A kind of autoclaved aerated block easy to splice and its production process
By adopting mortise and tenon connections and rectangular raised groove design at the corners of the autoclaved aerator, the problem of unstable splicing at the corners in the prior art is solved, and higher splicing consistency and firm performance are achieved, and the assembly process is simplified.
Patent Information
- Application Number
- CN202310010936.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-01-04
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2043-01-04
AI Technical Summary
The existing autoclaved aerator blocks have poor stability and consistency when splicing at corners, which are prone to cracking, and the worker's operating procedures are not convenient for automation.
The corner autoclaved aerated block composed of the mortise and tenon connection between the second corner block and the first corner block is adopted. The stability and consistency of splicing are increased through the convex tenon connection between the concave tenon head and the concave tenon groove, and the assembly process is simplified by the design of the second rectangular protrusion and groove.
It improves splicing stability and consistency at corners, reduces the risk of cracking, enhances the overall firmness and strength, and simplifies the assembly process, improving aesthetics and stability.
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Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of autoclaved aerated block production, and in particular relates to an autoclaved aerated block which is easy to splice, and further relates to a production process of the autoclaved aerated block which is easy to splice. Background Art
[0002] Autoclaved aerated block is a new type of wall material with light weight and closed micropores, which is made of fly ash, lime, gypsum as main raw materials, and mixed with appropriate amount of gas generating agent, and is made by pouring, stopping, cutting, high temperature and autoclaving. It has the characteristics of light weight, good thermal insulation, heat insulation, waterproof, sound absorption, earthquake resistance, and convenient on-site construction. It is mainly suitable for filling walls of frame and high-rise buildings; non-load-bearing partition walls; composite insulation layer and self-insulating exterior wall of energy-saving buildings; roof insulation layer, etc. It is a new type of energy-saving wall material widely used at home and abroad.
[0003] When assembling the autoclaved aerated blocks in the prior art, the finished blocks have a simple structure and are relatively convenient to splice, especially at corners, where grooves and protrusions are directly plugged in, resulting in poor stability and consistency of the splicing at the corners. Pulling at the connection can easily lead to the risk of cracking, poor durability, and the stability and aesthetics of the joints need to be improved. At present, when preparing autoclaved aerated blocks, workers have to operate many procedures, which is not convenient for automation and can reduce the positive output of labor.
[0004] To this end, we propose an autoclaved aerated block that is easy to splice and a production process thereof. Summary of the invention
[0005] The object of the present invention is to provide an autoclaved aerated block that is easy to splice and a production process thereof, so as to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] An autoclaved aerated block that is easy to splice, comprising six groups of autoclaved aerated blocks that are spliced and butted, the six groups of autoclaved aerated blocks respectively comprising:
[0008] A first corner block, wherein a plurality of groups of raised tenons are arranged vertically and equidistantly at the left end of the first corner block, and a first rectangular protrusion is arranged between two adjacent groups of raised tenons and at the left end of the first corner block;
[0009] A second corner block, wherein the second corner block is connected to the first corner block by mortise and tenon joints, and the second corner block and the first corner block are spliced to form a right-angle corner structure;
[0010] A first aerated block, the first aerated block being spliced on the right side of the first corner building block;
[0011] A second aeration block, the second aeration block being spliced on the right side of the first aeration block;
[0012] A third aerated block, the third aerated block being spliced to the front side of the second corner block;
[0013] A fourth aeration block, the fourth aeration block being spliced on the front side of the third aeration block;
[0014] The first aeration block, the second aeration block, the third aeration block and the fourth aeration block are of the same size.
[0015] The rear end of the second corner building block is vertically equidistantly arranged with a plurality of groups of recessed mortises connected with the convex tenons, and the right side of the rear end of the second corner building block is provided with a first rectangular groove connected with the first rectangular protrusion.
[0016] Preferably, each group of the raised tenons is composed of three trapezoidal blocks of different sizes, and when the two parallel sides of each trapezoidal block are located on the first corner building block, the structure is designed to be longer in the front and shorter in the back.
[0017] Preferably, the first corner building block and the second corner building block, the end away from the mortise and tenon connection, and the ends of the first, second, third and fourth aerated blocks are provided with a second rectangular groove in the center and a first right-angle notch symmetrically arranged at both ends of the second rectangular groove; the first, second, third and fourth aerated blocks are provided with a second rectangular protrusion and second right-angle notches symmetrically arranged at both ends of the second rectangular protrusion at one end away from the first right-angle notch; when two adjacent groups of autoclaved aerated blocks are spliced, the second rectangular protrusion is inserted into the inner side of the second rectangular groove, and the first right-angle notch is butted against the second right-angle notch.
[0018] A production process of autoclaved aerated blocks that are easy to splice, specifically comprising the following steps:
[0019] S1. Preparation of raw materials: First, add sand into the three-bin hopper, then convey it to the ball mill for grinding via a belt conveyor. The density of the ground slurry is measured and fed back in real time via the density pipeline system. The slurry with precise density is directly pumped into the slurry tank for storage.
[0020] S2. Preparation of steel mesh cage: the coiled steel bar is processed by a fully automatic mesh welding machine, the mesh welding is completed at one time, and the mesh cage is prepared by a hanging welding machine, and the mesh cage is assembled with a circulation frame. The assembled mesh cage frame is transferred to the anti-corrosion carriage by a shuttle bus, and the rust removal and anti-corrosion of the mesh cage are completed by an overall immersion paint method, and then it is transferred to a drying room for drying. The dried mesh cage frame is placed on the automatic circulation walkway by a transfer carriage for standby use;
[0021] S3, batching and pouring: the accurately measured materials are automatically formulated and fully mixed under the high-speed stirring of the pouring mixer. After the slurry is poured into the mold box, the bubbles are sorted. The poured mold box is operated by the pouring shuttle car, and then conveyed to the insertion and extraction position by the friction wheel. The prepared mesh cage is placed in the mold box to complete the insertion;
[0022] S4, curing, turning and cutting: the mold box poured and inserted in step S3 is put into the curing room, and the mold box is transferred to the empty mold box position by a high-speed curing shuttle bus. The embryo body is cured through the three processes of gasification, initial setting and hardening;
[0023] When producing panels, the embryo body first goes through the process of pulling out the steel pins and the frame from the mold after leaving the resting room. The unloaded frame returns together with the saddle frame, and the mold moves to the demoulding position. The embryo body is demoulded by the flip demoulding machine and accurately placed on the positioning cone pin of the cutting trolley. The flip demoulding machine re-closes the empty mold box and the side plate. After closing the mold, the mold box returns to the casting position to continue casting.
[0024] The embryo is first cut sideways, then cut horizontally by a horizontal cutter, and then cut into the required autoclaved aerated blocks by a cross cutter;
[0025] S5, curing in the autoclave: the embryos are transferred to the steam curing trolley by a marshaling vehicle, and then transferred to the pre-curing room by the shuttle bus in front of the autoclave. The tractor then tows the steam curing trolley to the pre-curing room to wait for entering the autoclave. After entering the autoclave, steam curing begins. During the steam curing process, the autoclave is supplied with steam by the fully automatic steam curing equipment.
[0026] S6. Packaging of finished products out of the autoclave: After steam curing, the autoclave is first vented and depressurized, and then the steam curing trolley is pulled out by the autoclave traction shuttle car and transferred to the return track. It is then transported to the unloading position by the traction machine. The finished product handling crane sends the single-mold embryo body to the side plate return system, and the side plate return system sends the embryo body to the splitter for splitting. After that, the side plate return system continues to transport the embryo body to the finished product clamping machine. The clamping machine transports the finished product into blocks and stacks them onto the conveyor chain, moves to the rotating clamp, completes the packaging process, and is then taken off the production line by the clamping machine and forklift.
[0027] Preferably, the material formula in step S3 includes the following raw materials in weight percentage: 30-35 parts of sand, 30-35 parts of fly ash, 10-15 parts of cement, 3-5 parts of magnesium carbonate, 11-13 parts of coconut shells, 35 parts of aerated aluminum powder, 11-13 parts of ceramic fiber, 7-9 parts of quicklime, 0.3-0.5 parts of sulfur powder and an appropriate amount of water.
[0028] Preferably, in step S1, the fineness of the sand is 0.08 mm, and the residue on the square hole sieve is less than 15%.
[0029] Preferably, the inserting process in step S3 uses a steel drill, and the steel drill uses a wax coating process instead of a traditional oil coating process.
[0030] The technical effects and advantages of the present invention are as follows: the autoclaved aerated block and its production process which are easy to splice, propose that the second corner block and the first corner block are connected by mortise and tenon to form a corner autoclaved aerated block, and the second corner block and the first corner block are connected by convex tenon and concave tenon and tenon, the overall consistency is greatly improved, the risk of cracking caused by pulling at the connection is reduced, and the block is strong and durable, with high firmness and strength. In addition, the first aerated block, the second aerated block, the third aerated block and the fourth aerated block which are connected with the second corner block and the first corner block to form a wall panel are proposed. When two adjacent groups of autoclaved aerated blocks are spliced, the second rectangular protrusion is inserted into the inner side of the second rectangular groove, and the first right-angle notch is butted with the second right-angle notch, which is convenient for assembly, and the first right-angle notch and the second right-angle notch are butted to form a U-shaped opening groove, which is convenient for adding a reinforcement plate later to improve the stability and aesthetics of the joint.
[0031] The production of autoclaved aerated blocks involves six processes: preparation of raw materials, preparation of steel mesh cages, pouring of ingredients, resting, turning and cutting, maintenance in the autoclave, and packaging of finished products. Except for the manual assembly of the mesh cages and the circulation frame in the preparation of the steel mesh cages, the entire production line adopts an automated production line, which greatly improves the processing efficiency and preparation efficiency, and reduces labor costs. In addition, the autoclaved aerated concrete blocks made of raw materials such as sand, fly ash, cement, magnesium carbonate, coconut shells, aerated aluminum powder, ceramic fiber, quicklime, and sulfur powder have a dense structure, uniform bubbles, high strength, high temperature resistance, moisture resistance, corrosion resistance, and a long service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a structural schematic diagram of the present invention;
[0033] Figure 2 An exploded view of the present invention;
[0034] Figure 3 It is a schematic structural diagram of the first corner building block of the present invention;
[0035] Figure 4 It is a schematic structural diagram of a second corner building block of the present invention;
[0036] Figure 5 It is a schematic structural diagram of the second aeration block of the present invention.
[0037] In the figure: 1, first corner building block; 101, protruding tenon; 102, first rectangular protrusion; 2, second corner building block; 201, recessed tenon; 202, first rectangular groove; 3, first aerated block; 4, second aerated block; 5, third aerated block; 6, fourth aerated block; 100, second rectangular groove; 200, first right-angle notch; 300, second rectangular protrusion; 400, second right-angle notch. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] Example 1
[0040] An autoclaved aerated block that is easy to splice, comprising six groups of autoclaved aerated blocks that are spliced and butted, the six groups of autoclaved aerated blocks respectively comprising:
[0041] A first corner block 1, wherein a plurality of groups of raised tenons 101 are arranged vertically and equidistantly at the left end of the first corner block 1, and a first rectangular protrusion 102 is arranged between two adjacent groups of raised tenons 101 and at the left end of the first corner block 1;
[0042] A second corner block 2, wherein the second corner block 2 is connected to the first corner block 1 by mortise and tenon joints, and the second corner block 2 and the first corner block 1 are spliced to form a right-angle corner structure;
[0043] A first aerated block 3, which is spliced on the right side of the first corner building block 1;
[0044] A second aeration block 4, which is spliced on the right side of the first aeration block 3;
[0045] A third aerated block 5, the third aerated block 5 being spliced to the front side of the second corner block 2;
[0046] A fourth aeration block 6, wherein the fourth aeration block 6 is spliced on the front side of the third aeration block 5;
[0047] The first aeration block 3 , the second aeration block 4 , the third aeration block 5 and the fourth aeration block 6 are of the same size.
[0048] The rear end of the second corner building block 2 is vertically equidistantly arranged with a plurality of recessed mortises 201 that are mortise and tenon connected to the protruding tenons 101, and the right side of the rear end of the second corner building block 2 is provided with a first rectangular groove 202 that is docked with the first rectangular protrusion 102.
[0049] Each group of the protruding tenons 101 is composed of three trapezoidal blocks of different sizes, and when the two parallel sides of each trapezoidal block are located on the first corner building block 1, the structure is designed to be longer in the front and shorter in the back.
[0050] The first corner building block 1 and the second corner building block 2, at one end away from the mortise and tenon connection, and one end of the first aerated block 3, the second aerated block 4, the third aerated block 5, and the fourth aerated block 6 are all provided with a second rectangular groove 100 in the center and a first right-angle notch 200 symmetrically arranged at both ends of the second rectangular groove 100. The first aerated block 3, the second aerated block 4, the third aerated block 5, and the fourth aerated block are all provided with a second rectangular protrusion 300 and second right-angle notches 400 symmetrically arranged at both ends of the second rectangular protrusion 300. When two adjacent groups of autoclaved aerated blocks are spliced, the second rectangular protrusion 300 is inserted into the inner side of the second rectangular groove 100, and the first right-angle notch 200 is butted against the second right-angle notch 400.
[0051] A production process of autoclaved aerated blocks that are easy to splice, specifically comprising the following steps:
[0052] S1. Preparation of raw materials: First, add sand into the three-bin hopper, then convey it to the ball mill for grinding via a belt conveyor. The density of the ground slurry is measured and fed back in real time via the density pipeline system. The slurry with precise density is directly pumped into the slurry tank for storage.
[0053] S2. Preparation of steel mesh cage: the coiled steel bar is processed by a fully automatic mesh welding machine, the mesh welding is completed at one time, and the mesh cage is prepared by a hanging welding machine, and the mesh cage is assembled with a circulation frame. The assembled mesh cage frame is transferred to the anti-corrosion carriage by a shuttle bus, and the rust removal and anti-corrosion of the mesh cage are completed by an overall immersion paint method, and then it is transferred to a drying room for drying. The dried mesh cage frame is placed on the automatic circulation walkway by a transfer carriage for standby use;
[0054] S3, batching and pouring: the accurately measured materials are automatically formulated and fully mixed under the high-speed stirring of the pouring mixer. After the slurry is poured into the mold box, the bubbles are sorted. The poured mold box is operated by the pouring shuttle car, and then conveyed to the insertion and extraction position by the friction wheel. The prepared mesh cage is placed in the mold box to complete the insertion;
[0055] S4, curing, turning and cutting: the mold box poured and inserted in step S3 is put into the curing room, and the mold box is transferred to the empty mold box position by a high-speed curing shuttle bus. The embryo body is cured through the three processes of gasification, initial setting and hardening;
[0056] When producing panels, the embryo body first goes through the process of pulling out the steel pins and the frame from the mold after leaving the resting room. The unloaded frame returns together with the saddle frame, and the mold moves to the demoulding position. The embryo body is demoulded by the flip demoulding machine and accurately placed on the positioning cone pin of the cutting trolley. The flip demoulding machine re-closes the empty mold box and the side plate. After closing the mold, the mold box returns to the casting position to continue casting.
[0057] The embryo is first cut sideways, then cut horizontally by a horizontal cutter, and then cut into the required autoclaved aerated blocks by a cross cutter;
[0058] S5, curing in the autoclave: the embryos are transferred to the steam curing trolley by a marshaling vehicle, and then transferred to the pre-curing room by the shuttle bus in front of the autoclave. The tractor then tows the steam curing trolley to the pre-curing room to wait for entering the autoclave. After entering the autoclave, steam curing begins. During the steam curing process, the autoclave is supplied with steam by the fully automatic steam curing equipment.
[0059] S6. Packaging of finished products out of the autoclave: After steam curing, the autoclave is first vented and depressurized, and then the steam curing trolley is pulled out by the autoclave traction shuttle car and transferred to the return track. It is then transported to the unloading position by the traction machine. The finished product handling crane sends the single-mold embryo body to the side plate return system, and the side plate return system sends the embryo body to the splitter for splitting. After that, the side plate return system continues to transport the embryo body to the finished product clamping machine. The clamping machine transports the finished product into blocks and stacks them onto the conveyor chain, moves to the rotating clamp, completes the packaging process, and is then taken off the production line by the clamping machine and forklift.
[0060] The material formula in step S3 includes the following raw materials in weight percentage: 30 parts of sand, 35 parts of fly ash, 12 parts of cement, 3 parts of magnesium carbonate, 13 parts of coconut shell, 35 parts of aerated aluminum powder, 12 parts of ceramic fiber, 7 parts of quicklime, 0.5 parts of sulfur powder and appropriate amount of water.
[0061] In step S1, the fineness of the sand is 0.08 mm, and the screen residue of the square hole sieve is less than 15%.
[0062] In the step S3, the steel chisel is used in the chisel insertion process, and the steel chisel is coated with wax instead of the traditional oiling process.
[0063] Example 2
[0064] Based on Example 1, the difference between this example and Example 1 is that the material formula in step S3 includes the following raw materials in weight percentage: 33 parts of sand, 30 parts of fly ash, 15 parts of cement, 4 parts of magnesium carbonate, 11 parts of coconut shells, 35 parts of aerated aluminum powder, 13 parts of ceramic fiber, 8 parts of quicklime, 0.3 parts of sulfur powder and an appropriate amount of water.
[0065] Example 3
[0066] Based on Example 1, the difference between this example and Example 1 is that the material formula in step S3 includes the following raw materials in weight percentage: 335 parts of sand, 32 parts of fly ash, 10 parts of cement, 5 parts of magnesium carbonate, 12 parts of coconut shells, 35 parts of aerated aluminum powder, 11 parts of ceramic fiber, 9 parts of quicklime, 0.4 parts of sulfur powder and an appropriate amount of water.
[0067] The autoclaved aerated block and its production process which are easy to splice propose that the second corner building block 2 and the first corner building block 1 are connected by mortise and tenon to form a corner autoclaved aerated block, and the second corner building block 2 and the first corner building block 1 are connected by mortise and tenon through the protruding tenon 101 and the recessed tenon groove 201, so that the overall consistency is greatly improved, and the risk of cracking caused by pulling at the connection is reduced. The building block is strong and durable, and has high firmness and strength. In addition, the first aerated block 3, the second aerated block 4, the third aerated block 5 and the fourth aerated block 6 which are connected with the second corner building block 2 and the first corner building block 1 to form a wall panel are proposed. When two adjacent groups of autoclaved aerated blocks are spliced, the second rectangular protrusion 300 is inserted into the inner side of the second rectangular groove 100, and the first right-angle notch 200 is butted with the second right-angle notch 400, so that the assembly is convenient, and the first right-angle notch 200 and the second right-angle notch 400 are butted to form a U-shaped opening groove, which is convenient for adding a reinforcement plate later to improve the stability and aesthetics of the joint.
[0068] The production of autoclaved aerated blocks involves six processes: preparation of raw materials, preparation of steel mesh cages, pouring of ingredients, resting, turning and cutting, maintenance in the autoclave, and packaging of finished products. Except for the manual assembly of the mesh cages and the circulation frame in the preparation of the steel mesh cages, the entire production line adopts an automated production line, which greatly improves the processing efficiency and preparation efficiency, and reduces labor costs. In addition, the autoclaved aerated concrete blocks made of raw materials such as sand, fly ash, cement, magnesium carbonate, coconut shells, aerated aluminum powder, ceramic fiber, quicklime, and sulfur powder have a dense structure, uniform bubbles, high strength, high temperature resistance, moisture resistance, corrosion resistance, and a long service life.
[0069] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An autoclaved aerated block that is easy to splice, comprising six groups of autoclaved aerated blocks that are spliced and butt-jointed, characterized in that: The six groups of autoclaved aerated blocks include: A first corner building block (1), wherein a plurality of groups of raised tenons (101) are arranged vertically and equidistantly on the left side end of the first corner building block (1), and a first rectangular protrusion (102) is arranged between two adjacent groups of raised tenons (101) and located on the left side end of the first corner building block (1); A second corner building block (2), wherein the second corner building block (2) is connected to the first corner building block (1) by mortise and tenon joints, and the second corner building block (2) and the first corner building block (1) are spliced to form a right-angle corner structure; A first aerated block (3), the first aerated block (3) being spliced to the right side of the first corner building block (1); A second aeration block (4), the second aeration block (4) being spliced to the right side of the first aeration block (3); A third aerated block (5), the third aerated block (5) being spliced to the front side of the second corner building block (2); A fourth aeration block (6), the fourth aeration block (6) being spliced to the front side of the third aeration block (5); The first gasification block (3), the second gasification block (4), the third gasification block (5) and the fourth gasification block (6) are of the same size; The rear end of the second corner building block (2) is provided with a plurality of groups of recessed mortises (201) arranged at equal distances in the vertical direction and connected by mortise and tenon with the protruding tenons (101), and the right side of the rear end of the second corner building block (2) is provided with a first rectangular groove (202) connected to the first rectangular protrusion (102); Each group of the protruding tenons (101) is composed of three trapezoidal blocks of different sizes, and when the two parallel sides of each trapezoidal block are located on the first corner building block (1), the structure is designed to be longer in the front and shorter in the back.
2. The autoclaved aerated block that is easy to splice according to claim 1, characterized in that: The first corner building block (1) and the second corner building block (2) are provided with a second rectangular groove (100) at the center and a first right-angle notch (200) symmetrically arranged at both ends of the second rectangular groove (100) at one end away from the mortise and tenon connection, and the first aerated block (3), the second aerated block (4), the third aerated block (5), and the fourth aerated block (6) are provided with a second rectangular protrusion (300) and a second right-angle notch (400) symmetrically arranged at both ends of the second rectangular protrusion (300) at one end away from the first right-angle notch (200). When two adjacent groups of autoclaved aerated blocks are spliced, the second rectangular protrusion (300) is inserted into the inner side of the second rectangular groove (100), and the first right-angle notch (200) is butted against the second right-angle notch (400).
3. A process for producing an autoclaved aerated block that is easy to splice according to any one of claims 1 to 2, characterized in that: The specific steps include: S1. Preparation of raw materials: First, add sand into the three-bin hopper, then convey it to the ball mill for grinding via a belt conveyor. The density of the ground slurry is measured and fed back in real time via the density pipeline system. The slurry with precise density is directly pumped into the slurry tank for storage. S2. Preparation of steel mesh cage: the coiled steel bar is processed by a fully automatic mesh welding machine, the mesh welding is completed at one time, and the mesh cage is prepared by a hanging welding machine, and the mesh cage is assembled with a circulation frame. The assembled mesh cage frame is transferred to the anti-corrosion carriage by a shuttle bus, and the rust removal and anti-corrosion of the mesh cage are completed by an overall immersion paint method, and then it is transferred to a drying room for drying. The dried mesh cage frame is placed on the automatic circulation walkway by a transfer carriage for standby use; S3, batching and pouring: the accurately measured materials are automatically formulated and fully mixed under the high-speed stirring of the pouring mixer. After the slurry is poured into the mold box, the bubbles are sorted. The poured mold box is operated by the pouring shuttle car, and then conveyed to the insertion and extraction position by the friction wheel. The prepared mesh cage is placed in the mold box to complete the insertion; S4, curing, turning and cutting: the mold box poured and inserted in step S3 is put into the curing room, and the mold box is transferred to the empty mold box position by a high-speed curing shuttle bus. The embryo body is cured through the three processes of gasification, initial setting and hardening; When producing panels, the embryo body first goes through the process of pulling out the steel pins and the frame from the mold after leaving the resting room. The unloaded frame returns together with the saddle frame, and the mold moves to the demoulding position. The embryo body is demoulded by the flip demoulding machine and accurately placed on the positioning cone pin of the cutting trolley. The flip demoulding machine re-closes the empty mold box and the side plate. After closing the mold, the mold box returns to the casting position to continue casting. The embryo is first cut sideways, then cut horizontally by a horizontal cutter, and then cut into the required autoclaved aerated blocks by a cross cutter; S5, curing in the autoclave: the embryos are transferred to the steam curing trolley by a marshaling vehicle, and then transferred to the pre-curing room by the shuttle bus in front of the autoclave. The tractor then tows the steam curing trolley to the pre-curing room to wait for entering the autoclave. After entering the autoclave, steam curing begins. During the steam curing process, the autoclave is supplied with steam by the fully automatic steam curing equipment. S6. Packaging of finished products out of the autoclave: After steam curing, the autoclave is first vented and depressurized, and then the steam curing trolley is pulled out by the autoclave traction shuttle car and transferred to the return track. It is then transported to the unloading position by the traction machine. The finished product handling crane sends the single-mold embryo body to the side plate return system, and the side plate return system sends the embryo body to the splitter for splitting. After that, the side plate return system continues to transport the embryo body to the finished product clamping machine. The clamping machine transports the finished product into blocks and stacks them onto the conveyor chain, moves to the rotating clamp, completes the packaging process, and is then taken off the production line by the clamping machine and forklift.
4. The production process of a conveniently spliced autoclaved aerated block according to claim 3, characterized in that: The material formula in step S3 includes the following raw materials in weight percentage: 30-35 parts of sand, 30-35 parts of fly ash, 10-15 parts of cement, 3-5 parts of magnesium carbonate, 11-13 parts of coconut shells, 35 parts of aerated aluminum powder, 11-13 parts of ceramic fiber, 7-9 parts of quicklime, 0.3-0.5 parts of sulfur powder and appropriate amount of water.
5. The production process of a conveniently spliced autoclaved aerated block according to claim 3, characterized in that: In step S1, the fineness of the sand is 0.08 mm, and the screen residue of the square hole sieve is less than 15%.
6. The production process of the autoclaved aerated block that is easy to splice according to claim 3 is characterized by: In the step S3, the steel chisel is used in the chisel insertion process, and the steel chisel is coated with wax instead of the traditional oiling process.
Citation Information
Patent Citations
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