An apparatus and method for automated assembly of an armature and a moving spring
By using automated equipment and methods, efficient and precise assembly of the armature and moving spring has been achieved, solving the problem of time-consuming and labor-intensive manual assembly, improving assembly efficiency and accuracy, and reducing the floor space required.
Patent Information
- Application Number
- CN202310179766.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-24
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2043-02-24
AI Technical Summary
In the current relay assembly process, manual assembly is time-consuming and labor-intensive, affects the accuracy of the moving spring, and is inefficient.
By employing automated equipment and methods, the assembly of the armature and moving spring is achieved through a combination of tooling fixtures, feeding components, flipping components, insulating sheet mounting components, armature mounting components, rivet mounting components, and spring cutting components. The table is driven by a lever to ensure station accuracy and process continuity.
It achieves high-precision automated assembly without human intervention, reduces floor space, improves assembly efficiency and accuracy, avoids inaccurate positioning, and saves dwell time on the conveyor line.
Smart Images

Figure CN116140949B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a relay, in particular to a device and method for automatic assembly of an armature and a moving spring. BACKGROUND
[0002] A relay is an electrical control device, which makes a predetermined step change in the controlled quantity in the electrical output circuit when the change of the input quantity (excitation quantity) reaches the specified requirement. It has an interactive relationship between the control system (also known as the input circuit) and the controlled system (also known as the output circuit). It is usually applied in the control circuit of automation. It is actually a kind of "automatic switch" that uses small current to control large current operation, and thus plays the roles of automatic adjustment, safety protection, and conversion of circuit in the circuit.
[0003] At present, the assembly of the relay is in the mode of manual assembly. The rivet is manually put in the moving spring, and then the insulating sheet and the armature are sequentially put in the rivet. The manual assembly mode is time-consuming and laborious, and the precision of the moving spring is affected during assembly. SUMMARY
[0004] To solve the defects of the prior art, the present application provides a device and method for automatic assembly of an armature and a moving spring. The present application automatically assembles the moving spring and the armature, which is convenient to operate, does not need manual intervention, has small floor space, and has high precision.
[0005] To achieve the above technical purposes, the present application adopts the following technical scheme: a device for automatic assembly of an armature and a moving spring, comprising a plurality of moving forward tool fixtures, a plurality of the tool fixtures forming a conveying line;
[0006] Further comprising:
[0007] a rivet feeding assembly for placing a rivet on a moving spring sheet on the tool fixture;
[0008] a turnover assembly for turning over the moving spring sheet by 180°;
[0009] an insulating sheet feeding assembly for placing an insulating sheet on the moving spring sheet;
[0010] an armature feeding assembly for placing an armature on the insulating sheet;
[0011] a rivet pressing assembly for pressing the rivet;
[0012] a spring sheet cutting assembly for cutting off the excess material;
[0013] a finished product conveyor for conveying the finished product.
[0014] Further, the tool fixture comprises a table plate and a pushing rod for pushing the table plate forward.
[0015] Further, the two ends of the platform in the advancing direction are fixed with a spacing rod, the spacing rods of adjacent two platforms abut each other, and the spacing rods have the same length.
[0016] Further, the platform advances a certain distance each time the toggle lever is toggled, and the distance is the total length of one platform and two spacing rods on both sides.
[0017] Further, the bottom of the platform is fixed with a connecting rod, and the lower side of the platform is provided with a conveying line track, and the connecting rod drives the platform to advance along the conveying line track under the power of the toggle lever.
[0018] Further, the toggle lever comprises a toggle body, a toggle head and a toggle bottom, the toggle body is obliquely arranged, the toggle head is fixed to the upper end of the toggle body, the toggle head is connected to the toggle body at an obtuse angle, and the inner side of the toggle head is vertically arranged so that the toggle head can hook the platform; the toggle bottom is fixed to the lower end of the toggle body and is slidingly connected to the toggle track; the toggle bottom is connected with a driving member for driving the toggle lever to reciprocate along the toggle track.
[0019] Further, the upper rivet assembly comprises an upper rivet flow channel, a first transfer chuck and a second transfer chuck are arranged below the outlet of the upper rivet flow channel, after the first transfer chuck and the second transfer chuck respectively clamp a rivet at the outlet of the upper rivet flow channel, they respectively move a certain displacement, so that the two rivets are separated by a certain gap; the upper rivet assembly further comprises two rivet feeding clamping jaws, after the rivet feeding clamping jaws take rivets from the first transfer chuck and the second transfer chuck, they move to the tool clamp to place the rivets on the product.
[0020] Further, the spring sheet cutting assembly comprises a first clamping jaw and a second clamping jaw that move synchronously, a cutting sheet plate and a cutting machine; after the second clamping jaw takes a product from the tool clamp on the conveying line, it is placed on the cutting sheet plate, the cutting sheet plate moves into the cutting machine for cutting operation, after cutting, the cutting sheet plate resets, and the first clamping jaw takes a product from the cutting sheet plate and places it on the finished product conveying machine.
[0021] An automatic assembly method of an armature and a moving spring, the method comprising the following steps:
[0022] The work station corresponding to the feeding assembly is referred to as work station A, the work station corresponding to the rivet feeding assembly is referred to as work station B, the work station corresponding to the turnover assembly is referred to as work station C, the work station corresponding to the insulating sheet feeding assembly is referred to as work station D, the work station corresponding to the armature feeding assembly is referred to as work station E, the work station corresponding to the rivet pressing assembly is referred to as work station F, and the work station corresponding to the spring sheet cutting assembly is referred to as work station G;
[0023] The toggle lever toggles one plate to work station A;
[0024] The mechanical arm of the feeding assembly turns the moving spring sheet on the material line by 180° and places it on the starting work station, the feeding gripper clamps the moving spring sheet on the starting work station, moves along the feeding track to above the tooling fixture, and then places the moving spring sheet on work station A;
[0025] After the feeding is completed, the toggle lever toggles the next plate to the position of work station A, and the current plate is pushed to the next work station, i.e. the transition work station; when the next plate is fed and the toggle lever toggles another plate again, the current plate, i.e. the first plate, is pushed to work station B;
[0026] The first transfer chuck and the second transfer chuck of the rivet feeding assembly on work station B each clamps one rivet at the outlet of the rivet feeding channel, and then each moves a certain displacement, so that the two rivets are separated by a certain gap, the rivet feeding gripper clamps the rivets from the first transfer chuck and the second transfer chuck, and then moves to the tooling fixture to place the rivets on the moving spring sheet;
[0027] After the rivet feeding is completed, the plate is pushed to work station C;
[0028] The turnover assembly turns the moving spring sheet on work station C by 180°, and then the plate is pushed to work station D;
[0029] The insulating sheet feeding gripper of the insulating sheet feeding assembly clamps one insulating sheet on the insulating sheet feeding channel, and the insulating sheet feeding gripper moves up, down, left and right on the insulating sheet feeding track to place the insulating sheet on the moving spring sheet;
[0030] After the insulating sheet feeding is completed, the plate is pushed to work station E;
[0031] The armature feeding gripper of the armature feeding assembly clamps one armature on the armature feeding channel, and the armature feeding gripper moves up, down, left and right on the armature feeding track to place the armature on the insulating sheet;
[0032] After the armature feeding is completed, the plate is pushed to work station F;
[0033] The rivet pressing assembly presses the rivet, and then the plate is pushed to work station G;
[0034] The second clamping jaw of the cutting blade assembly places the product on the cutting plate after taking the product from the tooling fixture on the conveying line, and the cutting plate moves along the cutting guide rail into the cutting machine for cutting operation, and after cutting, the cutting plate is reset, and the first clamping jaw places the product on the finished product conveyor after taking the product from the cutting plate;
[0035] The finished product conveyor outputs the finished product.
[0036] In summary, the present application achieves the following technical effects:
[0037] 1、The power of the platform comes from the push rod, which drives the movement of the entire conveying line with one power source, and the interval rod can be used to ensure the fixed distance between every two platform, ensuring the accuracy of the arrival position of the work station, replacing the original conveying belt structure to avoid inaccurate positioning;
[0038] 2、After the platform work is completed, it gradually returns to the starting position under the power of the push rod, without occupying space and manual handling, and gradually returns to the starting position under the power of the push rod after the entire process is completed;
[0039] 3、The first and second transfer chucks are used to realize transfer and separation, and the distance after separation is suitable for the distance between the two rivets on the product, which can ensure the distance between the two rivets from the source, and then directly sent to the product, without the need for separation on the product, saving the residence time on the conveying line and speeding up the work speed;
[0040] 4、The assembly of the armature and the moving spring is integrated together, with high automation degree, without manual intervention, convenient to use, and small area occupied. BRIEF DESCRIPTION OF DRAWINGS
[0041] Figure 1 is the assembly process schematic diagram provided by the embodiment of the present application;
[0042] Figure 2 is the simplified assembly process schematic diagram provided by the embodiment of the present application;
[0043] Figure 3 is the tooling fixture structure schematic diagram;
[0044] Figure 4 is Figure 3 the side view;
[0045] Figure 5 is the platform schematic diagram;
[0046] Figure 6 is the upper rivet assembly partial schematic diagram;
[0047] Figure 7 is the upper rivet assembly separated rivet state schematic diagram;
[0048] Figure 8 is a schematic view of a flip assembly. DETAILED DESCRIPTION
[0049] The application will be further described below in conjunction with the accompanying drawings.
[0050] The specific embodiments are only used to explain the application, and are not used to limit the application. Those skilled in the art can make modifications to the embodiments without creative contribution, and the modifications are within the scope of the application as long as they are within the scope of the claims of the application.
[0051] In the description of the application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the application and simplify the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the application.
[0052] In addition, the terms "first", "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the application, the meaning of "a plurality of" is two or more, unless otherwise explicitly specified and limited.
[0053] In the application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood broadly, for example, it can be fixed connection, or detachable connection, or integral; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.
[0054] In the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature can be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature is "over", "above" and "on" the second feature can be that the first feature is directly above or obliquely above the second feature, or just means that the first feature is horizontally higher than the second feature. The first feature is "under", "below" and "under" the second feature can be that the first feature is directly below or obliquely below the second feature, or just means that the first feature is horizontally lower than the second feature.
[0055] Embodiment:
[0056] As shown in Figure 1 and Figure 2 , an equipment for automatic assembly of armature and moving spring includes a plurality of moving forward tool clamps 1, and the plurality of tool clamps 1 form a conveying line; different tool clamps 1 serve as different workstations, wherein the tool clamp 1 includes a table plate 105, and the table plate 105 has two small workstations, namely a front workstation 107 and a rear workstation 108; each workstation only selects one small workstation to work, for example, when rivets are installed, the front workstation 107 is used, and when insulation sheets are installed, the rear workstation 108 is used.
[0057] In the present embodiment, for the convenience of description, as shown in Figure 5 , the workstation corresponding to the feeding assembly 2, namely the front workstation 107, is referred to as workstation A, the workstation corresponding to the rivet installation assembly 3, namely the front workstation 107, is referred to as workstation B, the workstation corresponding to the turnover assembly 4, namely the front workstation 107, is referred to as workstation C, on which workstation, the turnover assembly 4 turns over the product on the front workstation 107 and places it on the rear workstation 108 of the same tool clamp, the workstation corresponding to the insulation sheet installation assembly 5, namely the rear workstation 108, is referred to as workstation D, the workstation corresponding to the armature installation assembly 6, namely the rear workstation 108, is referred to as workstation E, the workstation corresponding to the rivet pressing assembly 7, namely the rear workstation 108, is referred to as workstation F, and the workstation corresponding to the spring sheet cutting assembly 8, namely the rear workstation 108, is referred to as workstation G.
[0058] Further comprising:
[0059] The feeding assembly 2 is used for placing a product (a moving spring sheet) on the starting tool clamp 1 of the conveying line;
[0060] The rivet installation assembly 3 is used for placing a rivet on the moving spring sheet on the tool clamp 1; wherein the moving spring sheet has two rivet holes, and the rivet is placed in the two rivet holes;
[0061] The turnover assembly 4 is used for turning over the moving spring sheet by 180°;
[0062] The insulation sheet installation assembly 5 is used for placing an insulation sheet on the moving spring sheet;
[0063] upper armature assembly 6 for placing the armature on the insulation sheet;
[0064] rivet assembly 7 for riveting the rivet;
[0065] spring cutting assembly 8 for cutting the excess material;
[0066] finished product conveyor 9 for conveying the finished product.
[0067] As shown in the drawings, Figure 2 the feeding assembly 2 includes a feeding line 201, a mechanical hand 202, a starting station 203, and a feeding clamp (not shown). The feeding line 201 conveys the products in a row. The mechanical hand 202 takes the products from the feeding line 201. Since the products on the feeding line are turned over, they need to be turned over when the rivets are installed. Therefore, the mechanical hand is turned over by 180° and placed on the starting station 203, so that the products on the starting station 203 are in the required direction for installing the rivets. After the feeding clamp takes the products on the starting station 203, it moves along the feeding track 204, and then places the products on the station A. After transmission, the products are placed on the station B by the mechanical hand. The feeding track 204 is provided with up-down and left-right functions, so that the feeding clamp can take the products from the starting station 203 downward, and then move rightward to the conveying line and place the products downward.
[0068] As shown in the drawings, Figure 3 the tool clamp 1 includes a base plate 105 and a push rod 102 for pushing the base plate 5 forward. The two ends of the base plate 105 in the forward direction are each fixed with a spacing rod 106. The spacing rods 106 of adjacent two base plates 105 abut each other, and the lengths of the spacing rods 106 are the same. This structure makes the distance between every two base plates 105 the same.
[0069] When the push rod 102 is pushed once, the base plate 105 is pushed forward by a certain distance, which is the total length of one base plate 105 and two spacing rods 106 on both sides. When the station completes receiving the products, the push rod 102 pushes the next base plate 105 to the position of the current station, that is, the position of the current base plate 105, so that the current base plate 105 is pushed to the next station. After the push rod 102 completes the pushing, it automatically retreats to prepare for the next pushing action. In this embodiment, the power of the base plate comes from the push rod 102. One power source of the push rod 102 drives the movement of the entire conveying line. In addition, the setting of the spacing rods 106 ensures the fixed distance between every two base plates 105 and the accuracy of the arrival position of the station, replaces the original conveying belt conveying structure, and avoids the phenomenon of inaccurate positioning.
[0070] Further, as shown in the drawings, Figure 4As shown, a connecting rod 104 is fixed to the bottom of the platform 105, and a conveyor track 103 is provided below the platform 105. Under the power of the actuating rod 102, the connecting rod 104 drives the platform 105 to move forward along the conveyor track 103. It is arranged in a ring (only a section is shown in the figure). The connecting rod 104 always moves on the ring-shaped conveyor track 103, forming a cycle that does not occupy space and does not require manual handling. After the entire process is completed, it gradually returns to the starting position using the power of the actuating rod.
[0071] like Figure 4 As shown, the lever 102 includes a lever body 1021, a lever head 1022, and a lever bottom 1023. The lever body 1021 is inclined, and the lever head 1022 is fixed to the upper end of the lever body 1021. The lever head 1022 and the lever body 1021 are connected at an obtuse angle, and the inner side of the lever head 1022 is vertically arranged so that the lever head 1022 can hook onto the platform 105. The lever bottom 1023 is fixed to the lower end of the lever body 1021 and is slidably connected to the lever track 101. The lever bottom 1023 is connected to a driving member to drive the lever 102 to reciprocate along the lever track 101. The bottom 1023 of the lever is equipped with a rotating shaft 1204 and a rotational power source (not shown). When the lever 105 is in position, the rotational power source drives the rotating shaft 1204 to rotate, causing the free end of the bottom 1023 to tilt upwards and the lever head 1022 to rotate downwards. The lever head 1022 is lower than the height of the lever 105, so that the lever 102 will not interfere with the next lever 105 when it moves. That is, the lever head 1022 descends, passes around the next lever 105, and then rises back to its original position before levering the lever 105 again. To ensure the smooth movement of the lever 102, the bottom 1023 can rotate to allow the lever head 1022 to descend, and it can also move back and forth on the lever track 101.
[0072] The lever 102 not only provides power to each worktable 105 during processing, but also provides power to return an empty worktable 105.
[0073] like Figure 6As shown, the upper rivet assembly 3 includes a rivet bin 301 and an upper rivet runner 302. Below the outlet of the upper rivet runner 302, there are a first transfer chuck 303 and a second transfer chuck 304. Among them, the structures of the first transfer chuck 303 and the second transfer chuck 304 are the same. Taking the first transfer chuck 303 as an example, the first transfer chuck 303 includes two identical clamping plates. On the opposite surfaces of the two clamping plates, there is a semi-groove respectively. The two semi-grooves form a clamping groove 305. The two clamping plates are provided with their own power sources, and the power sources drive the two clamping plates to separate or merge. When merged, they clamp the rivet, and when separated, they release the rivet. At the same time, the operating principle of the second transfer chuck 304 is the same as that of the first transfer chuck 303. In addition, the first transfer chuck 303 and the second transfer chuck 304 can be separated from each other. When separated, as Figure 7 shown, the separation action can be realized by structures such as a cylinder, which will not be elaborated here.
[0074] After the first transfer chuck 303 and the second transfer chuck 3 have each clamped a rivet at the outlet of the upper rivet runner 302, they each move a certain displacement, so that the two rivets are separated by a certain gap; that is: after the first transfer chuck 303 and the second transfer chuck 304 clamp the rivets, the second transfer chuck 304 advances ( Figure 7 it is moving right in the figure) a distance, and the first transfer chuck 303 advances b distance, b < a. After stopping, the distance between the two rivets is b - a. The separated distance is as Figure 7 shown in the figure. In this embodiment, two rivets (two rivets are required for one product) are output side by side. The first transfer chuck 303 and the second transfer chuck 304 are used to realize the operations of transfer and separation. The separated distance adapts to the distance between the positions of the two rivets on the product, which can ensure the distance between the two rivets from the source. Then, it can be directly sent to the product without further separation on the product, saving the residence time on the conveyor line and accelerating the working speed.
[0075] The upper rivet assembly 3 further includes two rivet feeding jaws 307. After the rivet feeding jaws 307 pick up the rivets from the first transfer chuck 303 and the second transfer chuck 304, they move to the tooling fixture 1 and place the rivets on the product. As Figure 7 shown, the first transfer chuck 303 and the second transfer chuck 304 separate the two rivets by a certain distance, and the rivet feeding jaws 307 send the rivets to the platen 105. Among them, the two rivet feeding jaws 307 adopt thumb cylinders, and the conveying plate 306 can descend, ascend, and move left and right to transport the rivets to the platen 105, that is, the station B. This is the prior art and will not be elaborated here.
[0076] After the station B is completed, under the action of the toggling rod 102, the platen 105 at the station B moves to the next station, that is, the station C. At the station C, there is a flipping assembly 4 for flipping the moving reed 18 through 0°. AsFigure 8 As shown, the turnover assembly 4 includes a seat plate 41, a lower supporting plate 42 and an upper clamping plate 43 are arranged on the seat plate 41, and the lower supporting plate 42, the upper clamping plate 43 and the seat plate 41 adopt a slide table air cylinder form. When the air cylinder works, the lower supporting plate 42 and the upper clamping plate 43 are combined to clamp the product. After the product is turned over 180° by using a rotary air cylinder 44 arranged at the rear end, the product is placed on another station of the table plate 105. The end of the upper clamping plate 43 is provided with a folding lug 45, which ensures the stability of clamping the product.
[0077] After the turnover is completed, under the action of the shifting lever 102, the table plate advances to the next station, i.e. station D, and an upper insulating sheet assembly 5 is arranged on the upper insulating sheet. The upper insulating sheet assembly 5 includes an insulating sheet feeding channel 501, an insulating sheet feeding track 503 and an insulating sheet feeding clamp jaw 502. The insulating sheet feeding clamp jaw 502 clamps an insulating sheet on the insulating sheet feeding channel 501, and the insulating sheet feeding clamp jaw 502 moves up, down, left and right on the insulating sheet feeding track 503 to place the insulating sheet on the moving spring sheet. The insulating sheet itself has two holes corresponding to two rivets, and the rivets are in interference fit with the insulating sheet.
[0078] The table plate 105 continues to move to station E, and an upper armature assembly 6 includes an armature feeding channel 601, an armature feeding track 603 and an armature feeding clamp jaw 602. The armature feeding clamp jaw 602 clamps an armature on the armature feeding channel 601, and the armature feeding clamp jaw 602 moves up, down, left and right on the armature feeding track 603 to place the armature on the product. The armature itself has two holes corresponding to two rivets.
[0079] A rivet pressing assembly 7 is arranged at station E, which adopts an air cylinder and a pressing plate to press the rivet. After the rivet is delivered, it is directly pressed to ensure that the insulating sheet and the armature will not be separated from the product.
[0080] The table plate 105 continues to move to station G to perform a cutting operation. A spring sheet cutting assembly 8 includes a first clamp jaw 801 and a second clamp jaw 802 which move synchronously, the first clamp jaw 801 and the second clamp jaw 802 are arranged on an electric cylinder 806 to move synchronously, and the spring sheet cutting assembly 8 further includes a cutting plate 803 and a cutting machine 805. The second clamp jaw 802 takes the product from the work fixture 1 on the conveying line and places it on the cutting plate 803. The cutting plate 803 moves along a cutting guide rail 804 into the cutting machine 805 to perform a cutting operation. After the cutting operation, the cutting plate 803 is reset. The first clamp jaw 801 takes the product from the cutting plate 803 and places it on a finished product conveyor 9.
[0081] An automatic assembly method of an armature and a moving spring:
[0082] 1. The shifting lever 102 shifts a table plate 105 to station A;
[0083] 2、Mechanical hand 202 of feeding assembly 2 flips the product on product line 201 by 180° and places it on starting station 203. After the feeding gripper clamps the product on starting station 203, it moves along feeding track 204 to the top of tooling clamp 1, and then places the product on station A;
[0084] 3、After feeding is completed, the next platen 105 is moved to the position of station A by toggle lever 102, and the current platen 105 is pushed to the next station, i.e. the transition station. When the next platen 105 completes feeding and toggle lever moves another platen again, the current platen, i.e. the first platen, is clamped on station B (mechanical hand not shown);
[0085] 4、After first transfer chuck 303 and second transfer chuck 304 on station B each clamps a rivet at the outlet of rivet feeding channel 302, they each move a certain displacement, so that the two rivets are separated by a certain gap. Rivet feeding gripper 307 clamps the rivets from first transfer chuck 303 and second transfer chuck 304, and then moves to tooling clamp 1 to place the rivets on the product. The rivets are moved to the corresponding position and inserted into the corresponding hole of the moving spring piece;
[0086] 5、After rivet feeding is completed, the platen is pushed to station C;
[0087] 6、Flipping assembly 4 flips the product on station C by 180°, and then the platen is pushed to station D;
[0088] 7、Insulating piece feeding assembly 5 clamps an insulating piece on insulating piece feeding channel 501 by insulating piece feeding gripper 502. Insulating piece feeding gripper 502 moves up, down, left and right on insulating piece feeding track 503 to place the insulating piece on the product;
[0089] 8、After insulating piece feeding is completed, the platen is pushed to station E;
[0090] 9、Armature feeding assembly 6 clamps an armature on armature feeding channel 601 by armature feeding gripper 602. Armature feeding gripper 602 moves up, down, left and right on armature feeding track 603 to place the armature on the product;
[0091] 10、After armature feeding is completed, the platen is pushed to station F;
[0092] 11、Rivet pressing assembly 7 presses the rivet, and then the platen is pushed to station G;
[0093] 12. The second jaw 802 of the cutting blade assembly 8 places the product on the cutting plate 803 after taking the product from the tooling fixture 1 on the conveying line, and the cutting plate 803 moves along the cutting guide 804 into the cutting machine 805 to perform the cutting operation. After cutting, the cutting plate 803 resets, and the first jaw 801 places the product on the finished product conveyor 9 after taking the product from the cutting plate 803.
[0094] 13. The finished product conveyor 9 outputs the finished product.
[0095] The above description is only the preferred embodiment of the present application, and is not intended to limit the present application in any form. Any simple modification, equivalent change and modification made according to the technical essence of the present application to the above embodiment are within the scope of the technical solution of the present application.
Claims
1. An apparatus for automated assembly of a keeper and a moving coil, characterized by: It comprises several moving tooling fixtures (1), and the tooling fixtures (1) form a conveying line; It also comprises: A rivet feeding assembly (3) for placing a rivet on a moving spring leaf on the tooling fixture (1); A turnover assembly (4) for turning the moving spring leaf by 180°; An insulating sheet feeding assembly (5) for placing an insulating sheet on the moving spring leaf; A armature feeding assembly (6) for placing an armature on the insulating sheet; A rivet pressing assembly (7) for pressing the rivet; A spring leaf cutting assembly (8) for cutting off the excess material; A finished product conveyor (9) for conveying the finished product; The tooling fixture (1) comprises a table plate (105) and a poking rod (102) for poking the table plate (105) to move forward; Both ends of the table plate (105) in the moving direction are fixed with a spacing rod (106), the spacing rods (106) of two adjacent table plates (105) abut against each other, and the spacing rods (106) have the same length; The table plate (105) moves a certain distance after the poking rod (102) is poked once, and the distance is the total length of one table plate (105) and two spacing rods (106) on both sides; The bottom of the table plate (105) is fixed with a connecting rod (104), the lower side of the table plate (105) is provided with a conveying line track (103), and the connecting rod (104) drives the table plate (105) to move along the conveying line track (103) under the power of the poking rod (102); The poking rod (102) comprises a poking body (1021), a poking head (1022) and a poking bottom (1023), the poking body (1021) is obliquely arranged, the poking head (1022) is fixed to the upper end of the poking body (1021), the poking head (1022) is connected with the poking body (1021) at an obtuse angle, and the inner side of the poking head (1022) is vertically arranged so that the poking head (1022) can hook the table plate (105); the poking bottom (1023) is fixed to the lower end of the poking body (1021) and is slidably connected on a poking track (101); the poking bottom (1023) is connected with a driving member for driving the poking rod (102) to reciprocate along the poking track (101); The rivet feeding assembly (3) comprises a rivet feeding channel (302), a first transfer chuck (303) and a second transfer chuck (304) are arranged below the outlet of the rivet feeding channel (302), after the first transfer chuck (303) and the second transfer chuck (304) respectively clamp a rivet at the outlet of the rivet feeding channel (302), they respectively move a certain displacement, so that the two rivets are separated by a certain gap; the rivet feeding assembly (3) further comprises two rivet feeding clamping jaws (307), after the rivet feeding clamping jaws (307) clamp the rivets from the first transfer chuck (303) and the second transfer chuck (304), they move to the tooling fixture (1) to place the rivets on the product.
2. The apparatus for automated assembly of a armature and a moving coil according to claim 1, characterized in that: The spring cutting assembly (8) comprises synchronously moving first and second clamping jaws (801) and (802), a cutting plate (803) and a cutting machine (805); the second clamping jaw (802) places the product taken from the tool clamp (1) on the conveying line on the cutting plate (803), the cutting plate (803) moves into the cutting machine (805) for cutting operation, and after cutting, the cutting plate (803) is reset, and the first clamping jaw (801) places the product taken from the cutting plate (803) on the finished product conveyor (9).
3. A method of automated assembly of a armature and a moving spring, characterized in that: The method is applied to the device for automatically assembling a armature and a moving spring according to claim 2, and comprises the following steps: further comprising a feeding assembly (2), the feeding assembly (2) comprising a material line (201), a manipulator (202), a starting station (203) and a feeding track (204); an upper insulating sheet assembly (5) comprising an insulating sheet feeding channel (501), an insulating sheet feeding track (503) and an insulating sheet feeding clamp (502); an upper armature assembly (6) comprising an armature feeding clamp (602), an armature feeding channel (601) and an armature feeding track (603); The station corresponding to the feeding assembly (2) is referred to as station A, the station corresponding to the rivet feeding assembly (3) is referred to as station B, the station corresponding to the turnover assembly (4) is referred to as station C, the station corresponding to the upper insulating sheet assembly (5) is referred to as station D, the station corresponding to the upper armature assembly (6) is referred to as station E, the station corresponding to the rivet pressing assembly (7) is referred to as station F, and the station corresponding to the spring cutting assembly (8) is referred to as station G; The toggle lever (102) toggles a platform (105) to station A; The manipulator (202) of the feeding assembly (2) turns the moving spring sheet on the material line (201) by 180° and places it on the starting station (203), the feeding clamp clamps the moving spring sheet on the starting station (203), moves along the feeding track (204) to above the tool clamp (1), and then places the moving spring sheet on station A; After the feeding is completed, the toggle lever (102) toggles the next platform (105) to station A, and the current platform (105) is pushed to the next station, i.e., a transition station; when the next platform (105) completes the feeding, the toggle lever toggles another platform, and the current platform, i.e., the first platform, is pushed to station B; The first and second transfer clamps (303) and (304) of the rivet feeding assembly (3) on station B respectively clamp a rivet at the outlet of the rivet feeding channel (302), respectively move a certain displacement, so that the two rivets are separated by a certain gap, the rivet feeding clamp (307) clamps the rivets from the first and second transfer clamps (303) and (304), and then moves to the tool clamp (1) to place the rivets on the moving spring sheet; After the rivet feeding is completed, the platform is pushed to station C; The turnover assembly (4) turns the moving spring sheet on station C by 180°, and then the platform is pushed to station D; The turnover assembly (4) turns the moving spring sheet on station C by 180°, and then the platform is pushed to station D; The sending insulating sheet gripper (502) of the upper insulating sheet assembly (5) clamps an insulating sheet on the sending insulating sheet flow channel (501), and the sending insulating sheet gripper (502) moves up, down, left and right on the sending insulating sheet track (503) to place the insulating sheet on the moving spring sheet; After the upper insulating sheet is completed, the table plate is pushed to the station E; The sending armature gripper (602) of the upper armature assembly (6) clamps an armature on the sending armature flow channel (601), and the sending armature gripper (602) moves up, down, left and right on the sending armature track (603) to place the armature on the insulating sheet; After the upper armature is completed, the table plate is pushed to the station F; The rivet assembly (7) presses the rivet, and then the table plate is pushed to the station G; The second gripper (802) of the spring sheet cutting assembly (8) places the product on the cutting sheet plate (803) after taking the product from the tool clamp (1) on the conveying line, the cutting sheet plate (803) moves along the cutting sheet guide rail (804) to the cutting machine (805) to perform the cutting operation, the cutting sheet plate (803) is reset after cutting, and the first gripper (801) places the product on the finished product conveyor (9) after taking the product from the cutting sheet plate (803); The finished product conveyor (9) outputs the finished product.
Citation Information
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