder air supply system stops supplying air, and the lifting cylinder moves down.

[0036] When the lifting cylinder reaches the lowest position, the front sensor sends a signal command, the main motor starts running, and the entire system completes the next cycle.

[0037] Compared with the prior art, the beneficial effects of the present invention are: the furnace door does not need to be fully opened, and workers do not need to operate close to the furnace door, which can reduce the labor intensity and operation risks of workers. It has a simple structure, is easy to use, has mechanized operation, and automatic feeding, which improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments of the present application. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0039] Figure 1 It is a schematic diagram of the overall structure of the feeding mechanism of this application;

[0040] Figure 2 This is a schematic diagram of the top view of the feeding mechanism of the present application;

[0041] Figure 3 This is a left-side structural diagram of the feeding mechanism of this application;

[0042] Figure 4 This application Figure 1 Schematic diagram of the cross-sectional structure of the middle AA part;

[0043] Figure 5 This application Figure 1 Schematic diagram of the cross-sectional structure of the middle BB part;

[0044] Figure 6 This application Figure 1 Schematic diagram of the cross-sectional structure of the middle CC part;

[0045] Figure 7 It is a schematic diagram of the sprocket structure of this application;

[0046] Figure 8 This is a schematic diagram of the double-row transmission chain structure of this application.

[0047] In the figure: 1. Material bracket; 2. Pendulum; 3. Pendulum arm; 4. Drive shaft; 5. Large gear; 6. Intermittent gear; 7. Reducer; 8. Belt drive system; 9. Auxiliary motor (AC variable frequency speed regulation motor); 10. Lifting guide wheel system; 11. Rear end sensor; 12. Positioning block; 13. Double-row transmission chain; 14. Sprocket; 15. Synchronous pulley; 16. Synchronous belt drive system; 17. Plane bearing; 18. Anchor bolts and nuts; 19. Main reducer; 20. V-belt drive system; 21. Main motor (DC variable frequency speed regulation motor); 22. Tension adjustment pressure roller system; 23. Tension adjustment support roller; 24. Lifting cylinder; 25. Mechanism body; 26. Fastening bolts and embedded anchor nuts; 27. Universal wheel; 28. Melting furnace body; 29. ​​Aluminum ingot; 30. Front end sensor; 31. Pendulum arm bearing seat; 32. Upper sensor. DETAILED DESCRIPTION

[0048] The technical solutions in the embodiments of the present application will be described below in conjunction with the accompanying drawings. It should be noted that similar reference numerals and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0049] The terms "comprises," "comprising," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not preclude the presence of additional identical elements in the process, method, article, or apparatus that includes the element.

[0050] The terms "first," "second," etc. are only used to distinguish one entity or operation from another entity or operation, and are not to be understood as indicating or implying relative importance, nor are they to be understood as requiring or implying any actual relationship or order between these entities or operations.

[0051] like Figures 1 to 8 As shown, a continuous automatic feeding mechanism for a melting furnace includes a material bracket 1, a pendulum 2 and a mechanism body 25. The material bracket 1 is installed on the mechanism body 25 to support the aluminum ingot 29 to a corresponding height. The pendulum 2 is used to quickly feed the aluminum ingot 29 that has reached the corresponding height into the melting furnace 28. The pendulum 2 is connected to the lower end of the pendulum 3, the upper end of the pendulum 3 is connected to the transmission shaft 4, and the transmission shaft 4 is connected to the pendulum drive system. The mechanism body 25 is also equipped with a double row of The transmission chain 13, the double-row transmission chain 13 is driven by a sprocket 14, and the double-row transmission chain 13 is also provided with a positioning block 12 for positioning the aluminum ingot 29 on the double-row transmission chain 13. The mechanism body 25 is also provided with a front-end sensor 30, a rear-end sensor 11 and an upper sensor 32. The front-end sensor 30 and the rear-end sensor 11 are used to monitor the position of the aluminum ingot 29 on the double-row transmission chain 13, and the upper sensor 32 is used to monitor the position of the rocker arm 3.

[0052] The rocker arm drive system includes a large gear 5 connected to the transmission shaft 4, the large gear 5 is connected to the intermittent gear 6, the intermittent gear 6 is connected to the reducer 7, the reducer 7 is connected to the belt transmission system 8, the belt transmission system 8 is connected to the auxiliary motor 9, the auxiliary motor 9 drives the belt transmission system 8 to move, the belt transmission system 8 drives the intermittent gear 6 to rotate through the reducer 7, the intermittent gear 6 drives the large gear 5 to rotate, the rotation of the large gear 5 drives the transmission shaft 4 to rotate, and the rotation of the transmission shaft 4 drives the rocker arm 3 to swing.

[0053] The sprocket 14 is connected to the synchronous pulley 15, the synchronous pulley 15 is connected to the synchronous belt transmission system 16, the synchronous belt transmission system 16 is connected to the main reducer 19, the main reducer 19 is connected to the V-belt transmission system 20, the V-belt transmission system 20 is connected to the main motor 21, the main motor 21 drives the V-belt transmission system 20 to rotate, the V-belt transmission system 20 drives the main reducer 19, the main reducer 19 drives the synchronous belt transmission system 16 to rotate, the synchronous belt transmission system 16 drives the synchronous pulley 15 to rotate, the synchronous pulley 15 drives the sprocket 14 to rotate, and the sprocket 14 drives the double-row transmission chain 13.

[0054] The mechanism body 25 is also provided with a lifting guide wheel system 10, a tension adjustment pressure wheel system 22 and a tension adjustment supporting wheel 23. The tension adjustment pressure wheel system 22 and the tension adjustment supporting wheel 23 manually adjust the chain tension. The lifting guide wheel system 10 ensures that the double-row transmission chain 13 and the aluminum ingot 29 move linearly in the same plane.

[0055] An anchor bolt 18 is embedded below the rear end of the mechanism body 25 , and a fastening nut and a plane bearing 17 are provided on the upper end of the anchor bolt 18 . The plane bearing 17 supports the mechanism body 25 , and the fastening nut fastens the mechanism body 25 .

[0056] There are two fastening bolts 26 at the corresponding position of the front end of the mechanism main body 25, and two pre-embedded anchor nuts at the corresponding position on the ground. The two fastening bolts 26 are used in conjunction with the pre-embedded anchor nuts to fix the mechanism main body 25.

[0057] Two universal wheels 27 are provided at the bottom of the front end of the mechanism body 25 to support the mechanism body 25 .

[0058] A lifting cylinder 24 is provided below the material bracket 1 .

[0059] The melting furnace 28 is provided with a material hole for convenient feeding of the aluminum ingot 29 .

[0060] like Figure 1 As shown, the embodiment of the present application also provides a method for continuous automatic loading of a melting furnace, comprising the following specific steps:

[0061] The aluminum ingot 29 is placed between the four positioning blocks 12 on the double-row transmission chain 13 at the rear end of the mechanism body 25. The rear-end sensor 11 receives and sends a signal, and sends a rotation command to the main motor 21. The power is output by the main motor 21 and transmitted to the main reducer 19 through the V-belt transmission system 20. The output shaft of the main reducer 19 is then transmitted to the synchronous pulley 15 through the synchronous belt transmission system 16. The power of the synchronous pulley 15 is transmitted to the sprockets 14 on both sides by the pulley shaft and key. The sprocket 14 drives the double-row transmission chain 13, the positioning blocks 12 and the aluminum ingot 29 to move forward in a straight line.

[0062] When the double-row transmission chain 13 and the positioning block 12 drive the aluminum ingot 29 to the front end position, the front end sensor 30 receives the signal and issues a command to complete the following actions:

[0063] The main motor 21 stops and brakes immediately, and the aluminum ingot 29 maintains its current position;

[0064] The air supply system of the lifting cylinder 24 starts working, supplying air to the cylinder, and the material bracket rises to lift the aluminum ingot 29 to the corresponding position;

[0065] When the material bracket 1 carries the aluminum ingot 29 to the corresponding height, the front sensor 30 sends an operation instruction to the auxiliary motor 9;

[0066] After receiving the operation command, the auxiliary motor 9 starts to operate, and transmits the power to the reducer 7 through the belt transmission system 8. Then, the power is transmitted to the large gear 5 by the intermittent gear 6 to drive the transmission shaft 4 to operate. The transmission shaft 4 transmits the power to the pendulum 3 and drives the pendulum 2 to the corresponding height. When the pendulum 3 reaches the corresponding height, the upper sensor 32 receives the signal and issues a command to complete the following actions:

[0067] The auxiliary motor 9 stops supplying power, and the intermittent gear 6 stops at a position where the opening faces the large gear 5. At this time, the large gear 5 can rotate freely. Due to gravity, the pendulum 2 of the pendulum rod 3 rotates, and the potential energy of the pendulum 2 is converted into kinetic energy. The pendulum 2 uses this energy to forcefully hit the aluminum ingot 29, quickly sending it into the melting furnace 28.

[0068] After the pendulum 2 completes its movement, due to the impact, the pendulum 2 drives the pendulum rod 3 to rebound in the opposite direction. When the pendulum rod 3 reaches the corresponding position, the upper sensor 32 sends a signal, the air supply system of the lifting cylinder 24 stops supplying air, and the lifting cylinder 24 descends.

[0069] When the lifting cylinder 24 reaches the lowest position, the front sensor 30 sends a signal command, the main motor 21 starts to run, and the entire system completes the next cycle.

[0070] In order to ensure the stable operation of this mechanism and the smooth movement of the aluminum ingots to the top of the material bracket, this device is designed with a tension adjustment system and a lifting guide wheel system. The tension adjustment system can manually adjust the chain tension, and the lifting guide wheel system can basically ensure that the chain and the aluminum ingots move linearly in the same plane.

[0071] If there is no site restriction and the power is sufficient, the device can be extended indefinitely. In actual application, the rear end can be made lower than the front end to facilitate workers' operation.

[0072] To facilitate slag removal and stirring within the furnace, this device is designed as a rotatable system. Pre-embedded anchor bolts are provided at the rear end, and the device body is supported by a flat bearing. These pre-embedded anchor bolts have nuts that secure the body. When the front end rotates, it is supported by two universal casters. These casters allow the device to rotate 90° left and right, each around the pre-embedded anchor bolts.

[0073] There are two fastening bolts at the corresponding position of the front end of the mechanism body, and two pre-buried anchor nuts at the corresponding position on the ground. When the device is in working state, the two fastening bolts can be used to fix the device to avoid vibration and jumping during operation, which will affect the accuracy and stability of the machine operation.

[0074] Since the dimensions of aluminum ingots and aluminum regrind are different, the sprocket shaft can be designed as a positive and negative wire adjustment shaft to adjust the width between the two sprockets, and at the same time adjust the positioning block on the chain to meet the requirements of different material dimensions.

[0075] The above description is merely an embodiment of the present application and is not intended to limit the scope of protection of the present application. For those skilled in the art, various modifications and variations of the present application are possible. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application shall be included in the scope of protection of the present application.

Claims

1. A continuous automatic feeding mechanism for a melting furnace, characterized in that: The invention comprises a material support (1), a pendulum (2) and a mechanism body (25), wherein the material support (1) is mounted on the mechanism body (25) to support the aluminum ingot (29) to a corresponding height, the pendulum (2) is used to quickly send the aluminum ingot (29) that has reached the corresponding height into the melting furnace (28), the pendulum (2) is connected to the lower end of the pendulum (3), the upper end of the pendulum (3) is connected to the transmission shaft (4), the transmission shaft (4) is connected to the pendulum drive system, and the mechanism body (25) is also equipped with a double-row transmission chain (13) for driving the aluminum ingot (29) to run. The double-row transmission chain (13) is driven by a sprocket (14). The double-row transmission chain (13) is further provided with a positioning block (12) for positioning the aluminum ingot (29) on the double-row transmission chain (13). The mechanism body (25) is further provided with a front sensor (30), a rear sensor (11) and an upper sensor (32). The front sensor (30) and the rear sensor (11) are used to monitor the position of the aluminum ingot (29) on the double-row transmission chain (13), and the upper sensor (32) is used to monitor the position of the swing arm (3). The swing arm drive system includes a large gear (5) connected to the transmission shaft (4), the large gear (5) is connected to the intermittent gear (6), the intermittent gear (6) is connected to the reducer (7), the reducer (7) is connected to the belt transmission system (8), the belt transmission system (8) is connected to the auxiliary motor (9), the auxiliary motor (9) drives the belt transmission system (8) to move, the belt transmission system (8) drives the intermittent gear (6) to rotate through the reducer (7), the intermittent gear (6) drives the large gear (5) to rotate, the rotation of the large gear (5) drives the transmission shaft (4) to rotate, and the rotation of the transmission shaft (4) drives the swing arm (3) to swing; The sprocket (14) is connected to the synchronous pulley (15), the synchronous pulley (15) is connected to the synchronous belt transmission system (16), the synchronous belt transmission system (16) is connected to the main reducer (19), the main reducer (19) is connected to the V-belt transmission system (20), the V-belt transmission system (20) is connected to the main motor (21), the main motor (21) drives the V-belt transmission system (20) to rotate, the V-belt transmission system (20) drives the main reducer (19), the main reducer (19) drives the synchronous belt transmission system (16) to rotate, the synchronous belt transmission system (16) drives the synchronous pulley (15) to rotate, the synchronous pulley (15) drives the sprocket (14) to rotate, and the sprocket (14) drives the double-row transmission chain (13) to move forward in a straight line; A lifting cylinder (24) is provided below the material bracket (1).

2. The continuous automatic feeding mechanism for a melting furnace according to claim 1, characterized in that: The mechanism body (25) is further provided with a lifting guide wheel system (10), a tension adjustment pressure wheel system (22) and a tension adjustment supporting wheel (23). The tension adjustment pressure wheel system (22) and the tension adjustment supporting wheel (23) are used to manually adjust the chain tension. The lifting guide wheel system (10) ensures that the double-row transmission chain (13) and the aluminum ingot (29) move linearly in the same plane.

3. The continuous automatic feeding mechanism for a melting furnace according to claim 1, characterized in that: An anchor bolt (18) is embedded below the rear end of the mechanism body (25), and a fastening nut and a plane bearing (17) are provided at the upper end of the anchor bolt (18). The plane bearing (17) supports the mechanism body (25), and the fastening nut fastens the mechanism body (25).

4. The continuous automatic feeding mechanism for a melting furnace according to claim 1, characterized in that: The front end of the mechanism body (25) has two fastening bolts (26) at the corresponding position, and the corresponding position on the ground has two pre-embedded anchor nuts. The mechanism body (25) is fixed by using the two fastening bolts (26) in conjunction with the pre-embedded anchor nuts.

5. The continuous automatic feeding mechanism for a melting furnace according to claim 1, characterized in that: Two universal wheels (27) are provided at the bottom of the front end of the mechanism body (25) to support the mechanism body (25).

6. The continuous automatic feeding mechanism for a melting furnace according to claim 1, characterized in that: The melting furnace (28) is provided with a material hole for conveniently feeding the aluminum ingot (29).

7. A method for continuous automatic loading of a melting furnace, characterized in that: The following specific steps are included: The aluminum ingot (29) is placed between the four positioning blocks (12) on the double-row transmission chain (13) at the rear end of the mechanism body (25). The rear sensor (11) receives and sends a signal, and sends a rotation command to the main motor (21). The power is output by the main motor (21) and transmitted to the main reducer (19) through the V-belt transmission system (20). Then, the output shaft of the main reducer (19) is transmitted to the synchronous pulley (15) through the synchronous belt transmission system (16). The power of the synchronous pulley (15) is transmitted to the sprockets (14) on both sides by the pulley shaft and key. The sprocket (14) drives the double-row transmission chain (13) and the positioning blocks (12) and the aluminum ingot (29) to move forward in a straight line. When the double-row transmission chain (13) and the positioning block (12) drive the aluminum ingot (29) to the front end position, the front end sensor (30) receives the signal and issues a command to complete the following actions: The main motor (21) stops and brakes immediately, and the aluminum ingot (29) maintains its current position; The air supply system of the lifting cylinder (24) starts to work, supplying air to the cylinder, and the material bracket rises to lift the aluminum ingot (29) to the corresponding position; When the material bracket (1) carries the aluminum ingot (29) to a corresponding height, the front sensor (30) sends an operating instruction to the auxiliary motor (9); After receiving the operation command, the auxiliary motor (9) starts to operate and transmits the power to the reducer (7) through the belt transmission system (8), and then transmits it to the large gear (5) through the intermittent gear (6) to drive the transmission shaft (4) to operate. The transmission shaft (4) transmits the power to the pendulum (3) and drives the pendulum (2) to rise to the corresponding height. When the pendulum (3) reaches the corresponding height, the upper sensor (32) receives the signal and issues a command to complete the following actions: The auxiliary motor (9) stops supplying power, and the intermittent gear (6) stops at a position where the opening faces the large gear (5). At this time, the large gear (5) can rotate freely. Due to gravity, the pendulum (2) of the pendulum (3) rotates, and the potential energy of the pendulum (2) is converted into kinetic energy. The pendulum (2) hits the aluminum ingot (29) with energy, and quickly sends it into the melting furnace (28). After the pendulum (2) completes its movement, due to the impact, the pendulum (2) drives the pendulum rod (3) to perform a reverse rebound movement. When the pendulum rod (3) reaches the corresponding position, the upper sensor (32) sends a signal, the air supply system of the lifting cylinder (24) stops supplying air, and the lifting cylinder (24) descends. When the lifting cylinder (24) reaches the lowest position, the front sensor (30) sends a signal command, the main motor (21) starts to run, and the entire system completes the next cycle.

Citation Information

Patent Citations

  • Continuous automatic feeding mechanism of melting furnace

    CN219415729U