Method, device, equipment and storage medium for determining remaining service life of rubber pad
By measuring the target temperature and torque of the rubber pad, combining the correlation between the temperature and the performance change rate, the remaining service life of the rubber pad is calculated, which solves the problem of disassembly affecting performance in traditional methods, and achieves accurate and low-cost life determination.
Patent Information
- Application Number
- CN202211693508.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-28
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2042-12-28
AI Technical Summary
The traditional method determines the remaining service life of the rubber pad requires the removal of the rubber pad, which increases the workload and may affect performance.
By measuring the target torque at the target temperature of the rubber pad, combining the correlation between the temperature and the performance change rate, the target torque ratio and the performance change rate are calculated, and the remaining service life of the rubber pad is determined.
The remaining service life is accurately determined without removing the rubber pad, reducing labor costs and avoiding performance impacts.
Smart Images

Figure CN116125052B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of computer technology, and particularly to a method, apparatus, device, and storage medium for determining the remaining service life of a rubber pad. Background Art
[0002] With the development of industrial technology, more and more industrial equipment and industrial facilities require strict sealing during use. Rubber pads not only have a simple manufacturing process and reasonable price, but also have good sealing performance, and can be used for sealing various equipment and facilities such as machinery and pipelines. Rubber pads will age and wear due to long-term use, high temperature and high pressure, etc., affecting industrial production. Therefore, determining the remaining service life of rubber pads is of great significance for industrial production.
[0003] In traditional technology, the remaining service life of a rubber pad can only be determined by removing the rubber pad for a comprehensive inspection. This not only increases the workload of inspectors, but also the repeated disassembly and assembly will affect the performance of the rubber pad. Summary of the Invention
[0004] Based on this, in view of the above technical problems, it is necessary to provide a method, apparatus, device, and storage medium for determining the remaining service life of a rubber pad, which can accurately determine the remaining service life of the rubber pad without disassembling the rubber pad.
[0005] In a first aspect, this application provides a method for determining the remaining service life of a rubber pad. The method includes:
[0006] Obtain the target torque of the rubber pad to be tested at the target temperature;
[0007] Determine the target torque ratio according to the initial torque and the target torque of the rubber pad to be tested;
[0008] Based on the correlation between the temperature and the performance change rate of the rubber pad to be tested, determine the target performance change rate according to the target temperature;
[0009] Determine the remaining service life of the rubber pad to be tested according to the target performance change rate and the target torque ratio.
[0010] In one embodiment, determining the remaining service life of the rubber pad to be tested according to the target performance change rate and the target torque ratio includes:
[0011] Determine the adjusted torque ratio according to the target torque ratio and the life adjustment parameter of the rubber pad to be tested;
[0012] Determine the remaining service life of the rubber pad to be tested according to the adjusted torque ratio and the target performance change rate.
[0013] In one embodiment, determining the remaining service life of the rubber pad to be tested according to the adjusted torque ratio and the target performance change rate includes:
[0014] Taking the ratio between the adjusted torque ratio and the target performance change rate as the remaining service life of the rubber pad to be tested.
[0015] In one embodiment, the method for determining the remaining service life of the above rubber pad further includes:
[0016] Determining the test performance change rate of the standard rubber pad at each test temperature according to the initial torque and the test torques of the standard rubber pad at different service days at each test temperature; wherein, the standard rubber pad has the same model as the rubber pad to be tested;
[0017] Determining the correlation between temperature and performance change rate according to the test performance change rate of the standard rubber pad at each test temperature.
[0018] In one embodiment, determining the test performance change rate of the standard rubber pad at each test temperature according to the initial torque and the test torques of the standard rubber pad at different service days at each test temperature includes:
[0019] For each test temperature, determining the test torque ratio of the standard rubber pad at different service days at the test temperature according to the initial torque and the test torques of the standard rubber pad at different service days at the test temperature;
[0020] Determining the test performance change rate of the standard rubber pad at the test temperature according to the general torque ratio model and the test torque ratio of the standard rubber pad at different service days at the test temperature.
[0021] In one implementation, determining the correlation between temperature and performance change rate according to the test performance change rate of the standard rubber pad at each test temperature includes:
[0022] Based on the Arrhenius equation, determining the correlation between temperature and performance change rate according to the test performance change rate of the standard rubber pad at each test temperature.
[0023] In a second aspect, the present application further provides a device for determining the remaining service life of a rubber pad. The device includes:
[0024] A torque acquisition module, configured to acquire the target torque of the rubber pad to be tested at the target temperature;
[0025] The first determination module is configured to determine a target torque ratio according to the initial torque and the target torque of the rubber pad to be measured;
[0026] The second determination module is configured to determine a target performance change rate according to the target temperature based on the correlation between the temperature and the performance change rate of the rubber pad to be measured;
[0027] The third determination module is configured to determine the remaining service life of the rubber pad to be measured according to the target performance change rate and the target torque ratio.
[0028] In a third aspect, the present application also provides a computer device. The computer device includes a memory and a processor. The memory stores a computer program. When the processor executes the computer program, the following steps are implemented:
[0029] Obtain the target torque of the rubber pad to be measured at the target temperature;
[0030] Determine a target torque ratio according to the initial torque and the target torque of the rubber pad to be measured;
[0031] Based on the correlation between the temperature and the performance change rate of the rubber pad to be measured, determine a target performance change rate according to the target temperature;
[0032] Determine the remaining service life of the rubber pad to be measured according to the target performance change rate and the target torque ratio.
[0033] In a fourth aspect, the present application also provides a computer-readable storage medium. The computer-readable storage medium stores a computer program. When the computer program is executed by a processor, the following steps are implemented:
[0034] Obtain the target torque of the rubber pad to be measured at the target temperature;
[0035] Determine a target torque ratio according to the initial torque and the target torque of the rubber pad to be measured;
[0036] Based on the correlation between the temperature and the performance change rate of the rubber pad to be measured, determine a target performance change rate according to the target temperature;
[0037] Determine the remaining service life of the rubber pad to be measured according to the target performance change rate and the target torque ratio.
[0038] In a fifth aspect, the present application also provides a computer program product. The computer program product includes a computer program. When the computer program is executed by a processor, the following steps are implemented:
[0039] Obtain the target torque of the rubber pad to be measured at the target temperature;
[0040] Determine a target torque ratio based on the initial torque and the target torque of the rubber pad to be measured.
[0041] Based on the correlation between the temperature of the rubber pad to be measured and the rate of change of its performance, determine the target rate of change of performance according to the target temperature.
[0042] Determine the remaining service life of the rubber pad to be measured according to the target rate of change of performance and the target torque ratio.
[0043] The above method, device, equipment, and storage medium for determining the remaining service life of a rubber pad can determine the target rate of change of performance of the rubber pad to be measured at the target temperature by measuring the target temperature of the rubber pad to be measured and based on the correlation between the temperature of the rubber pad to be measured and the rate of change of its performance. Then, measure the target torque of the rubber pad to be measured to determine the target torque ratio. Furthermore, by analyzing the target rate of change of performance and the target torque ratio of the rubber pad to be measured, the remaining service life of the rubber pad to be measured can be accurately determined. Compared with the traditional method of determining the remaining service life of a rubber pad, the above solution does not require disassembling the rubber pad, avoiding the impact of disassembly on the performance of the rubber pad, and at the same time reducing labor costs, providing an optional way for reasonably and accurately determining the remaining service life of the rubber pad to be measured. Description of the Drawings
[0044] Figure 1 It is an application environment diagram of the method for determining the remaining service life of a rubber pad in an embodiment.
[0045] Figure 2 It is a flowchart of the method for determining the remaining service life of a rubber pad in an embodiment.
[0046] Figure 3 It is a flowchart of the detailed steps of the method for determining the remaining service life of a rubber pad in an embodiment.
[0047] Figure 4 It is a flowchart of the process for determining the correlation between the temperature and the rate of change of performance of a rubber pad in an embodiment.
[0048] Figure 5 It is a flowchart of the method for determining the remaining service life of a rubber pad in another embodiment.
[0049] Figure 6 It is a structural block diagram of the device for determining the remaining service life of a rubber pad in an embodiment.
[0050] Figure 7 It is a structural block diagram of the device for determining the remaining service life of a rubber pad in another embodiment.
[0051] Figure 8 It is the internal structure diagram of a computer device in an embodiment. Specific implementation manners
[0052] In order to make the objectives, technical solutions and advantages of the present application clearer and more understandable, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0053] The method for determining the remaining service life of a rubber pad provided by an embodiment of the present application can be applied to, for example, Figure 1 the application environment shown. Among them, the terminal 102 communicates with the server 104 through a network. The data storage system can store the data that the server 104 needs to process. The data storage system can be integrated on the server 104, or can be placed in the cloud or on other network servers. Optionally, in this embodiment, the terminal 102 can initiate a request for determining the remaining service life of the rubber pad to be tested to the server 104, and the server responds to the terminal, processes various data, and determines the remaining service life of the rubber pad to be tested. Among them, the terminal 102 can be, but is not limited to, various personal computers, laptop computers, smart phones, tablet computers, Internet of Things devices and portable wearable devices. The Internet of Things devices can be smart speakers, smart TVs, smart air conditioners, smart vehicle-mounted devices, etc. The portable wearable devices can be smart watches, smart bracelets, head-mounted devices, etc. The server 104 can be implemented by an independent server or a server cluster composed of multiple servers.
[0054] In one embodiment, as Figure 2 shown, a method for determining the remaining service life of a rubber pad is provided. Taking the server in Figure 1 as an example, the method includes the following steps:
[0055] S201, obtain the target torque of the rubber pad to be tested at the target temperature.
[0056] Optionally, the rubber pad to be tested can be any rubber pad for which the remaining service life needs to be evaluated or predicted.
[0057] The target torque can be the torque measured by testing the screw on the rubber pad to be tested with a torque tester; the magnitude of the target torque is related to the performance state of the rubber pad to be tested at that time. The better the performance state of the rubber pad to be tested, the larger the value of the target torque measured; the worse the performance state of the rubber pad to be tested, the smaller the value of the target torque measured. Among them, the torque tester test can include, but is not limited to, tools such as torque wrenches, screwdrivers, and pulse tools.
[0058] The target temperature is the temperature of the rubber pad to be measured itself at the moment to be measured; generally, the temperature of the rubber pad to be measured is consistent with the ambient temperature.
[0059] Specifically, when the user has a need to determine the remaining service life of the rubber pad to be measured, a remaining service life determination request including the identification information, target temperature, and target torque of the rubber pad to be measured can be sent to the server; then the server can obtain the target temperature and target torque of the rubber pad to be measured from the remaining service life determination request.
[0060] S202. Determine the target torque ratio according to the initial torque and the target torque of the rubber pad to be measured.
[0061] In this embodiment, the initial torque is the torque measured by a torque tester before the rubber pad to be measured is used.
[0062] Specifically, divide the target torque by the initial torque to obtain a ratio, and this ratio is the target torque ratio.
[0063] S203. Based on the correlation between the temperature of the rubber pad to be measured and the performance change rate, determine the target performance change rate according to the target temperature.
[0064] Among them, the performance change rate is a physical parameter used to characterize the relationship between the performance of the rubber pad and the temperature. The performance change rate is related to the material and temperature of the rubber pad; for rubber pads of the same model, the performance change rate is only related to the temperature.
[0065] The correlation between the temperature of the rubber pad to be measured and the performance change rate can be represented by a functional relationship, where the temperature is the independent variable and the performance change rate is the dependent variable. When the temperature changes, the performance change rate also changes with the temperature.
[0066] Furthermore, the target temperature can be substituted into this functional relationship to obtain the target performance change rate.
[0067] S204. Determine the remaining service life of the rubber pad to be measured according to the target performance change rate and the target torque ratio.
[0068] An optional method is to establish a remaining service life determination model based on the sample performance change rate, the sample target torque ratio, and the sample remaining service life. Then, input the target performance change rate and the target torque ratio into the remaining service life determination model, and the corresponding remaining service life is output by the remaining service life determination model.
[0069] The method for determining the remaining service life of the above rubber pad can determine the target performance change rate of the rubber pad to be tested at the target temperature by measuring the target temperature of the rubber pad to be tested and according to the correlation between the temperature of the rubber pad to be tested and the performance change rate. Then, measure the target torque of the rubber pad to be tested to determine the target torque ratio of the rubber pad to be tested. Furthermore, by analyzing the target performance change rate and the target torque ratio of the rubber pad to be tested, the remaining service life of the rubber pad to be tested can be accurately determined. Compared with the traditional method for determining the remaining service life of a rubber pad, the above solution does not require disassembling the rubber pad, avoiding the influence of disassembly on the performance of the rubber pad, and at the same time reducing the labor cost, providing an optional way for reasonably and accurately determining the remaining service life of the rubber pad to be tested.
[0070] Optionally, on the basis of the above embodiment, this embodiment further elaborates on S204 in detail. As Figure 3 shown, the specific implementation process includes the following steps:
[0071] S301, Determine the adjusted torque ratio according to the target torque ratio and the life adjustment parameter of the rubber pad to be tested.
[0072] Among them, the life adjustment parameter is a constant value used to adjust the torque ratio and is related to the material of the rubber pad; optionally, for rubber pads of the same model, the life adjustment parameter is fixed.
[0073] Specifically, take the logarithm of the target torque ratio of the rubber pad to be tested to obtain a logarithmic value; subtract this logarithmic value from the life adjustment parameter, and the obtained difference is the adjusted torque ratio.
[0074] S302, Determine the remaining service life of the rubber pad to be tested according to the adjusted torque ratio and the target performance change rate.
[0075] An optional method is to analyze the data of the adjusted torque ratio, sample performance change rate, and sample remaining service life of a large number of samples to determine a remaining service life determination logic. Furthermore, based on the determined logic, according to the adjusted torque ratio and the target performance change rate of the rubber pad to be tested, the remaining service life of the rubber pad to be tested can be determined.
[0076] Another optional method is to use the ratio between the adjusted torque ratio and the target performance change rate as the remaining service life of the rubber pad to be tested.
[0077] Specifically, divide the adjusted torque ratio by the target performance change rate to obtain a ratio, and the ratio is the remaining service life of the rubber pad to be tested.
[0078] In the above embodiments, by introducing a life adjustment parameter, the target torque ratio is adjusted, and then based on the adjusted target torque ratio, i.e., the adjusted torque ratio, the remaining service life of the rubber pad to be tested is determined, making the determination of the remaining service life more scientific and reasonable.
[0079] Optionally, on the basis of the above embodiments, this embodiment provides an optional example for determining the correlation between temperature and the rate of performance change, such as Figure 4 shown. The specific steps include:
[0080] S401. According to the initial torque and the test torques of the standard rubber pad at different usage days at each test temperature, determine the test performance change rate of the standard rubber pad at each test temperature.
[0081] Among them, the standard rubber pad has the same model as the rubber pad to be tested.
[0082] An optional method is that for each test temperature, according to the initial torque and the test torques of the standard rubber pad at different usage days at this test temperature, determine the test torque ratios of the standard rubber pad at different usage days at this test temperature; according to the general torque ratio model and the test torque ratios of the standard rubber pad at different usage days at this test temperature, determine the test performance change rate of the standard rubber pad at this test temperature.
[0083] In this embodiment, the general torque ratio model can be expressed as y = B·exp{-Kτ}. Where τ is the number-of-days variable, K is the performance change rate, B is a constant, and y is the torque ratio variable.
[0084] Specifically, for each test temperature, the test torques of the standard rubber pad at each usage day at this test temperature can be divided by the initial torque respectively, and the test torque ratios of the standard rubber pad at each usage day at this test temperature can be obtained.
[0085] After that, take the logarithm of the general torque model to obtain a linear function of Y = a + bX, where Y = lny, a = lnB, b = -K, X = τ, and a is the life adjustment parameter, which is related to the constant B.
[0086] Substitute each usage day and the corresponding test torque ratio at this test temperature into the above linear function, and a system of equations can be obtained; use the least squares method to solve this system of equations to obtain the values of a and b in the linear function. Then, based on the value of b, the test performance change rate of the standard rubber pad at this test temperature can be obtained.
[0087] S402. According to the test performance change rates of the standard rubber pad at each test temperature, determine the correlation between temperature and the rate of performance change.
[0088] An optional method is to input the change rate of the test performance of a large number of standard rubber pads at different temperatures and the corresponding test temperatures into the SCILAB software. The SCILAB software performs data analysis to determine the correlation between the change rate of the performance of the standard rubber pad and the temperature. This correlation can be a linear function or a quadratic function.
[0089] Another optional method is to determine the correlation between temperature and the change rate of performance based on the Arrhenius equation and the change rate of the test performance of the standard rubber pad at each test temperature.
[0090] In this embodiment, the Arrhenius equation is:
[0091]
[0092] Where K is the change rate of performance, A is a constant, E is the apparent activation energy, R is the gas constant, which is a fixed value, and T is the temperature.
[0093] Specifically, take the logarithm of the Arrhenius equation to obtain a linear equation with one variable, and substitute multiple sets of data of test temperatures and test performance change rates into the equation to obtain a system of equations; solve the system of equations to obtain a function of the change rate of performance with respect to temperature, that is, the correlation between temperature and the change rate of performance.
[0094] In the above embodiment, by using data such as the torque ratio, number of service days, and temperature of the standard rubber pad, the correlation between temperature and the change rate of performance is determined. When determining the remaining service life of the rubber pad to be tested, as long as the temperature is known, the change rate of performance of the rubber pad to be tested at the current temperature can be determined, which is of great significance for subsequent determination of the remaining service life of the rubber pad to be tested.
[0095] In one embodiment, as Figure 5 shown, a method for determining the remaining service life of a rubber pad is provided. The specific implementation process may include:
[0096] S501. For each test temperature, determine the test torque ratio of the standard rubber pad at different service days at this test temperature according to the initial torque and the test torques of the standard rubber pad at different service days at this test temperature.
[0097] S502. According to the general torque ratio model and the test torque ratios of the standard rubber pad at different service days at this test temperature, determine the test performance change rate of the standard rubber pad at this test temperature.
[0098] S503. According to the test performance change rates of the standard rubber pad at each test temperature, determine the correlation between temperature and the change rate of performance.
[0099] S504, obtain the target torque of the rubber pad to be measured at the target temperature.
[0100] S505, determine the target torque ratio according to the initial torque and the target torque of the rubber pad to be measured.
[0101] S506, based on the correlation between temperature and the rate of performance change, determine the target rate of performance change according to the target temperature.
[0102] S507, determine the remaining service life of the rubber pad to be measured according to the target rate of performance change and the target torque ratio.
[0103] It should be understood that although the steps in the flowcharts involved in the above embodiments are shown in sequence according to the indication of the arrows, these steps do not necessarily have to be executed in the order indicated by the arrows. Unless otherwise clearly stated in this article, the execution of these steps has no strict order limit, and these steps can be executed in other orders. Moreover, at least some of the steps in the flowcharts involved in the above embodiments may include multiple steps or multiple stages. These steps or stages do not necessarily have to be executed at the same time, but can be executed at different times. The execution order of these steps or stages does not necessarily have to be sequential, but can be executed alternately or in turn with at least some of the steps or stages in other steps or other steps.
[0104] Based on the same inventive concept, the embodiments of the present application also provide a remaining service life determination device for implementing the remaining service life determination method of a rubber pad involved above. The solution provided by this device to solve the problem is similar to the solution described in the above method. Therefore, the specific limitations in one or more embodiments of the remaining service life determination device of the rubber pad provided below can refer to the limitations on the remaining service life method of the rubber pad in the above text, and will not be repeated here. [[ID=e18]]
[0105] In one embodiment, as Figure 6 shown, a remaining service life determination device 1 of a rubber pad is provided, including: a torque acquisition module 10, a first determination module 20, a second determination module 30, and a third determination module 40, where:
[0106] The torque acquisition module 10 is used to obtain the target torque of the rubber pad to be measured at the target temperature;
[0107] The first determination module 20 is used to determine the target torque ratio according to the initial torque and the target torque of the rubber pad to be measured;
[0108] The second determination module 30 is configured to determine a target performance change rate according to a target temperature based on the correlation between the temperature of the rubber pad to be tested and the performance change rate.
[0109] The third determination module 40 is configured to determine the remaining service life of the rubber pad to be tested according to the target performance change rate and the target torque ratio.
[0110] In one embodiment, as Figure 7 shown, the third determination module 40 of the above-mentioned rubber pad remaining service life determination device 1 further includes:
[0111] The torque adjustment unit 41 is configured to determine an adjusted torque ratio according to the target torque ratio and the life adjustment parameter of the rubber pad to be tested.
[0112] The life determination unit 42 is configured to determine the remaining service life of the rubber pad to be tested according to the adjusted torque ratio and the target performance change rate.
[0113] In one embodiment, the life determination unit 42 is specifically configured to:
[0114] Take the ratio between the adjusted torque ratio and the target performance change rate as the remaining service life of the rubber pad to be tested.
[0115] In one embodiment, the above-mentioned rubber pad remaining service life determination device 1 further includes:
[0116] The rate determination module is configured to determine the test performance change rate of the standard rubber pad at each test temperature according to the initial torque and the test torques of the standard rubber pad at different service days at each test temperature; wherein, the standard rubber pad has the same model as the rubber pad to be tested.
[0117] The relationship determination module is configured to determine the correlation between the temperature and the performance change rate according to the test performance change rate of the standard rubber pad at each test temperature.
[0118] In one embodiment, the above-mentioned rate determination module is further specifically configured to:
[0119] For each test temperature, determine the test torque ratio of the standard rubber pad at different service days at the test temperature according to the initial torque and the test torques of the standard rubber pad at different service days at the test temperature.
[0120] Determine the test performance change rate of the standard rubber pad at the test temperature according to the general torque ratio model and the test torque ratio of the standard rubber pad at different service days at the test temperature.
[0121] In one embodiment, the above-mentioned relationship determination module is further specifically configured to:
[0122] Based on the Arrhenius equation, according to the change rate of the test performance of the standard rubber pad at each test temperature, the correlation between temperature and the change rate of performance is determined.
[0123] Each module in the above-mentioned remaining service life determination device of the rubber pad can be implemented in whole or in part by software, hardware, and their combination. The above-mentioned modules can be embedded in the processor of the computer device in the form of hardware or be independent of it, or be stored in the memory of the computer device in the form of software, so that the processor can call and execute the operations corresponding to each of the above modules.
[0124] In one embodiment, a computer device is provided. The computer device can be a server, and its internal structure diagram can be as Figure 8 shown. The computer device includes a processor, a memory, and a network interface connected through a system bus. Among them, the processor of the computer device is used to provide computing and control capabilities. The memory of the computer device includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating system, a computer program, and a database. The internal memory provides an environment for the operation of the operating system and the computer program in the non-volatile storage medium. The database of the computer device is used to store the initial torque of the rubber pad to be tested, as well as the torque, temperature, and performance change rate and other related data of the standard rubber pad. The network interface of the computer device is used to communicate with an external terminal through a network connection. When the computer program is executed by the processor, it realizes a method for determining the remaining service life of a rubber pad.
[0125] Those skilled in the art can understand that Figure 8 the structure shown in
[0126] is only a block diagram of a part of the structure related to the solution of this application, and does not constitute a limitation on the computer device to which the solution of this application is applied. The specific computer device may include more or fewer components than those shown in the figure, or combine some components, or have a different component layout.
[0127] Obtain the target torque of the rubber pad to be tested at the target temperature;
[0128] Determine the target torque ratio according to the initial torque and the target torque of the rubber pad to be tested;
[0129] Based on the correlation between the temperature and the performance change rate of the rubber pad to be tested, determine the target performance change rate according to the target temperature;
[0130] Determine the remaining service life of the rubber pad to be tested according to the target performance change rate and the target torque ratio.
[0131] In one embodiment, when the processor executes the logic in the computer program to determine the remaining service life of the rubber pad to be tested according to the target performance change rate and the target torque ratio, the following steps are further implemented:
[0132] Determine the adjusted torque ratio according to the target torque ratio and the life adjustment parameter of the rubber pad to be tested; determine the remaining service life of the rubber pad to be tested according to the adjusted torque ratio and the target performance change rate.
[0133] In one embodiment, when the processor executes the logic in the computer program to determine the remaining service life of the rubber pad to be tested according to the adjusted torque ratio and the target performance change rate, the following steps are further implemented:
[0134] Take the ratio between the adjusted torque ratio and the target performance change rate as the remaining service life of the rubber pad to be tested.
[0135] In one embodiment, when the processor executes the computer program, the following steps are further implemented:
[0136] Determine the test performance change rate of the standard rubber pad at each test temperature according to the initial torque and the test torques of the standard rubber pad at different usage days at each test temperature; wherein, the standard rubber pad has the same model as the rubber pad to be tested; determine the correlation between the temperature and the performance change rate according to the test performance change rate of the standard rubber pad at each test temperature.
[0137] In one embodiment, when the processor executes the logic in the computer program to determine the test performance change rate of the standard rubber pad at each test temperature according to the initial torque and the test torques of the standard rubber pad at different usage days at each test temperature, the following steps are implemented:
[0138] For each test temperature, determine the test torque ratio of the standard rubber pad at different usage days at this test temperature according to the initial torque and the test torques of the standard rubber pad at different usage days at this test temperature; determine the test performance change rate of the standard rubber pad at this test temperature according to the general torque ratio model and the test torque ratio of the standard rubber pad at different usage days at this test temperature.
[0139] In one embodiment, when the processor executes the logic in the computer program to determine the correlation between the temperature and the performance change rate according to the test performance change rate of the standard rubber pad at each test temperature, the following steps are implemented:
[0140] Based on the Arrhenius equation, according to the rate of change of the test performance of the standard rubber pad at each test temperature, the correlation between temperature and the rate of change of performance is determined.
[0141] In one embodiment, a computer-readable storage medium is provided, on which a computer program is stored. When the computer program is executed by a processor, the following steps are implemented:
[0142] Obtain the target torque of the rubber pad to be tested at the target temperature;
[0143] Determine the target torque ratio according to the initial torque and the target torque of the rubber pad to be tested;
[0144] Based on the correlation between the temperature and the rate of change of performance of the rubber pad to be tested, determine the target rate of change of performance according to the target temperature;
[0145] Determine the remaining service life of the rubber pad to be tested according to the target rate of change of performance and the target torque ratio.
[0146] In one embodiment, when the logic in the computer program for determining the remaining service life of the rubber pad to be tested according to the target rate of change of performance and the target torque ratio is executed by the processor, the following steps are further implemented:
[0147] Determine the adjusted torque ratio according to the target torque ratio and the life adjustment parameter of the rubber pad to be tested; determine the remaining service life of the rubber pad to be tested according to the adjusted torque ratio and the target rate of change of performance.
[0148] In one embodiment, when the logic in the computer program for determining the remaining service life of the rubber pad to be tested according to the adjusted torque ratio and the target rate of change of performance is executed by the processor, the following steps are further implemented:
[0149] Take the ratio between the adjusted torque ratio and the target rate of change of performance as the remaining service life of the rubber pad to be tested.
[0150] In one embodiment, when the logic in the computer program is executed by the processor, the following steps are further implemented:
[0151] Determine the test rate of change of performance of the standard rubber pad at each test temperature according to the initial torque and the test torques of the standard rubber pad at different usage days at each test temperature; wherein, the standard rubber pad has the same model as the rubber pad to be tested; determine the correlation between temperature and the rate of change of performance according to the test rate of change of performance of the standard rubber pad at each test temperature.
[0152] In one embodiment, when the logic in a computer program for determining the test performance change rate of a standard rubber pad at each test temperature according to an initial torque and test torques of the standard rubber pad at different usage days at each test temperature is executed by a processor, the following steps are further implemented:
[0153] For each test temperature, according to the initial torque and the test torques of the standard rubber pad at different usage days at this test temperature, determine the test torque ratios of the standard rubber pad at different usage days at this test temperature; according to a general torque ratio model and the test torque ratios of the standard rubber pad at different usage days at this test temperature, determine the test performance change rate of the standard rubber pad at this test temperature.
[0154] In one embodiment, when the logic in a computer program for determining the correlation between temperature and performance change rate according to the test performance change rate of a standard rubber pad at each test temperature is executed by a processor, the following steps are further implemented:
[0155] Based on the Arrhenius equation, according to the test performance change rate of the standard rubber pad at each test temperature, determine the correlation between temperature and performance change rate.
[0156] In one embodiment, a computer program product is provided, including a computer program, which when executed by a processor implements the following steps:
[0157] Obtain the target torque of the rubber pad to be tested at the target temperature;
[0158] According to the initial torque and the target torque of the rubber pad to be tested, determine the target torque ratio;
[0159] Based on the correlation between the temperature and the performance change rate of the rubber pad to be tested, determine the target performance change rate according to the target temperature;
[0160] According to the target performance change rate and the target torque ratio, determine the remaining service life of the rubber pad to be tested.
[0161] In one embodiment, when the logic in a computer program for determining the remaining service life of the rubber pad to be tested according to the target performance change rate and the target torque ratio is executed by a processor, the following steps are further implemented:
[0162] According to the target torque ratio and the life adjustment parameter of the rubber pad to be tested, determine the adjusted torque ratio; according to the adjusted torque ratio and the target performance change rate, determine the remaining service life of the rubber pad to be tested.
[0163] In one embodiment, when the logic in a computer program for determining the remaining service life of the rubber pad to be tested according to the adjusted torque ratio and the target performance change rate is executed by a processor, the following steps are further implemented:
[0164] The ratio between the adjustment torque ratio and the rate of change of the target performance is used as the remaining service life of the rubber pad to be tested.
[0165] In one embodiment, when the logic in the computer program is executed by a processor, the following steps are further implemented:
[0166] Based on the initial torque and the test torques of the standard rubber pad at different usage days at each test temperature, determine the test performance change rate of the standard rubber pad at each test temperature; wherein, the standard rubber pad has the same model as the rubber pad to be tested; based on the test performance change rate of the standard rubber pad at each test temperature, determine the correlation between temperature and the performance change rate.
[0167] In one embodiment, when the logic in the computer program for determining the test performance change rate of the standard rubber pad at each test temperature based on the initial torque and the test torques of the standard rubber pad at different usage days at each test temperature is executed by a processor, the following steps are further implemented:
[0168] For each test temperature, based on the initial torque and the test torques of the standard rubber pad at different usage days at this test temperature, determine the test torque ratios of the standard rubber pad at different usage days at this test temperature; based on the general torque ratio model and the test torque ratios of the standard rubber pad at different usage days at this test temperature, determine the test performance change rate of the standard rubber pad at this test temperature.
[0169] In one embodiment, when the logic in the computer program for determining the correlation between temperature and the performance change rate based on the test performance change rate of the standard rubber pad at each test temperature is executed by a processor, the following steps are further implemented:
[0170] Based on the Arrhenius equation, determine the correlation between temperature and the performance change rate based on the test performance change rate of the standard rubber pad at each test temperature.
[0171] Those of ordinary skill in the art can understand that all or part of the processes in the methods of the above embodiments can be completed by instructing relevant hardware through a computer program. The computer program can be stored in a non-volatile computer-readable storage medium. When the computer program is executed, it can include the processes of the embodiments of the above methods. Among them, any reference to a memory, database, or other medium used in the embodiments provided in the present application can include at least one of non-volatile and volatile memories. Non-volatile memory can include read-only memory (ROM), magnetic tape, floppy disk, flash memory, optical memory, high-density embedded non-volatile memory, resistive random access memory (ReRAM), magnetoresistive random access memory (MRAM), ferroelectric random access memory (FRAM), phase change memory (PCM), graphene memory, etc. Volatile memory can include random access memory (RAM) or external cache memory, etc. By way of illustration and not limitation, RAM can be in various forms, such as static random access memory (SRAM) or dynamic random access memory (DRAM), etc. The databases involved in the embodiments provided in the present application can include at least one of relational databases and non-relational databases. Non-relational databases can include distributed databases based on blockchain, etc., without limitation. The processors involved in the embodiments provided in the present application can be general-purpose processors, central processing units, graphics processing units, digital signal processors, programmable logic devices, data processing logics based on quantum computing, etc., without limitation.
[0172] The technical features of the above embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope described in this specification.
[0173] The above embodiments only represent several implementation manners of the present application. The description is relatively specific and detailed, but it should not be construed as a limitation on the patent scope of the present application. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present application, several modifications and improvements can still be made, and these all belong to the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.
Claims
1. A method for determining the remaining service life of a rubber pad, characterized in that The method includes: Obtaining a target torque of the rubber pad to be tested at a target temperature; the target torque is the torque measured by a torque tester on the screw of the rubber pad to be tested; the magnitude of the target torque is related to the performance state of the rubber pad to be tested at that time; Determining a target torque ratio according to the initial torque of the rubber pad to be tested and the target torque; the initial torque is the torque measured by a torque tester before the rubber pad to be tested is used; Based on the correlation between the temperature of the rubber pad to be tested and the performance change rate, determining a target performance change rate according to the target temperature; the determination process of the correlation between the temperature of the rubber pad to be tested and the performance change rate includes: for each test temperature, according to the initial torque and the test torques of the standard rubber pad at different service days at this test temperature, determining the test torque ratios of the standard rubber pad at different service days at this test temperature; according to the general torque ratio model and the test torque ratios of the standard rubber pad at different service days at this test temperature, determining the test performance change rate of the standard rubber pad at this test temperature; according to the test performance change rates of the standard rubber pad at each test temperature, determining the correlation between temperature and performance change rate; Wherein, the general torque ratio model is expressed as y = B·exp{-Kτ}; τ is the number-of-days variable, K is the performance change rate, B is a constant, and y is the torque ratio variable; the step of determining the test performance change rate of the standard rubber pad at this test temperature according to the general torque ratio model and the test torque ratios of the standard rubber pad at different service days at this test temperature includes: taking the logarithm of the general torque ratio model to obtain a linear function of Y = a + bX, where Y = lny, a = lnB, b = -K, and X = τ; a is the life adjustment parameter, which is related to the constant B; substituting each service day and the corresponding test torque ratio at this test temperature into the linear function to obtain a system of equations; using the least squares method to solve the system of equations to obtain the values of a and b in the linear function; based on the value of b, obtaining the test performance change rate of the standard rubber pad at this test temperature; Determining the remaining service life of the rubber pad to be tested according to the target performance change rate and the target torque ratio; including: taking the logarithm of the target torque ratio of the rubber pad to be tested to obtain a logarithmic value; subtracting the logarithmic value from the life adjustment parameter, and using the obtained difference as the adjusted torque ratio; determining the remaining service life of the rubber pad to be tested according to the adjusted torque ratio and the target performance change rate; wherein, the life adjustment parameter is a constant value used to adjust the torque ratio and is related to the material of the rubber pad.
2. The method according to claim 1, wherein The correlation between the temperature of the rubber pad to be tested and the performance change rate is represented by a functional relationship; wherein, the temperature is the independent variable and the performance change rate is the dependent variable.
3. The method according to claim 1, wherein The step of determining the remaining service life of the rubber pad to be tested according to the adjusted torque ratio and the target performance change rate includes: Taking the ratio between the adjusted torque ratio and the target performance change rate as the remaining service life of the rubber pad to be tested.
4. The method according to claim 1, wherein The method further includes: The standard rubber pad has the same model as the rubber pad to be tested.
5. The method according to claim 4, wherein The better the performance state of the rubber pad to be tested, the larger the value of the measured target torque; the worse the performance state of the rubber pad to be tested, the smaller the value of the measured target torque.
6. The method according to claim 4, wherein The determining the correlation between temperature and performance change rate according to the test performance change rate of the standard rubber pad at each test temperature includes: Based on the Arrhenius equation, determining the correlation between temperature and performance change rate according to the test performance change rate of the standard rubber pad at each test temperature.
7. A device for determining the remaining service life of a rubber pad, characterized in that, The device includes: A torque acquisition module, configured to acquire the target torque of the rubber pad to be tested at the target temperature; the target torque is the torque measured by testing the screw on the rubber pad to be tested with a torque tester; the magnitude of the target torque is related to the performance state of the rubber pad to be tested at that time; A first determination module, configured to determine the target torque ratio according to the initial torque and the target torque of the rubber pad to be tested; the initial torque is the torque measured by the torque tester before the rubber pad to be tested is used; A second determination module, configured to determine the target performance change rate according to the target temperature based on the correlation between the temperature and the performance change rate of the rubber pad to be tested; A rate determination module, configured to, for each test temperature, determine the test torque ratio of the standard rubber pad at different service days at the test temperature according to the initial torque and the test torque of the standard rubber pad at different service days at the test temperature; determining the test performance change rate of the standard rubber pad at the test temperature according to the general torque ratio model and the test torque ratio of the standard rubber pad at different service days at the test temperature; wherein, the general torque ratio model is expressed as y = B·exp{-Kτ}; τ is the number of days variable, K is the performance change rate, B is a constant, and y is the torque ratio variable; the determining the test performance change rate of the standard rubber pad at the test temperature according to the general torque ratio model and the test torque ratio of the standard rubber pad at different service days at the test temperature includes: taking the logarithm of the general torque ratio model to obtain a linear function of Y = a + bX, where Y = lny, a = lnB, b = -K, and X = τ; a is the life adjustment parameter, related to the constant B; substituting each service day and the corresponding test torque ratio at the test temperature into the linear function to obtain a system of equations; using the least squares method to solve the system of equations to obtain the values of a and b in the linear function; based on the value of b, obtaining the test performance change rate of the standard rubber pad at the test temperature; A relationship determination module, configured to determine the correlation between temperature and performance change rate according to the test performance change rate of the standard rubber pad at each test temperature; A third determination module, configured to determine the remaining service life of the rubber pad to be tested according to the target performance change rate and the target torque ratio; the third determination module includes a torque adjustment unit, configured to take the logarithm of the target torque ratio of the rubber pad to be tested to obtain a logarithmic value; use the life adjustment parameter to subtract the logarithmic value, and use the obtained difference as the adjusted torque ratio; a life determination unit, configured to determine the remaining service life of the rubber pad to be tested according to the adjusted torque ratio and the target performance change rate; wherein, the life adjustment parameter is a constant value used to adjust the torque ratio and is related to the material of the rubber pad.
8. A computer device, comprising a memory and a processor, the memory storing a computer program, characterized in that, When the processor executes the computer program, the steps of the method according to any one of claims 1 to 6 are implemented.
9. A computer-readable storage medium having a computer program stored thereon, characterized in that, When the computer program is executed by the processor, the steps of the method according to any one of claims 1 to 6 are implemented.
10. A computer program product, comprising a computer program, characterized in that, When the computer program is executed by the processor, the steps of the method according to any one of claims 1 to 6 are implemented.
Citation Information
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Service life prediction method and equipment for exhaust structure of reaction cavity of epitaxial equipment and medium
CN115481538A