Titanium alloy beta phase forged multi-graded forging cloth and method of using the same

By using a composite structure of multi-gradient forging fabric in titanium alloy forging, the problems of surface temperature drop and inconsistent microstructure of forgings were solved, and high-quality forgings were formed.

CN116159957BActive Publication Date: 2026-01-13HUNAN UNIV +2
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Patent Information

Application Number
CN202211694089.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-28
Publication Date
2026-01-13
Estimated Expiration
2042-12-28

AI Technical Summary

Technical Problem

During the forging process of ultra-high strength titanium alloy, the surface temperature of the forging drops significantly, resulting in incomplete acquisition of the basket structure. Furthermore, the lubrication and heat preservation effects of traditional forging cloth are insufficient, affecting the quality of the forging.

Method used

The multi-gradient forging fabric, made of titanium alloy β phase, includes a composite structure of fiber layer, graphite layer, insulation layer and strip aerogel felt. The graphite layer reduces friction, the insulation layer increases the surface temperature of the forging, and the insulation cotton layer and aerogel felt form a gradient insulation effect.

Benefits of technology

It significantly reduces the temperature drop on the surface of forgings, ensures consistency between the surface and internal microstructure of forgings, improves the forming quality of forgings, and reduces friction and insulation costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of forging cloth, and provides a multi-gradient forging cloth for titanium alloy beta phase forging and an application method thereof, the forging cloth comprises a fiber layer, a graphite layer attached to a first surface of the fiber layer, and a heat preservation layer bonded to a second surface of the fiber layer; the thickness of the heat preservation layer is less than or equal to 5 mm; the heat preservation layer comprises a heat preservation cotton layer bonded to the second surface of the fiber layer, and a plurality of strip-shaped aerogel felt arranged at equal intervals between the heat preservation cotton layer and the fiber layer. The multi-gradient forging cloth for titanium alloy beta phase forging provided by the present application is used to contact the graphite layer with a mold to reduce friction and contact the heat preservation layer with a forged piece to increase the surface temperature of the forged piece; by setting the heat preservation layer as a composite structure formed by the heat preservation cotton layer and the plurality of strip-shaped aerogel felt, the heat preservation effect of the heat preservation layer is significantly improved, so that the surface temperature of the forged piece only decreases by about 30 DEG C from the initial forging blank temperature during the forging process.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of forging cloth, in particular to a multi-gradient forging cloth for titanium alloy beta phase forging and an application method thereof. BACKGROUND

[0002] At present, the beta phase forging above the phase transition point is mainly adopted in the production of ultra-high strength titanium alloy, so as to form a typical basketweave structure. The alpha phases in the basketweave structure are staggered with each other, which greatly increases the phase interface and improves the strength and creep resistance of the titanium alloy. Meanwhile, due to the changing direction of the staggered alpha sheets and alpha clusters, the crack propagation path is tortuous, branched and resistant, and the alloy fracture toughness is high.

[0003] However, in the forging process, the titanium alloy forgings are prone to incomplete filling and incomplete acquisition of the basketweave structure. The main reason for incomplete filling is that the ultra-high strength titanium alloy has high strength, and the deformation resistance is still large even above the phase transition point. In the traditional forging process, lubricating liquid needs to be sprayed on the surface of the die cavity to reduce the friction in the forging process and the forming pressure. However, due to the poor adhesion of the lubricating liquid, it is easy to accumulate in the die cavity, which also leads to incomplete filling of the forgings. The reason for incomplete acquisition of the basketweave structure is that the basketweave structure needs to be deformed above the phase transition point to obtain it, so the temperature of the forgings must be ensured during the deformation process. However, during the forming process, the temperature of the forgings has decreased when the blank is transferred from the heating furnace to the die. As the die gradually contacts the blank to promote the deformation of the blank, the temperature difference between the die and the forgings is large, which causes the surface temperature of the blank to drop sharply. The temperature of the forgings has decreased below the phase transition point before the deformation starts, which leads to the fact that the surface layer of the forgings cannot obtain the basketweave structure, and the structure inside the forgings is inconsistent. In severe cases, the removal amount of the machined forgings exceeds the limit, resulting in the rejection of the forgings.

[0004] Patent application No. CN113500160A discloses a forging cloth with improved titanium alloy surface structure uniformity and a manufacturing method thereof. The forging cloth includes a graphite layer, a fiber layer, an adhesive, and a thermal insulation cotton layer. The graphite layer is uniformly attached to any one plane of the fiber layer. The other plane of the fiber layer is fixed with the thermal insulation cotton layer through the adhesive. The forging cloth has a certain heat preservation and lubrication effect, which can meet the forging needs of most titanium alloys. However, for the forging of ultra-high strength titanium alloy with higher forging quality requirements, the surface temperature of the forgings still decreases a lot during forging, and the heat insulation effect of the forging cloth still does not meet the requirements. SUMMARY

[0005] The present application solves the technical problem of providing a multi-gradient forging cloth for titanium alloy beta phase forging and an application method thereof, which reduces the surface temperature drop of the forgings during forging.

[0006] The technical scheme adopted by the present application to solve its technical problems is: a titanium alloy beta phase forging multi-gradient forging cloth, comprising a fiber layer having a first surface and a second surface, a graphite layer attached to the first surface of the fiber layer, and a heat preservation layer bonded to the second surface of the fiber layer; the thickness of the heat preservation layer is less than or equal to 5 mm; the heat preservation layer comprises a heat preservation cotton layer bonded to the second surface of the fiber layer, and a plurality of strip-shaped aerogel felt arranged at intervals between the heat preservation cotton layer and the fiber layer.

[0007] Further, the thickness of the heat preservation cotton layer is 2-3 mm; the thickness of the strip-shaped aerogel felt is 1-2 mm, and the width is 4-6 cm; the thickness between adjacent strip-shaped aerogel fells is consistent with the width of the strip-shaped aerogel felt.

[0008] Further, the thickness of the fiber layer is 1-2 mm.

[0009] Further, the material of the fiber layer is glass fiber cloth.

[0010] Further, the graphite layer is formed by uniformly applying a water-based graphite lubricant solution with a mass concentration of 10%-20% on the first surface of the fiber layer and drying.

[0011] Further, the water-based graphite lubricant is applied by spraying.

[0012] Further, the drying method of the water-based graphite lubricant is at least one of air drying, oven drying, and sun drying.

[0013] The application method of the titanium alloy beta phase forging multi-gradient forging cloth comprises the following steps: manufacturing the titanium alloy beta phase forging multi-gradient forging cloth; during forging, the graphite layer of the titanium alloy beta phase forging multi-gradient forging cloth is in contact with the mold, and the heat preservation cotton layer of the titanium alloy beta phase forging multi-gradient forging cloth is in contact with the forged piece.

[0014] Further, the manufacturing method of the titanium alloy beta phase forging multi-gradient forging cloth comprises the following steps: uniformly applying a water-based graphite lubricant solution with a mass concentration of 10%-20% on the first surface of the fiber layer, and drying for later use; applying an adhesive on the second surface of the fiber layer, first bonding a plurality of strip-shaped aerogel fells to the second surface of the fiber layer, and then covering the heat preservation cotton layer on the surface of the strip-shaped aerogel fells and bonding them with the adhesive.

[0015] Further, the water-based graphite lubricant is applied by spraying, and the drying method is at least one of air drying, oven drying, and sun drying.

[0016] The beneficial effects of the present application are: the titanium alloy beta phase forging multi-gradient forging cloth provided by the embodiments of the present application is used to reduce friction by contacting the graphite layer with the mold and to increase the surface temperature of the forging by contacting the heat preservation layer with the forging; by setting the heat preservation layer into a composite structure formed by a heat preservation cotton layer and a plurality of strip-shaped aerogel felt, the heat preservation effect of the heat preservation layer is significantly improved, so that the surface temperature of the forging only decreases by about 30 DEG C from the initial forging blank temperature during the forging process, compared with the prior art, the surface temperature drop of the forging during the forging process is greatly reduced. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below; obviously, the drawings in the following description are only some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art without creative labor on the basis of these drawings.

[0018] Figure 1 is a structural schematic diagram of the titanium alloy beta phase forging multi-gradient forging cloth provided by the embodiments of the present application;

[0019] Figure 2 is a state diagram of the titanium alloy beta phase forging multi-gradient forging cloth provided by the embodiments of the present application in use.

[0020] In the drawings, the reference signs are: 1-fiber layer, 2-graphite layer, 3-heat preservation layer, 4-heat preservation cotton layer, 5-strip-shaped aerogel felt, 6-bonding agent, 7-mold, 8-forging. DETAILED DESCRIPTION

[0021] In order to make the personnel in the art better understand the present application, the present application will be further described below in combination with the drawings and embodiments. Obviously, the described embodiments are only some embodiments of the present application, not all embodiments. The embodiments in the present application and the features in the embodiments can be combined with each other without conflict.

[0022] According to the characteristics of the ultra-high strength titanium alloy beta phase forging, in order to reduce the deformation resistance and friction and to improve the surface temperature of the forging, while reducing the cost of auxiliary materials, the titanium alloy beta phase forging multi-gradient forging cloth provided by the embodiments of the present application is developed.

[0023] Reference Figure 1The titanium alloy beta phase forging multi-gradient forging cloth provided by the embodiment of the application comprises a fiber layer 1 having a first surface and a second surface, a graphite layer 2 attached to the first surface of the fiber layer 1, and a heat preservation layer 3 bonded to the second surface of the fiber layer 1; the thickness of the heat preservation layer 3 is less than or equal to 5 mm; the heat preservation layer 3 comprises a heat preservation cotton layer 4 bonded to the second surface of the fiber layer 1 and a plurality of strip-shaped aerogel felt 5 arranged at intervals between the heat preservation cotton layer 4 and the fiber layer 1.

[0024] Referring to Figure 1 The fiber layer 1 not only plays a heat insulation role, but also serves as a bearing material for the graphite layer 2 substrate. The two surfaces of the fiber layer 1 are respectively a first surface and a second surface. The material of the fiber layer 1 is preferably glass fiber cloth, and the thickness thereof is preferably 1-2 mm.

[0025] The graphite layer 2 plays a lubricating role and is uniformly attached to the first surface of the fiber layer 1. In use, the graphite layer 2 is in contact with the cavity surface of the die 7 to reduce friction, so that the die surface is smooth after forging, the surface quality of the die is improved, the polishing amount of the die after forging is reduced, and the service life of the die is improved. The graphite layer 2 solidified on the fiber layer 1 not only ensures the uniformity of lubrication, but also prevents the accumulation of graphite in the cavity of the die 7. As an embodiment, the graphite layer 2 is formed by uniformly applying a water-based graphite lubricant solution with a mass concentration of 10%-20% on the first surface of the fiber layer 1 and drying. The application mode of the water-based graphite lubricant is preferably spraying. The drying mode of the water-based graphite lubricant is at least one of air drying, oven drying, and sun drying.

[0026] The heat preservation layer 3 plays a heat preservation role and is bonded to the second surface of the fiber layer 1 by the bonding agent 6. In use, the heat preservation layer 3 is in contact with the surface of the forged piece 8 to improve the surface temperature of the forged piece. The bonding agent 6 is a colloidal adhesive; for example, it includes but is not limited to polyurethane resin, methyl cellulose, acrylic resin, etc.

[0027] The heat preservation layer 3 comprises the heat preservation cotton layer 4 and a plurality of strip-shaped aerogel felt 5. The heat preservation cotton layer 4 is bonded to the second surface of the fiber layer 1 by the bonding agent 6; the strip-shaped aerogel felt 5 is in the form of a long strip as a whole, a plurality of strip-shaped aerogel felt 5 are arranged in parallel and at intervals between the heat preservation cotton layer 4 and the fiber layer 1, and are bonded by the bonding agent 6. The thickness of the heat preservation layer 3 is less than or equal to 5 mm; preferably, the thickness of the heat preservation layer 3 is 4-5 mm. As an embodiment, the thickness of the heat preservation cotton layer 4 is 2-3 mm; the thickness of the strip-shaped aerogel felt 5 is 1-2 mm, the width is 4-6 cm; the thickness between adjacent strip-shaped aerogel felt 5 is consistent with the width of the strip-shaped aerogel felt 5.

[0028] The titanium alloy beta phase forging multi-gradient forging cloth provided by the embodiment of the present application is characterized in that the heat preservation layer 3 is formed in a composite structure by the heat preservation cotton layer 4 and a plurality of strip-shaped aerogel felt 5, the heat preservation layer 3 is formed in a gradient heat preservation by using the characteristics that the heat preservation effect of the heat preservation cotton layer 4 is slightly poor but the price is relatively low and the heat preservation effect of the strip-shaped aerogel felt 5 is relatively good but the price is relatively high, the heat preservation effect of the heat preservation layer 3 is greatly improved and the manufacturing cost is greatly controlled by laying the plurality of strip-shaped aerogel felt 5 at intervals, the thickness of the heat preservation layer 3 can be avoided to be increased, the forging cloth is more easily attached to the die 7 and the forging piece 8 when in use, the position of the material placement is easily checked when die forging, the graphite layer 2 is closer to the surface of the die 7, and the lubrication is more uniform.

[0029] Referring to Figure 2 The application method of the titanium alloy beta phase forging multi-gradient forging cloth provided by the embodiment of the present application comprises the following steps: the titanium alloy beta phase forging multi-gradient forging cloth is manufactured; when forging, the graphite layer 2 of the titanium alloy beta phase forging multi-gradient forging cloth is in contact with the die 7, and the heat preservation cotton layer 4 of the titanium alloy beta phase forging multi-gradient forging cloth is in contact with the forging piece 8.

[0030] The manufacturing method of the titanium alloy beta phase forging multi-gradient forging cloth comprises the following steps: a water-based graphite lubricant solution with a mass concentration of 10% to 20% is uniformly applied on the first surface of the fiber layer 1, and is dried for later use; the adhesive 6 is applied on the second surface of the fiber layer 1, a plurality of strip-shaped aerogel felt 5 is first adhered to the second surface of the fiber layer 1, and then the heat preservation cotton layer 4 is covered on the surface of the strip-shaped aerogel felt 5 and is adhered by the adhesive 6. The application mode of the water-based graphite lubricant is spraying, and the drying mode is at least one of air drying, oven drying and sun drying.

[0031] The titanium alloy beta phase forging multi-gradient forging cloth provided by the embodiment of the present application has no requirement on the production site, can be specifically manufactured according to the size of the product, can be pre-manufactured in batches, and only needs to be appropriately cut when in use.

[0032] Embodiment 1:

[0033] A titanium alloy β phase forging multi-gradient forging cloth is made: take a piece of glass fiber cloth with a thickness of 2 mm; 1L of water-based graphite lubricant solution with a mass concentration of 20% is prepared by using clean water, the prepared water-based graphite lubricant solution is uniformly sprayed on the front surface of the glass fiber cloth by using an airbrush, and after natural air drying, the graphite layer 2 is uniformly attached to the front surface of the glass fiber cloth, and the thickness of the graphite layer 2 is about 1 mm; the thermal insulation cotton with a thickness of 2 mm and a plurality of strip-shaped aerogel felt 5 with a thickness of 2 mm and a width of 4 cm are bonded on the back surface of the glass fiber cloth by using polyurethane resin adhesive to form a thermal insulation layer 3 composed of thermal insulation cotton layer 4 and strip-shaped aerogel felt 5. Among them, the polyurethane resin adhesive fills the space between adjacent strip-shaped aerogel felt 5 and bonds the glass fiber cloth and the thermal insulation cotton together.

[0034] The prepared titanium alloy β phase forging multi-gradient forging cloth is installed according to the structure shown in Figure 2 , and is used for high-strength titanium alloy forging forming. Specifically, two pieces of forging cloth are prepared, one of which is placed in the lower die cavity, and the side with the graphite layer contacts the surface of the lower die cavity. The heated high-temperature forging billet is placed in the lower die cavity. The other piece of forging cloth is placed on the surface of the forging billet, and the side with the thermal insulation layer contacts the surface of the forging billet. Then the press equipment is controlled to close the mold, and the forging is formed by die forging.

[0035] After the forging is formed, it is detected that the surface temperature of the forging is only about 30°C lower than the initial forging billet temperature, the forging is well formed, the round corner is fully filled, the surface of the die cavity is black and mirror-like, and there is no graphite accumulation in the cavity. Further detection of the forging shows that the surface layer of the forging completely obtains a basket weave structure, which is consistent with the internal structure of the forging, indicating that the forging cloth of embodiment 1 has good heat preservation and lubrication effect.

[0036] Example 2:

[0037] A titanium alloy β phase forging multi-gradient forging cloth is made: take a piece of glass fiber cloth with a thickness of 2 mm; 1L of water-based graphite lubricant solution with a mass concentration of 20% is prepared by using clean water, the prepared water-based graphite lubricant solution is uniformly sprayed on the front surface of the glass fiber cloth by using an airbrush, and after natural air drying, the graphite layer 2 is uniformly attached to the front surface of the glass fiber cloth, and the thickness of the graphite layer 2 is about 1 mm; the thermal insulation cotton with a thickness of 3 mm and a plurality of strip-shaped aerogel felt 5 with a thickness of 1 mm and a width of 5 cm are bonded on the back surface of the glass fiber cloth by using polyurethane resin adhesive to form a thermal insulation layer 3 composed of thermal insulation cotton layer 4 and strip-shaped aerogel felt 5. Among them, the polyurethane resin adhesive fills the space between adjacent strip-shaped aerogel felt 5 and bonds the glass fiber cloth and the thermal insulation cotton together.

[0038] The prepared titanium alloy β phase forging multi-gradient forging cloth is installed according to the structure shown in Figure 2The structure shown is installed for high-strength titanium alloy forging forming. Specifically, two pieces of forging cloth are prepared, one of which is first placed in the lower die cavity, with the side with the graphite layer contacting the surface of the lower die cavity, and the heated high-temperature forging blank is placed in the lower die cavity; the other piece of forging cloth is then placed on the surface of the forging blank, with the side with the heat preservation layer contacting the surface of the forging blank; then the press equipment is controlled to close the mold, and the forging die forming is completed.

[0039] After the forging is formed, it is detected that the surface temperature of the forging is only about 30℃ lower than the initial forging blank temperature, the forging is well formed, the fillet is fully filled, the surface of the die cavity is black and mirror-like, and there is no graphite accumulation in the cavity. Further detection of the forging shows that the surface layer of the forging completely obtains a basket weave structure, which is consistent with the internal structure of the forging, indicating that the forging cloth of Example 2 has good heat preservation and lubrication effect.

[0040] Comparative Example 1

[0041] A forging cloth as in the patent application with publication number CN113500160A is made. Specifically, a piece of glass fiber cloth with a thickness of 2mm is taken; a water-based graphite lubricant solution with a mass concentration of 20% is prepared by using clean water, 1L; the prepared water-based graphite lubricant solution is uniformly sprayed on the front surface of the glass fiber cloth using an airbrush, and after natural air drying, the graphite layer is uniformly attached to the front surface of the glass fiber cloth, with a thickness of about 1mm; the heat preservation cotton with a thickness of 5mm is adhered to the back surface of the glass fiber cloth by using a polyurethane resin adhesive to form a heat preservation cotton layer.

[0042] Two pieces of forging cloth are prepared, one of which is first placed in the lower die cavity, with the side with the graphite layer contacting the surface of the lower die cavity, and the heated high-temperature forging blank is placed in the lower die cavity; the other piece of forging cloth is then placed on the surface of the forging blank, with the side with the heat preservation cotton layer contacting the surface of the forging blank; then the press equipment is controlled to close the mold, and the forging die forming is completed.

[0043] After the forging is formed, it is detected that the surface temperature of the forging is only about 30℃ lower than the initial forging blank temperature, the forging is well formed, the fillet is fully filled, the surface of the die cavity is black and mirror-like, and there is no graphite accumulation in the cavity. Further detection of the forging shows that the surface layer of the forging completely obtains a basket weave structure, which is consistent with the internal structure of the forging, indicating that the forging cloth of Example 2 has good heat preservation and lubrication effect.

[0044] Comparative Example 2

[0045] Preparation of the multi-gradient forging cloth for titanium alloy β phase forging: take a piece of glass fiber cloth with a thickness of 2 mm; 1L of water-based graphite lubricant solution with a mass concentration of 20% is prepared by using clean water, and the prepared water-based graphite lubricant solution is uniformly sprayed on the front surface of the glass fiber cloth by using an airbrush; after natural air drying, the graphite layer is uniformly attached to the front surface of the glass fiber cloth, and the thickness of the graphite layer is about 1 mm; the thermal insulation cotton with a thickness of 5 mm is adhered to the back surface of the glass fiber cloth by using a polyurethane resin adhesive, and a plurality of strip-shaped aerogel felt with a thickness of 1 mm and a width of 5 cm is adhered between the thermal insulation cotton and the glass fiber cloth to form a thermal insulation layer composed of the thermal insulation cotton and the strip-shaped aerogel felt.

[0046] Preparation of the multi-gradient forging cloth for titanium alloy β phase forging: take a piece of glass fiber cloth with a thickness of 2 mm; 1L of water-based graphite lubricant solution with a mass concentration of 20% is prepared by using clean water, and the prepared water-based graphite lubricant solution is uniformly sprayed on the front surface of the glass fiber cloth by using an airbrush; after natural air drying, the graphite layer is uniformly attached to the front surface of the glass fiber cloth, and the thickness of the graphite layer is about 1 mm; the thermal insulation cotton with a thickness of 5 mm is adhered to the back surface of the glass fiber cloth by using a polyurethane resin adhesive, and a plurality of strip-shaped aerogel felt with a thickness of 1 mm and a width of 5 cm is adhered between the thermal insulation cotton and the glass fiber cloth to form a thermal insulation layer composed of the thermal insulation cotton and the strip-shaped aerogel felt.

[0047] After the forging is formed, detection is performed, and the surface temperature of the forging is reduced by about 40℃ compared with the initial forging billet temperature. The forging is well formed, and the round corner is filled and full, but the surface layer of the forging is not completely obtained in the net basket organization, which is inconsistent with the internal organization of the forging, indicating that the forging cloth of Comparative Example 2 does not have a good thermal insulation effect.

[0048] Comparative Example 3:

[0049] Preparation of the multi-gradient forging cloth for titanium alloy β phase forging: take a piece of glass fiber cloth with a thickness of 2 mm; 1L of water-based graphite lubricant solution with a mass concentration of 20% is prepared by using clean water, and the prepared water-based graphite lubricant solution is uniformly sprayed on the front surface of the glass fiber cloth by using an airbrush; after natural air drying, the graphite layer is uniformly attached to the front surface of the glass fiber cloth, and the thickness of the graphite layer is about 1 mm; the thermal insulation cotton with a thickness of 5 mm is adhered to the back surface of the glass fiber cloth by using a polyurethane resin adhesive, and a plurality of strip-shaped aerogel felt with a thickness of 1 mm and a width of 5 cm is adhered between the thermal insulation cotton and the glass fiber cloth to form a thermal insulation layer composed of the thermal insulation cotton and the strip-shaped aerogel felt.

[0050] Preparation of the multi-gradient forging cloth for titanium alloy β phase forging: take a piece of glass fiber cloth with a thickness of 2 mm; 1L of water-based graphite lubricant solution with a mass concentration of 20% is prepared by using clean water, and the prepared water-based graphite lubricant solution is uniformly sprayed on the front surface of the glass fiber cloth by using an airbrush; after natural air drying, the graphite layer is uniformly attached to the front surface of the glass fiber cloth, and the thickness of the graphite layer is about 1 mm; the thermal insulation cotton with a thickness of 5 mm is adhered to the back surface of the glass fiber cloth by using a polyurethane resin adhesive, and a plurality of strip-shaped aerogel felt with a thickness of 1 mm and a width of 5 cm is adhered between the thermal insulation cotton and the glass fiber cloth to form a thermal insulation layer composed of the thermal insulation cotton and the strip-shaped aerogel felt.

[0051] The forged piece is detected after forming, the surface temperature of the forged piece is reduced by about 45℃ from the initial forging blank temperature, the forged piece is well formed, the round corner is filled full, but the surface layer of the forged piece is not completely obtained the net basket organization, which is inconsistent with the internal organization of the forged piece, which shows that the forging cloth of comparative example 3 does not have good heat preservation effect.

[0052] Therefore, the titanium alloy β phase forging multi-gradient forging cloth provided by the embodiment of the present application can have good heat preservation and lubrication effect, so that the surface temperature of the forged piece is only reduced by about 30℃ from the initial forging blank temperature during the forging process, compared with the prior art, the surface temperature reduction of the forged piece during the forging process is greatly reduced, the surface layer of the forged piece is completely obtained the net basket organization, which is consistent with the internal organization of the forged piece, thereby improving the forming quality of the ultra-high strength titanium alloy die forging piece.

[0053] The above only describes the preferred embodiments of the present application and is not used to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A multi-gradient forging cloth for titanium alloy β-phase forging, comprising a fiber layer (1) having a first surface and a second surface, a graphite layer (2) attached to the first surface of the fiber layer (1), and a heat insulation layer (3) bonded to the second surface of the fiber layer (1); Its features are, The thickness of the insulation layer (3) is less than or equal to 5 mm; the insulation layer (3) includes an insulation cotton layer (4) bonded to the second surface of the fiber layer (1), and a number of strip-shaped aerogel felts (5) evenly distributed and spaced between the insulation cotton layer (4) and the fiber layer (1).

2. The multi-gradient forging fabric for titanium alloy β-phase forging according to claim 1, characterized in that, The thickness of the insulation cotton layer (4) is 2-3 mm; the thickness of the strip aerogel felt (5) is 1-2 mm and the width is 4-6 cm; the thickness between adjacent strip aerogel felts (5) is consistent with the width of the strip aerogel felt (5).

3. The multi-gradient forging fabric for titanium alloy β-phase forging according to claim 1, characterized in that, The thickness of the fiber layer (1) is 1 to 2 mm.

4. The multi-gradient forging fabric for titanium alloy β-phase forging according to claim 1, characterized in that, The fiber layer (1) is made of glass fiber cloth.

5. The multi-gradient forging fabric for titanium alloy β-phase forging according to claim 1, characterized in that, The graphite layer (2) is formed by uniformly coating a water-based graphite lubricant solution with a mass concentration of 10% to 20% onto the first surface of the fiber layer (1) and then drying it.

6. The multi-gradient forging fabric for titanium alloy β-phase forging according to claim 5, characterized in that, The water-based graphite lubricant is applied by spraying.

7. The multi-gradient forging fabric for titanium alloy β-phase forging according to claim 5, characterized in that, The water-based graphite lubricant is dried by at least one of air drying, oven drying, and sun drying.

8. A method for applying multi-gradient forging fabric in titanium alloy β-phase forging, characterized in that, Includes the following steps: Prepare a multi-gradient forging cloth for titanium alloy β phase forging as described in any one of claims 1 to 7; during forging, the graphite layer (2) of the multi-gradient forging cloth for titanium alloy β phase forging is brought into contact with the mold (7), and the heat insulation cotton layer (4) of the multi-gradient forging cloth for titanium alloy β phase forging is brought into contact with the forging (8).

9. The method for applying the multi-gradient forging fabric for titanium alloy β-phase forging according to claim 8, characterized in that, A method for manufacturing multi-gradient forging fabric for titanium alloy β-phase forging includes the following steps: A water-based graphite lubricant solution with a mass concentration of 10% to 20% is evenly applied to the first surface of the fiber layer (1) and dried for later use. Adhesive (6) is applied to the second surface of the fiber layer (1). Several strip-shaped aerogel felts (5) are first bonded to the second surface of the fiber layer (1), and then the thermal insulation cotton layer (4) is covered on the surface of the strip-shaped aerogel felts (5) and bonded with adhesive (6).

10. The method for applying the multi-gradient forging fabric for titanium alloy β-phase forging according to claim 9, characterized in that, The water-based graphite lubricant is applied by spraying and dried by at least one of air drying, oven drying, and sun drying.

Citation Information

Patent Citations

  • Forging cloth capable of improving uniformity of titanium alloy surface structure and preparation method thereof

    CN113500160A