Transfer device for metal strip coil production line
By designing a transfer device with material retrieving, flipping and handling mechanisms, the problem of low narrow strip coil transfer efficiency in the metal strip coil production line is solved, and automated and safe narrow strip coil transfer is achieved, thereby improving production efficiency and reducing labor intensity.
Patent Information
- Application Number
- CN202310183404.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-01
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2043-03-01
AI Technical Summary
The existing metal strip coil production line is inefficient in the process of transporting narrow strip coils after slitting, is labor-intensive and poses safety hazards.
A transfer device is designed, which includes a material picking and flipping mechanism and a conveying mechanism. The narrow strip roll is flipped from a vertical state to a horizontal state by the material picking and flipping mechanism, and is automatically transported to the discharge conveyor line by the conveying mechanism. Vacuum suction cups and protective support components are used to ensure stability and safety.
It realizes the fully automated transfer of narrow strip coils, improves production efficiency, reduces labor costs, eliminates safety hazards, and supports the fully automated production and packaging of metal strip coils.
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Figure CN116119420B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of mechanical engineering, in particular to a transfer device for a metal strip coil production line. BACKGROUND
[0002] In the metal strip coil production line, after the slitting machine cuts the wide strip coil into narrow strip coils, the narrow strip coils need to be taken off from the winding machine one by one and turned from a vertical state (the center line of the inner hole of the strip coil is horizontal) to a horizontal state (the center line of the inner hole of the strip coil is vertical) for storage, transfer or / and packaging.
[0003] At present, after the slitting machine cuts the wide strip coil into narrow strip coils, the operator first takes the material coil off from the winding machine, then uses a simple turning machine (such as a lifting tool) to turn the material coil into a horizontal state, and finally manually uses a carrying tool to carry the material coil to the destination station for storage or / and packaging. This operation method has low production efficiency, high labor intensity, and has great safety hazards, such as falling during lifting. SUMMARY
[0004] The purpose of the present application is to overcome the defects and deficiencies of the prior art, and to provide a transfer device for a metal strip coil production line which can automatically, quickly and safely transfer the narrow strip coils on the winding machine to the discharge conveying line.
[0005] The technical scheme to achieve the purpose of the present application is: a transfer device for a metal strip coil production line, comprising a winding machine and a discharge conveying line installed on a foundation, a material taking and turning mechanism and a carrying mechanism are provided between the winding machine and the discharge conveying line, the material taking and turning mechanism comprises a machine base installed in a groove on the foundation, a turning assembly installed on the machine base, and a material taking assembly installed on the turning assembly, the turning assembly can move transversely relative to the machine base, the material taking assembly can move longitudinally relative to the turning assembly, a material receiving assembly is installed at the left end of the machine base for the transfer of the material coil, the material receiving assembly is located between the turning assembly and the carrying mechanism, the carrying mechanism comprises a carrying assembly and a suction assembly installed at the bottom of the carrying assembly, the carrying assembly is installed on a gantry, and the gantry is arranged across the right end of the discharge conveying line and the left end of the groove.
[0006] Further, the turning assembly comprises a moving base slidingly installed on the machine base, a turning body rotatably installed at the right end of the moving base, a turning cylinder driving the turning body to rotate, a turning in-place sensor installed at the right end of the moving base, and a first driving group driving the moving base to move transversely along the machine base, the turning body is installed on the moving base through bearing seats on both sides of the middle part of the turning body, the installation end of the turning cylinder is hinged to the left end of the moving base, the output end is hinged to the bottom end of the turning body, and the material taking assembly is installed on the platform protruding from the middle part of the turning body.
[0007] Further, the first driving assembly comprises a first moving motor installed in the middle of the bottom surface of the moving base, a first gear installed at the output end of the first moving motor, and a first rack installed in the machine base, the first gear being engaged with the first rack, and both ends of the machine base being installed with a moving position sensor and a moving limit seat.
[0008] Further, the material taking assembly comprises a V-shaped frame, a plug rod detachably installed on the V-shaped frame, a material taking cylinder for driving the longitudinal movement of the V-shaped frame, and a material roll sensing sensor installed on the top of the turnover body, the material taking cylinder being installed on the platform and having an output end connected with the bottom surface of the V-shaped frame.
[0009] Further, the material taking assembly comprises a material taking base installed in the middle of the left end of the machine base, a material taking cylinder installed on the material taking base, a material taking platform installed at the output end of the material taking cylinder, a material taking sensor installed on the material taking platform, and a pull rope encoder installed on the material taking base.
[0010] Further, a plurality of material taking plates are arranged at intervals on the material taking platform, the material taking plates being vertically installed on the material taking platform, the top of the turnover body being provided with a plurality of first avoiding grooves for the material taking plates to pass through, and the middle of the left end of the moving base being provided with a second avoiding groove for the material taking cylinder to pass through.
[0011] Further, the carrying assembly comprises a carrying frame, a moving trolley slidingly installed on the carrying frame, a carrying cylinder installed in the middle of the moving trolley, and a second driving assembly for driving the moving trolley to move transversely along the carrying frame, both ends of the carrying frame being installed on the gantry frame, and the output end of the carrying cylinder being connected with the suction holding assembly.
[0012] Further, the second driving assembly comprises a wheel shaft rotatingly installed at the left end of the moving trolley, second gears installed at both ends of the wheel shaft respectively, second racks symmetrically installed on both sides of the carrying frame, a second moving motor installed on the moving trolley, a main sprocket installed at the output end of the second moving motor, a slave sprocket installed in the middle of the wheel shaft, and a chain sleeved on the main sprocket and the slave sprocket, the second gears being engaged with the second racks, and the chain passing through the left end of the moving trolley.
[0013] Further, the suction holding assembly comprises a mounting plate, a plurality of jacking rods slidingly penetrating the four corners of the mounting plate respectively, vacuum suction cups installed at the bottom of the jacking rods, and an air supply group communicated with the vacuum suction cups, the middle of the mounting plate being connected with the output end of the carrying cylinder, the top of the jacking rod being installed with a jacking sensing plate and locked and limited by a nut, the mounting plate being installed with a jacking sensor corresponding to the jacking sensing plate, and the bottom surface of the vacuum suction cup being provided with a plurality of annular channels.
[0014] Further, the vacuum chuck is provided with a supporting assembly, which comprises an outer supporting group and an inner supporting group.
[0015] After the above technical scheme is adopted, the application has the following positive effects:
[0016] (1) The material roll wrapped on the expansion shaft of the winding machine is taken down and turned over by the material taking and turning mechanism, and then placed on the material receiving assembly. The carrying mechanism carries the material roll on the material receiving assembly to the material discharging conveying line. The whole process is automatic, which saves labor cost, greatly improves production efficiency, eliminates safety hazards, and creates the possibility of full automation for the production, transfer, packaging and other flow operations of the metal strip roll.
[0017] (2) The vacuum chuck can quickly and effectively suck or release the material roll through the cooperation of the shifting rod, the shifting induction plate and the shifting inductor, so that the vacuum chuck does not cause overpressure on the material roll or insufficient contact between the vacuum chuck and the material roll, which prevents the vacuum chuck from being unable to suck.
[0018] (3) The outer supporting group and the inner supporting group are provided, the outer supporting swing rod contacts the outer circle of the material roll to tighten it, and the inner supporting roller contacts the inner circle of the material roll to expand it, which prevents the material roll from being scattered in the carrying process. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to make the content of the application easier and clearer to understand, the application will be further described in detail below according to specific embodiments and in combination with the drawings, in which:
[0020] Figure 1 is a structural schematic diagram of the application;
[0021] Figure 2 is a schematic diagram of the material taking and turning mechanism in the application;
[0022] Figure 3 is a schematic diagram of the material receiving assembly in the application; Figure 2 is an enlarged view of part A in the application;
[0023] Figure 4 is a schematic diagram of the material receiving assembly in the application;
[0024] Figure 5 Fig. 1 is a schematic view of the carrying assembly in the present application;
[0025] Figure 6 Fig. 2 is a schematic view of the suction assembly in the present application; Figure 5 Fig. 3 is an enlarged view of part B in Fig. 2;
[0026] Figure 7 Fig. 4 is a schematic view of the inner supporting assembly in the present application;
[0027] Figure 8 Fig. 5 is an enlarged view of part C in Fig. 4; Figure 7 Fig. 6 is a bottom view of the suction assembly in the present application;
[0028] Figure 9 Fig. 7 is a bottom view of the suction assembly in the present application;
[0029] Figure 10 Fig. 8 is a schematic view of the inner supporting assembly in the present application.
[0030] Fig. 1 is a schematic view of the carrying assembly in the present application; DETAILED DESCRIPTION
[0031] As Figure 1 , Figure 2 , Figure 5 and Figure 7 shown, a transfer device for a metal strip coil production line, comprising a coiler 1 installed on a foundation and a discharge conveying line 2, a material taking and overturning mechanism 3 and a carrying mechanism 4 are arranged between the coiler 1 and the discharge conveying line 2, the material taking and overturning mechanism 3 comprises a base 3a installed in a groove 5 of the foundation, an overturning assembly 3b installed on the base 3a and a material taking assembly 3c installed on the overturning assembly 3b, the overturning assembly 3b is capable of moving transversely relative to the base 3a, the material taking assembly 3c is capable of moving longitudinally relative to the overturning assembly 3b, a left end of the base 3a is provided with a material receiving assembly 6 for the handover of the coil, the material receiving assembly 6 is located between the overturning assembly 3b and the carrying mechanism 4, the carrying mechanism 4 comprises a carrying assembly 4a and a suction assembly 4b installed at the bottom of the carrying assembly 4a, the carrying assembly 4a is installed on a gantry 7, and the gantry 7 is arranged across the right end of the discharge conveying line 2 and the left end of the groove 5. The coil sleeved on the expansion shaft of the coiler 1 is taken down and overturned by the material taking and overturning mechanism 3, and then placed on the material receiving assembly 6, the carrying mechanism 4 carries the coil on the material receiving assembly 6 to the discharge conveying line 2, the whole process is automated, the labor cost is saved, the production efficiency is greatly improved, the safety hidden danger is eliminated, and the full automation of the production, transfer, packaging and other flow operations of the metal strip coil is created. By arranging the material taking assembly 3c on the overturning assembly 3b, the overturning assembly 3b and the material taking assembly 3c are integrated, and the space utilization is improved. The coiler 1 and the discharge conveying line 2 are both prior art, and their specific structures will not be described in detail here.
[0032] As Figures 2-4As shown, the turnover assembly 3b includes a moving base 3b1 slidingly mounted on the base 3a, a turnover body 3b2 rotatably mounted at the right end of the moving base 3b1, a turnover oil cylinder 3b3 driving the turnover body 3b2 to rotate, a turnover in-place sensor 3b4 mounted at the right end of the moving base 3b1, and a first driving assembly 3b5 driving the moving base 3b1 to move laterally along the base 3a. The middle part of the turnover body 3b2 is mounted on the moving base 3b1 through bearing seats 3b6 respectively at both sides, the mounting end of the turnover oil cylinder 3b3 is hinged to the left end of the moving base 3b1, the output end is hinged to the bottom end of the turnover body 3b2, and the taking assembly 3c is mounted on the platform 8 protruding from the middle part of the turnover body 3b2. The first driving assembly 3b5 drives the moving base 3b1 to move along the base 3a towards the winding machine 1, and after reaching the position, the taking assembly 3c takes down the roll on the expansion shaft of the winding machine 1. The expansion shaft of the winding machine 1 retracts to disengage from the inner circle of the roll, the first driving assembly 3b5 drives the moving base 3b1 to move along the base 3a towards the discharge conveying line 2, and after reaching the position, the output end of the turnover oil cylinder 3b3 pushes the bottom end of the turnover body 3b2, the turnover body 3b2 rotates around the middle part until the roll is turned to a horizontal state, triggering the turnover in-place sensor 3b4, and the turnover oil cylinder 3b3 stops driving. Specifically, the moving base 3b1 is connected to the base 3a through guide rails and guide blocks at both sides, which is a prior art and will not be described in detail here.
[0033] As shown in Figure 3 The first driving assembly 3b5 includes a first moving motor 3b51 mounted in the middle part of the bottom surface of the moving base 3b1, a first gear 3b52 mounted at the output end of the first moving motor 3b51, and a first rack 3b53 mounted in the base 3a. The first gear 3b52 is engaged with the first rack 3b53, and the ends of the base 3a are provided with a moving in-place sensor 9 and a moving limit seat 10. The output end of the first moving motor 3b51 drives the first gear 3b52 to rotate, and the engagement of the first gear 3b52 with the first rack 3b53 forces the moving base 3b1 to move relative to the base 3a. The setting of the moving in-place sensor 9 limits the stroke of the moving base 3b1, ensuring the accuracy of the moving stroke of the moving base 3b1, and also serving as a signal for the next action; the setting of the moving limit seat 10 serves as a mechanical limit.
[0034] As shown in Figure 2As shown, the material taking assembly 3c includes a V-shaped frame 3c1, a plug rod 3c2 detachably mounted on the V-shaped frame 3c1, a material taking oil cylinder 3c3 driving the V-shaped frame 3c1 to move longitudinally, and a material roll sensing sensor 3c4 mounted on the top of the turnover body 3b2. The material taking oil cylinder 3c3 is mounted on the platform 8, and the output end thereof is connected with the bottom surface of the V-shaped frame 3c1. The first driving group 3b5 drives the moving base 3b1 to move along the machine base 3a towards the winding machine 1, and when in position, triggers the right end moving-in-position sensor 9 and the material roll sensing sensor 3c4. The first driving group 3b5 stops driving, and at the same time, the material taking oil cylinder 3c3 drives the V-shaped frame 3c1 to move upwards until the V-shaped frame 3c1 contacts the outer ring of the material roll and supports the material roll. After the expansion shaft of the winding machine 1 retracts and is separated from the inner ring of the material roll, the first driving group 3b5 drives the moving base 3b1 to move along the machine base 3a towards the material discharging conveying line 2, and when in position, triggers the left end moving-in-position sensor 9. The turnover assembly 3b turns over the material roll. The provision of the V-shaped frame 3c1 realizes stable support of the material roll, avoiding rolling of the material roll. The provision of the plug rod 3c2 prevents the material roll from falling or falling over during the movement of the moving base 3b1. Specifically, a plurality of rows of plug holes 19 are symmetrically provided on the two sides of the V-shaped frame 3c1, the adjacent plug holes 19 on the same side are in close contact, and the bottom of the plug rod 3c2 is inserted into the plug hole 19. By symmetrically providing a plurality of rows of plug holes 19 on the two sides of the V-shaped frame 3c1, the plug rod 3c2 can realize the limiting effect on material rolls of different thicknesses, and has wide versatility.
[0035] As shown in Figure 3 In order to ensure the stability of the longitudinal movement of the V-shaped frame 3c1, a slide rod 20 is symmetrically provided on the two sides of the material taking oil cylinder 3c3. The bottom end of the slide rod 20 is slidably provided in the platform 8, and the top end of the slide rod 20 is connected with the bottom surface of the V-shaped frame 3c1.
[0036] As shown in Figure 4 The material receiving assembly 6 includes a material receiving base 6a mounted on the middle of the left end of the machine base 3a, a material receiving oil cylinder 6b mounted on the material receiving base 6a, a material receiving platform 6c mounted on the output end of the material receiving oil cylinder 6b, a material receiving sensor 6d mounted on the material receiving platform 6c, and a pull rope encoder 6e mounted on the material receiving base 6a. Through the provision of the material receiving assembly 6, the handover of the turned-over material roll is realized, and at the same time, the empty material taking and turning mechanism 3 takes the next material roll, ensuring the production efficiency. The provision of the material receiving sensor 6d plays a role in material shortage alarm. When there is a material roll on the material receiving platform 6c, the material receiving sensor 6d can sense and perform normal handling. When the material roll on the material receiving platform 6c is removed, the material receiving sensor 6d will alarm or directly instruct the material taking and turning mechanism 3 to continue feeding, so as to achieve the function of automatic material replenishment, realize the flow production, and improve the production efficiency. The provision of the pull rope encoder 6e controls the movement stroke of the material receiving oil cylinder 6b to adapt to material rolls of different thicknesses.
[0037] Similarly, in order to ensure the stability of the longitudinal movement of the receiving platform 6c, the receiving oil cylinder 6b is also symmetrically provided with a slide rod 20 on both sides, the bottom end of the slide rod 20 is slidably arranged in the receiving base 6a, and the top end of the slide rod 20 is connected with the bottom surface of the receiving platform 6c.
[0038] A plurality of receiving plates 11 are arranged on the receiving platform 6c in a spaced manner, the receiving plates 11 are vertically arranged on the receiving platform 6c, the top of the overturning body 3b2 is provided with a plurality of first avoiding grooves 12 for the receiving plates 11 to pass through, and the middle of the left end of the moving base 3b1 is provided with a second avoiding groove 13 for the receiving oil cylinder 6b to pass through. Through the arrangement of the first avoiding groove 12, the overturning body 3b2 and the receiving plate 11 do not interfere with each other when they intersect; through the arrangement of the second avoiding groove 13, the moving base 3b1 and the receiving oil cylinder 6b do not interfere with each other when they intersect. After the material taking assembly 3c takes down the material roll on the expansion shaft of the winding machine 1, the first driving group 3b5 drives the moving base 3b1 to move along the machine base 3a to the direction of the discharging conveying line 2, and after reaching the position, the overturning assembly 3b overturns the material roll until the material roll is overturned to a horizontal state and triggers the overturning position sensor 3b4. At this time, the material roll is located directly above the receiving platform 6c, the plug rod 3c2 is removed, the receiving oil cylinder 6b drives the receiving platform 6c to move upward, the receiving plate 11 passes through the first avoiding groove 12 to lift the material roll, so that the material roll is separated from the overturning body 3b2, thereby completing the transfer of the material roll. The first driving group 3b5 drives the moving base 3b1 to move along the machine base 3a to the direction of the winding machine 1 to perform the material taking action of the next material roll.
[0039] As shown in Figure 5 and Figure 6 , the carrying assembly 4a includes a carrying frame 4a1, a moving trolley 4a2 slidably arranged on the carrying frame 4a1, a carrying oil cylinder 4a3 arranged in the middle of the moving trolley 4a2, and a second driving group 4a4 for driving the moving trolley 4a2 to move transversely along the carrying frame 4a1, both ends of the carrying frame 4a1 are arranged on the gantry 7, and the output end of the carrying oil cylinder 4a3 is connected with the suction assembly 4b. The carrying oil cylinder 4a3 drives the suction assembly 4b to move downward by a predetermined stroke, the suction assembly 4b contacts and sucks the material roll on the receiving platform 6c, then the carrying oil cylinder 4a3 drives the suction assembly 4b to move upward to reset, the second driving group 4a4 drives the moving trolley 4a2 to move to the direction of the discharging conveying line 2, and stops when it moves to the position directly above the discharging conveying line 2 and triggers the position proximity switch, the carrying oil cylinder 4a3 drives the suction assembly 4b to move downward until the material roll contacts the discharging conveying line 2, then the suction assembly 4b no longer sucks the material roll, and the material roll is placed on the discharging conveying line 2, and the suction assembly 4b and the moving trolley 4a2 are reset to carry the next material roll. Specifically, both sides of the moving trolley 4a2 are connected with the carrying frame 4a1 through guide rails and guide blocks.
[0040] Similarly, in order to ensure the stability of the longitudinal movement of the suction assembly 4b, the two sides of the carrying oil cylinder 4a3 are also symmetrically provided with slide rods 20, the top ends of the slide rods 20 slide through the moving trolley 4a2, and the bottom ends of the slide rods 20 are connected with the suction assembly 4b.
[0041] The second driving group 4a4 includes a wheel shaft 4a41 rotatably installed at the left end of the moving trolley 4a2, second gears 4a42 respectively installed at the two ends of the wheel shaft 4a41, second racks 4a43 symmetrically installed at the two sides of the carrying frame 4a1, a second moving motor 4a44 installed on the moving trolley 4a2, a main sprocket 4a45 installed at the output end of the second moving motor 4a44, a slave sprocket installed in the middle of the wheel shaft 4a41, and a chain sleeved on the main sprocket 4a45 and the slave sprocket, the second gears 4a42 are engaged with the second racks 4a43, and the chain passes through the left end of the moving trolley 4a2. The second moving motor 4a44 drives the main sprocket 4a45 to rotate, the main sprocket 4a45 drives the slave sprocket through the chain, and in turn synchronously drives the wheel shaft 4a41 to rotate, the rotation of the wheel shaft 4a41 drives the second gears 4a42 to rotate, and the engagement of the second gears 4a42 with the second racks 4a43 forces the moving trolley 4a2 to move laterally.
[0042] As shown in Figures 7-10 The suction assembly 4b includes a mounting plate 4b1, a shifting rod 4b2 slidingly penetrating the four corner ends of the mounting plate 4b1, a vacuum chuck 4b3 installed at the bottom of the shifting rod 4b2, and a gas source group communicating with the vacuum chuck 4b3, the middle part of the mounting plate 4b1 is connected with the output end of the carrying oil cylinder 4a3, the top part of the shifting rod 4b2 is provided with a shifting induction plate 14 and is locked and limited by a nut, the mounting plate 4b1 is provided with a shifting inductor 15 corresponding to the shifting induction plate 14, and the bottom surface of the vacuum chuck 4b3 is provided with a plurality of annular channels 16. Through the cooperation of the shifting rod 4b2, the shifting induction plate 14 and the shifting inductor 15, the vacuum chuck 4b3 can quickly and effectively suck or release the coil, and will not cause overpressure of the coil by the vacuum chuck 4b3 or insufficient contact between the vacuum chuck 4b3 and the coil, resulting in failure to suck. When taking the coil, the carrying oil cylinder 4a3 drives the mounting plate 4b1 to move downward, thereby synchronously driving the vacuum chuck 4b3 to move downward, the vacuum chuck 4b3 is lifted by the coil after contacting the coil on the material receiving platform 9c, the shifting rod 4b2 shifts upward, so that the shifting inductor 15 senses the shifting induction plate 14, at this time the vacuum chuck 4b3 stops moving downward, the gas source group pumps air, and the vacuum chuck 4b3 sucks the coil; when discharging the coil, the carrying oil cylinder 4a3 drives the mounting plate 4b1 to move downward, thereby synchronously driving the vacuum chuck 4b3 to move downward, until the coil contacts the discharge conveying line 2, the vacuum chuck 4b3 is lifted by the coil, the shifting rod 4b2 shifts upward, so that the shifting inductor 15 senses the shifting induction plate 14, at this time the vacuum chuck 4b3 stops moving downward, the gas source group releases air, and the vacuum chuck 4b3 releases the coil.
[0043] As Figure 7 shown, specifically, the air source group includes a vacuum pump 4b41 and a vacuum tank 4b42 installed on the mounting plate 4b1, the vacuum pump 4b41 communicates with the vacuum tank 4b42, and the vacuum tank 4b42 communicates with the vacuum chuck 4b3 through a plurality of chuck pipes 4b43. Specifically, a one-way valve 4b44 is installed on the air path communicating between the vacuum pump 4b41 and the vacuum tank 4b42, vacuum gauges 4b45 are respectively installed on the air path communicating between the vacuum tank 4b42 and the chuck pipes 4b43, a normally open stop valve 4b46 is installed on the air path communicating between the vacuum tank 4b42 and the vacuum gauges 4b45, and a normally closed stop valve 4b47 is installed on the air path of the vacuum gauges 4b45. When the vacuum chuck 4b3 is lowered to contact the material roll on the material platform 6c, the vacuum pump 4b41 starts to pump, and when the set vacuum degree is reached, the vacuum chuck 4b3 holds the material roll ready for handling; when the vacuum chuck 4b3 is lowered to the material roll contacting the discharge conveying line 2, the normally closed stop valve 4b47 is opened to release the air, the vacuum degree disappears, and the material roll is placed on the discharge conveying line 2.
[0044] As Figures 8-10 shown, the vacuum chuck 4b3 is provided with a support assembly, which includes an outer support group 17a and an inner support group 17b. The outer support group 17a includes outer support seats 17a1 symmetrically mounted on the top surface of the vacuum chuck 4b3, a rotating shaft 17a2 rotatably arranged in the outer support seat 17a1, an outer support swing rod 17a3 sleeved on the bottom end of the rotating shaft 17a2, a connecting rod 17a4 sleeved on the top end of the rotating shaft 17a2, and an outer support cylinder 17a5 mounted on the outer support seat 17a1, the mounting end of the outer support cylinder 17a5 is hinged to the end of the outer support seat 17a1 away from the rotating shaft 17a2, and the output end is hinged to the end of the connecting rod 17a4 away from the rotating shaft 17a2. The inner support group 17b includes inner support seats 17b1 symmetrically mounted on the top surface of the vacuum chuck 4b3, an inner support cylinder 17b2 mounted on the top end of the inner support seat 17b1, a sliding block 17b3 mounted on the output end of the inner support cylinder 17b2, and an inner support roller 17b4 mounted on the bottom surface of the sliding block 17b3. The sliding block 17b3 is slidingly connected to the inner support seat 17b1, and the bottom of the inner support roller 17b4 extends out of the through hole 18 formed in the middle of the vacuum chuck 4b3. Through the arrangement of the outer support group 17a and the inner support group 17b, the outer support swing rod 17a3 contacts the outer circle of the material roll to tighten it, and the inner support roller 17b4 contacts the inner circle of the material roll to expand it, preventing the material roll from unrolling during handling. In use, the outer support cylinder 17a5 drives the connecting rod 17a4 to rotate around the rotating shaft 17a2, thereby synchronously driving the rotating shaft 17a2 to rotate, and the rotation of the rotating shaft 17a2 drives the outer support swing rod 17a3 to swing; the inner support cylinder 17b2 drives the sliding block 17b3 to move radially, thereby synchronously driving the inner support roller 17b4 to move radially in the through hole 18 to achieve expansion and contraction. Specifically, the outer support swing rod 17a3 is designed in an arc shape to match the outer circle of the material roll.
[0045] As Figure 10 shown, in order to ensure that the two inner support rollers 17b4 expand and shrink at the same time, the side surface of the sliding block 19b3 is provided with a third rack 21, the third rack 21 is engaged with a center gear 22, and the third rack 21 is oppositely arranged. Specifically, the center gear 22 is installed on the bottom surface of the mounting plate 4b1.
[0046] As Figure 2 shown, the right end bottom of the machine base 3a is provided with a lifting step 23, which provides an operating space for the operator.
[0047] During operation, the moving base 3b1 moves to the right end of the machine base 3a, the material taking assembly 3c takes down the material roll on the expansion shaft of the winding machine 1, then the moving base 3b1 moves to the left end of the machine base 3a, the turnover assembly 3b turns over the material roll, after the turnover is in place, the receiving platform 6c moves up, the receiving plate 11 supports the material roll, the moving base 3b1 returns to the right end of the machine base 3a and the turnover body 3b2 resets, the next material roll is taken, the suction assembly 4b moves down to contact the material roll, the outer protection group 17a and the inner support group 17b respectively abut the outer circle and the inner circle of the material roll, then the vacuum suction cup 4b3 sucks the material roll, the suction assembly 4b moves up to reset, the carrying assembly 4a carries the material roll to the material output conveying line 2, and at the same time, the pull rope encoder 6e adjusts the initial height of the receiving platform 6c according to the thickness of the next material roll, so that the carrying cylinder 4a3 can contact the material roll on the receiving platform 6c after moving down by a predetermined stroke.
[0048] The above-described specific embodiments further illustrate the purpose, technical solutions and beneficial effects of the present application. It should be understood that the above-described specific embodiments are only examples of the present application and are not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A transfer device for a metal strip coil production line, comprising a coiler (1) and an outfeed conveyor line (2) mounted on a foundation, characterized in that: The winding machine (1) and the discharge conveying line (2) are provided with a material taking and overturning mechanism (3) and a carrying mechanism (4), the material taking and overturning mechanism (3) comprises a base (3a) installed in a foundation groove (5), an overturning assembly (3b) installed on the base (3a) and a material taking assembly (3c) installed on the overturning assembly (3b), the overturning assembly (3b) can move transversely relative to the base (3a), the material taking assembly (3c) can move longitudinally relative to the overturning assembly (3b), a left end of the base (3a) is provided with a material receiving assembly (6) for the transfer of the material roll, the material receiving assembly (6) is located between the overturning assembly (3b) and the carrying mechanism (4), the carrying mechanism (4) comprises a carrying assembly (4a) and a suction assembly (4b) installed at the bottom of the carrying assembly (4a), the carrying assembly (4a) is installed on a gantry (7), and the gantry (7) is arranged across the right end of the discharge conveying line (2) and the left end of the groove (5); The carrying assembly (4a) comprises a carrying frame (4a1), a moving trolley (4a2) slidably installed on the carrying frame (4a1), a carrying oil cylinder (4a3) installed in the middle of the moving trolley (4a2) and a second driving group (4a4) for driving the moving trolley (4a2) to move transversely along the carrying frame (4a1), both ends of the carrying frame (4a1) are installed on the gantry (7), and the output end of the carrying oil cylinder (4a3) is connected with the suction assembly (4b); The suction assembly (4b) comprises a mounting plate (4b1), four displacement rods (4b2) slidably penetrating the four corners of the mounting plate (4b1), vacuum suction cups (4b3) installed at the bottom of the displacement rods (4b2) and a gas source group communicated with the vacuum suction cups (4b3), the middle part of the mounting plate (4b1) is connected with the output end of the carrying oil cylinder (4a3), the top of the displacement rod (4b2) is provided with a displacement sensing plate (14) and is locked and limited by a nut, the mounting plate (4b1) is provided with a displacement sensor (15) corresponding to the displacement sensing plate (14), and the bottom surface of the vacuum suction cup (4b3) is provided with a plurality of annular channels (16). The vacuum chuck (4b3) is provided with a supporting assembly, which comprises an outer supporting group (17a) and an inner supporting group (17b). The outer supporting group (17a) comprises outer supporting seats (17a1) symmetrically arranged on the top surface of the vacuum chuck (4b3), a rotating shaft (17a2) rotatably arranged in the outer supporting seat (17a1), an outer supporting swing rod (17a3) sleeved on the bottom end of the rotating shaft (17a2), a connecting rod (17a4) sleeved on the top end of the rotating shaft (17a2), and an outer supporting cylinder (17a5) arranged on the outer supporting seat (17a1), the mounting end of the outer supporting cylinder (17a5) is hingedly connected with the end of the outer supporting seat (17a1) away from the rotating shaft (17a2), and the output end is hingedly connected with the end of the connecting rod (17a4) away from the rotating shaft (17a2). The inner supporting group (17b) comprises inner supporting seats (17b1) symmetrically arranged on the top surface of the vacuum chuck (4b3), an inner supporting cylinder (17b2) arranged on the top end of the inner supporting seat (17b1), a sliding block (17b3) arranged on the output end of the inner supporting cylinder (17b2), and an inner supporting roller (17b4) arranged on the bottom surface of the sliding block (17b3), the sliding block (17b3) is slidingly connected with the inner supporting seat (17b1), and the bottom of the inner supporting roller (17b4) extends out of the through hole (18) formed in the middle of the vacuum chuck (4b3).
2. The transfer device for a metal strip production line according to claim 1, characterized in that: The turnover assembly (3b) comprises a moving base (3b1) slidingly arranged on the machine base (3a), a turnover body (3b2) rotatably arranged on the right end of the moving base (3b1), a turnover cylinder (3b3) for driving the turnover body (3b2) to rotate, a turnover position sensor (3b4) arranged on the right end of the moving base (3b1), and a first driving group (3b5) for driving the moving base (3b1) to move transversely along the machine base (3a). The turnover body (3b2) is arranged on the moving base (3b1) through bearing seats (3b6) on both sides of the middle part of the turnover body (3b2), the mounting end of the turnover cylinder (3b3) is hingedly connected with the left end of the moving base (3b1), and the output end is hingedly connected with the bottom end of the turnover body (3b2). The material taking assembly (3c) is arranged on the platform (8) protruding from the middle part of the turnover body (3b2).
3. The transfer device for a metal strip production line according to claim 2, characterized in that: The first driving group (3b5) comprises a first moving motor (3b51) arranged on the middle part of the bottom surface of the moving base (3b1), a first gear (3b52) arranged on the output end of the first moving motor (3b51), and a first rack (3b53) arranged in the machine base (3a). The first gear (3b52) is engaged with the first rack (3b53), and the machine base (3a) is provided with a moving position sensor (9) and a moving limiting seat (10) at both ends.
4. The transfer device for a metal strip production line according to claim 2, characterized in that: The material taking assembly (3c) comprises a V-shaped frame (3c1), a plug rod (3c2) detachably arranged on the V-shaped frame (3c1), a material taking cylinder (3c3) for driving the V-shaped frame (3c1) to move longitudinally, and a material rolling sensing sensor (3c4) arranged on the top of the turnover body (3b2). The material taking cylinder (3c3) is arranged on the platform (8), and the output end is connected with the bottom surface of the V-shaped frame (3c1).
5. The transfer device for a metal strip production line according to claim 4, characterized in that: The receiving assembly (6) comprises a receiving base (6a) installed at the middle of the left end of the frame (3a), a receiving oil cylinder (6b) installed on the receiving base (6a), a receiving platform (6c) installed at the output end of the receiving oil cylinder (6b), a receiving sensor (6d) installed on the receiving platform (6c), and a pull rope encoder (6e) installed on the receiving base (6a).
6. The transfer device for a metal strip production line according to claim 5, characterized in that: A plurality of receiving plates (11) are arranged at intervals on the receiving platform (6c) and are vertically installed on the receiving platform (6c), a plurality of first avoiding grooves (12) are formed in the top of the turnover body (3b2) for the receiving plates (11) to pass through, and a second avoiding groove (13) is formed in the middle of the left end of the moving base (3b1) for the receiving oil cylinder (6b) to pass through.
7. The transfer device for a metal strip production line according to claim 1, characterized in that: The second driving group (4a4) comprises a wheel shaft (4a41) rotatably installed at the left end of the moving trolley (4a2), second gears (4a42) respectively installed at both ends of the wheel shaft (4a41), second racks (4a43) symmetrically installed on both sides of the carrying frame (4a1), a second moving motor (4a44) installed on the moving trolley (4a2), a main sprocket (4a45) installed at the output end of the second moving motor (4a44), a slave sprocket installed at the middle of the wheel shaft (4a41), and a chain sleeved on the main sprocket (4a45) and the slave sprocket, the second gears (4a42) are engaged with the second racks (4a43), and the chain passes through the left end of the moving trolley (4a2).
Citation Information
Patent Citations
Transportation equipment for steel coil tray of four-wrapper-roller coiling machine
CN115402724A
Hot rolled steel coil transportation production line
CN216937715U