Oil curtain spraying room oil and gas separation device
By using the oil curtain spray booth oil-gas separation device, the paint mist in the air is separated from the oil curtain plate, which solves the problems of environmental pollution and equipment life in water-washing spray booths, and achieves efficient oil-gas separation and a clean working environment.
Patent Information
- Application Number
- CN202211669750.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-25
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2042-12-25
AI Technical Summary
Existing water-washing spray booths generate a large amount of wastewater during use, polluting the environment, requiring large amounts of chemical agents for treatment, and the equipment is prone to rust and has a short service life.
The oil curtain spray booth uses an oil-gas separation device, which uses oil instead of circulating water. The oil curtain separates the oil mist from the paint mist in the air, thus achieving oil-gas separation, reducing noise, and extending the equipment's lifespan.
It achieves efficient oil-gas separation, with a dust removal rate of over 95%, reducing environmental pollution, improving the yield of sprayed products, and ensuring a clean working environment.
Smart Images

Figure CN116116624B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to an oil curtain spraying room oil and gas separation device, belonging to the technical field of spraying equipment. BACKGROUND
[0002] The paint spraying room is a room for spraying paint on the spraying object. The paint spraying room is a device for providing a special environment for coating operation, which can meet the requirements of temperature, humidity, illuminance, air cleanliness and other requirements of coating operation, can limit and treat the paint mist and organic waste gas generated during the spraying operation and then discharge, and is an environmentally friendly coating device.
[0003] The currently widely used paint spraying room mainly includes dry paint spraying room and wet paint spraying room: the dry paint spraying room generally uses a filter screen and low-quality filter material to filter paint mist, which needs to be checked and replaced regularly, otherwise it may cause fire. With the further development of science and technology, the way to handle excess paint mist is becoming more and more advanced. Many high-end cars use water treatment paint spraying room to dissolve excess paint mist in water, which has made great progress in the way of treating paint mist.
[0004] Most of the current paint spraying rooms are water washing type spraying rooms, the main reason is that the water washing type spraying room has high equipment efficiency, generally up to 95%-98%; has low risk of fire; and has high safety. However, the water washing type spraying room has the following disadvantages:
[0005] 1. A large amount of waste water is generated during use, polluting the environment;
[0006] 2. A large amount of chemical agents need to be added to realize the chemical separation of the waste paint residue adsorbed in water and the circulating water, and a paint residue separation device is needed to realize the physical separation of the circulating water and the waste paint residue, which has a large amount of work and a very foul environment, greatly polluting the environment;
[0007] 3. The water washing type spraying room is prone to rust, and the circulating water needs to be replaced every six years, at which time a large amount of polluting waste water will be generated, which needs to be treated to meet environmental protection requirements before being discharged. SUMMARY
[0008] The technical problem to be solved by the present application is to provide an oil curtain spraying room oil and gas separation device which uses oil instead of circulating water, has low noise, long service life and can solve many problems that cannot be solved by the water washing type spraying room, such as working environment, environmental pollution and quality.
[0009] The technical scheme adopted by the present application to solve the above problems is: an oil curtain spraying room oil-gas separation device, which comprises a separation box body, two upper baffles are symmetrically arranged on the top of the separation box body, upper support plates are arranged outside the upper baffles, upper oil overflow grooves are arranged on the upper support plates, a lower support plate is arranged below the second air inlet, left and right oil curtain plates are respectively arranged between the lower support plate and the left and right upper baffles, the left and right oil curtain plates are symmetrically arranged, left and right lower oil overflow grooves are arranged below the lower support plate, the lower support plate extends to above the left and right lower oil overflow grooves, and a middle channel is formed between the left and right lower oil overflow grooves, and an oil storage groove is arranged below the middle channel.
[0010] Optionally, the upper baffle is provided with an oil curtain hole at a position corresponding to the left oil curtain plate or the right oil curtain plate.
[0011] Optionally, the outer side of the upper support plate is provided with an outer baffle upward, and the inner side of the upper baffle is provided with an inner baffle upward.
[0012] Optionally, the left and right oil curtain plates are arranged obliquely.
[0013] Optionally, the left and right oil curtain plates are arranged in parallel inside and outside.
[0014] Optionally, the left and right oil curtain plates are arranged in parallel inside and outside.
[0015] Optionally, the left and right oil curtain plates are arranged in parallel inside and outside.
[0016] Optionally, the left and right oil curtain plates are arranged in parallel inside and outside.
[0017] Optionally, the left and right oil curtain plates are arranged in parallel inside and outside.
[0018] Optionally, the left and right oil curtain plates are arranged in parallel inside and outside.
[0019] Compared with the prior art, the present application has the following advantages:
[0020] 1. The present application uses oil instead of circulating water, has low noise, long service life, and can solve many problems that cannot be solved by water washing type spraying rooms, such as working environment, environmental pollution, quality, etc.
[0021] 2. The dust removal rate of the present application is more than 95%, thereby improving the yield of the sprayed products;
[0022] 3、The present application can absorb excess paint residue, so that it does not splash out, thereby ensuring a clean working environment. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a structure diagram of the oil curtain spraying room of the present application.
[0024] Figure 2 It is Figure 1 The schematic diagram of the structure of the oil-gas separation chamber.
[0025] Figure 3 It is Figure 2 The front view.
[0026] Figure 4 It is Figure 3 The A-A sectional view of the present application.
[0027] Figure 5 It is Figure 3 The B part enlarged view of the present application.
[0028] Figure 6 It is Figure 3 The C part enlarged view of the present application.
[0029] Figure 7 It is Figure 3 The structure diagram of the left oil curtain plate or the right oil curtain of the present application.
[0030] Figure 8 It is Figure 7 The side view.
[0031] Figure 9 It is Figure 7 The D-D sectional view of the present application.
[0032] Figure 10 It is Figure 9 The E part enlarged view of the present application.
[0033] Wherein:
[0034] Spraying booth 1
[0035] Oil-gas separation chamber 2
[0036] Separation box 2.1
[0037] Upper baffle 2.2
[0038] Upper support plate 2.3
[0039] Upper overflow oil groove 2.4
[0040] Lower support plate 2.5
[0041] Left oil curtain plate 2.6
[0042] Oil curtain plate body 2.6.1
[0043] Vent 2.6.2
[0044] Deflector 2.6.3
[0045] Right oil curtain 2.7
[0046] Lower oil overflow groove 2.8
[0047] Intermediate passage 2.9
[0048] Oil storage groove 2.10
[0049] Outer baffle 2.11
[0050] Inner baffle 2.12
[0051] Connecting plate 2.13
[0052] Bottom groove 2.14
[0053] Baffle mounting bracket 2.15
[0054] Bottom plate 2.15.1
[0055] Lower guide plate 2.15.2
[0056] Upper mounting plate 2.15.3
[0057] Adjustable baffle 2.16
[0058] Support bracket 2.17
[0059] Oil curtain hole 2.18
[0060] Circulating fan unit 3
[0061] First air inlet 4
[0062] First air outlet 5
[0063] Second air inlet 6
[0064] Return air inlet 7
[0065] Air duct 8
[0066] Return air duct 9
[0067] Dynamic pressure layer 10
[0068] Static pressure layer 11
[0069] Paint spraying layer 12
[0070] Exhaust pipe 13
[0071] First oil tank 14
[0072] Second oil tank 15
[0073] First pipeline 16
[0074] Second pipeline 17
[0075] Centrifuge 18
[0076] Third pipeline 19
[0077] Fourth pipeline 20
[0078] Liquid separator 21. DETAILED DESCRIPTION
[0079] The application will be further described in detail below in connection with the drawings.
[0080] As Figures 1-10 shown, the present application relates to an oil curtain spray house, which comprises a spray booth 1, an oil-gas separation chamber 2 and a circulating fan group 3, the oil-gas separation chamber 2 is arranged below the spray booth 1, the upper part of the spray booth 1 is provided with a first air inlet 4, the bottom of the spray booth 1 is provided with a first air outlet 5, the top of the oil-gas separation chamber 2 is provided with a second air inlet 6, the lower part of the oil-gas separation chamber 2 is provided with an air return port 7, the first air outlet 5 and the second air inlet 6 are connected in communication, the air outlet of the circulating fan group 3 and the first air inlet 4 are connected through an air guide pipe 8, and the air return port 7 is connected with the air inlet of the circulating fan group 3 through an air return pipe 9;
[0081] The spray booth 1 is sequentially provided with a dynamic pressure layer 10, a static pressure layer 11 and a spray layer 12 from top to bottom, and the first air inlet 4 is connected with the dynamic pressure layer 10;
[0082] The air return port 7 has two, and the two air return ports 7 are arranged on the left and right sides of the oil-gas separation chamber 2, and the left and right air return ports 7 are respectively connected with the air inlet of the circulating fan group 3 through the air return pipe 9;
[0083] The air outlet of the circulating fan group 3 is also connected with the RTO through an exhaust pipe 13;
[0084] The oil-gas separation chamber 2 comprises a separation box 2.1, two upper baffles 2.2 are symmetrically arranged on the top of the separation box 2.1, the second air inlet 6 is located between the left and right two upper baffles 2.2, the upper support plate 2.3 is arranged outside the upper baffle 2.2, the upper overflow oil groove 2.4 is arranged on the upper support plate 2.3, the lower support plate 2.5 is arranged below the second air inlet 6, the left oil curtain plate 2.6 and the right oil curtain plate 2.7 are respectively arranged between the left and right two upper baffles 2.2 and the lower support plate 2.5, the left oil curtain plate 2.6 and the right oil curtain plate 2.7 are symmetrically arranged, the left and right two overflow oil grooves 2.8 are arranged below the lower support plate 2.5, the lower support plate 2.5 extends to above the left and right two overflow oil grooves 2.8, and the middle channel 2.9 is formed between the left and right two overflow oil grooves 2.8, and the oil storage groove 2.10 is arranged below the middle channel 2.9;
[0085] The upper baffle 2.2 is provided with an oil curtain hole 2.18 at a position corresponding to the left oil curtain plate 2.6 or the right oil curtain plate 2.7;
[0086] The left and right two overflow oil grooves 2.8 are arranged on the left and right two side walls of the separation box 2.1 respectively;
[0087] The outer side of the upper support plate 2.3 is provided with an outer baffle 2.11 upwards;
[0088] The inner side of the upper baffle 2.2 is provided with an inner baffle 2.12 upwards;
[0089] The left oil curtain plate 2.6 and the right oil curtain plate 2.7 are both arranged obliquely;
[0090] The included angle between the left oil curtain plate 2.6 and the right oil curtain plate 2.7 and the horizontal plane is 85°;
[0091] The left oil curtain plate 2.6 and the right oil curtain plate 2.7 are both provided with a plurality of left oil curtain plates 2.6 and a plurality of right oil curtain plates 2.7 arranged in parallel inside and outside;
[0092] The back of the upper baffle 2.2 is provided with a connecting plate 2.13, the front of the lower support plate 2.5 is provided with a bottom groove 2.14, and the left oil curtain plate 2.6 or the right oil curtain plate 2.7 is connected between the connecting plate 2.13 and the bottom groove 2.14;
[0093] The left and right sides of the lower support plate 2.5 are provided with baffle mounting frames 2.15, and the inner side of the baffle mounting frame 2.15 is provided with an adjusting baffle 2.16;
[0094] The adjusting baffle 2.16 is located outside the left oil curtain plate 2.6 or the right oil curtain plate 2.7;
[0095] The baffle mounting frame 2.15 comprises a bottom plate 2.15.1, the outer side of the bottom plate 2.15.1 is provided with a lower guide plate 2.15.2 downward, and the inner side of the bottom plate 2.15.1 is provided with an upper mounting plate 2.15.3 upward, and the adjusting baffle 2.16 is connected with the upper mounting plate 2.15.3 through bolts;
[0096] The bottom plate 2.15.1 is connected with the lower support plate 2.5 through bolts;
[0097] The oil storage tank 2.10 is provided below the support frame 2.17, and the oil storage tank 2.10 is arranged on the support frame 2.17;
[0098] The support frame 2.17 is connected and arranged between the left and right two side walls of the separation box 2.1;
[0099] The left oil curtain plate 2.6 and the right oil curtain plate 2.7 are the same in structure, and each comprises an oil curtain plate body 2.6.1, a plurality of ventilation holes 2.6.2 are vertically arranged on the oil curtain plate body 2.6.1;
[0100] The size of the ventilation hole 2.6.2 gradually increases from top to bottom;
[0101] The ventilation hole 2.6.2 is symmetrically provided with a wind guide plate 2.6.3 on the front and rear sides, and the wind guide plate 2.6.3 is located outside the oil curtain plate body 2.6.1;
[0102] The included angle between the wind guide plate 2.6.3 and the oil curtain plate body 2.6.1 is 120°;
[0103] The ventilation holes 2.6.2 of the inner and outer plurality of left oil curtain plates 2.6 or the inner and outer plurality of right oil curtain plates 2.7 are staggered arranged in front and rear;
[0104] The oil curtain spraying room further comprises a first oil tank 14 and a second oil tank 15, the left and right two lower overflow oil tanks 2.8 and the oil storage tank 2.10 are connected with the first oil tank 14 through a first pipeline 16, the first oil tank 14 and the second oil tank 15 are connected through a second pipeline 17, the second pipeline 17 is provided with a centrifugal machine 18, and the second oil tank 15 is connected with the left and right two upper overflow oil tanks 2.4 through a third pipeline 19;
[0105] The second oil tank 15 is connected with a liquid separator 21 through a fourth pipeline 20.
[0106] Working principle:
[0107] When painting, the circulating fan unit sends fresh air meeting the environment requirements of the spray booth from the first air inlet to the top of the spray booth, and the fresh air enters the oil-gas separation chamber below the spray booth after passing through the dynamic pressure layer, the static pressure layer and the paint spraying layer in turn. In the oil-gas separation chamber, the air carrying paint mist contacts the oil curtain of the left and right oil curtain plates respectively, so that the oil gas mixed with paint slag is separated from the air, and the mixture of waste paint slag and mineral oil is left in the oil storage tank. The clean air after separation is collected from the return air outlet and discharged, completing the paint mist separation process. The air after purification is sent to the environmental protection treatment equipment (RTO) for final treatment, so as to meet the standard for emission into the atmosphere. The mixture of waste paint slag and mineral oil left in the oil tank is separated into solid waste paint slag and recycled mineral oil by the paint slag treatment and recovery device. The separated mineral oil enters the circulation system and is recycled.
[0108] In addition to the above-mentioned embodiments, the present application also includes other embodiments, and any technical solutions formed by equivalent transformation or equivalent replacement shall fall within the protection scope of the claims of the present application.
Claims
1. An oil curtain spray booth oil and gas separation device characterized by: It includes a separation box (2.1), the separation box (2.1) top left and right symmetrically provided with two upper baffles (2.2), the upper baffle (2.2) outside extends and is provided with an upper support plate (2.3), the upper support plate (2.3) is provided with an upper oil overflow groove (2.4), a second air inlet (6) is provided below the lower support plate (2.5), the lower support plate (2.5) is provided with left and right oil curtain plates (2.6) and (2.7) between the left and right two upper baffles (2.2) respectively, the left and right oil curtain plates (2.6) and (2.7) are symmetrically arranged, the lower support plate (2.5) is provided with left and right two lower oil overflow grooves (2.8) below, the lower support plate (2.5) extends to the left and right two overflow grooves (2.8) above the left and right sides, the left and right two lower oil overflow grooves (2.8) form an intermediate passage (2.9) between them, and the intermediate passage (2.9) is provided with an oil storage groove (2.10) below; The left oil curtain plate (2.6) and the right oil curtain plate (2.7) are both multiple, and the multiple left oil curtain plates (2.6) and the multiple right oil curtain plates (2.7) are arranged in parallel inside and outside; The lower support plate (2.5) is provided with a baffle mounting frame (2.15) on the left and right sides, and the baffle mounting frame (2.15) is provided with an adjusting baffle (2.16) on the inner side; The left oil curtain plate (2.6) and the right oil curtain plate (2.7) are the same structure, and both include an oil curtain plate body (2.6.1), a ventilation hole (2.6.2) is vertically formed on the oil curtain plate body (2.6.1), and the ventilation hole (2.6.2) has multiple, and the multiple ventilation holes (2.6.2) are arranged in front and back intervals; The size of the ventilation hole (2.6.2) gradually increases from top to bottom; The ventilation holes (2.6.2) of the multiple left oil curtain plates (2.6) or the multiple right oil curtain plates (2.7) inside and outside are staggered arranged in front and back; The ventilation hole (2.6.2) is symmetrically provided with a guide vane (2.6.3) on the front and back sides, and the guide vane (2.6.3) is located on the outer side of the oil curtain plate body (2.6.1).
2. An oil curtain spray booth oil and gas separation device according to claim 1, characterized in that: The upper baffle (2.2) is provided with an oil curtain hole (2.18) at the corresponding position of the left oil curtain plate (2.6) or the right oil curtain plate (2.7).
3. The oil curtain spraying room oil and gas separation device according to claim 1, characterized in that: The outer side of the upper support plate (2.3) is provided with an outer baffle (2.11) upward, and the inner side of the upper baffle (2.2) is provided with an inner baffle (2.12) upward.
4. The oil curtain spraying room oil and gas separation device according to claim 1, characterized in that: The left oil curtain plate (2.6) and the right oil curtain plate (2.7) are arranged obliquely.
Citation Information
Patent Citations
Oil curtain spraying room
CN116159698A
Oil-gas separation device for oil curtain spraying room
CN219540747U
Oil curtain spraying room
CN219540748U
Coating device
JP2001029852A